CN218251617U

CN218251617U - Battery sorting device

Info

Publication number: CN218251617U
Application number: CN202221952123.1U
Authority: CN
Inventors: 张楠; 沈鹏; 郭孟杰; 田向田; 黄春峰; 王洋
Original assignee: Henan Qice Electronic Technology Co ltd
Current assignee: Henan Qice Electronic Technology Co ltd
Priority date: 2022-07-27
Filing date: 2022-07-27
Publication date: 2023-01-10
Anticipated expiration: 2032-07-27

Abstract

The utility model provides a battery sorting device, battery sorting device includes the battery carrier, battery sorting device still includes area material carrier conveyer and no-load utensil conveyer, the last material loading level that has of no-load utensil conveyer, material loading level department is equipped with material loading battery grabbing device, the last material level that has of area material carrier conveyer, material unloading level department is equipped with unloading battery grabbing device, material loading level department still is equipped with area material carrier mobile device, so that the battery carrier that accomplishes the loading moves to area material carrier conveyer, make area material carrier conveyer convey corresponding battery carrier to material unloading level, unloading department still is equipped with no-load utensil mobile device, so that the battery carrier that will unload the battery moves to no-load utensil conveyer, make no-load utensil conveyer convey corresponding battery carrier to the material level; the utility model provides a battery sorting device can effectively solve among the prior art battery sorting device inefficiency and cause the technical problem of damage to the battery easily when letter sorting battery.

Description

Battery sorting device

Technical Field

The utility model relates to a battery sorting device belongs to battery sorting device technical field.

Background

After the detection of the batteries is finished, the batteries need to be sorted according to the detection result so as to select the batteries with quality problems (hereinafter referred to as problem batteries), and the selected problem batteries are arranged and neatly conveyed to a battery collecting position after being gathered, so that the problem batteries can be conveniently collected manually and subsequently.

The existing battery sorting technology mainly comprises two types, respectively: 1. after the battery detection is finished, the battery gripping device identifies and grips the problem batteries on the conveying line, and then the battery gripping device is moved to sequentially place the gripped problem batteries at a battery receiving position; 2. arranging a pushing device on a conveying line of the battery, identifying and pushing the battery with quality problems out of the conveying line by the pushing device after the battery detection is finished, arranging a rolling ramp between the conveying line and the battery receiving position, and rolling the battery to the battery receiving position through the rolling ramp.

Two kinds of battery letter sorting techniques that have now all have some problems in the use, specifically do: 1. because the position and the number of the defective batteries on the conveying line are uncertain, the battery gripping device can only identify and grip the defective batteries one by one, after gripping the defective batteries, the battery gripping device needs to move to the battery receiving position to put down the defective batteries and then return to the original position for next gripping, and the battery gripping device cannot grip the defective batteries in the reciprocating process, so that the working efficiency is low; 2. roll the battery through the roll ramp to battery receipts material level, the battery takes place to collide with very easily at the roll in-process, leads to the battery to take place the damage easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a battery sorting device to solve among the prior art battery sorting device inefficiency when letter sorting battery and cause the technical problem of damage to the battery easily.

The utility model discloses well battery sorting device adopts following technical scheme:

the battery sorting device comprises battery carriers, wherein battery loading positions for loading batteries are arranged on the battery carriers, the battery sorting device also comprises a belt carrier conveying device and an idle tool conveying device which are used for conveying the battery carriers, a loading position is arranged on the idle tool conveying device, a loading battery gripping device for loading the batteries on the battery carriers is arranged at the loading position, a discharging position is arranged on the belt carrier conveying device, a discharging battery gripping device for discharging the batteries on the battery carriers is arranged at the discharging position, a belt carrier moving device is also arranged at the loading position and used for moving the loaded battery carriers to the belt carrier conveying device, so that the belt carrier conveying device conveys the corresponding battery carriers to the discharging position, and an idle tool moving device is also arranged at the discharging position and used for moving the battery carriers with the discharged batteries to the idle tool conveying device, so that the idle tool conveying device conveys the corresponding battery carriers to the loading position.

Has the advantages that: the utility model provides a battery sorting device, when the battery sorting device is used, snatch the problem battery on the transfer chain through material loading battery grabbing device, and place the problem battery on the battery carrier that is located the material loading position, take material carrier mobile device to move the battery carrier that loads the problem battery to taking material carrier conveyer, and convey the battery carrier to the unloading position through taking material carrier conveyer, unloading battery grabbing device unloads the problem battery on the battery carrier to the assigned position, no-load utensil mobile device will unload the battery carrier that finishes the problem battery and move to no-load utensil conveyer, and convey the battery carrier to the material loading position through no-load utensil conveyer, compare with the battery sorting mode among the prior art, the utility model provides a battery sorting device unloads the problem battery after will be equipped with the problem battery to the unloading position through taking material carrier conveyer, and empty battery carrier returns the material loading position through no-load utensil conveyer, avoid conveying the problem battery through the removal of upper and lower material battery grabbing device, make upper and lower battery device only need load and unload the problem battery, improved work efficiency; in addition, the battery is loaded through the battery loading position on the battery carrier, so that the battery can be prevented from being damaged in the transportation process, and the battery is protected.

Furthermore, at least one battery carrier is respectively arranged on the material carrier conveying device and the no-load tool conveying device, so that the material carrier conveying device and the no-load tool conveying device can simultaneously convey the respective battery carriers.

Has the advantages that: the battery carriers are arranged on the material carrier conveying device and the empty battery conveying device, so that empty battery carriers can be conveyed to the upper material level while the batteries are conveyed to the lower material level, the time for waiting for the empty battery carriers by the problem batteries is shortened, and the working efficiency can be further improved.

Furthermore, a plurality of belt carrier moving devices are arranged along the conveying direction of the no-load tool conveying device, and a plurality of battery carriers are arranged on the no-load tool conveying device corresponding to the belt carrier moving devices, so that each belt carrier moving device moves the corresponding battery carrier.

Has the beneficial effects that: because the battery sorting device sorts the problem batteries, the occurrence of the problem batteries on the conveying line has randomness and uncertainty, and a plurality of belt carrier moving devices and battery carriers corresponding to the belt carrier moving devices are arranged, so that one battery carrier loaded with the problem battery can be moved independently, the time for waiting for the next problem battery is reduced, and the working efficiency is improved; moreover, the plurality of battery carriers can also deal with the condition that the problem batteries are more, so that the problem batteries can be placed on the battery carriers in time to be conveyed, and the working efficiency is improved.

Furthermore, each battery carrier is provided with only one battery loading position.

Has the beneficial effects that: each battery carrier is provided with a battery loading position which can be immediately removed for conveying after the battery is loaded, so that the waiting time is further reduced, and the condition that conveying resources are wasted is avoided.

Further, the belt carrier conveying device and the idle carrier conveying device are both chain plate type conveyors, the two chain plate type conveyors are arranged in parallel at intervals, the belt carrier conveying device is provided with a blanking stopping piece used for stopping the battery carrier at a blanking position, and the idle carrier conveying device is provided with a feeding stopping piece used for stopping the battery carrier at a loading position.

Has the advantages that: the chain plate type conveyor has the characteristics of stable operation and stable conveying, and in addition, the belt carrier conveying device and the no-load tool conveying device are arranged in parallel at intervals, so that the arrangement of the belt carrier moving device and the no-load tool moving device can be facilitated; the battery carriers can be blocked and fixed at corresponding positions by the arrangement of the upper blanking stopping piece and the lower blanking stopping piece, so that the stable operation of the device is ensured.

Furthermore, the conveying surface of the belt carrier conveying device and the conveying surface of the no-load tool conveying device for conveying the battery carriers are parallel and level, and both the belt carrier moving device and the no-load tool moving device are pushing cylinders for pushing the battery carriers to move.

Has the advantages that: the belt carrier conveying device and the conveying surface of the no-load tool conveying device are arranged in parallel, so that the belt carrier moving device and the no-load tool moving device can be arranged more conveniently; the belt carrier moving device and the no-load device moving device are both pushing cylinders, and the belt carrier moving device and the no-load device moving device have the advantages of being simple in structure and convenient to arrange.

Furthermore, a push plate extending along the conveying direction of the empty carrier conveying device is arranged on the output end of the empty carrier moving device and used for pushing the at least two battery carriers to move.

Has the beneficial effects that: the arrangement of the push plate can enable the no-load tool moving device to move at least two battery carriers simultaneously, so that the working efficiency of the no-load tool moving device is improved.

Furthermore, the battery carrier comprises a base body, wherein a V-shaped groove with an upward opening is formed in the top surface of the base body, and the V-shaped groove forms the battery loading position.

Has the beneficial effects that: the battery carrier has the characteristics of simple structure and convenience in processing, and the V-shaped groove can facilitate the assembly and disassembly of the battery.

Drawings

Fig. 1 is a schematic view of a state that the battery sorting device of the present invention is applied to a conveying line;

fig. 2 is a schematic structural diagram of the battery sorting apparatus of the present invention (the charging battery gripping device and the discharging battery gripping device are not shown in the figure).

Names of components corresponding to corresponding reference numerals in the drawings are:

100. an empty carrier transport; 101. a feeding stop member; 102. a belt carrier transport device; 103. a blanking stop member; 104. a feeding battery gripping device; 105. a blanking battery gripping device; 106. a battery carrier; 107. a base body; 108. a V-shaped groove; 109. a conveying line; 110. a problem battery; 111. a battery receiving case; 112. a belt carrier moving device; 113. an empty carrier moving device.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clear, the present invention is further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention, i.e., the described embodiments are only some, but not all embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.

It is noted that, in the embodiments of the present invention, relational terms such as "first" and "second", and the like, which may be present in the embodiments, are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Also, terms such as "comprises," "comprising," or any other variation thereof, which may be present, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the possible occurrence of the phrases "comprising a limited element of '8230', \8230;" 8230; "etc. does not exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" when they are used are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art through specific situations.

In the description of the present invention, unless otherwise explicitly specified or limited, the term "provided" should be understood broadly, for example, the object provided may be a part of the body, or may be arranged separately from the body and connected to the body, and the connection may be detachable or non-detachable. The specific meaning of the above terms in the present invention can be understood by those skilled in the art from the specific situation.

The present invention will be described in further detail with reference to examples.

The utility model discloses well battery sorting device's embodiment 1:

as shown in fig. 1, the battery sorting apparatus provided in this embodiment includes a belt carrier conveying device 102, an empty carrier conveying device 100, a feeding battery gripping device 104, a discharging battery gripping device 105, a belt carrier moving device 112, an empty carrier moving device 113, and a battery carrier 106. When the battery conveying device is used, the loading battery gripping device 104 grips batteries with quality problems (hereinafter referred to as problem batteries 110) on the conveying line 109 and places the batteries on the battery carriers 106 at the loading position, then the belt carrier moving device 112 moves the battery carriers 106 to the belt carrier conveying device 102, the battery carriers 106 with the problem batteries 110 are conveyed to the unloading position through the belt carrier conveying device 102, the unloading battery gripping device 105 grips the problem batteries 110 on the battery carriers 106 to the battery collecting position, then the empty carrier moving device 113 moves the empty battery carriers 106 to the empty carrier conveying device 100, and the empty carrier conveying device 100 conveys the empty battery carriers 106 with the problem batteries 110 unloaded back to the loading position.

In this embodiment, to improve the working efficiency, as shown in fig. 1 and fig. 2, a plurality of battery carriers 106 are respectively disposed on the belt carrier conveyor 102 and the empty carrier conveyor 100, so that the empty carrier conveyor 100 can convey the empty battery carriers 106 to the loading position while the belt carrier conveyor 102 conveys the battery carriers 106 loaded with the problem batteries 110 to the unloading position, thereby shortening the interval between the problem batteries 110 and the empty battery carriers 106. In order to further improve the working efficiency, a plurality of belt carrier moving devices 112 are arranged along the conveying direction of the empty carrier conveying device 100, the empty carrier conveying device 100 is provided with battery carriers 106 corresponding to the belt carrier moving devices 112, when the feeding battery gripping device 104 grips the problem batteries 110 onto the battery carriers 106, the belt carrier moving devices 112 corresponding to the corresponding battery carriers 106 act to move the corresponding battery carriers 106 onto the belt carrier conveying device 102, so that the problem batteries 110 can be conveyed to the discharging position in time. In this embodiment, to avoid the waste of transportation resources, each battery carrier 106 is provided with only one battery loading position, that is, each battery carrier 106 can only load one battery, and the battery carriers 106 can be immediately conveyed after being loaded with the batteries.

In this embodiment, to ensure stable conveying, as shown in fig. 1 and 2, the empty carrier conveying device 100 and the strip carrier conveying device 102 are both chain-plate conveyors, and the two chain-plate conveyors are arranged in parallel at intervals. Meanwhile, the belt carrier conveying device 102 is provided with a blanking stopping piece 103 for stopping the battery carrier 106 at the blanking position, and the empty carrier conveying device 100 is provided with a loading stopping piece 101 for stopping the battery carrier 106 at the loading position.

In this embodiment, in order to facilitate the arrangement of the belt carrier moving device 112 and the empty carrier moving device 113, the belt carrier conveying device 102 is flush with a conveying surface of the empty carrier conveying device 100 for conveying the battery carrier 106, both the belt carrier moving device 112 and the empty carrier moving device 113 are pushing cylinders, and the pushing cylinders push the battery carrier 106 to move to realize the switching of the battery carrier 106 between the belt carrier moving device 112 and the empty carrier moving device 113. In order to improve the working efficiency of the empty carrier moving device 113, a push plate (not shown) is disposed on the output end of the empty carrier moving device 113, the push plate is extended along the conveying direction of the empty carrier conveying device 100, the length of the push plate is equal to the length of the two battery carriers 106, and the empty carrier moving device 113 can push the two battery carriers 106 to move through the push plate.

In the present embodiment, as shown in fig. 2, the battery carrier 106 includes a base 107, a V-shaped groove 108 with an upward opening is formed on the top surface of the base 107, and the V-shaped groove 108 forms the battery loading position.

In this embodiment, the principles of the feeding battery gripping device 104 and the discharging battery gripping device 105 gripping and identifying the problem battery 110 are the prior art, and are not described herein again.

The battery carrier 106 transport apparatus provided in this embodiment is used as follows: as shown in fig. 1 and 2, after the batteries on the conveying line 109 are detected, the batteries are conveyed in the direction of the upper material level through the conveying line 109, the feeding battery gripping device 104 identifies and grips the problem batteries 110 on the conveying line 109, the feeding battery gripping device 104 places the gripped problem batteries 110 on the battery carriers 106 located at the feeding level, then the battery carriers 106 are moved to the tape carrier conveying device 102 through the corresponding tape carrier moving device 112, the tape carrier moving device 112 transfers the battery carriers 106 loaded with the problem batteries 110 to the lower material level, the battery carriers 106 are collected at the lower material level under the interception of the blanking stop piece 103, when the battery carriers 106 at the blanking level are collected to a desired number, the blanking battery gripping device 105 located at the lower material level unloads the problem batteries 110 on the battery carriers 106 into the battery receiving box 111 located at the battery collecting level, then the battery receiving box 111 is manually taken away, the empty battery moving device 113 moves the empty battery carriers 106 with the problem batteries 110 unloaded onto the feeding device conveying device 100, the empty battery carriers 106 are collected at the empty battery receiving box 111, and the empty battery carriers 106 are conveyed to the empty battery receiving position, and the empty battery carriers 101 waiting for one time.

The battery sorting device provided by the embodiment unloads the defective battery 110 after the battery carrier 106 with the defective battery 110 is conveyed to the blanking position by the belt carrier conveying device 102, and the empty battery carrier 106 is conveyed back to the loading position by the empty carrier conveying device 100 to load the defective battery 110, so that the problem that the defective battery is conveyed by the movement of the upper and blanking battery gripping devices is avoided, and the working efficiency is improved.

In other embodiments of the battery sorting apparatus, the battery carrier includes a mounting frame, and a cavity structure for placing the battery is defined on the mounting frame, and the cavity structure forms a battery loading position.

In other embodiments of the battery sorting device, the extension length of the push plate along the conveying direction of the empty carrier conveying device is the length of three battery carriers, so that the push plate can push the three battery carriers to move simultaneously.

In other embodiments of the battery sorting device, the no-load device moving device is not provided with a push plate, and the no-load device moving device pushes only one battery carrier to move at a time.

In other embodiments of the battery sorting apparatus, the belt carrier conveying device is flush with a conveying surface of the empty carrier conveying device for conveying the battery carriers, and the belt carrier moving device and the empty carrier moving device are both electric telescopic cylinders.

In other embodiments of the battery sorting device, the conveying surface for conveying the battery carriers on the belt carrier conveying device and the empty carrier conveying device are not flush, the belt carrier moving device and the empty carrier moving device are both mechanical arms, and the battery carriers are grabbed by the mechanical arms and then switched between the belt carrier conveying device and the empty carrier conveying device.

In other embodiments of the battery sorting device, the belt carrier conveying device and the empty carrier conveying device are belt conveyors, the two belt conveyors are arranged in parallel at intervals, the belt carrier conveying device is provided with a feeding stop member for stopping the battery carriers at the feeding position, and the empty carrier conveying device is provided with a discharging stop member for stopping the battery carriers at the discharging position.

In other embodiments of the battery sorting device, the belt carrier conveying device comprises a guide rail and a transport trolley which is movably installed on the guide rail in a guiding manner, the transport trolley is provided with a transport position for placing the battery carrier, the battery carrier moves through the transport trolley, and the no-load carrier conveying device and the belt carrier conveying device have the same structure.

In other embodiments of the battery sorting apparatus, two battery loading positions are provided on each battery carrier, i.e. each battery carrier can load two batteries. Alternatively, three battery loading positions are arranged on each battery carrier, namely, each battery carrier can load three batteries. It should be noted that, because the occurrence of the defective battery on the conveyor line has randomness and uncertainty, in order to reduce the waiting time, each battery carrier can be transported without being fully loaded with the battery, a certain waiting time may be set, and if the battery carrier is not fully loaded after the waiting time, the material-carrying carrier moving device still moves the battery carrier to the material-carrying carrier conveying device for conveying. It is of course also possible to start the transport after the battery carrier is completely filled with batteries.

In other embodiments of the battery sorting device, only one belt carrier moving device is arranged at the feeding position, and when the battery sorting device is used, the feeding battery gripping device is required to grip and place the battery on the battery carrier corresponding to the belt carrier moving device.

In other embodiments of the battery sorting device, one battery carrier is arranged on each of the empty carrier conveyor and the strip carrier conveyor.

In other embodiments of the battery sorting apparatus, only the empty carrier conveyor is arranged with battery carriers, and while the empty carrier conveyor conveys empty battery carriers to the upper material level, the belt carrier conveyor can convey battery carriers only after the empty battery carriers are loaded with batteries and moved to the belt carrier conveyor. Or, only the battery carrier is arranged on the material carrying carrier conveying device, and when the material carrying carrier conveying device conveys the empty battery carrier to the discharging position, the empty battery carrier conveying device can convey the empty battery carrier after the material waiting battery carrier unloads the battery and moves to the empty battery carrier conveying device. It should be noted that, because the occurrence of the defective battery on the conveying line has randomness and uncertainty, in order to solve the situation that the defective battery is more in the time period of waiting for the empty battery carrier, the number of the charging battery gripping devices can be increased to increase the number of gripping the defective battery, so that the defective battery can be temporarily stored at the charging battery gripping devices in the time period, and the defective battery is loaded on the empty battery carrier after the empty battery carrier reaches the charging position.

The above description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, the scope of the present invention is defined by the appended claims, and all the structural changes equivalent to the content of the description and the attached drawings should be included in the same way.

Claims

1. A battery sorting device is characterized by comprising battery carriers (106), wherein battery loading positions for loading batteries are arranged on the battery carriers (106), the battery sorting device further comprises a material carrying carrier conveying device (102) and an empty carrier conveying device (100) for conveying the battery carriers (106), the empty carrier conveying device (100) is provided with a material loading position, the material loading position is provided with a material loading battery gripping device (104) for loading the batteries on the battery carriers (106), the material carrying carrier conveying device (102) is provided with a material unloading position, the material unloading position is provided with a material unloading battery gripping device (105) for unloading the batteries on the battery carriers (106), the material loading position is further provided with a material carrying carrier moving device (112) for moving the completely loaded battery carriers (106) to the material carrying carrier conveying device (102) so that the material carrying carrier conveying device (102) conveys the corresponding carrier batteries (106) to the empty carrier conveying device (100), and the empty carrier conveying device (100) moves the corresponding empty carrier batteries (106) to the empty carrier conveying device (100).

2. The battery sorting apparatus according to claim 1, wherein at least one battery carrier (106) is arranged on each of the belt carrier conveyor (102) and the empty carrier conveyor (100) so that the belt carrier conveyor (102) and the empty carrier conveyor (100) can simultaneously convey the respective battery carriers (106).

3. The battery sorting apparatus according to claim 2, wherein a plurality of the belt carrier moving devices (112) are arranged along the conveying direction of the empty carrier conveying device (100), and a plurality of battery carriers (106) are arranged on the empty carrier conveying device (100) corresponding to the belt carrier moving devices (112), so that each belt carrier moving device (112) moves a corresponding battery carrier (106).

4. A battery sorting device according to claim 3, characterised in that only one battery loading position is provided per battery carrier (106).

5. The battery sorting apparatus according to any one of claims 1-4, wherein the belt carrier conveyor (102) and the empty carrier conveyor (100) are chain conveyors, the two chain conveyors being arranged in parallel and spaced apart, the belt carrier conveyor (102) being provided with blanking stops (103) for stopping the battery carriers (106) at a blanking level, and the empty carrier conveyor (100) being provided with loading stops (101) for stopping the battery carriers (106) at an loading level.

6. The battery sorting apparatus according to claim 5, wherein the belt carrier conveyor (102) is flush with a conveying surface of the empty carrier conveyor (100) for conveying the battery carriers (106), and the belt carrier moving device (112) and the empty carrier moving device (113) are both pushing cylinders for pushing the battery carriers (106) to move.

7. The battery sorting apparatus according to claim 6, wherein the output end of the empty carrier moving device (113) is provided with a push plate extending in the conveying direction of the empty carrier conveying device (100) for pushing the at least two battery carriers (106) to move.

8. The battery sorting apparatus according to any one of claims 1-4, wherein the battery carrier (106) comprises a seat body (107), and a V-shaped groove (108) is formed on the top surface of the seat body (107) and opens upward, and the V-shaped groove (108) forms the battery loading position.