CN217970180U

CN217970180U - Full-automatic production and packaging system for indefinite products

Info

Publication number: CN217970180U
Application number: CN202222058727.8U
Authority: CN
Inventors: 侯会峰; 侯振东; 刘大圈
Original assignee: Zhengzhou Zhendong Technology Co ltd
Current assignee: Zhengzhou Zhendong Technology Co ltd
Priority date: 2022-08-05
Filing date: 2022-08-05
Publication date: 2022-12-06
Anticipated expiration: 2032-08-05

Abstract

The utility model discloses a full-automatic production and packaging system for unshaped products, which comprises a product production process and a packaging and transferring process; the product production process comprises a production platform, and a stock bin unit, a batching unit, a mixing unit and a filling unit which are sequentially arranged on the production platform from top to bottom; the packing and transferring process comprises a finished product transferring unit and a ton packing bag unit. The utility model discloses the equipment that will have the independent work carries out reasonable integration, makes it form the full automatic production system of indefinite form product, has realized automated production, has improved the output of indefinite form product greatly, under the prerequisite of guaranteeing product quality, has improved production efficiency greatly (from 16 tons/8 hours to 56 tons/8 hours), and has reduced workman's intensity of labour.

Description

Full-automatic production and packaging system for indefinite products

Technical Field

The utility model belongs to the technical field of resistant material production and specifically relates to a full-automatic production packaging system of unshaped product is related to.

Background

The unshaped refractory material is a refractory material which is formed by mixing refractory aggregate with certain grain size distribution, powder, bonding agent, admixture and the like, and is also called as bulk refractory material. It is used for lining of thermal equipment, and is directly baked for use without sintering process. Compared with refractory bricks, the refractory bricks have the characteristics of simple process, energy conservation, low cost, convenience for mechanized construction and the like, and have better use effect on certain thermal equipment than the refractory bricks.

The variety of the indefinite products is various (including pouring materials, plastic materials, ramming materials, gunning materials, penetrating materials, coating materials and the like), the variety of the raw materials used by each product is various, the weight of the raw materials used by each product is different, the batching, weighing and sealing are mostly finished manually during production, and small-packaged product bags are put into ton bags and transported out, so that the whole production process has the disadvantages of multiple processes, high labor intensity and low production efficiency; even if automatic batching and stirring are adopted, the processes of weighing, bagging, sealing, ton packaging and the like still need to be finished manually, so that the full-automatic production and packaging system for the unshaped products is designed, and the full-automatic production and packaging system is necessary for reducing the labor intensity of workers and improving the production efficiency.

Disclosure of Invention

The utility model discloses aim at provides a full-automatic production packaging system of indefinite form product to the defect that prior art exists, can get up the fine linking of each process of producing indefinite form product, realizes automated production.

In order to achieve the above purpose, the utility model can adopt the following technical proposal:

the full-automatic production and packaging system for the unshaped products comprises a product production process and a packing and transferring process; wherein

The product production process comprises a production platform, and a stock bin unit, a batching unit, a mixing unit and a filling unit which are sequentially arranged on the production platform from top to bottom; the bin unit comprises a plurality of material containing bins which are arranged in an array; the batching unit comprises a full-automatic material taking vehicle which reciprocates along a moving track of the full-automatic material taking vehicle and is used for taking raw materials in the material containing bins above the full-automatic material taking vehicle; the mixing unit comprises a stirrer and is used for mixing and stirring the received materials in the batching truck; the filling unit comprises a finished product bin, a bag sewing machine and a finished product conveyer belt, which are arranged below the stirrer, an automatic weighing device is arranged at a discharge port of the finished product bin, and the weighed finished product is filled into a finished product packaging bag and is sent out by the finished product conveyer belt after being sealed by the bag sewing machine;

the packaging and transferring process comprises a finished product transferring unit and a ton packaging bag unit; the ton wrapping bag unit is in including dress getting the platform and setting dress automatic tongs on getting the platform, the finished product is transported the unit and is set up for the slope finished product output tape export and dress get the finished product transportation area between the platform.

For the transport of making things convenient for the ton package, dress is got the platform below and is provided with the elevating platform, the elevating platform surface cloth is equipped with transports and rolls the thick stick.

Because the slope setting is transported to the finished product, moves down when carrying for avoiding the finished product wrapping bag in the course of the work, the interval is provided with the baffle on the finished product transportation area.

The utility model discloses the advantage lies in integrating the equipment of current autonomous working, makes it form the full automatic production system of indefinite form product, realizes automated production, has improved the output of indefinite form product greatly, and has guaranteed product quality, has improved production efficiency, has reduced workman's intensity of labour.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Detailed Description

The present invention will be more clearly and completely described with reference to the accompanying drawings so as to facilitate the understanding of those skilled in the art.

As shown in figure 1, the full-automatic production and packaging system for the indefinite-form products comprises a product production process and a packaging and transferring process; in particular, the present invention relates to a method for producing,

the product production process comprises a production platform 1 with a four-layer structure, wherein a plurality of material containing bins 2 are arranged on the production platform 1 at the topmost layer (fourth layer), according to specific products to be produced, the material containing bins 2 are arranged in a plurality of rows (four material containing bins are shown in the figure, each material containing bin is about 150 tons), raw materials in each material containing bin 1 are fed by an external rotating bucket elevator, and a discharge port adopts a pneumatic inserting plate valve; a batching unit is arranged below (on the third layer) the material containing bin 2, the batching unit adopts a computer-controlled automatic material taking vehicle (comprising a frame 3.1 and a material taking tank 3.2 fixed in the frame), the frame 3.1 drives the material taking tank 3.2 to reciprocate along a moving track 3.3, raw materials in the four material containing bins 2 above are sequentially collected, pneumatic inserting plate valves are arranged at a feed inlet and a discharge outlet of the material taking tank 3.3, the valves for controlling the feed inlet are opened to receive the raw materials unloaded from the material containing bins at corresponding positions, when the raw materials in each material containing bin are sequentially received, the valve at the discharge outlet can be controlled to be opened, the mixed materials in the material taking vehicle are unloaded into a mixer below, (the operation can input a product formula into a control system of the automatic material taking vehicle in advance through a technician, the operation can finish material taking operation by clicking a batching mark, and the computer-controlled automatic weighing can be finished at one time during material taking; a stirring unit is arranged below the automatic material taking vehicle 3 (on the second layer), a stirrer 4 (an s114 sand mixer can be used) is adopted as the stirring unit, and the stirrer 4 can fully mix the mixed raw materials discharged from the discharge port of the automatic material taking vehicle 3; a finished product bin 5, a bag sewing machine 6 and a finished product conveying belt 7 are arranged below the stirrer 4 (at the bottom layer of the production platform 1), the finished product bin 5 is used for receiving a finished product material mixed in the stirrer 4, an automatic weighing device 5.1 (a commercial product of Henan Sprence Intelligent Equipment Limited) is arranged at a discharge port of the finished product bin 5, the finished product material discharged from the finished product bin 5 is accurately weighed by the automatic weighing device 5.1 and then enters a small packaging bag 100 (the general specification is 40 kg) manually placed at the discharge port, the small packaging bag 100 filled with the finished product material falls on the finished product conveying belt 7, and the finished product material is conveyed to the bag sewing machine 6 through the finished product conveying belt 7 for sealing and then is conveyed out.

Because the mixing time of the mixture generally needs about 10 minutes, in order to improve the production efficiency, a plurality of mixers can be arranged (for example, two or three mixers are arranged) to work simultaneously, thus ensuring the continuity of production; correspondingly, finished product bins with the same number as the stirrers are arranged below the stirrer.

This application with the raw materials supply of product production process, get material batching, compounding weigh reasonable integration such as process on a production platform 1, utilize current equipment, realized "seamless connection" between each process, improved production efficiency, also guaranteed product quality.

For avoiding the material to appear leaking in production process department, this application connects the material mouth at the feed inlet (platform) of flourishing feed bin 2, and the material mouth that connects of getting the skip voluntarily, discharge gate department all adopt the felt flexible coupling. Under general conditions, the material receiving port at the lower end is larger than the material discharging port at the upper part, the edge is provided with flexible connection, and the periphery is shielded by dust removing cloth, so that material leakage and environmental pollution can be effectively prevented; and a dust suction pipe is also arranged on each feed opening pipeline for dust suction.

Because the finished product wrapping bag weight that fills is little, for convenient storage and transportation, need pack the finished product small packaging bag of preparing into ton bag, so, this application has still designed and has transported the process with production process assorted bale packing: including finished product transportation unit and ton wrapping bag unit:

specifically, the method comprises the following steps: the ton packaging bag unit comprises a loading platform 8 and an automatic gripper 9 (a mechanical arm suitable for being used in a production line and produced by Hunan Dajie Intelligent Equipment Co., ltd. Can be adopted, a motion mechanism of the ton packaging bag unit can adopt a reciprocating movement type or a rotating type, and the mechanical arm shown in the figure can adopt a reciprocating movement type, if the rotating type is adopted, the mechanical arm can rotate for 360 degrees), the finished product transferring unit adopts a finished product transferring belt 10 which is obliquely arranged between an outlet of the finished product output belt 7 and the loading platform 8, and because the finished product transferring belt 10 is obliquely arranged, in order to prevent the finished product small packaging bag 100 from falling or sliding down in the conveying process, baffles 10.1 are arranged on the finished product transferring belt 10 at intervals; a lifting platform 11 (such as a common scissor type hydraulic lifting platform) is arranged below the loading platform 8, and a transfer roller 12 (a roller transmission machine can be adopted) is distributed on the surface of the lifting platform 11; when the ton bag needs to be packed, the lifting platform 11 falls off firstly, the ton bag 101 is placed on the lifting platform 11 and then lifted, after the ton bag is fully packed with the small finished product packaging bag 100, the lifting platform 11 falls off, and the ton bag is conveyed to the side along with the transfer rolling rod 12 so as to be convenient for hoisting and hoisting.

Adopt the utility model discloses a full-automatic production packaging system of indefinite form product, during production, the scene only needs three operating personnel: a computer operator, two workers: a worker adds an additive (one of the raw materials needs to be mixed with other raw materials) into the material taking trolley from the third floor, and the worker sleeves the small packaging bags 100 (simultaneously puts other additives which are pre-packaged into each small packaging bag) and replaces the ton bags 101 at the first floor. The two workers are also responsible for inspecting the running condition of the equipment at the same time.

During operation, the utility model discloses a production packaging system can produce one ton product every eight minutes, can produce seven tons products in an hour. Compared with the original production mode which only produces two tons of products per hour, the yield is improved from sixteen tons to fifty-six tons every eight hours, and the production efficiency is improved by more than three times.

Claims

1. The utility model provides a full-automatic production packaging system of unshaped product which characterized by: comprises a product production process and a packing and transferring process;

the product production process comprises a production platform, and a stock bin unit, a batching unit, a mixing unit and a filling unit which are sequentially arranged on the production platform from top to bottom; the bin unit comprises a plurality of material containing bins which are arranged in an array; the batching unit comprises a full-automatic material taking vehicle which reciprocates along a moving track of the full-automatic material taking vehicle and is used for taking raw materials in the material containing bins above the full-automatic material taking vehicle; the mixing unit comprises a stirrer and is used for mixing and stirring the received materials in the batching truck; the filling unit comprises a finished product bin, a bag sewing machine and a finished product conveyer belt which are arranged below the stirrer, and an automatic weighing device is arranged at a discharge port of the finished product bin;

the packing and transferring process comprises a finished product transferring unit and a ton packing bag unit; the ton wrapping bag unit is in including dress getting the platform and setting dress automatic tongs on getting the platform, the finished product is transported the unit and is set up for the slope finished product conveyer belt export and dress get the finished product transportation area between the platform.

2. The full-automatic production and packaging system for the unshaped products as claimed in claim 1, wherein: the platform below is got in dress is provided with the elevating platform, the elevating platform surface cloth is equipped with transports and rolls the thick stick.

3. The full-automatic production and packaging system for the unshaped products as claimed in claim 1, wherein: the finished product is transported and is taken the interval and be provided with the baffle.