CN218258999U - Electromagnetic force grading folding type automatic packaging machine for sewing needle - Google Patents

Abstract

The utility model belongs to the technical field of packaging machines, in particular to a sewing needle electromagnetic force grading folding type automatic packaging machine, which solves the problems that the prior manual packaging operation mode is mainly adopted, a device capable of automatically packaging sewing needles is lacked, and the manpower cost is saved and the production scale is not easy to expand; the paper feeding system is used for periodically and intermittently conveying packing paper; the needle dividing system can evenly divide the sewing needles into equal parts according to the packaged capacity specification; the needle moving system is arranged above the rack and is used for transferring the sewing needles divided by the needle dividing system to the packaging system; the packaging system is arranged on the rack and used for folding and packaging the sewing needle, and aims to automatically package the sewing needle, save labor cost, improve production efficiency and facilitate expansion of production scale.

Description

Electromagnetic force grading folding type automatic packaging machine for sewing needle

Technical Field

The utility model belongs to the technical field of packagine machine, concretely relates to hierarchical foldable automatic packaging machine of hand sewing needle electromagnetic force.

Background

The sewing needle is slender, the working end is sharp, the end surface positions of the needle and the needle are easily uneven when the sewing needle is packaged, the accurate counting is difficult, the price of the sewing needle is very low, and the allowable packaging cost is very limited; at present, in sewing needle manufacturing enterprises, the packaging mode of sewing needles is mainly manual packaging, which is a production mode with low production efficiency and intensive labor force, taking Yangyang Xinghuo Union needle industries, for example, at the peak of the packaging task, the number of workers in a packaging workshop is more than 30, which is more than three times of the total number of all the needle manufacturing procedures, thus the packaging cost is increased, the competitive capacity of enterprise products is influenced, and the automation, high efficiency and specialization of sewing needle packaging are inevitable development trends of future sewing needle packaging due to the continuous improvement of the labor cost and the continuous pursuit of high-efficiency production.

However, the prior sewing needle production and packaging process has the following problems:

at present, the traditional manual packaging operation mode is mainly adopted, a device capable of automatically packaging the sewing needle is lacked, and the manpower cost is not saved and the production scale is not enlarged.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a hierarchical foldable automatic packaging machine of sewing needle electromagnetic force, its aim at can carry out automatic packing to the sewing needle, has practiced thrift the human cost, has improved production efficiency, is favorable to enlarging the production scale.

The utility model adopts the technical scheme as follows:

a sewing needle electromagnetic force grading folding type automatic packaging machine comprises a rack, a paper feeding system, a needle separating system, a needle moving system and a packaging system, wherein the paper feeding system, the needle separating system, the needle moving system and the packaging system are respectively electrically connected with a controller, and can cooperatively operate under the control of the controller; the paper feeding system is arranged at the initial part of the frame and is used for periodically and intermittently conveying packing paper; the needle dividing system is radially arranged above the rack and can evenly divide the sewing needles into equal parts according to the packaged capacity specification; the needle moving system is arranged above the rack and used for transferring the sewing needles divided by the needle dividing system to the packaging system; the packaging system is arranged on the machine frame and used for folding and packaging the sewing needle.

Preferably, the paper feeding system comprises a support, two paper feeding rollers are rotatably connected to the support, two first motors are further arranged on the support, and the output end of each first motor is connected with the rotating shaft of each paper feeding roller; the rotation directions of the two paper feeding rollers are opposite, after the first motor is turned on, the two paper feeding rollers rotate, paper is tightly pressed with the paper feeding rollers in a vertical forward tilting mode, the inclination angle is adjusted to keep a proper pressing force, and the cylindrical surface is fitted with the rubber paper feeding layer to realize intermittent paper feeding in a timing period.

Preferably, the needle separating system comprises a reciprocating needle separating plate, a groove is formed in the reciprocating needle separating plate, a first linear module and a roller are arranged at the lower part of the reciprocating needle separating plate, and the first linear module moves along the radial direction of the production line; the sewing needle is characterized in that a needle hopper is arranged on the upper portion of the reciprocating needle distribution plate, the needle hopper is hung on the reciprocating needle distribution plate through a support, a plurality of conical grooves are formed in the lower portion of the needle hopper, openings are formed in the conical grooves, the width of each opening is matched with the width of each groove, the reciprocating needle distribution plate is driven by a first linear module to reciprocate, sewing needles are placed in the needle hopper, the sewing needles in the needle hopper are filled into the grooves through the openings in the conical grooves along with the reciprocating needle distribution plate, the size of each groove is designed according to the number of the single-covered sewing needles, and the sewing needles are evenly distributed into equal parts according to the capacity specification of packages.

Preferably, the needle moving system comprises a plurality of horizontal walking blocks and a portal frame, each horizontal walking block is in transmission connection with the portal frame, and the portal frame is provided with two racks; each horizontal walking block comprises two first gears which are fixedly connected through a cross rod, a third motor is arranged on one side of each horizontal walking block, the output end of each third motor is connected with the corresponding first gear, and the needle moving system moves transversely on the portal frame through the cooperation of the first gears and the racks.

Preferably, the lower part of the horizontal walking block is hinged with a plurality of vertical walking blocks, each vertical walking block comprises a second straight line module, the second straight line modules are radially arranged along the direction of the rack, and each second straight line module is hinged with the cross rod.

Preferably, the motion part of the second linear module is connected with a vertical rod, the lower end of the vertical rod is provided with an electromagnetic coil, the second linear module drives the vertical rod to move up and down relative to the rack, the electromagnetic coil is switched on and off by electromagnetic force, and the sewing needle can be adsorbed and placed, so that the sewing needle on the needle separating system is transferred to the packaging system.

Preferably, the packaging system includes several paper folding table, every the paper folding table sets up in the frame, the both sides of paper folding table are provided with presses the paper subassembly, it includes the second motor to press the paper subassembly, every it all adopts the output shaft transmission of second gear and second motor to press the paper subassembly to be connected.

Preferably, every press the paper subassembly and include the pivot, the second gear setting is in one side of pivot, the fixed nipper that is provided with in the pivot, second motor drive second gear rotates, drives the pivot and rotates, sets up the relative upset of paper pressing subassembly in paper folding table both sides, will transport to the wrapping paper of paper folding bench and fold to accomplish the packing of sewing needle.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:

the utility model provides a sewing needle electromagnetic force is foldable automatic packaging machine in grades, its aim at, can carry out automatic packaging to the sewing needle, practiced thrift the human cost, improved production efficiency, be favorable to enlarging production scale.

Drawings

The invention will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 is a perspective view of the electromagnetic force grading folding type automatic packaging machine for a middle sewing needle of the present invention;

FIG. 2 is a schematic structural view of the paper feeding system of the present invention;

FIG. 3 is a schematic structural view of the center needle system of the present invention;

fig. 4 is a schematic top view of the needle separating system of the present invention;

FIG. 5 is a schematic front view of the needle moving system of the present invention;

fig. 6 is a schematic top view of the needle moving system of the present invention;

fig. 7 is a schematic front view of the packaging system of the present invention;

fig. 8 is a schematic top view of the packaging system of the present invention.

Reference numerals

1-paper feeding system, 101-paper feeding roller, 102-first motor, 2-needle separating system, 201-needle bucket, 202-reciprocating needle separating plate, 203-roller, 204-track, 205-groove, 3-needle moving system, 301-portal frame, 302-second linear module, 303-rack, 304-first gear, 305-electromagnetic coil, 306-third motor, 4-packaging system, 401-second gear, 402-second motor, 403-rotating shaft, 404-paper pressing plate, 405-paper folding table and 5-controller.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. The components of embodiments of the present application, generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.

In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are usually placed in when used, and are only used for convenience of description and simplification of the description, but do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

The present invention will be described in detail with reference to fig. 1 to 8.

Example (b):

referring to the attached drawing 1, the sewing needle electromagnetic force grading folding type automatic packaging machine comprises a rack, and further comprises a paper feeding system 1, a needle separating system 2, a needle moving system 3 and a packaging system 4 which are respectively electrically connected with a controller 5, wherein the paper feeding system 1, the needle separating system 2, the needle moving system 3 and the packaging system 4 can cooperatively operate under the control of the controller 5, and the controller 5 adopts a PLC (programmable logic controller); the paper feeding system 1 is arranged at the initial position of the frame and is used for periodically and intermittently conveying packing paper; the needle distribution system 2 is radially erected above the rack through a fixed support, and the needle distribution system 2 can uniformly divide the sewing needles into equal parts according to the packaged capacity specification; the needle moving system 3 is arranged above the rack and used for transferring the sewing needles divided by the needle dividing system 2 to the packaging system 4; the packaging system 4 is arranged on the frame, and the packaging system 4 is used for folding and packaging the sewing needle.

In this embodiment, referring to fig. 2, the paper feeding system 1 includes a bracket, two paper feeding rollers 101 are rotatably connected to the bracket, two first motors 102 are further disposed on the bracket, and an output end of each first motor 102 is respectively connected to a rotation shaft of each paper feeding roller 101; the rotation directions of the two paper feeding rollers 101 are opposite, after the first motor 102 is turned on, the two paper feeding rollers 101 rotate, paper is pressed against the paper feeding rollers 101 in a vertical forward tilting mode, the inclination angle is adjusted to keep a proper pressing force, the rubber paper feeding layers are fitted on the cylindrical surfaces to realize intermittent paper feeding at a regular period, and after the packing paper is conveyed to the rack, the packing paper is conveyed to the packaging system 4 by a conveying belt on the rack.

In this embodiment, referring to fig. 3 to 4, the needle separating system 2 is erected above the rack, and the specific erection manner is not limited, the needle separating system 2 includes a reciprocating needle separating plate 202, a groove 205 is formed in the reciprocating needle separating plate 202, a first linear module and a roller 203 are arranged on the lower portion of the reciprocating needle separating plate 202, in another embodiment, a rail 204 is further arranged on the lower portion of the roller 203, the rail 204 is erected above the rack, the roller 203 can move on the rail 204 by reciprocating movement of the first linear module, and the first linear module moves along the radial direction of the production line; the sewing needle packaging machine is characterized in that a needle hopper 201 is arranged on the upper portion of the reciprocating needle distribution plate 202, the needle hopper 201 is hung on the reciprocating needle distribution plate 202 through a support, a plurality of conical grooves are formed in the lower portion of the needle hopper 201, openings are formed in the conical grooves, the width of each opening is matched with the width of the corresponding groove 205, the reciprocating needle distribution plate 202 is driven by a first straight line module to reciprocate, sewing needles are placed in the needle hopper 201, the sewing needles in the needle hopper 201 are filled into the corresponding grooves 205 through the openings in the conical grooves along with the reciprocating needle distribution plate 202, the size of each groove 205 is designed according to the number of the sewing needles covered by a single bag, and the sewing needles are evenly divided into equal parts according to the capacity specification of packaging.

In this embodiment, referring to fig. 5 to 6, the needle moving system 3 includes four horizontal traveling blocks, and is further provided with a gantry 301, the gantry 301 is disposed above the rack, each horizontal traveling block is in transmission connection with the gantry 301, and the gantry 301 is provided with two racks 303; each horizontal walking block comprises two first gears 304, the two first gears 304 are fixedly connected through a cross rod, a third motor 306 is arranged on one side of each horizontal walking block, the output end of the third motor 306 is connected with the first gears 304, and the needle moving system 3 moves transversely on the portal frame 301 through the matching of the first gears 304 and the racks 303.

In this embodiment, the lower portion of the horizontal walking block is hinged with four vertical walking blocks, each vertical walking block includes a second linear module 302, the second linear modules 302 are radially arranged along the direction of the rack, and each second linear module 302 is hinged with the cross rod.

In this embodiment, the motion portion of the second linear module 302 is connected with a vertical rod, the lower end of the vertical rod is provided with an electromagnetic coil 305, the second linear module drives the vertical rod to move up and down relative to the frame, the electromagnetic coil 305 realizes electromagnetic force on-off, and can adsorb and place the sewing needle, so that the sewing needle on the needle separating system 2 is transferred to the packaging system 4.

In this embodiment, referring to fig. 7 to 8, the packaging system 4 includes a plurality of paper folding tables 405, each paper folding table 405 is disposed on the frame, paper pressing assemblies are disposed on two sides of the paper folding table 405, each paper pressing assembly includes a second motor 402, and each paper pressing assembly is in transmission connection with an output shaft of the second motor 402 by using a second gear 401.

In this embodiment, each of the paper pressing assemblies includes a rotating shaft 403, the second gear 401 is disposed on one side of the rotating shaft 403, a paper pressing plate 404 is fixedly disposed on the rotating shaft 403, the second motor 402 drives the second gear 401 to rotate, so as to drive the rotating shaft 403 to rotate, the paper pressing assemblies disposed on two sides of the paper folding table 405 are turned over relatively, and the wrapping paper conveyed to the paper folding table 405 is folded, so that the packaging of the sewing needle is completed; after the paper pressing component is turned over for packaging, only transverse packaging is finished, the needle moving system 3 immediately transfers sewing needles for finishing transverse packaging to the paper folding table 405 for longitudinal packaging, and the paper folding table 405 for longitudinal packaging has the same structure as the paper folding table 405 for transverse packaging, and the difference is that the paper pressing component for transverse packaging is arranged in the radial direction relative to the paper pressing component for longitudinal packaging; after transverse and longitudinal packaging, the sewing needle completes the whole packaging.

The working principle and the using process are as follows:

after the first motor 102 is turned on, the two paper feeding rollers 101 rotate, paper is pressed against the paper feeding rollers 101 in a vertical forward tilting mode, the inclination angle is adjusted to keep a proper pressing force, the rubber paper feeding layer is fitted on a cylindrical surface to realize intermittent paper feeding at a regular period, after packaging paper is conveyed to a rack, the packaging paper is conveyed to the packaging system 4 by a conveying belt on the rack, the reciprocating needle distributing plate 202 is driven by a first linear module to reciprocate, sewing needles are placed in the needle hopper 201, along with the reciprocating motion of the reciprocating needle distributing plate 202, the sewing needles in the needle hopper 201 are filled into the groove 205 through an opening in a conical groove, the size of the groove 205 is designed according to the number of the single-coating sewing needles, and the sewing needles are evenly divided into equal parts according to the capacity specification of packaging, the needle moving system 3 is matched with the rack 303 through the first gear 304 to realize transverse movement on the portal frame 301, the second linear die drives the vertical rod to move up and down relative to the rack, the electromagnetic coil 305 realizes electromagnetic on-off, and the sewing needle can be adsorbed and placed, so that the sewing needle on the needle separating system 2 is transferred to the packaging system 4, the paper pressing components arranged on two sides of the paper folding table 405 are relatively turned over, the packaging paper conveyed to the paper folding table 405 is folded, namely transverse packaging is finished, the needle moving system 3 immediately transfers the sewing needle completing the transverse packaging to the paper folding table 405 completing longitudinal packaging, the paper pressing components on two sides of the paper folding table 405 are relatively turned over, namely longitudinal packaging is finished, and in the whole process, the paper feeding system 1, the needle separating system 2, the needle moving system 3 and the packaging system 4 can cooperatively operate under the control of the controller 5.

It should be noted that:

the present invention relates to a controller, linear module and motor that are prior art, and those skilled in the art can implement this completely without redundancy, and the present invention also does not relate to improvements to software and methods.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The utility model provides a hierarchical foldable automatic packaging machine of sewing needle electromagnetic force, includes the frame, its characterized in that: the paper feeding system (1), the needle separating system (2), the needle moving system (3) and the packaging system (4) are respectively electrically connected with the controller (5), and the paper feeding system (1), the needle separating system (2), the needle moving system (3) and the packaging system (4) can cooperatively operate under the control of the controller (5);

the paper feeding system (1) is arranged at the initial position of the frame and is used for periodically and intermittently conveying packing paper;

the needle dividing system (2) is radially arranged above the rack and can evenly divide the sewing needles into equal parts according to the packaged capacity specification;

the needle moving system (3) is arranged above the rack and is used for transferring the sewing needles divided by the needle dividing system (2) to the packaging system (4);

the packaging system (4) is arranged on the machine frame, and the packaging system (4) is used for folding and packaging the sewing needle.

2. The sewing needle electromagnetic force classification folding type automatic packaging machine according to claim 1, characterized in that: the paper feeding system (1) comprises a support, wherein two paper feeding rollers (101) are rotatably connected to the support, two first motors (102) are further arranged on the support, and the output end of each first motor (102) is respectively connected with the rotating shaft of each paper feeding roller (101); the rotation directions of the two paper feeding rollers (101) are opposite.

3. The electromagnetic force classifying folding type automatic packaging machine for sewing needles according to claim 1, characterized in that: the needle separating system (2) comprises a reciprocating needle separating plate (202), a groove (205) is formed in the reciprocating needle separating plate (202), a first linear module and a roller (203) are arranged at the lower part of the reciprocating needle separating plate (202), and the first linear module moves along the radial direction of a production line; the needle hopper (201) is arranged on the upper portion of the reciprocating needle separating plate (202), the needle hopper (201) is hung on the reciprocating needle separating plate (202) through a support, a plurality of conical grooves are formed in the lower portion of the needle hopper (201), openings are formed in the conical grooves, and the width of each opening is matched with the width of the corresponding groove (205).

4. The electromagnetic force classifying folding type automatic packaging machine for sewing needles according to claim 1, characterized in that: the needle moving system (3) comprises a plurality of horizontal walking blocks and a portal frame (301), each horizontal walking block is in transmission connection with the portal frame (301), and two racks (303) are arranged on the portal frame (301); each horizontal walking block comprises two first gears (304), the two first gears (304) are fixedly connected through a cross rod, a third motor (306) is arranged on one side of each horizontal walking block, and the output end of the third motor (306) is connected with the first gears (304).

5. The electromagnetic force classifying folding type automatic packaging machine for sewing needles according to claim 4, characterized in that: the lower part of the horizontal walking block is hinged with a plurality of vertical walking blocks, each vertical walking block comprises a second linear module (302), the second linear modules (302) are radially arranged along the direction of the rack, and each second linear module (302) is hinged with the cross rod.

6. The electromagnetic force classifying folding type automatic packaging machine for sewing needles according to claim 5, characterized in that: the moving part of the second linear module (302) is connected with a vertical rod, and the lower end of the vertical rod is provided with an electromagnetic coil (305).

7. The electromagnetic force classifying folding type automatic packaging machine for sewing needles according to claim 1, characterized in that: packaging system (4) include several paper folding platform (405), every paper folding platform (405) set up in the frame, the both sides of paper folding platform (405) are provided with press the paper subassembly, it includes second motor (402) to press the paper subassembly, every press the paper subassembly and all adopt output shaft transmission connection of second gear (401) and second motor (402).

8. The sewing needle electromagnetic force classification folding type automatic packaging machine according to claim 7, characterized in that: each paper pressing component comprises a rotating shaft (403), the second gear (401) is arranged on one side of the rotating shaft (403), and a paper pressing plate (404) is fixedly arranged on the rotating shaft (403).

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