CN218504830U - Double-station production equipment for grouting and pouring - Google Patents
Double-station production equipment for grouting and pouring Download PDFInfo
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- CN218504830U CN218504830U CN202221987139.6U CN202221987139U CN218504830U CN 218504830 U CN218504830 U CN 218504830U CN 202221987139 U CN202221987139 U CN 202221987139U CN 218504830 U CN218504830 U CN 218504830U
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Abstract
A double-station production device for grouting and pouring comprises a double-station device for batching, stirring and cleaning, a charging basket transmission device for matching with the double-station device to work, a hoisting device for moving the charging basket and a return plate transmission device for circulating flow, and is characterized in that the charging basket transmission device is arranged between the double-station device and the return plate transmission device; the hoisting device is provided with a hoisting frame, and the hoisting device is arranged at the top of the hoisting frame, so that the hoisting device is positioned above the double-station device, the charging bucket transmission device and the return plate transmission device; the device greatly improves the production efficiency, ensures that the pouring production process is not intermittent, and reduces the manual labor; the multifunctional manipulator lifting device can adapt to the running speed among different personnel processes, is integrated on a return plate circulating line, is matched with the lifting device to quickly extract, avoids production conflict, improves the degree of automation, and optimizes the cooperation among mechanisms, thereby improving the productivity.
Description
Technical Field
The utility model relates to a slip casting equipment field specifically is a slip casting duplex position production facility.
Background
At present, in the process of ceramic production, the production steps are more, the time length of each step needing to be processed is different, if the continuous conveying can cause the collapse of a certain link, the integral production process is influenced, the automation degree of equipment for grouting pouring in the industry is not high, most of processes need manual processing, the production efficiency is extremely low, the existing automatic equipment can only meet the requirement of a single processing flow, when the next process needs to be carried out, conversion needs to be carried out among the equipment, when the production task quantity is large, the efficiency and the progress of production are influenced by the cooperation efficiency, and the control and adjustment can not be independently carried out among different personnel and processes.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a slip casting duplex position production facility is provided, the problem of proposing in the above-mentioned background art can effectively be solved.
In order to solve the above problems, the utility model adopts the following technical scheme: a double-station production device for grouting and pouring comprises a double-station device for batching, stirring and cleaning, a charging basket transmission device for matching with the double-station device to work, a hoisting device for moving the charging basket and a return plate transmission device for circulating flow, and is characterized in that the charging basket transmission device is arranged between the double-station device and the return plate transmission device; the hoisting device is provided with a hoisting frame, and the hoisting device is arranged at the top of the hoisting frame, so that the hoisting device is positioned above the double-station device, the charging bucket transmission device and the return plate transmission device.
As a further preferred scheme of the utility model, the double-station device comprises a first stirring and cleaning unit, a second stirring and cleaning unit and a batching mechanism; the first stirring cleaning unit and the second stirring cleaning unit are symmetrically arranged; the batching mechanism is arranged between the first stirring and cleaning unit and the second stirring and cleaning unit; and the first stirring and cleaning unit and the second stirring and cleaning unit are both provided with a stirring mechanism for stirring slurry and a cleaning mechanism for cleaning the charging basket.
As a further preferable scheme of the utility model, the cleaning mechanism comprises a cleaning base, a brushing mechanism, a washing mechanism and a turnover mechanism; the brushing mechanism is arranged in the cleaning base; the flushing mechanism is positioned in the charging basket transmission device; the turnover mechanism is arranged on the cleaning base and used for turning over the charging basket and is matched with the washing mechanism and the brushing mechanism for use.
As a further preferable scheme of the utility model, the charging basket transmission device is divided into a first transmission component and a second transmission component; the first conveying assembly and the second conveying assembly are respectively provided with a chain; the chain of the first conveying assembly and the chain of the second conveying assembly are arranged in a staggered mode, and an overlapped alternating area is formed between the chain of the first conveying assembly and the chain of the second conveying assembly; the alternating regions are used for conveying transition of the charging bucket.
As a further preferable scheme of the utility model, the charging basket transmission device is provided with a first lifting basket component, a second lifting basket component and a third lifting basket component; the first pail assembly is arranged on a first conveyor assembly; the second pail assembly is arranged on a second conveyor assembly; the third pail assembly is disposed at an alternating region between the first pail assembly and the second pail assembly.
As a further preferred scheme of the utility model, the hoisting device comprises a manipulator and a suspension arm mechanism for lifting the charging basket; the suspension arm mechanism is provided with a six-direction sliding mechanism; the manipulator is connected with the six-direction sliding mechanism through bolts and is driven to move on the suspension arm mechanism through the sliding of the six-direction sliding mechanism; the suspension arm mechanism is arranged at the top of the hoisting frame; the manipulator is provided with a rotating assembly for swinging the charging bucket and a self-locking assembly for limiting the swinging of the rotating assembly; the rotating assemblies are arranged at the end parts of the two sides of the suspension arm; the self-locking assembly is arranged on one side of the suspension arm and is connected with the rotating assembly on one side in a sliding mode.
As a further preferred aspect of the present invention, the return board transmission device includes a first multi-stage transmission mechanism, a second multi-stage transmission mechanism, and a lifting steering transmission mechanism; the first multi-section transmission mechanism and the second multi-section transmission mechanism are arranged oppositely, and the transmission directions of the first multi-section transmission mechanism and the second multi-section transmission mechanism are opposite; the lifting steering transmission mechanism is provided with two groups of transmission chains which are respectively arranged at two ends of the first multi-section transmission mechanism and the second multi-section transmission mechanism and form a closed loop with the first multi-section transmission mechanism and the second multi-section transmission mechanism; and a plurality of conveying plates are arranged on the conveying chain to circularly flow.
As a further preferable aspect of the present invention, the first multi-stage transmission mechanism and the second multi-stage transmission mechanism are provided with one or more sets of circulating line frame assemblies; the circulating line frame assembly comprises a first circulating line frame and a second circulating line frame; the first circulating line frame and the second circulating line frame are arranged side by side and are in transmission connection through a chain.
As a further preferable scheme of the present invention, the first and second circulating line frames respectively include a rotation axis, a driving wheel, a driven wheel and a limiting component, the driving wheel and the driven wheel are disposed on the rotation axis, the rotation axis is located at one end of the first and second circulating line frames, and the limiting component is located at the other end of the first and second circulating line frames; and the driving wheel of the first circulating line frame is connected with the driven wheel of the second circulating line frame through a chain, or the driving wheel of the second circulating line frame is connected with the driven wheel of the first circulating line frame through a chain.
As a further preferred scheme of the utility model, the lifting steering transmission mechanism comprises a first lifting transmission component, a second lifting transmission component and a chain wheel roller component; the chain wheel roller assembly is arranged between the first lifting transmission assembly and the second lifting transmission assembly; the first lifting transmission assembly is provided with a limiting assembly and a belt transmission mechanism; the first lifting transmission assembly extends into one end of the first multi-section transmission mechanism or one end of the second multi-section transmission mechanism through the belt transmission mechanism; the second lifting transmission assembly is provided with a driven chain wheel shaft; and the driven chain wheel shaft is in transmission connection with the first multi-section transmission mechanism or the second multi-section transmission mechanism through a chain.
Compared with the prior art, the utility model provides a slip casting duplex position production facility possesses following beneficial effect:
the device greatly improves the production efficiency, ensures that the casting production process is not intermittent, reduces the manual labor, improves the stirring quality of slurry and the molding quality after grouting by vacuumizing, stirring and swinging and uniform grouting, adopts a double-station device to alternately feed, stir and clean quantitatively, freely sets the stirring time characteristic, sets the alternate interval time of two station units according to the production speed, and ensures that two barrels do not influence each other when the stirring time is overlapped; the return plate transmission device adopts sectional type multi-power control, adapts to the running speed among different personnel processes, is integrated on a return plate circulating line, is matched with a multifunctional manipulator of a hoisting device to quickly extract, avoids production conflict, improves the automation degree, optimizes the cooperation among mechanisms and further improves the productivity.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of a lifting device for extracting a charging basket;
FIG. 4 is a schematic view of a robot structure;
FIG. 5 is a top view of the structure part of the present invention;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is a schematic view of a structural part of the present invention;
FIG. 8 is a schematic view of a structure of a bucket conveying device;
FIG. 9 is a schematic view of a part of the cleaning mechanism;
FIG. 10 is a schematic view of the construction of the circulation line rack assembly;
FIG. 11 is a schematic view of a portion of the construction of the circulation frame assembly;
FIG. 12 is a schematic view of the connection relationship of the circulation frame assemblies;
FIG. 13 is a schematic structural view of a lifting steering transmission mechanism;
wherein: 1. a double-station device, 1-1, a first stirring and cleaning unit, 1-2, a second stirring and cleaning unit, 1-3, a batching mechanism, 2, a charging barrel transmission device, 2-1, a first conveying assembly, 2-2, a second conveying assembly, 2-3, a first barrel lifting assembly, 2-4, a second barrel lifting assembly, 2-5, a third barrel lifting assembly, 3, a hoisting device, 3-1, a mechanical arm, 3-11, a rotating assembly, 3-12, a self-locking assembly, 3-2, a hoisting arm mechanism, 3-21, a six-direction sliding mechanism, 4, a return plate transmission device, 4-1, a first multi-section transmission mechanism, 4-2, a second multi-section transmission mechanism, 4-3 and a lifting and steering transmission mechanism, 4-31 parts of a first lifting transmission component, 4-311 parts of a belt transmission mechanism, 4-32 parts of a second lifting transmission component, 4-321 parts of a driven chain wheel shaft, 4-33 parts of a chain wheel roller component, 5 parts of a hoisting frame, 6 parts of a stirring mechanism, 7 parts of a cleaning mechanism, 7-1 parts of a cleaning base, 7-2 parts of a scrubbing mechanism, 7-3 parts of a flushing mechanism, 7-4 parts of a turnover mechanism, 8 parts of a conveying plate, 9 parts of a circulating line rack component, 9-1 parts of a first circulating line rack, 9-2 parts of a second circulating line rack, 10 parts of a rotating shaft, 11 parts of a driving wheel, 12 parts of a driven wheel, 13 parts of a limiting component, 14 parts of a charging basket, 15 parts of a grouting mould, 16 parts of a tensioning chain wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-13, the utility model provides a double-station production equipment for grouting and pouring, which comprises a double-station device 1 for batching, stirring and cleaning,
A charging basket transmission device 2 used for cooperating with the double-station device 1,
Lifting device 3 for moving charging bucket 14
And a circulating return plate transfer device 4,
the device is characterized in that the charging basket transmission device 2 is arranged between the double-station device 1 and the return plate transmission device 4; the hoisting device 3 is provided with a hoisting frame 5, and the hoisting device 3 is installed at the top of the hoisting frame 5, so that the hoisting device 3 is positioned above the double-station device 1, the charging bucket transmission device 2 and the return plate transmission device 4.
As a further preferable scheme of the utility model, the double-station device 1 comprises a first stirring and cleaning unit 1-1, a second stirring and cleaning unit 1-2 and a batching mechanism 1-3; the first stirring cleaning unit 1-1 and the second stirring cleaning unit 1-2 are symmetrically arranged; the batching mechanism 1-3 is arranged between the first stirring cleaning unit 1-1 and the second stirring cleaning unit 1-2.
As a further preferable scheme of the present invention, the first stirring and cleaning unit 1-1 and the second stirring and cleaning unit 1-2 are both provided with a stirring mechanism 6 for stirring slurry and a cleaning mechanism 7 for cleaning the charging basket 14; the stirring mechanism 6 is connected to a vacuumizing machine, and vacuumizing stirring is adopted, so that bubbles generated during stirring of the slurry are reduced, and the forming quality is improved; the cleaning mechanism 7 comprises a cleaning base 7-1, a brushing mechanism 7-2, a washing mechanism 7-3 and a turnover mechanism 7-4; the brushing mechanism 7-2 is arranged in the cleaning base 7-1; the flushing mechanism 7-3 is positioned in the charging basket transmission device 2; the turnover mechanism 7-4 is arranged on the cleaning base 7-1 and used for turning over the charging basket 14 and is matched between the washing mechanism 7-3 and the brushing mechanism 7-2.
As a further preferred scheme of the utility model, the charging basket conveying device 2 is divided into a first conveying component 2-1 and a second conveying component 2-2; the first conveying component 2-1 and the second conveying component 2-2 are respectively provided with a chain; the chain of the first conveying assembly 2-1 and the chain of the second conveying assembly 2-2 are arranged in a staggered mode, and an overlapped alternating area is formed between the chain of the first conveying assembly 2-1 and the chain of the second conveying assembly 2-2; the alternating zones are used for the transfer transition of the bucket 14.
As a further preferred scheme of the utility model, the charging basket transmission device 2 is provided with a first lifting bucket component 2-3, a second lifting bucket component 2-4 and a third lifting bucket component 2-5; the first pail assembly 2-3 is arranged on the first conveyor assembly 2-1; the second pail assembly 2-4 is arranged on a second conveyor assembly 2-2; the third pail assembly 2-5 is arranged at an alternating region between the first pail assembly 2-3 and the second pail assembly 2-4, and the third pail assembly 2-5 is provided with a bellows weighing sensor for controlling the standard of the blanking.
As a further preferable scheme of the present invention, the hoisting device 3 comprises a manipulator 3-1 for lifting the charging basket 14 and a boom mechanism 3-2; the suspension arm mechanism 3-2 is provided with a six-way sliding mechanism 3-21; the manipulator 3-1 is connected with a six-direction sliding mechanism 3-21 through bolts, and the manipulator 3-1 is driven to move on the suspension arm mechanism 3-2 through the sliding of the six-direction sliding mechanism 3-21; the suspension arm mechanism 3-2 is arranged at the top of the hoisting frame 5; the manipulator 3-1 is provided with a rotating assembly 3-11 for swinging the charging basket 14 and a self-locking assembly 3-12 for limiting the swinging of the rotating assembly 3-11; the rotating assemblies 3-11 are arranged at the end parts of the two sides of the suspension arm; the self-locking assembly 3-12 is arranged on one side of the suspension arm, and the self-locking assembly 3-12 is connected with the rotating assembly 3-11 on one side in a sliding mode.
As a further preferred scheme of the present invention, the return board transmission device 4 comprises a first multi-section transmission mechanism 4-1, a second multi-section transmission mechanism 4-2 and a lifting steering transmission mechanism 4-3; the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 are oppositely arranged, and the transmission directions of the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 are opposite;
the lifting steering transmission mechanism 4-3 is provided with two groups of transmission chains which are respectively arranged at two ends of the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 and form a closed loop together with the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2; a plurality of conveying plates 8 are placed on the conveying chain to circularly flow.
As a further preferred scheme of the present invention, the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 are both provided with one or more sets of circulating line frame assemblies 9; the circulating line rack assembly 9 comprises a first circulating line rack 9-1 and a second circulating line rack 9-2; the first circulating line frame 9-1 and the second circulating line frame 9-2 are arranged side by side, and the first circulating line frame 9-1 and the second circulating line frame 9-2 are in transmission connection through a chain.
Referring to fig. 11, as a further preferred embodiment of the present invention, the first circulation line frame 9-1 and the second circulation line frame 9-2 respectively include a rotation shaft 10, a driving wheel 11, a driven wheel 12 and a limiting component 13, the driving wheel 11 and the driven wheel 12 are disposed on the rotation shaft 10, and when one of the labeled wheels on the rotation shaft 10 in fig. 11 is the driving wheel 11, the other labeled wheel is the driven wheel 12; the rotating shaft 10 is positioned at one end of the first circulating line frame 9-1 and the second circulating line frame 9-2, and the limiting component 13 is positioned at the other end of the first circulating line frame 9-1 and the second circulating line frame 9-2; the driving wheel 11 of the first circulating line frame 9-1 is connected with the driven wheel 12 of the second circulating line frame 9-2 through a chain, or the driving wheel 11 of the second circulating line frame 9-2 is connected with the driven wheel 12 of the first circulating line frame 9-1 through a chain; the driving wheel 11 and the driven wheel 12 of the first circulating line frame 9-1 correspond to the driven wheel 12 and the driving wheel 11 of the second circulating line frame 9-2 respectively.
If the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 are provided with more than one group of circulating line rack assemblies 9, after the driving wheel 11 of the first circulating line rack 9-1 in the same group of circulating line rack assemblies 9 is connected with the driven wheel 12 of the second circulating line rack 9-2 through a chain, the driving wheel 11 of the second circulating line rack 9-2 is connected with the driven wheel 12 of the first circulating line rack 9-1 of the other group of circulating line rack assemblies 9 through a chain;
similarly, in the same group of circulating line frame assemblies 9, if the driving wheel 11 of the second circulating line frame 9-2 is connected with the driven wheel 12 of the first circulating line frame 9-1 through a chain; the driving wheel 11 of the first circulating line frame 9-1 is connected with the driven wheel 5-5 of the second circulating line frame 9-2 of the other group of circulating line frame assemblies 9 through a chain, so that the sectional independent control transmission is realized.
If the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2 are only provided with one group of circulating line frame assemblies 9, after a driving wheel 11 of the first circulating line frame 9-1 is connected with a driven wheel 12 of the second circulating line frame 9-2 through a chain, the driving wheel 11 of the second circulating line frame 9-2 is connected with a driven chain wheel shaft 4-321 arranged on the second lifting transmission assembly 4-32 in the lifting steering transmission mechanism 4-3 through a chain;
similarly, after the driving wheel 11 of the second circulating line frame 9-2 is connected with the driven wheel 12 of the first circulating line frame 9-1 through a chain, the driving wheel 11 of the first circulating line frame 9-1 is connected with the driven chain wheel shaft 4-321 arranged on the second lifting transmission assembly 4-32 in the lifting steering transmission mechanism 4-3 through a chain;
the first circulating wire frame 9-1 and the second circulating wire frame 9-2 are respectively provided with a tensioning chain wheel set 16; according to the connecting structure, the transmission conveying plate 8 of the chain realizes the independent control of multiple sections in the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2.
As a further preferable scheme of the utility model, the lifting and steering transmission mechanism 4-3 comprises a first lifting transmission component 4-31, a second lifting transmission component 4-32 and a chain wheel roller component 4-33; the chain wheel roller component 4-33 is arranged between the first lifting transmission component 4-31 and the second lifting transmission component 4-32; the first lifting transmission component 4-31 is provided with a limiting component 13 and a belt transmission mechanism 4-311; the first lifting transmission component 4-31 extends into one end of the first multi-section transmission mechanism 4-1 or the second multi-section transmission mechanism 4-2 through the belt transmission mechanism 4-311; the second lifting transmission component 4-32 is provided with a driven chain wheel shaft 4-321; the driven chain wheel shaft 4-321 is in transmission connection with the first multi-section transmission mechanism 4-1 or the second multi-section transmission mechanism 4-2 through a chain.
As a specific embodiment of the present invention, in the following embodiment 1, a first bucket 14 is first placed on a bucket conveyor 2, then the bucket conveyor 2 is started, the first bucket 14 is moved to the position of a third bucket assembly 2-5, then the third bucket assembly 2-5 is lifted up to jack up the first bucket 14, then a dispensing mechanism 1-3 puts the dispensed material into the first bucket 14, a weighing sensor provided in the third bucket assembly 2-5 senses the weight of the slurry, the third bucket assembly 2-5 is lowered after reaching the standard, the first bucket 14 is returned to the chain of the bucket conveyor 2, at this time, the first bucket 14 is located in an alternating region where the chain of the first conveyor assembly 2-1 and the chain of the second conveyor assembly 2-2 overlap, then the first conveyor assembly 2-1 is controlled independently, the first bucket 14 is conveyed into the first bucket assembly 2-3, the first stirring cleaning unit 1-6 is started by the first stirring cleaning unit 1-6, and the first stirring cleaning unit 1-6 is started;
meanwhile, a second charging bucket 14 is continuously placed on the charging bucket transmission device 2 and is conveyed to the material mixing mechanism 1-3 through the charging bucket transmission device 2 for material mixing, after the material mixing is finished, the second conveying assembly 2-2 is independently controlled, the second charging bucket 14 is conveyed to the second lifting bucket assembly 2-4, the second charging bucket 14 is lifted up through the second lifting bucket assembly 2-4, the second charging bucket 14 is covered with the stirring mechanism 6 of the second stirring and cleaning unit 1-2, and then the stirring mechanism 6 of the second stirring and cleaning unit 1-2 is started for stirring; at the moment, the stirring mechanism 6 of the first stirring and cleaning unit 1-1 finishes stirring, a first charging basket 14 is put down, and then the first charging basket 14 is extracted by the manipulator 3-1 of the suspension arm mechanism 3-2 and moved to a production station of the return plate transmission device 4 to carry out casting mold;
meanwhile, the third charging basket 14 is continuously placed on the charging basket transmission device 2, then the batching mechanism 1-3 is used for batching, after batching is finished, the stirring mechanism 6 of the first stirring cleaning unit 1-1 is in an idle state, then the chain of the first conveying assembly 2-1 is independently controlled, the third charging basket 14 is conveyed into the first lifting basket assembly 2-3, and the third charging basket 14 is matched with the stirring mechanism 6 of the first stirring cleaning unit 1-1 for stirring;
at this time, the first material barrel 14 is in an empty barrel state after the pouring of the first material barrel 14 is finished, the first material barrel 14 is extracted through the suspension arm mechanism 3-2 and returned to the material barrel transmission device 2, at this time, the cleaning mechanisms 7 in the first stirring cleaning unit 1-1 and the second stirring cleaning unit 1-2 are in an idle state, and one of the cleaning mechanisms is selected and moved to the position of the cleaning mechanism 7 to scrub and flush the first material barrel 14;
meanwhile, after the second charging basket 14 is stirred, the second charging basket 14 is extracted by the suspension arm mechanism 3-2 and moved to a production station on the return plate conveying device 4 to cast a mold;
at this time, the stirring mechanism 6 of the second stirring and cleaning unit 1-2 is in an idle state, a fourth charging basket 14 is put on the charging basket conveying device 2, after the materials are mixed, the fourth charging basket is moved to the stirring mechanism 6 of the second stirring and cleaning unit 1-2 for stirring, and so on, the number of the charging baskets 14 is adjusted according to the situation, and the charging baskets are supplied by circulating the steps.
As a specific embodiment 2 of the present invention: a plurality of grouting molds 15 to be poured are placed on a first multi-section transmission mechanism 4-1 of a plate returning transmission device 4, the first multi-section transmission mechanism 4-1 is close to one side of a charging bucket transmission device 2, then a conveying plate 8 is driven to transmit through the movement of a chain of the first multi-section transmission mechanism 4-1, and a limiting component 13 at a specific position is adjusted to eject according to a specific work flow and process, so that the flow of the conveying plate 8 is cut off; then the conveying plate 8 is positioned at the current circulating line frame assembly 9 and stops driving, and the grouting work is waited for.
A charging basket which is subjected to batching is extracted by a manipulator 3-1 of a hoisting device 3, the charging basket is moved to the position above a grouting mould 15 at a processing station through a six-direction sliding mechanism 3-21, then a valve at the lower end of the charging basket 14 is opened, so that slurry falls into the grouting mould 15 to realize pouring, and during pouring, a self-locking assembly 3-12 on the manipulator 3-1 enables a rotating assembly 3-11 to move, so that the charging basket 14 is driven to swing, the slurry uniformly falls onto the grouting mould 15, and bubbles generated after forming are reduced;
after grouting is finished, controlling the limit component 13 at the current position to retract, starting the current circulating line frame component 9 to enable the current conveying plate 8 to continuously flow, when the conveying plate 8 flows to one end of the first multi-section transmission mechanism 4-1, transmitting the conveying plate 8 to the first lifting transmission component 4-31 through the belt transmission mechanism 4-311, simultaneously lifting the first lifting transmission component 4-31 to be provided with the limit component 13, cutting off the next conveying plate 8, and lifting the first lifting transmission component 4-31 to enable the height of the first lifting transmission component 4-31 to be equal to that of the chain wheel transmission roller component 4-33; then, the rollers on the first lifting transmission assemblies 4-31 are driven to enable the conveying plate 8 to flow to the sprocket transmission roller assemblies 4-33, the conveying plate flows to the second lifting transmission assemblies 4-32 through the sprocket transmission roller assemblies 4-33, then the second lifting transmission assemblies 4-32 are controlled to descend and level with the height of one end of the second multi-stage transmission mechanism 4-2, then the conveying plate 8 flows to the second multi-stage transmission mechanism 4-2 through chain transmission of the driven sprocket shafts 4-321 of the second lifting transmission assemblies 4-32 and the driving wheel 11 of the second multi-stage transmission mechanism 4-2, the grouting mold 15 after being cleaned flows to the multi-stage lifting and steering transmission mechanism 4-3 at the other end of the second multi-stage transmission mechanism 4-2 through mold dismounting and cleaning processes of workers, the conveying plate 8 circularly flows in the same way, and accordingly independent control closed loop transmission is achieved, chains are not shown in the reference drawing, and chains exist in practical use.
The production efficiency is greatly improved, the casting production process is not intermittent, the manual labor is reduced, the double-station device 1 adopts double-station alternate quantitative feeding, stirring and cleaning, the stirring time characteristic is freely set, the alternate interval time of the two station units is set according to the production speed, and the two barrels do not influence each other when the stirring time is overlapped. By vacuumizing, stirring and swinging for uniform grouting, the stirring quality of the slurry and the molding quality after grouting are improved; the return plate transmission device 4 adopts sectional type multi-power control, adapts to the running speed among different personnel processes, is integrated on a return plate circulating line, is matched with the multifunctional manipulator 3-1 of the hoisting device 3 to quickly extract, avoids production conflict, improves the automation degree, optimizes the cooperation among mechanisms and accordingly improves the productivity.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A double-station production equipment for grouting and pouring comprises
A double-station device (1) for proportioning, stirring and cleaning,
A charging basket transmission device (2) used for cooperating with the double-station device (1) to work,
A hoisting device (3) for moving the charging basket,
And a circulating return plate conveying device (4),
the device is characterized in that the charging basket transmission device (2) is arranged between the double-station device (1) and the return plate transmission device (4); the hoisting device (3) is provided with a hoisting frame (5), and the hoisting device (3) is installed at the top of the hoisting frame (5), so that the hoisting device (3) is positioned above the double-station device (1), the charging bucket transmission device (2) and the return plate transmission device (4).
2. The double-station production equipment for grouting casting according to claim 1, characterized in that the double-station device (1) comprises a first stirring and cleaning unit (1-1), a second stirring and cleaning unit (1-2) and a batching mechanism (1-3); the first stirring cleaning unit (1-1) and the second stirring cleaning unit (1-2) are symmetrically arranged; the batching mechanism (1-3) is arranged between the first stirring and cleaning unit (1-1) and the second stirring and cleaning unit (1-2).
3. The grouting and casting double-station production equipment according to claim 2, wherein the first stirring and cleaning unit (1-1) and the second stirring and cleaning unit (1-2) are respectively provided with a stirring mechanism (6) for stirring slurry and a cleaning mechanism (7) for cleaning a charging basket; the cleaning mechanism (7) comprises a cleaning base (7-1), a brushing mechanism (7-2), a washing mechanism (7-3) and a turnover mechanism (7-4); the brushing mechanism (7-2) is arranged in the cleaning base (7-1); the flushing mechanism (7-3) is positioned in the charging basket transmission device (2); the turnover mechanism (7-4) is arranged on the cleaning base (7-1) and used for turning over the charging basket and is matched with the washing mechanism (7-3) and the brushing mechanism (7-2).
4. The double-station production equipment for grouting casting according to claim 1, characterized in that the bucket conveying device (2) is divided into a first conveying assembly (2-1) and a second conveying assembly (2-2); the first conveying assembly (2-1) and the second conveying assembly (2-2) are respectively provided with a chain; the chain of the first conveying component (2-1) and the chain of the second conveying component (2-2) are arranged in a staggered mode, and an overlapped alternating area is formed between the chain of the first conveying component (2-1) and the chain of the second conveying component (2-2); the alternating regions are used for conveying transition of the charging bucket.
5. The double-station production equipment for grouting casting according to claim 4, wherein the bucket conveying device (2) is provided with a first bucket lifting assembly (2-3), a second bucket lifting assembly (2-4) and a third bucket lifting assembly (2-5); the first pail assembly (2-3) is arranged on the first conveying assembly (2-1); the second pail assembly (2-4) is arranged on a second conveyor assembly (2-2); the third pail assembly (2-5) is arranged at an alternating region between the first pail assembly (2-3) and the second pail assembly (2-4).
6. The double-station production equipment for grouting casting according to claim 1, characterized in that the hoisting device (3) comprises a manipulator (3-1) for lifting a charging basket and a boom mechanism (3-2); the suspension arm mechanism (3-2) is provided with a six-direction sliding mechanism (3-21); the manipulator (3-1) is connected with the six-direction sliding mechanism (3-21) through bolts, and the manipulator (3-1) is driven to move on the suspension arm mechanism (3-2) through the sliding of the six-direction sliding mechanism (3-21); the suspension arm mechanism (3-2) is arranged at the top of the hoisting frame (5); the manipulator (3-1) is provided with a rotating assembly (3-11) for swinging the charging barrel and a self-locking assembly (3-12) for limiting the swinging of the rotating assembly (3-11); the rotating assemblies (3-11) are arranged at the end parts of the two sides of the suspension arm; the self-locking assembly (3-12) is installed on one side of the suspension arm, and the self-locking assembly (3-12) is connected with the rotating assembly (3-11) on one side in a sliding mode.
7. The grouting and pouring double-station production equipment according to claim 1, wherein the return plate transmission device (4) comprises a first multi-section transmission mechanism (4-1), a second multi-section transmission mechanism (4-2) and a lifting and steering transmission mechanism (4-3); the first multi-section transmission mechanism (4-1) and the second multi-section transmission mechanism (4-2) are arranged oppositely, and the transmission directions of the first multi-section transmission mechanism (4-1) and the second multi-section transmission mechanism (4-2) are opposite;
the lifting steering transmission mechanism (4-3) is provided with two groups of transmission chains which are respectively arranged at two ends of the first multi-section transmission mechanism (4-1) and the second multi-section transmission mechanism (4-2) and form a closed loop with the first multi-section transmission mechanism (4-1) and the second multi-section transmission mechanism (4-2); a plurality of conveying plates (8) are placed on the conveying chain to circularly flow.
8. The double-station production equipment for grouting and pouring according to claim 7, characterized in that the first multi-section transmission mechanism (4-1) and the second multi-section transmission mechanism (4-2) are provided with one or more groups of circulating line frame assemblies (9); the circulating line rack assembly (9) comprises a first circulating line rack (9-1) and a second circulating line rack (9-2); the first circulating line frame (9-1) and the second circulating line frame (9-2) are arranged side by side, and the first circulating line frame (9-1) is in transmission connection with the second circulating line frame (9-2) through a chain.
9. The grouting and pouring double-station production equipment according to claim 8, wherein the first circulating line frame (9-1) and the second circulating line frame (9-2) respectively comprise a rotating shaft (10), a driving wheel (11), a driven wheel (12) and a limiting component (13), the driving wheel (11) and the driven wheel (12) are arranged on the rotating shaft (10), the rotating shaft (10) is positioned at one end of the first circulating line frame (9-1) and the second circulating line frame (9-2), and the limiting component (13) is positioned at the other end of the first circulating line frame (9-1) and the second circulating line frame (9-2); the driving wheel (11) of the first circulating line frame (9-1) is connected with the driven wheel (12) of the second circulating line frame (9-2) through a chain, or the driving wheel (11) of the second circulating line frame (9-2) is connected with the driven wheel (12) of the first circulating line frame (9-1) through a chain.
10. The double-station production equipment for grouting pouring according to claim 7, wherein the lifting and steering transmission mechanism (4-3) comprises a first lifting transmission component (4-31), a second lifting transmission component (4-32) and a chain wheel roller component (4-33); the chain wheel roller assembly (4-33) is arranged between the first lifting transmission assembly (4-31) and the second lifting transmission assembly (4-32); the first lifting transmission component (4-31) is provided with a limiting component (13) and a belt transmission mechanism (4-311); the first lifting transmission component (4-31) extends into one end of the first multi-section transmission mechanism (4-1) or the second multi-section transmission mechanism (4-2) through the belt transmission mechanism (4-311); the second lifting transmission assembly (4-32) is provided with a driven chain wheel shaft (4-321); the driven chain wheel shaft (4-321) is in transmission connection with the first multi-section transmission mechanism (4-1) or the second multi-section transmission mechanism (4-2) through a chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221987139.6U CN218504830U (en) | 2022-07-29 | 2022-07-29 | Double-station production equipment for grouting and pouring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221987139.6U CN218504830U (en) | 2022-07-29 | 2022-07-29 | Double-station production equipment for grouting and pouring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218504830U true CN218504830U (en) | 2023-02-21 |
Family
ID=85207767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221987139.6U Active CN218504830U (en) | 2022-07-29 | 2022-07-29 | Double-station production equipment for grouting and pouring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218504830U (en) |
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2022
- 2022-07-29 CN CN202221987139.6U patent/CN218504830U/en active Active
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