CN115351904B - Clay unburned brick batching, trapping and mixing system and clay unburned brick batching, trapping and mixing process - Google Patents
Clay unburned brick batching, trapping and mixing system and clay unburned brick batching, trapping and mixing process Download PDFInfo
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- CN115351904B CN115351904B CN202210909952.XA CN202210909952A CN115351904B CN 115351904 B CN115351904 B CN 115351904B CN 202210909952 A CN202210909952 A CN 202210909952A CN 115351904 B CN115351904 B CN 115351904B
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- hopper
- conveying chain
- clay
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- 239000011449 brick Substances 0.000 title claims abstract description 72
- 238000002156 mixing Methods 0.000 title claims abstract description 48
- 239000004927 clay Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005303 weighing Methods 0.000 claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 239000004576 sand Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 143
- 239000000428 dust Substances 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 16
- 239000007767 bonding agent Substances 0.000 claims description 14
- 238000000227 grinding Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 8
- 238000011049 filling Methods 0.000 claims description 6
- 230000005855 radiation Effects 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000007580 dry-mixing Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention relates to a clay unburned brick batching, trapping and mixing system and a clay unburned brick batching, trapping and mixing process, wherein the system comprises a weighing hopper, a buffer hopper I, a wet wheel mill, a conveying chain, a trapping chamber, a buffer hopper II, a rolling wheel sand mixer, a rotating hopper conveyor, a trapping tank and a crane; the invention reasonably plans and designs procedures such as batching, trapping, mixing and the like of the clay unburned bricks, can realize full-automatic control of procedures such as batching, trapping, mixing and the like of the clay unburned bricks through a control system, replaces the existing manual operation mode, realizes intelligent operation, and effectively improves production efficiency and product quality.
Description
Technical Field
The invention relates to the technical field of refractory brick preparation, in particular to a clay unburned brick batching, trapping and mixing system and a clay unburned brick batching, trapping and mixing process.
Background
The refractory brick production process generally comprises the procedures of batching, mixing, trapping, forming, drying, firing and the like. The baking process is omitted, and the finished refractory brick is obtained after the drying process. On the premise of ensuring the service performance, the brick is not burned, so that the production process is simplified, and the economy is better; the production of nitrogen oxides can be greatly reduced without a high-temperature sintering process, and carbon emission reduction is realized.
The material trapping procedure is to place the mud material after primary mixing for a certain time under proper temperature and humidity. The main purpose of the trapped material is to remove the gas generated by chemical reaction in the unburned brick pug, increase the plasticity of the pug and improve the forming performance.
The existing material mixing process in the production process of the refractory bricks generally needs manual participation, the material mixing error is large, and the product quality cannot be ensured; the material trapping procedure is usually carried out by workers by using electric hoists to transport the material trapping tanks, so that the labor intensity is high and the production efficiency is low.
The Chinese patent application with the application publication number of CN 106272958A discloses a baking-free brick production line, which comprises a stirrer, a mixer, a storage tank and a brick press, wherein a stirring discharge port of the stirrer is connected with a feeding end of a first conveyor, and a discharging end of the first conveyor is connected to a mixing feed port of the mixer; a certain height difference exists between the mixer and the storage tank, and a mixing discharge hole arranged at the bottom of the mixer is communicated with a storage feed hole arranged at the upper part of the storage tank through a pipeline; the storage material outlet of the storage tank is connected with the feeding end of the second conveyor, and the discharging end of the second conveyor is connected with the baking-free brick machine. Through carrying out reasonable arrangement with mixer, storage tank and brick machine to form a baking-free brick production line that degree of automation is high through the connection of first conveyer and second conveyer, practiced thrift a large amount of manpower resources, improved production efficiency. However, the technical scheme does not have a material trapping procedure, so that the finished product performance of the baking-free brick is difficult to ensure.
Disclosure of Invention
The invention provides a clay unburned brick batching, trapping and mixing system and a clay unburned brick batching, trapping and mixing process, which reasonably plan and design working procedures of clay unburned brick batching, trapping and mixing, and can realize full-automatic control of working procedure production flows of clay unburned brick batching, trapping and mixing by a control system, replace the existing manual operation mode, realize intelligent operation and effectively improve production efficiency and product quality.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
The clay unburned brick batching, trapping and mixing system comprises a weighing hopper, a first buffer hopper, a wet wheel mill, a conveying chain, a trapping chamber, a second buffer hopper, a wheel mill, a rotating bucket conveyor, a trapping tank and a crane; the weighing hoppers are multiple, a first buffer hopper is arranged below the weighing hoppers, and a feed inlet at the top of the first buffer hopper is connected with a discharge outlet at the bottom of each weighing hopper; the wet wheel mill is arranged below the first buffer hopper, the top of the wet wheel mill is provided with a material inlet and a bonding agent inlet, and the bottom of the wet wheel mill is provided with a primary mixture outlet; wherein the material inlet is connected with the discharge port of the buffer hopper I, and the bonding agent inlet is connected with the bonding agent conveying pipeline; the conveying chain is used for conveying the material trapping tank, one end of the conveying chain is the material trapping tank material level and is arranged below the wet wheel mill, and the other end of the conveying chain is the material trapping tank lifting position and is arranged at one side of the bottom of the material trapping chamber; the material trapping chamber consists of a plurality of layers of material trapping frames, a lifting device and a material trapping chamber conveying chain, wherein the lifting device moves up and down along the plurality of layers of material trapping frames, the material trapping chamber conveying chain on the uppermost layer is arranged on the material trapping frame, and the material trapping chamber conveying chain extends to the outer side of the material trapping chamber and is provided with a discharging and empty tank lifting position; a crane is arranged above the unloading and empty tank lifting position, a buffer hopper II is arranged below a material trapping chamber conveying chain corresponding to the unloading and empty tank lifting position, a grinding wheel sand mixer is arranged below the buffer hopper II, and a material inlet is arranged at the top of the grinding wheel sand mixer and is connected with a material outlet at the bottom of the buffer hopper II; the bottom of the roller sand mixer is provided with a secondary mixture outlet, and the roller sand mixer is connected with a feed bin of the brick machine through a rotating bucket conveyor.
A clay unburned brick batching, trapping and mixing system, and also comprises a control system; the bottom of the weighing hopper is provided with a weighing sensor, and a discharge port of the first buffer hopper is provided with a first discharge valve; a liquid metering device is arranged on the binder conveying pipeline; a first limit switch is arranged at one side of the track of the conveying chain corresponding to the charging position of the material trapping tank, a second limit switch is arranged at the lifting position of the material trapping tank, and a third limit switch is arranged at one side of the track of the conveying chain of the material trapping chamber corresponding to the discharging and empty tank lifting positions; a discharge valve II is arranged at the material outlet of the buffer hopper II; the control system is respectively connected with the weighing sensor, the liquid metering device, the first limit switch, the second limit switch and the third limit switch, and the driving ends of the first discharge valve, the wet wheel mill, the conveying chain, the lifting device, the material trapping chamber conveying chain, the second discharge valve, the crane, the wheel mill and the rotating bucket conveyor.
The wet wheel mill is provided with a dust removing device, and the top of the weighing hopper is provided with a dust gas outlet which is connected with the dust removing device through a dust gas pipeline.
Each layer of trapping rack of the trapping chamber is arranged at a plurality of trapping positions, and an infrared radiation heater is arranged on the trapping rack at the top of the trapping position.
And a limit switch for controlling the horizontal direction position of the lifting hook and the vertical direction position of the lifting hook is arranged on the crane.
The rotary bucket conveyor is correspondingly provided with a plurality of feed inlets and discharge outlets; the hopper of the rotating bucket conveyor is made of stainless steel plates, and a vibrator is arranged at the discharge port of the rotating bucket conveyor.
The clay unburned brick batching, trapping and mixing process comprises the following steps:
1) Weighing a plurality of raw materials with set granularity through corresponding weighing hoppers, feeding the raw materials into a first buffer hopper, feeding the raw materials into a wet wheel mill through a first discharge valve for mixing, and dry-mixing for more than 2 minutes;
2) The liquid bonding agent is delivered into a wet wheel mill after being metered by a liquid metering device, and is stirred with the mixed raw materials for more than 10 minutes; discharging the mixed materials into a trapping tank at the trapping tank level;
3) The material trapping tank filled with the mixed materials is pulled by a conveying chain to be sent to a material trapping tank lifting position at one side of a material trapping chamber, and is sent to a set material trapping position of a set material trapping frame by a lifting device, and the material trapping is carried out for 8-24 hours;
4) The trapped material tank after trapped material is conveyed to a unloading and empty tank lifting position through a trapped material chamber conveying chain, the materials in the trapped material tank are dumped into a buffer hopper II through a traction hook of a control crane, and then conveyed into a grinding wheel sand mixer through a discharge valve II to be secondarily mixed for more than 10 minutes;
5) The discharged trapping tank is hung on a conveying chain through a crane, and is returned to the trapping tank filling level through the conveying chain;
6) And (3) conveying the materials subjected to secondary mixing into a feed bin of a brick press through a rotating hopper conveyor, making green bricks by the brick press, and conveying into a drying kiln for drying to obtain finished bricks.
The full-automatic control of the whole production process is realized through a control system, and the control system adopts a PLC control system.
The temperature in the trapping chamber is 10-40 ℃.
The granularity of the raw materials comprises 200 meshes, 0-1 mm, 1-3 mm, 3-5 mm and 5-8 mm.
Compared with the prior art, the invention has the beneficial effects that:
(1) The working procedures of proportioning, trapping, mixing and the like of the clay unburned bricks are reasonably planned and designed, and the full-automatic control of the working procedures of proportioning, trapping, mixing and the like of the clay unburned bricks can be realized through a control system, so that the existing manual operation mode is replaced, the labor cost can be greatly reduced, the intelligent operation is realized, and the production efficiency is improved;
(2) The weighing hopper with a weighing sensor is used for metering in the batching process, so that the time required for weighing and discharging is reduced, the weighing precision is improved, and the quality of a finished product is ensured;
(3) The dust removing device is arranged at the dust raising point (on the wet wheel mill) in the mixing procedure, so that the environment pollution caused by dust raising is effectively avoided;
(4) The material trapping chamber is provided with a plurality of layers of material trapping frames, and the material trapping tanks are sent to the designated positions for material trapping through the lifting device, so that the occupied area can be effectively reduced, and the space of a factory building is fully utilized; the material trapping chamber conveying chain is arranged on a material trapping rack steel platform of the layer where the second buffer hopper is positioned, so that lifting and transporting links between the material trapping tank and the second buffer hopper are reduced, and occupied area is reduced;
(5) The clay unburned brick has high yield, good product quality, small overall system occupation, high automation degree and simple operation.
Drawings
FIG. 1 is a schematic diagram of a clay unburned brick batching, trapping and mixing system according to the present invention.
FIG. 2 is a block diagram of a process for batching, trapping and mixing clay unburned bricks according to the present invention.
In the figure: 1. weighing hopper 2, buffer hopper 3, discharge valve 4, wet wheel mill 5, liquid metering device 6, material trap tank 7, conveying chain 8, material trap chamber 9, limit switch 10, buffer hopper 11, discharge valve 12, wheel mill 13, crane 14, rotary hopper conveyor 15, material supply bin 16 of brick machine, limit switch 17, limit switch three 18, material trap chamber conveying chain
Detailed Description
The following is a further description of embodiments of the invention, taken in conjunction with the accompanying drawings:
As shown in FIG. 1, the clay unburned brick batching, trapping and mixing system comprises a weighing hopper 1, a buffering hopper I2, a wet wheel mill 4, a conveying chain 7, a trapping chamber 8, a buffering hopper II 10, a wheel mill 12, a rotating hopper conveyor 14, a trapping tank 6 and a crane 13; the weighing hoppers 1 are multiple, a first buffer hopper 2 is arranged below the weighing hoppers 1, and a feed inlet at the top of the first buffer hopper 2 is connected with a discharge outlet at the bottom of each weighing hopper 1; the wet wheel mill 4 is arranged below the buffer hopper I2, the top of the wet wheel mill 4 is provided with a material inlet and a bonding agent inlet, and the bottom of the wet wheel mill is provided with a primary mixture outlet; wherein the material inlet is connected with the discharge port of the buffer hopper I2, and the bonding agent inlet is connected with the bonding agent conveying pipeline; the conveying chain 7 is used for conveying the material trapping tank 6, one end of the conveying chain 7 is a material trapping tank filling level and is arranged below the wet wheel mill 4, and the other end of the conveying chain 7 is a material trapping tank lifting level and is arranged at one side of the bottom of the material trapping chamber 8; the material trapping chamber 8 consists of a plurality of layers of material trapping frames, a lifting device and a material trapping chamber conveying chain 18, wherein the lifting device moves up and down along the plurality of layers of material trapping frames, the material trapping chamber conveying chain 18 is arranged on the uppermost layer of material trapping frame, and the material trapping chamber conveying chain 18 extends to the outer side of the material trapping chamber 8 and is provided with a discharging and empty tank lifting position; a crane 13 is arranged above the unloading and empty tank lifting position, a second buffer hopper 10 is arranged below a material trapping chamber conveying chain 18 corresponding to the unloading and empty tank lifting position, a grinding wheel sand mixer 12 is arranged below the second buffer hopper 10, and a material inlet is arranged at the top of the grinding wheel sand mixer 12 and is connected with a material outlet at the bottom of the second buffer hopper 10; the bottom of the roller mill 12 is provided with a secondary mixture outlet, and is connected with a feed bin 15 of the brick machine through a rotating bucket conveyor 14.
A clay unburned brick batching, trapping and mixing system, and also comprises a control system; the bottom of the weighing hopper 1 is provided with a weighing sensor, and a discharge port of the buffering hopper I2 is provided with a discharge valve I3; a liquid metering device 5 is arranged on the binder conveying pipeline; a first limit switch 9 is arranged on one side of a track of the conveying chain 7 corresponding to the charging position of the trapping tank, a second limit switch 16 is arranged on the lifting position of the trapping tank, and a third limit switch 17 is arranged on one side of a track of the conveying chain 18 of the trapping chamber corresponding to the discharging and empty tank lifting position; a second discharge valve 11 is arranged at the material outlet of the second buffer hopper 10; the control system is respectively connected with a weighing sensor, a liquid metering device 5, a limit switch I9, a limit switch II 16, a limit switch III 17, a discharge valve I3, a wet wheel mill 4, a conveying chain 7, a lifting device, a trapping chamber conveying chain 18, a discharge valve II 11, a crane 13, a wheel mill 12 and the driving end of a rotating bucket conveyor 14.
The wet wheel mill 4 is provided with a dust removing device, and the top of the weighing hopper 1 is provided with a dust gas outlet which is connected with the dust removing device through a dust gas pipeline.
Each layer of trapping rack of the trapping chamber 8 is arranged at a plurality of trapping positions, and an infrared radiation heater is arranged on the trapping rack at the top of the trapping position.
The crane 13 is provided with a limit switch for controlling the horizontal direction position of the lifting hook and the vertical direction position of the lifting hook.
The number of the feed bins 15 of the roller mill sand mixer 12 and the brick press is plural, and the rotary bucket conveyor 14 is correspondingly provided with a plurality of feed inlets and discharge outlets; the hopper of the rotary bucket conveyor 14 is made of stainless steel plates, and a vibrator is arranged at the discharge port of the rotary bucket conveyor 14.
As shown in fig. 2, the process for preparing, trapping and mixing clay unburned bricks comprises the following steps:
1) Weighing a plurality of raw materials with set granularity through a corresponding weighing hopper 1, then sending the raw materials into a buffer hopper I2, sending the raw materials into a wet wheel mill 4 through a discharge valve I3, and mixing the raw materials, wherein the raw materials are dry-mixed for more than 2 minutes;
2) The liquid bonding agent is delivered into a wet wheel mill 4 after being metered by a liquid metering device 5, and is stirred with the mixed raw materials for more than 10 minutes; discharging the mixed materials into a trapping tank 6 at the trapping tank filling level;
3) The material trapping tank 6 filled with the mixed materials is pulled by a conveying chain 7 to be conveyed to a material trapping tank lifting position at one side of a material trapping chamber 8, and is conveyed to a set material trapping position of a set material trapping frame by a lifting device, and the material trapping is performed for 8-24 hours;
4) The material trapping tank 6 after the material trapping is sent to a unloading and empty tank lifting position through a material trapping chamber conveying chain 18, the materials in the material trapping tank 6 are dumped into a buffer hopper II 10 through a traction hook of a control crane 13, and then sent to a grinding wheel sand mixer 12 through a discharge valve II 11 for secondary mixing for more than 10 minutes;
5) The discharged trapping tank 6 is hung on the conveying chain 7 through a crane 13, and the trapping tank is returned to the trapping tank filling level through the conveying chain 7;
6) The materials after secondary mixing are sent into a feed bin 15 of a brick press through a rotating hopper conveyor 14, are made into green bricks by the brick press, and are sent into a drying kiln to be dried, so that finished bricks are obtained.
The full-automatic control of the whole production process is realized through a control system, and the control system adopts a PLC control system.
The temperature in the trapping chamber 8 is 10-40 ℃.
The granularity of the raw materials comprises 200 meshes, 0-1 mm, 1-3 mm, 3-5 mm and 5-8 mm.
The following examples are given by way of illustration of detailed embodiments and specific procedures based on the technical scheme of the present invention, but the scope of the present invention is not limited to the following examples.
Examples
As shown in fig. 1 and 2, in the present embodiment, the clay unburned brick batching, trapping and mixing system includes a weighing hopper 1, a buffer hopper 1, a discharge valve 3, a wet wheel mill 4, a liquid metering device 5, a trapping tank 6, a conveying chain 7, a trapping chamber 8, a limit switch 9, a buffer hopper two 10, a discharge valve two 11, a wheel mill 12, a crane 13, a rotating hopper conveyor 14, a feeding bin 15 of a brick press, a limit switch two 16, a limit switch three 17 and a trapping chamber conveying chain 18.
The weighing hoppers 1 are 6, and three weighing sensors are respectively arranged at the lower part of each weighing hopper 1. The weighing hopper stores raw materials with different brands, and the granularity of the raw materials comprises 200 meshes, 0-1 mm, 1-3 mm, 3-5 mm and 5-8 mm.
The discharge ports at the bottom of the weighing hopper 1 are respectively connected to a first buffer hopper 2 through a chute; the first buffer hopper 2 is connected with a material inlet at the top of the wet wheel mill 4 through a first discharge valve 3, the top of the wet wheel mill 4 is also provided with a bonding agent inlet, and the bonding agent inlet is connected with an outlet of the liquid metering device 5; the bottom of the wet wheel mill 4 is provided with a primary mixture outlet, and the trapping tank 6 is conveyed to the trapping tank filling level below the wet wheel mill 4 through a conveying chain 7; after the material is filled, the material trapping tank 6 is sent into the material trapping chamber 8 through the conveying chain 7 for material trapping; after the material is trapped, the material trapping tank 6 is conveyed to a unloading and empty tank lifting position by a material trapping chamber conveying chain 18, and the material trapping tank is inclined by a traction hook of a crane 13, so that the mixture enters a buffer hopper II 10; the empty tank is sent back to the conveying chain 7 through the crane 13; the second buffer hopper 10 is connected with a material inlet at the top of the grinding wheel sand mixer 12 through a second discharge valve 11; the bottom of the grinding wheel sand mixer 12 is provided with a secondary mixture outlet which is connected to a feed inlet at the top of the rotating bucket conveyor 14 through a chute; the discharge hole at the bottom of the rotating bucket conveyor is connected to a feed bin 15 of the brick machine, and the mixture enters the brick machine for molding.
The wet wheel mill 4 is provided with a dust removing device, the top of the weighing hopper 1 is provided with a dust gas outlet, and the dust removing device is connected through a dust gas pipeline.
In this embodiment, the trapping chamber 8 is composed of a trapping chamber conveying chain 18, a lifting device and three layers of trapping frames; the material trapping tank 6 firstly enters the lowest material trapping rack for trapping materials, and after the material trapping is finished, the material is sent out by a material trapping chamber conveying chain 18 arranged on the uppermost material trapping rack; the buffer hopper II 10 is arranged on a steel platform of a trapping rack layer where the trapping chamber conveying chain 18 is arranged; the top of each layer of trapping rack is provided with an infrared radiation heater; the temperature in the trapping chamber was 30 ℃.
In this embodiment, the crane 13 is a single-beam crane, and a plurality of limit switches are arranged on the crane for controlling the positions of the hooks in the horizontal direction and the vertical direction.
The rotating hopper conveyor 14 is provided with a plurality of feed inlets and a plurality of discharge outlets, can be connected with materials output by the plurality of grinding wheel sand mixers 12 and is sent to a plurality of feed bins 15 of the brick press; the hopper of the rotating hopper conveyor 14 is made of stainless steel; a vibrator is arranged at the discharge port of the rotary bucket conveyor 14.
And a green brick conveying device is arranged between the brick press and the drying kiln, and the driving end of the green brick conveying device is connected with a PLC control system.
In the embodiment, the clay unburned brick full-automatic batching, trapping and mixing system also comprises a PLC control system; the weighing sensor, the first limit switch 9, the second limit switch 16, the third limit switch 17, the first discharge valve 3, the wet wheel mill 4, the liquid metering device 5, the conveying chain 7, the trapping chamber conveying chain 18, the second discharge valve 11, the wheel mill 12, the single-beam crane 13 and the driving end of the rotating bucket conveyor 14 of the weighing hopper 1 are respectively connected with a PLC control system. And the full-automatic operation of the whole production process is realized through a PLC control system.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. The clay unburned brick batching, trapping and mixing system is characterized by comprising a weighing hopper, a first buffer hopper, a wet wheel mill, a conveying chain, a trapping chamber, a second buffer hopper, a wheel mill, a rotating hopper conveyor, a trapping tank and a crane; the weighing hoppers are multiple, a first buffer hopper is arranged below the weighing hoppers, and a feed inlet at the top of the first buffer hopper is connected with a discharge outlet at the bottom of each weighing hopper; the wet wheel mill is arranged below the first buffer hopper, the top of the wet wheel mill is provided with a material inlet and a bonding agent inlet, and the bottom of the wet wheel mill is provided with a primary mixture outlet; wherein the material inlet is connected with the discharge port of the buffer hopper I, and the bonding agent inlet is connected with the bonding agent conveying pipeline; the conveying chain is used for conveying the material trapping tank, one end of the conveying chain is the material trapping tank material level and is arranged below the wet wheel mill, and the other end of the conveying chain is the material trapping tank lifting position and is arranged at one side of the bottom of the material trapping chamber; the material trapping chamber consists of a plurality of layers of material trapping frames, a lifting device and a material trapping chamber conveying chain, wherein the lifting device moves up and down along the plurality of layers of material trapping frames, the material trapping chamber conveying chain on the uppermost layer is arranged on the material trapping frame, and the material trapping chamber conveying chain extends to the outer side of the material trapping chamber and is provided with a discharging and empty tank lifting position; a crane is arranged above the unloading and empty tank lifting position, a buffer hopper II is arranged below a material trapping chamber conveying chain corresponding to the unloading and empty tank lifting position, a grinding wheel sand mixer is arranged below the buffer hopper II, and a material inlet is arranged at the top of the grinding wheel sand mixer and is connected with a material outlet at the bottom of the buffer hopper II; the bottom of the grinding wheel sand mixer is provided with a secondary mixture outlet, and the secondary mixture outlet is connected with a feed bin of the brick press through a rotating hopper conveyor; the wet wheel mill is provided with a dust removing device, and the top of the weighing hopper is provided with a dust gas outlet which is connected with the dust removing device through a dust gas pipeline; each layer of trapping rack of the trapping chamber is arranged at a plurality of trapping positions, and an infrared radiation heater is arranged on the trapping rack at the top of the trapping position.
2. The clay unburned brick dosing, trapping, mixing system of claim 1, further comprising a control system; the bottom of the weighing hopper is provided with a weighing sensor, and a discharge port of the first buffer hopper is provided with a first discharge valve; a liquid metering device is arranged on the binder conveying pipeline; a first limit switch is arranged at one side of the track of the conveying chain corresponding to the charging position of the material trapping tank, a second limit switch is arranged at the lifting position of the material trapping tank, and a third limit switch is arranged at one side of the track of the conveying chain of the material trapping chamber corresponding to the discharging and empty tank lifting positions; a discharge valve II is arranged at the material outlet of the buffer hopper II; the control system is respectively connected with the weighing sensor, the liquid metering device, the first limit switch, the second limit switch and the third limit switch, and the driving ends of the first discharge valve, the wet wheel mill, the conveying chain, the lifting device, the material trapping chamber conveying chain, the second discharge valve, the crane, the wheel mill and the rotating bucket conveyor.
3. The clay unburned brick batching, trapping and mixing system according to claim 1, wherein limit switches for controlling the horizontal direction position and the vertical direction position of the lifting hook are arranged on the crane.
4. The clay unburned brick batching, trapping and mixing system according to claim 1, wherein the number of the feed bins of the roller mill sand mixer and the brick press is plural, and the rotating bucket conveyor is correspondingly provided with a plurality of feed inlets and discharge outlets; the hopper of the rotating bucket conveyor is made of stainless steel plates, and a vibrator is arranged at the discharge port of the rotating bucket conveyor.
5. A clay unburned brick batching, trapping and mixing process based on the system of any one of claims 1 to 4, characterized by comprising the following steps:
1) Weighing a plurality of raw materials with set granularity through corresponding weighing hoppers, feeding the raw materials into a first buffer hopper, feeding the raw materials into a wet wheel mill through a first discharge valve for mixing, and dry-mixing for more than 2 minutes;
2) The liquid bonding agent is delivered into a wet wheel mill after being metered by a liquid metering device, and is stirred with the mixed raw materials for more than 10 minutes; discharging the mixed materials into a trapping tank at the trapping tank level;
3) The material trapping tank filled with the mixed materials is pulled by a conveying chain to be sent to a material trapping tank lifting position at one side of a material trapping chamber, and is sent to a set material trapping position of a set material trapping frame by a lifting device, and the material trapping is carried out for 8-24 hours;
4) The trapped material tank after trapped material is conveyed to a unloading and empty tank lifting position through a trapped material chamber conveying chain, the materials in the trapped material tank are dumped into a buffer hopper II through a traction hook of a control crane, and then conveyed into a grinding wheel sand mixer through a discharge valve II to be secondarily mixed for more than 10 minutes;
5) The discharged trapping tank is hung on a conveying chain through a crane, and is returned to the trapping tank filling level through the conveying chain;
6) And (3) conveying the materials subjected to secondary mixing into a feed bin of a brick press through a rotating hopper conveyor, making green bricks by the brick press, and conveying into a drying kiln for drying to obtain finished bricks.
6. The process for preparing, trapping and mixing clay unburned bricks according to claim 5, wherein the full-automatic control of the whole production process is realized by a control system, and the control system adopts a PLC control system.
7. The process for preparing, trapping and mixing clay unburned bricks according to claim 5, wherein the temperature in the trapping chamber is 10 ℃ to 40 ℃.
8. The process for preparing, trapping and mixing clay unburned bricks according to claim 5, wherein the granularity of the raw materials comprises more than 200 meshes, 0-1 mm, 1-3 mm, 3-5 mm and 5-8 mm.
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| CN202210909952.XA CN115351904B (en) | 2022-07-29 | 2022-07-29 | Clay unburned brick batching, trapping and mixing system and clay unburned brick batching, trapping and mixing process |
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| CN202210909952.XA CN115351904B (en) | 2022-07-29 | 2022-07-29 | Clay unburned brick batching, trapping and mixing system and clay unburned brick batching, trapping and mixing process |
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| CN115351904B true CN115351904B (en) | 2024-05-14 |
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