CN217529971U - Correction tape assembly machine - Google Patents

Correction tape assembly machine Download PDF

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Publication number
CN217529971U
CN217529971U CN202221810754.XU CN202221810754U CN217529971U CN 217529971 U CN217529971 U CN 217529971U CN 202221810754 U CN202221810754 U CN 202221810754U CN 217529971 U CN217529971 U CN 217529971U
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China
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belt
pressing
core
tape
station
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CN202221810754.XU
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Chinese (zh)
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张守道
郭少武
杨晓燕
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Shantou Weiying Automation Technology Co ltd
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Shantou Weiying Automation Technology Co ltd
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Abstract

The utility model discloses a correction tape assembly machine, including frame, lower casing transport feed mechanism, put band pulley material loading assembly devices, take over mouth material loading assembly devices, band core material loading assembly devices, take up pulley material loading assembly devices, take-up device, go up casing conveying mechanism, finished product and take out conveying mechanism, endless guide, a drive mechanism, a plurality of workstation, put band pulley band mouth hold-down mechanism, upper and lower casing counterpoint assembly devices and go up casing hold-down mechanism, take over device including band core inner circle hold-down mechanism, dial band mechanism, band core outer lane hold-down mechanism, stretching strap mechanism, paste band mechanism and band mechanism. The conventional tape winding assembly operation is split into tape core inner ring pressing operation, tape shifting operation, tape core outer ring pressing operation, tape pulling operation, tape pasting operation and tape winding operation, each complex assembly action is split into simple actions, the assembly actions are coherent, the assembly pause time is shortened, the conveying of each station is more stable, and the assembly efficiency is improved.

Description

Correction tape assembly machine
Technical Field
The utility model relates to a correction tape production technical field, in particular to correction tape assembly machine.
Background
The correction tape (or called correction tape) is a common office and study article, and is used for covering wrongly written characters with a white coating and then correctly writing on the white coating. A complete correction belt comprises a lower shell, an upper shell, a belt nozzle, a belt releasing wheel, a belt core, a belt collecting wheel, a tensioning wheel and a nozzle shell.
Currently, a correction tape is assembled by a correction tape assembling machine. For example, chinese utility model patent with the publication number CN212762091U discloses a correction tape assembling machine, which comprises a frame, a conveying device, a lower casing feeding device, a belt releasing wheel feeding device, a belt receiving wheel feeding device, a belt core feeding device, a belt nozzle feeding device, a belt winding device, a tension wheel feeding device, a tension device, an upper casing feeding device, a visual detection device, a nozzle shell feeding device and a finished product classification device, wherein the lower casing feeding device, the belt releasing wheel feeding device, the belt receiving wheel feeding device, the belt core feeding device, the belt nozzle feeding device, the belt winding device, the tension wheel feeding device, the tension device, the upper casing feeding device, the visual detection device, the nozzle shell feeding device and the finished product classification device are all mounted on the frame; the conveying device comprises a conveying turntable and a conveying stepping motor, an output shaft of the conveying stepping motor is vertically arranged, and the center of the conveying turntable is in transmission connection with the output shaft of the conveying stepping motor; the lower shell feeding device, the belt wheel placing feeding device, the belt wheel collecting feeding device, the belt core feeding device, the belt nozzle feeding device, the belt winding device, the tension wheel feeding device, the tension device, the upper shell feeding device, the visual detection device, the nozzle shell feeding device and the finished product classification device are sequentially arranged along the circumferential direction of the conveying turntable; the conveying turntable is divided into corresponding working areas according to the devices, each working area is provided with two stations for fixing the correction tape, and the two correction tapes can be assembled at the same time. Generally, the conveying turntable is a circular turntable, and in order to improve the assembly efficiency, each working area on the circular turntable is provided with two stations for fixing the correction tape, so that the correction tape can be prevented from deviating in the assembly process, but the functions of the stations of the traditional circular turntable are independent and are clearly divided, namely, one station needs to complete a complete assembly function, so that the assembly actions on the stations are very complicated, the assembly time is long, the circular turntable needs to stop rotating to wait for the assembly of the part before the assembly of the part is carried out, the assembly actions are discontinuous, the time for completing the next action is too long, the conveying of the stations on the circular turntable is unstable, and the assembly efficiency is low.
Disclosure of Invention
The utility model aims to solve the problem that a correction tape assembly machine is provided, this kind of correction tape assembly machine adopts the straight line to carry to simplify the equipment action, reduce the dwell time of equipment, improve assembly efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme as follows:
the utility model provides a correction tape assembly machine, which comprises a frame, casing conveying feed mechanism down, put band pulley material loading assembly devices, band nozzle material loading assembly devices, band core material loading assembly devices, take-up pulley material loading assembly devices, the winding device, go up casing conveying mechanism, conveying mechanism is taken out to the finished product all installs in the frame, its characterized in that: the belt winding device comprises a belt core inner ring pressing mechanism, a belt shifting mechanism, a belt core outer ring pressing mechanism, a belt pulling mechanism, a belt adhering mechanism and a belt winding mechanism, and the annular guide rail, the first driving mechanism, the belt core inner ring pressing mechanism, the belt pulling mechanism, the belt adhering mechanism, the belt winding mechanism, the upper shell and the lower shell are all arranged on the rack; each workbench is arranged on the annular guide rail along the circumferential direction of the annular guide rail, each workbench is connected with the power output end of the first driving mechanism, and each workbench can move along the circumferential direction of the annular guide rail; the device comprises a ring-shaped guide rail, a lower shell placing station, a belt releasing wheel assembling station, a belt nozzle assembling station, a belt releasing wheel belt nozzle pressing station, a belt core assembling station, a belt collecting wheel assembling station, a belt core inner ring pressing station, a belt shifting station, a belt core outer ring pressing station, a belt pulling station, a belt sticking station, a belt winding station, an upper shell assembling station, an upper shell pressing station and a finished product output station, wherein the lower shell conveying and feeding mechanism corresponds to the lower shell placing station, the belt releasing wheel feeding and assembling mechanism corresponds to the belt releasing wheel assembling station, the belt nozzle feeding and assembling mechanism corresponds to the belt nozzle assembling station, the belt releasing wheel belt nozzle pressing mechanism corresponds to the belt releasing wheel belt nozzle pressing station, the belt core feeding and assembling mechanism corresponds to the belt core assembling station, the belt collecting wheel feeding and assembling mechanism corresponds to the belt collecting wheel assembling station, the belt core inner ring pressing mechanism corresponds to the belt core inner ring pressing mechanism, the belt shifting mechanism corresponds to the belt shifting station, the belt core pressing mechanism corresponds to the belt core pressing station, the belt pulling mechanism corresponds to the belt core outer ring pressing mechanism, the belt winding mechanism corresponds to the belt winding mechanism, the belt core pressing mechanism corresponds to the finished product output mechanism, and the belt winding mechanism corresponds to the belt output mechanism.
The definition of the front and the back refers to that: along the conveying direction of the annular guide rail, the first arrival is front, and the slow arrival is rear. The foregoing definitions and back definitions are convenient in expression, and other arbitrary directions may be actually changed.
Generally, the above-mentioned working table is provided with positioning grooves for placing the parts of the lower casing and other correction tapes at each station. The lower shell conveying and feeding mechanism, the belt wheel releasing and feeding assembly mechanism, the belt nozzle feeding assembly mechanism, the belt wheel receiving and feeding assembly mechanism, the upper shell conveying mechanism and the finished product taking-out and conveying mechanism all adopt the existing conveying mechanism, feeding mechanism or assembly mechanism.
Generally, the first driving mechanism includes an endless chain, a conveying motor, a driving sprocket and at least one driven sprocket, the conveying motor is mounted on the frame, the driving sprocket and the driven sprocket are both rotatably mounted on the frame, the endless chain is tensioned outside the driving sprocket and the driven sprocket, the endless guide rail is located outside the endless chain, each of the work benches is connected with the endless chain, and the driving sprocket is in transmission connection with an output shaft of the conveying motor. Utilize conveying motor to drive driving sprocket and rotate, realize the transport of annular chain for under the drive of annular chain, each workstation can remove along the circumference of annular guide rail. The number of the driven chain wheel rollers can be according to actual needs and the length of the endless chain, and the endless chain can be tensioned by all the driven chain wheels and the driving chain wheels together according to a required route.
As a preferred scheme of the utility model, the belt core loading and assembling mechanism comprises a belt core feeding mechanism, a belt core tearing part positioning mechanism, a first belt core transferring mechanism, a second belt core transferring mechanism and a control device, wherein the belt core feeding mechanism is positioned on one side of a workbench of the belt core assembling station; the band core tearing part positioning mechanism is arranged between the band core feeding mechanism and a workbench of the band core assembling station, the first band core transfer mechanism is arranged between the band core feeding mechanism and the band core tearing part positioning mechanism, and the second band core transfer mechanism is arranged between the band core tearing part positioning mechanism and the workbench of the band core assembling station; the belt core tearing part positioning mechanism comprises a first tearing part identification device, a belt core positioning component, a supporting seat, a belt core adjusting and lifting device and a rotary driving device for driving the belt core positioning component to rotate, wherein the supporting seat and the belt core adjusting and lifting device are both arranged on a rack, the rotary driving device is arranged on the power output end of the belt core adjusting and lifting device, and the belt core positioning component is arranged on the power output end of the rotary driving device; the top surface of the supporting seat is provided with a containing groove for containing the belt core positioning component; the first tearing part recognition device is arranged on the supporting seat, the first tearing part recognition device is arranged on one side of the belt core positioning component, and the detection end of the first tearing part recognition device faces the belt core positioning component; the first tearing part recognition device is electrically connected with the corresponding input end of the control device, and the belt core feeding mechanism, the first belt core transfer mechanism, the second belt core transfer mechanism, the rotary driving device and the belt core adjusting and lifting device are respectively electrically connected with the corresponding output end of the control device.
As a preferred embodiment of the present invention, the tape moving mechanism includes a first manipulator, a tape moving clamp, a second tearing part identification device, a controller and a rotation driving control device for controlling rotation of the take-up pulley, the first manipulator and the rotation driving control device are both installed on the frame, the tape moving clamp includes a first left clamping jaw, a first right clamping jaw, a first clamping driving mechanism for driving the first left clamping jaw and the first right clamping jaw to open and close, the first clamping driving mechanism is installed on a power output end of the first manipulator, the first left clamping jaw and the first right clamping jaw are both installed on a power output end of the first clamping driving mechanism and are arranged oppositely from left to right, and the second tearing part identification device is installed on the power output end of the first manipulator and corresponds to a position of the tape moving clamp; the second tearing part recognition device is electrically connected with the corresponding input end of the controller, and the first clamping driving mechanism and the rotation driving control device are respectively electrically connected with the corresponding input end of the controller. Usually, the controller adopts a PLC controller or a single chip microcomputer. In an initial state, the lower shell of the correction belt is placed on a belt poking station and fixed, the belt core is placed on a belt releasing wheel and is in transmission connection with the belt releasing wheel, and the belt poking clamp is positioned right above the station and on one side of the belt core.
As the utility model discloses an optimal scheme, stretching strap mechanism includes that the translation is rotatory smugglies mechanism, first belt pressing mechanism and the first tape unit of embracing secretly, and the translation is rotatory smugglies mechanism, first belt pressing mechanism, first tape unit and all installs in the frame, first belt pressing mechanism, first tape unit are in the rotatory below of smuggleing the mechanism secretly of translation, the pressure area end of first belt pressing mechanism, the subsides of first tape unit hold, the rotatory smuggleing of translation smuggle the end of mechanism secretly all with workstation on the stretching strap station corresponds the cooperation to the pressure area end of first belt pressing mechanism is located the subsides of first tape unit and is held the top. The belt pressing method comprises the following steps that firstly, a belt nozzle, a belt collecting wheel and a belt core in a lower shell are pressed and positioned through a first belt pressing mechanism, then, a translation and rotation clamping mechanism clamps a tearing part of the belt core and performs pulling operations such as translation, rotation and translation, so that the tearing part of the belt core sequentially bypasses the belt collecting wheel, the belt nozzle and the belt collecting wheel until the tearing part of the belt core is positioned on one side of the belt collecting wheel; and then the first tape sticking unit sticks the tearing part head end of the tape core on the take-up pulley.
As a further preferred scheme of the utility model, the translation is rotatory smugglies the mechanism and includes second manipulator, second rotary mechanism, the left clamping jaw of second, the right clamping jaw of second, is used for driving the left clamping jaw of second and the right clamping jaw of second and does the second clamp of the action that opens and shuts and get actuating mechanism, and the second manipulator is installed in the frame, and second rotary mechanism installs on the power take off of second manipulator, and actuating mechanism installs on the power take off of second rotary mechanism is got to the second clamp, and the left clamping jaw of second, the right clamping jaw of second are all installed and are got on actuating mechanism's power take off and control relative setting, the left clamping jaw of second, the right clamping jaw of second all with workstation on the stretching strap station corresponds the cooperation.
Generally, the second rotating mechanism is a rotating cylinder, a piston rod of the rotating cylinder is arranged downward, and the second clamping driving mechanism is mounted on the end of the piston rod of the rotating cylinder. The second clamping driving mechanism is a pneumatic finger, the fixed end of the second left clamping jaw and the fixed end of the second right clamping jaw are respectively installed on the two pneumatic claws of the pneumatic finger, and the clamping end of the second left clamping jaw and the clamping end of the second right clamping jaw are correspondingly matched. When the pneumatic fingers drive the two pneumatic claws to open, the second left clamping jaw and the second right clamping jaw move back to back, so that the second left clamping jaw and the second right clamping jaw are opened; when the pneumatic finger drives the two pneumatic claws to clamp, the second left clamping jaw and the second right clamping jaw move oppositely to clamp the second left clamping jaw and the second right clamping jaw. The pneumatic finger is also called a pneumatic clamping jaw or a pneumatic clamping finger, and is an executing device which uses compressed air as power and is used for clamping or grabbing a workpiece.
Generally, the first and second manipulators each include a left-right translation mechanism, a front-back translation mechanism and a first lifting mechanism, the left-right translation mechanism is mounted on the rack, the front-back translation mechanism is mounted on the power output end of the left-right translation mechanism, the first lifting mechanism is mounted on the power output end of the front-back translation mechanism, and the first clamping driving mechanism/second rotating mechanism is mounted on the power output end of the first lifting mechanism. When the lifting mechanism works, the front and rear translation mechanism, the first lifting mechanism and the first rotating mechanism can be driven by the left and right translation mechanism to translate a certain distance leftwards or rightwards; the first lifting mechanism and the first rotating mechanism are driven to move forwards or backwards for a certain distance through the front-back translation mechanism; and then the first lifting mechanism drives the first clamping driving mechanism/the second rotating mechanism to ascend or descend for a certain height, so that the first clamping driving mechanism/the second rotating mechanism can be driven to do horizontal translation, horizontal translation and lifting movement through the horizontal translation mechanism, the front-back translation mechanism and the first lifting mechanism. The left and right translation mechanism, the front and back translation mechanism and the first lifting mechanism can adopt a motor, a synchronous wheel and a synchronous belt matched structure, the synchronous belt is driven to rotate through the motor, the mechanism connected with the synchronous belt is driven to move, the motor, a lead screw, a guide rail and a sliding seat matched structure can also be adopted, the lead screw is driven to rotate through the motor, the sliding seat is driven to move on the guide rail, and the corresponding front and back translation movement, the left and right translation movement or the lifting movement are completed.
As the utility model discloses further preferred scheme, first subsides are taken the unit and are included that first subsides take cylinder, first subsides to take guide rail, first subsides to take slide and first subsides to take the pole, and first subsides take cylinder, first subsides to take the guide rail to all install in the frame, first subsides take the slide to be in on first subsides take the guide rail and can follow first subsides and take the guide rail to slide, the piston rod orientation of first subsides area cylinder workstation on the stretching strap station, first subsides take the slide and the piston rod end-to-end connection of first subsides area cylinder, and the stiff end of first subsides taking the pole is installed on first subsides takes the slide. In a specific scheme, the free end of the first tape sticking rod is an arc-shaped surface.
As a further preferred scheme of the utility model, first press belt mechanism includes that first press belt lift cylinder, first press belt seat, the first sword of pressing of area mouth, take up pulley preforming and the first briquetting of area core, and first press belt lift cylinder is installed in the frame, first press belt lift cylinder's piston rod sets up, and the one end of first press belt seat is installed on first press belt lift cylinder's piston rod end, and the first sword of pressing of area mouth, take up pulley preforming, the first briquetting of area core set gradually on another tip of first press belt seat from the front to the back, and the first sword of pressing of area mouth, take up pulley preforming, the first briquetting of area core all are in workstation top on the stretching belt station.
As a further preferable scheme of the present invention, the first belt pressing mechanism further includes a first belt pressing pushing cylinder, a compression spring and a first shift lever, the first belt pressing pushing cylinder is mounted on the first belt pressing base, and a piston rod of the first belt pressing pushing cylinder is disposed forward; a groove with a downward opening is formed in the first belt pressing seat, a connecting column is arranged on the upper surface of the belt take-up wheel pressing sheet, the upper end of the connecting column can be movably mounted on the first belt pressing seat, and the compression spring is sleeved on the connecting column and is positioned between the top of the groove and the upper surface of the belt take-up wheel pressing sheet; the upper end of the first driving lever is hinged to the tail end of a piston rod of the first pressing belt pushing cylinder, and the lower end of the first driving lever is in contact fit with the upper surface of the take-up pulley pressing sheet. Because the upper end of the connecting column can be movably arranged on the first belt pressing seat, and the belt take-up pulley pressing sheet is matched with the connecting column, the compression spring and the groove, the belt take-up pulley pressing sheet can be arranged on the first belt pressing seat in a swinging mode. The first press belt pushes the piston rod of the air cylinder to stretch so as to push the take-up pulley pressing sheet, so that the take-up pulley pressing sheet has a certain inclination angle, and the white paint with the belt core is prevented from being stuck to the take-up pulley.
As the utility model discloses an optimal scheme, paste the tape unit including pressing the area and put tape unit and second subsides tape unit, press the area and put tape unit, second subsides tape unit and all install in the frame, press the area and put tape unit's the end of pressing the area, second subsides tape unit of tape unit all with the workstation on the subsides area station corresponds the cooperation to press the area and put tape unit's the end of pressing the area and be in the second and paste the tape unit and serve the top. The belt pressing and releasing mechanism is used for pressing and releasing the belt nozzle, the belt collecting wheel and the belt core in the lower shell for positioning, the belt core is slightly released, the whole tearing part of the belt core is wound on the belt collecting wheel, the whole tearing part of the belt core is completely pasted on the belt collecting wheel by the second tape pasting unit, and the tight connection between the head end of the belt core and the belt collecting wheel is enhanced.
As a further preferred scheme of the utility model, the second pastes the unit of taking includes that the second pastes takes cylinder, second subsides to take guide rail, second subsides to take slide and second subsides to take the pole, and the second pastes takes cylinder, second subsides to take the guide rail and all installs in the frame, the second pastes and takes the slide to be in on the second pastes takes the guide rail and can follow the second and paste and take the guide rail to slide, and the piston rod orientation of second subsides takes the cylinder the workstation on the station is taken in subsides, and the second pastes the piston rod end-to-end connection who takes the slide and second subsides, and the stiff end that the second pasted the pole of taking is installed on the second subsides takes the slide. In one embodiment, the free end of the second taping bar is an arcuate surface. When the whole tearing part of the belt core is wound on the belt take-up wheel, the piston rod of the second belt sticking cylinder extends out of the workbench on the belt sticking station to drive the second belt sticking sliding seat and the second belt sticking rod on the second belt sticking sliding seat to extend out of the belt take-up wheel in the positioning groove, so that the arc-shaped surface of the end part of the second belt sticking rod is contacted with the belt take-up wheel, and the whole tearing part of the belt core is completely pressed and stuck on the belt take-up wheel.
As a further preferred embodiment of the present invention, the belt pressing and releasing mechanism includes a second belt pressing and lifting cylinder, a second belt pressing seat, a second belt pressing knife with a nozzle, a first belt collecting wheel pressing wheel and a second belt core pressing block, and a second belt pressing driving mechanism for driving the first belt collecting wheel pressing wheel to rotate, the second belt pressing and lifting cylinder is installed on the frame, a piston rod of the second belt pressing and lifting cylinder is arranged upward, one end of the second belt pressing seat is installed at the end of the piston rod of the second belt pressing and lifting cylinder, the second belt pressing knife with a nozzle, the first belt collecting wheel pressing wheel and the second belt core pressing block are sequentially arranged at the other end of the second belt pressing seat from front to back, and the second belt pressing knife with a nozzle, the first belt collecting wheel pressing wheel and the second belt core pressing block are all located above the workbench on the belt attaching station; the second belt pressing driving mechanism is installed on the second belt pressing seat, and the first pressing wheel of the take-up pulley is in transmission connection with the power output end of the second belt pressing driving mechanism.
As a preferred embodiment of the present invention, the tape winding mechanism includes a third tape winding lifting cylinder, a third tape winding pressing seat, a third pressing knife with a nozzle, a second pinch roller of the tape winding wheel, a third tape winding driving mechanism for driving the second pinch roller of the tape winding wheel to rotate, the third tape winding lifting cylinder is mounted on the frame, a piston rod of the third tape winding lifting cylinder is disposed upward, one end of the third tape winding pressing seat is mounted at the end of a piston rod of the third tape winding lifting cylinder, the third pressing knife with a nozzle, the second pinch roller of the tape winding wheel, and the third press block with a core are sequentially disposed on the other end of the third tape winding pressing seat from front to back, and the third pressing knife with a nozzle, the second pinch roller of the tape winding wheel, and the third press block with a core are all located above the workbench on the tape winding station; the third belt winding driving mechanism is arranged on the third belt winding pressing seat, and the second pressing wheel of the belt take-up wheel is in transmission connection with the power output end of the third belt winding driving mechanism.
Generally, the second belt pressing driving mechanism and the third belt winding driving mechanism each include a second driving motor, a second driving pulley, a second synchronizing wheel and a second synchronous belt, the second driving motor is mounted on the second belt pressing seat or the third belt winding pressing seat, the second driving pulley and the second synchronizing wheel are rotatably mounted on the second belt pressing seat or the third belt winding pressing seat, the second synchronous belt is tensioned outside the second driving pulley and the second synchronizing wheel, the first pressing wheel of the belt winding wheel and the second pressing wheel of the belt winding wheel are coaxially connected with the second synchronizing wheel, and the second driving pulley is in transmission connection with a power output shaft of the second driving motor. A second driving belt wheel is driven to rotate by a second driving motor, so that a second synchronous wheel and a second synchronous belt are driven to transmit to realize the rotation of a first pinch roller of a take-up wheel and a second pinch roller of the take-up wheel.
As a preferred scheme of the present invention, the upper and lower housing alignment assembly mechanism includes an upper housing pick-and-place mechanism, an upper housing tube straightening mechanism and a top belt mechanism, the outer side of the upper housing assembly station is provided with a transition station and a feeding station which are sequentially arranged from inside to outside, a moving mechanism which can drive the upper housing pick-and-place mechanism to switch positions between the feeding station and the transition station and drive the upper housing tube straightening mechanism to switch positions between the transition station and the upper housing assembly station is arranged on the frame, the feeding station corresponds to the upper housing conveying mechanism, the top belt mechanism is mounted on the frame, and the power output end of the top belt mechanism is correspondingly matched with the upper housing assembly station; go up casing and get and put mechanism and get elevating system, first lifting seat, rotary driving mechanism and go up casing adsorption equipment and construct including getting, get and put elevating system and install moving mechanism's power take off end right-hand member gets and puts elevating system's power take off end and sets up down, and first lifting seat is installed on getting and putting elevating system's power take off end, and rotary driving mechanism installs on first lifting seat, and rotary driving mechanism's power take off end sets up down, goes up casing adsorption equipment and installs on rotary driving mechanism's power take off end, go up casing adsorption equipment's absorption end with feed station, transition station correspond the cooperation.
As the utility model discloses further preferred scheme, the top tape unit constructs including top tape cylinder and top tape rod, and the top tape cylinder is installed in the frame, the piston rod of top tape cylinder sets up towards the right side, and top tape rod transverse installation is on the piston rod end of top tape cylinder, the right-hand member of top tape rod with go up the corresponding cooperation of casing assembly station. When the upper shell is to be installed on the lower shell, the top belt cylinder is required to drive the top belt rod to move rightwards, so that the right end of the top belt rod is abutted to the belt body on the left side of the belt nozzle in the lower shell, and the belt body on the left side of the belt nozzle is prevented from being clamped when the upper shell is covered on the lower shell, so that the belt body is prevented from being clamped at a crack between the upper shell and the lower shell.
Generally, the rotary driving mechanism is a rotary cylinder, a piston rod of the rotary cylinder is arranged downward, and the upper housing suction mechanism is mounted on the end of the piston rod of the rotary cylinder.
As the utility model discloses further preferred scheme, go up casing adsorption apparatus and construct including adsorbing seat and at least one sucking disc, the adsorption seat is installed on rotary drive mechanism's the power take off, the sucking disc is installed and is set up down on the adsorption seat and the absorption direction of sucking disc. The adsorption seat and the sucker thereon are driven to rotate together through the rotary driving mechanism, the upper shell is adsorbed by the sucker and rotates leftwards/rightwards for a certain angle, and the upper shell and the lower shell are mutually corresponding in position.
As a further preferred scheme of the utility model, go up the positive mechanism of casing pipe and include the tight arm of clamp of second elevating system, second lift seat, two relative settings to and can drive the actuating mechanism that opens and shuts that two tight arms of clamp opened and shut, second elevating system installs moving mechanism's power take off end left end, second elevating system's power take off end set up down, and second lift seat is installed on second elevating system's power take off end, and actuating mechanism that opens and shuts installs on second lift seat, and two tight arms of clamp are installed on the power take off end of actuating mechanism that opens and shuts, and the exposed core of two tight arms of clamp with transition station, last casing assembly station correspond the cooperation. The second lifting seat, the opening and closing driving mechanism and the clamping arms on the second lifting seat are driven by the second lifting mechanism to descend downwards, and the opening and closing driving mechanism is utilized to control the two clamping arms to clamp the upper shell on the transition station.
As the utility model discloses an optimal scheme, put band pulley area mouth hold-down mechanism, area core inner circle hold-down mechanism, area core outer lane hold-down mechanism, go up casing hold-down mechanism and all including compressing tightly cylinder and briquetting, the piston rod that compresses tightly the cylinder sets up down, and the briquetting is installed on compressing tightly the piston rod end of cylinder and is in each the top of workstation.
Compared with the prior art, the utility model, have following advantage:
the conventional tape winding assembly operation is split into tape core inner ring pressing operation, tape shifting operation, tape core outer ring pressing operation, tape pulling operation, tape pasting operation and tape winding operation, each complex assembly action is split into simple actions, the assembly actions are coherent, the assembly pause time is shortened, the conveying of each station is more stable, and the assembly efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a belt core loading and assembling mechanism in the embodiment of the present invention;
FIG. 3 is a front view of FIG. 2;
FIG. 4 is a right side view of FIG. 2;
FIG. 5 is a schematic structural diagram of a tape shifting mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic view of the strap mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a tape attaching mechanism and a tape winding mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural view of the upper and lower housing aligning and assembling mechanism according to the embodiment of the present invention;
FIG. 9 is a schematic view of a correction tape according to an embodiment of the present invention;
fig. 10 is a schematic view of the belt core of fig. 9.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 10, the correction tape assembling machine in this embodiment includes a frame 1, a lower case feeding and assembling mechanism 2, a belt releasing wheel feeding and assembling mechanism 3, a belt nozzle feeding and assembling mechanism 4, a belt core feeding and assembling mechanism 5, a belt receiving wheel feeding and assembling mechanism 6, a belt winding device 7, an upper case conveying mechanism 8, a finished product taking and conveying mechanism 9, an annular guide rail 10, a first driving mechanism 11, a plurality of work tables 12, a belt releasing wheel and belt nozzle pressing mechanism 13, an upper and lower case aligning and assembling mechanism 14, and an upper case pressing mechanism 15, where the belt winding device 7 includes a belt core inner ring pressing mechanism 71, a belt shifting mechanism 72, a belt core outer ring pressing mechanism 73, a belt pulling mechanism 74, a belt sticking mechanism 75, and a belt winding mechanism 76, the annular guide rail 10, the first driving mechanism 11, the lower case feeding and assembling mechanism 2, the belt releasing wheel feeding and assembling mechanism 3, the belt nozzle feeding and assembling mechanism 4, the belt core feeding and assembling mechanism 5, the belt receiving wheel feeding and assembling mechanism 6, the belt releasing nozzle pressing mechanism 13, the belt core pressing mechanism, the inner ring pressing mechanism 71, the belt core, the belt pushing mechanism 72, the belt pulling mechanism 71, the belt winding mechanism 14, the belt feeding and the belt mechanism 15, the belt winding mechanism 14, the belt winding mechanism 15, and the finished product taking mechanism 15; each workbench 12 is arranged on the ring-shaped guide rail 10 along the circumferential direction of the ring-shaped guide rail 10, each workbench 12 is connected with the power output end of the first driving mechanism 11, and each workbench 12 can move along the circumferential direction of the ring-shaped guide rail 10; the annular guide rail 10 is sequentially provided with a lower shell placing station 101, a belt releasing wheel assembling station 102, a belt nozzle assembling station 103, a belt releasing wheel belt nozzle pressing station 104, a belt core assembling station 105, a belt collecting wheel assembling station 106, a belt core inner ring pressing station 107, a belt shifting station 108, a belt core outer ring pressing station 109, a belt pulling station 1010, a belt sticking station 1011, a belt winding station 1012, an upper shell assembling station 1013, an upper shell pressing station 1014 and a finished product output station 1015 from front to back, the lower shell conveying feeding mechanism 2 corresponds to the lower shell placing station 101, the belt releasing wheel feeding assembling mechanism 3 corresponds to the belt releasing wheel assembling station 102, the belt nozzle feeding assembling mechanism 4 corresponds to the belt nozzle assembling station 103, the belt releasing wheel belt nozzle pressing mechanism 13 corresponds to the belt releasing wheel belt nozzle pressing station 104, the belt core feeding assembling mechanism 5 corresponds to the belt core assembling station 105, the belt collecting feeding assembling mechanism 6 corresponds to the belt releasing wheel assembling station 106, the belt core pressing mechanism 71 corresponds to the belt releasing wheel belt nozzle pressing station 104, the belt core pressing station 5 corresponds to the belt releasing wheel belt core assembling station 105, the belt core pressing station 72 corresponds to the belt core pressing station 1015, the belt taking mechanism 6 corresponds to the belt releasing wheel assembling station 72, the belt core pressing station 72 corresponds to the belt releasing wheel assembling station 1015, the belt core pressing mechanism 75 corresponds to the belt pushing mechanism 75, the belt core pressing mechanism 14 corresponds to the belt sticking mechanism 75, the belt core pressing mechanism 75, the belt winding mechanism 14 corresponds to the belt core, the belt core pressing mechanism 75, the belt core pressing mechanism 14 corresponds to the belt winding mechanism 75, the belt core mounting station 9 corresponds to the belt core mounting station 9, the belt winding mechanism 75, the belt core mounting station 9 and the belt core mounting mechanism 75, the belt winding mechanism 14.
The definition of the front and the back refers to that: in the conveying direction of the endless track 10, the first arrival is forward and the slow arrival is backward. The foregoing definitions and back definitions are convenient in expression, and other arbitrary directions may be actually changed.
Generally, the correction tape 17 includes a lower case 171, a tape core 172, a tape releasing wheel 173, a tape collecting wheel 174, a tape nozzle 175 and an upper case, wherein the tape core 172, the tape releasing wheel 173, the tape collecting wheel 174 and the tape nozzle 155 are all installed in the lower case 171, a non-adhesive tearing part 1721 is provided on the tape core 172, and the tearing part 1721 is usually marked with other colors.
Generally, the table 12 is provided with a positioning groove 121, and the positioning groove 121 is used for placing the lower case and other parts of the correction tape at each station. The lower shell conveying and feeding mechanism 2, the belt wheel releasing and feeding assembly mechanism 3, the belt nozzle feeding assembly mechanism 4, the belt wheel receiving and feeding assembly mechanism 6, the upper shell conveying mechanism 8 and the finished product taking-out and conveying mechanism 9 all adopt the existing conveying mechanism, feeding mechanism or assembly mechanism.
Generally, the first driving mechanism 11 includes an endless chain 111, a conveying motor, a driving sprocket 112 and three driven sprockets 113, the conveying motor is mounted on the frame 1, the driving sprocket 112 and the driven sprockets 113 are both rotatably mounted on the frame 1, the endless chain 111 is tensioned outside the driving sprocket 112 and the driven sprockets 113, the endless guide rail 10 is located outside the endless chain 111, each of the work benches 12 is connected to the endless chain 111, and the driving sprocket 112 is in transmission connection with an output shaft of the conveying motor. The driving sprocket 112 is driven by a conveying motor to rotate, so that the endless chain 111 is conveyed, and each workbench 12 can move along the circumferential direction of the endless guide rail 10 under the driving of the endless chain 111. The number of the driven sprockets 113 can be determined according to the actual requirement and the length of the endless chain 111, and the driven sprockets 113 and the driving sprocket 112 can be used to tension the endless chain 111 together according to the required route.
The tape core feeding and assembling mechanism 5 comprises a tape core feeding mechanism 51, a tape core tearing part positioning mechanism 52, a first tape core transferring mechanism 53, a second tape core transferring mechanism 54 and a control device, wherein the tape core feeding mechanism 51 is arranged on one side of the workbench 12 of the tape core assembling station 105; the tape core tear-off portion positioning mechanism 52 is provided between the tape core feeding mechanism 51 and the table 12 of the tape core assembling station 105, the first tape core transfer mechanism 53 is provided between the tape core feeding mechanism 51 and the tape core tear-off portion positioning mechanism 52, and the second tape core transfer mechanism 54 is provided between the tape core tear-off portion positioning mechanism 52 and the table 12 of the tape core assembling station 105; the tape core tearing part positioning mechanism 52 comprises a first tearing part identification device 521, a tape core positioning component 522, a supporting seat 524, a tape core adjusting and lifting device 525 and a rotary driving device 523 for driving the tape core positioning component 522 to rotate, wherein the supporting seat 524 and the tape core adjusting and lifting device 525 are both arranged on the frame 1, the rotary driving device 523 is arranged on the power output end of the tape core adjusting and lifting device 525, and the tape core positioning component 522 is arranged on the power output end of the rotary driving device 523; the top surface of the supporting seat 524 is provided with a containing groove 5241 for containing the belt core positioning component 522; the first torn portion identification means 521 is mounted on the support base 524, the first torn portion identification means 521 is provided on the side of the cored positioning member 522 and the detection end of the first torn portion identification means 521 faces the cored positioning member 522; the first tearing part identification device 521 is electrically connected with the corresponding input end of the control device, and the belt core feeding mechanism 51, the first belt core transfer mechanism 53, the second belt core transfer mechanism 54, the rotary driving device 523 and the belt core adjusting and lifting device 525 are respectively electrically connected with the corresponding output end of the control device. In general, the tear portion of the tape core is marked with a color such as yellow or green, and the first tear portion recognition device 521 may be a color sensor or a camera with color analysis software. The control device adopts a PLC controller or a singlechip and the like. In the above-described tape core loading and assembling mechanism 5, the tape core supply mechanism 51 stores and supplies the tape core to the first tape core transfer mechanism 53, and the table 12 of the tape core assembling station 105 is used for placing and positioning the lower case of the correction tape. When the tape core tearing and positioning mechanism works, the first tape core transferring mechanism 53 takes out the tape cores in the tape core feeding mechanism 51 one by one, and transfers the tape cores to the upper surface of the tape core positioning component 522 of the tape core tearing and positioning mechanism 52 for fixing; then, the control device drives the tape core positioning component 522 and the tape core thereon to rotate through the rotation driving device 523, and simultaneously carries out identification detection on the tearing part of the tape core through the first tearing part identification device 521, until when the tearing part of the tape core is aligned with the detection end of the first tearing part identification device 521, the control device controls the rotation driving device 523 to stop the rotation of the tape core positioning component 522, thereby realizing self-adjustment positioning of the tearing part of the tape core; subsequently, the control device takes the belt core on the belt core positioning component 522 away through the second belt core transfer mechanism 54, and transfers the belt core to the belt releasing wheel of the lower shell placed on the workbench 12 of the belt core assembling station 105, so that the central hole of the belt core is sleeved on the wheel hole of the belt releasing wheel, and the belt core is in transmission connection with the belt releasing wheel. The tape core feeding and assembling mechanism 5 firstly transfers the tape core supplied by the tape core supply mechanism 51 to the tape core tearing part positioning mechanism 52 through the first tape core transferring mechanism 53, the tape core tearing part positioning mechanism 52 rotates the tape core for a certain angle to realize self-adjusting positioning of the tearing part of the tape core, and then the second tape core transferring mechanism 54 transfers the tape core with the adjusted tearing part position to the tape releasing wheel of the lower shell on the workbench 12 of the tape core assembling station 105, so that the tape core is automatically placed on the tape releasing wheel of the lower shell, self-adjusting positioning of the tearing part of the tape core is realized, subsequent tape releasing work of the tape core is facilitated, and the assembling efficiency is improved. Generally, the cored feeding mechanism 51 includes a feeding turntable 511, a turntable driving mechanism 512 for driving the feeding turntable 511 to rotate around its axis, a plurality of storage rods 513 running up and down, a plurality of lower supporting plates 514, a third lifting seat 515 and a third lifting mechanism 516, wherein the turntable driving mechanism 512 and the third lifting mechanism 516 are both installed on the frame 1, the axis of the feeding turntable 511 runs up and down, and the lower parts of the storage rods 513 are all installed on the feeding turntable 511 and are sequentially arranged along the circumferential direction of the feeding turntable 511; the lower supporting plates 514 are the same in number and correspond to the storage rods 513 one by one, guide through holes 5141 are formed in the lower supporting plates 514, and the lower supporting plates 514 are sleeved on the corresponding storage rods 513 through the guide through holes 5141; two push rods 5151 moving up and down are arranged on the third lifting seat 515, the upper ends of the push rods 5151 are in contact fit with the bottom surfaces of the corresponding lower supporting plates 514, and two first through holes through which the two push rods 5151 can pass are arranged on the feeding turntable 511.
The third lifting mechanism 516 is formed by a structure in which the third lifting guide rail 5161, the third lifting screw 5162 and the third lifting motor 5163 are engaged with each other, and when the lifting mechanism works, the control device drives the third lifting screw 5162 to rotate through the third lifting motor 5163, so as to drive the third lifting base 515 to slide upwards or downwards along the third lifting guide rail 5161.
In the present embodiment, the cored positioning member 522 includes a lower holder block 5221 and a positioning post 5222, and the lower end of the positioning post 5222 is connected to the center of the top surface of the lower holder block 5221. The positioning of the tape core by the tape core positioning member 522 is achieved by placing the tape core on the lower holder block 5221 with the center hole of the tape core being fitted over the positioning post 5222.
In this embodiment, the belt core adjusting lifting device 525 includes an adjusting lifting cylinder 5251 and an adjusting seat 5252, the cylinder body of the adjusting lifting cylinder 5251 is mounted on the rotary driving device 523, and the piston rod of the adjusting lifting cylinder 5251 faces upward and is connected with the adjusting seat 5252; the rotary driving device 523 comprises a first rotating shaft 5231 and a first rotating motor 5232, wherein the first rotating shaft 5231 is rotatably mounted on the adjusting seat 5252 and moves up and down; the cored positioning member 522 is fixedly mounted on the upper end of the first rotation shaft 5231; a first rotating motor 5232 is mounted on the frame 1, and an output shaft of the first rotating motor 5232 is in transmission connection with the first rotating shaft 5231; the adjusting lifting cylinder 5251 and the first rotating motor 5232 are electrically connected with corresponding output ends of the control device respectively. When the lifting mechanism works, the control device controls and adjusts the lifting cylinder 5251 to drive the adjusting seat 5252, the rotary driving device 523 and the belt core positioning component 522 to ascend or descend together for a certain height; the control device controls the first rotating electric machine 5232 to drive the first rotating shaft 5231 to rotate, so as to drive the tape core positioning component 522 and the tape core thereon to rotate.
In this embodiment, the first belt core transfer mechanism 53 includes a first translation base 531, a first translation mechanism 532, a material taking suction cup 533, a first belt core lifting base 534, and a first belt core lifting mechanism 535; the first translation mechanism 532 comprises a first translation guide rail 5321 and a first translation cylinder 5322, the first translation guide rail 5321 is mounted on the frame 1 and is in a front-back direction, the first translation seat 531 is mounted on the first translation guide rail 5321 and is in sliding fit with the first translation guide rail 5321, a cylinder body of the first translation cylinder 5322 is mounted on the frame 1 and is parallel to the first translation guide rail 5321, and a piston rod of the first translation cylinder 5322 is connected with the first translation seat 531; the first belt core lifting mechanism 535 comprises a first lifting guide rail 5351 and a first lifting cylinder 5352, the first lifting guide rail 5351 is mounted on the first translation base 531 and moves up and down, the first belt core lifting base 534 is mounted on the first lifting guide rail 5351 and is in sliding fit with the first lifting guide rail 5351, a cylinder body of the first lifting cylinder 5352 is mounted on the first translation base 531 and is parallel to the first lifting guide rail 5351, and a piston rod of the first lifting cylinder 5352 is connected with the first belt core lifting base 534; the material-taking suction cup 533 is installed on the first belt core lifting seat 534 and is located between the belt core feeding mechanism 51 and the belt core positioning component 522, and the first translation cylinder 5322 and the first lifting cylinder 5352 are respectively electrically connected with corresponding output ends of the control device. When the first tape core transferring mechanism 53 works, the control device drives the first translation seat 531 and the first tape core lifting mechanism 535, the first tape core lifting seat 534 and the material taking suction cup 533 to translate back and forth through the first translation cylinder 5322, and drives the first tape core lifting seat 534 and the material taking suction cup 533 to ascend or descend to a certain height through the first translation cylinder 5352, wherein the material taking suction cup 533 is used for sucking and releasing the tape core, so as to control the material taking suction cup 533 to reciprocate between the discharging station of the tape core feeding mechanism 51 and the tape core positioning component 522 of the tape core tearing part positioning mechanism 52, thereby being capable of taking out the tape cores in the tape core feeding mechanism 51 one by one, and transferring the tape cores to the upper surface of the tape core positioning component 522 of the tape core tearing part positioning mechanism 52 for fixation.
In this embodiment, the second belt core transferring mechanism 54 includes a second rotating shaft (not shown), a second rotating base 542, a second rotating motor 543, a material taking clamping jaw 544 and a second lifting cylinder 545, the second rotating shaft is rotatably mounted on the frame and moves up and down, and the second rotating base 542 is fixedly mounted on the second rotating shaft; the second rotary motor 543 is mounted on the frame, and the output shaft of the second rotary motor 543 is in transmission connection with the second rotating shaft; the cylinder body of the second lifting cylinder 545 is installed on the second rotating base 542, and the piston rod of the second lifting cylinder 545 faces downwards and is connected with the material taking clamping jaw 544; the second rotating motor 543 and the second lifting cylinder 545 are electrically connected to the corresponding output terminals of the control device, respectively. When the belt core taking device works, the control device drives the second rotating shaft to rotate through the second rotating motor 543, drives the second rotating seat 542, the second lifting cylinder 545 and the material taking clamping jaws 544 to rotate around the second rotating shaft, so that the material taking clamping jaws 544 reciprocate between the belt core positioning part 522 and the workbench 12, drives the material taking clamping jaws 544 to ascend or descend for a certain height through the extension and contraction of the piston rods of the second lifting cylinder 545, and realizes the grabbing and releasing of the belt core by the material taking clamping jaws 544, so that the belt core on the belt core positioning part 522 is taken away and transferred to the belt releasing wheel of the lower shell fixed on the workbench 12.
The tape-pulling mechanism 72 includes a first manipulator 721, a tape-pulling clamp 722, a second tear-off part identification device 723, a controller, and a rotary drive control device 724 for controlling rotation of the take-up pulley, the first manipulator 721 and the rotary drive control device 724 are both mounted on the rack 1, the tape-pulling clamp 722 includes a first left jaw 7221, a first right jaw 7222, and a first gripping drive mechanism 7223 for driving the first left jaw 7221 and the first right jaw 7222 to open and close, the first gripping drive mechanism 7223 is mounted on a power output end of the first manipulator 721, the first left jaw 7221 and the first right jaw 7222 are both mounted on the power output end of the first gripping drive mechanism 7223 and are arranged opposite to each other, and the second tear-off part identification device 723 is mounted on the power output end of the first manipulator 721 and corresponds to a position of the tape-pulling clamp 722; the second tear portion identification device 723 is electrically connected to a corresponding input terminal of the controller, and the first gripping drive mechanism 7223 and the rotation drive control device 724 are electrically connected to a corresponding input terminal of the controller, respectively. Generally, the controller adopts a PLC controller or a singlechip; the second tear-off portion identifying device 723 may be a color sensor, or a camera in combination with color analysis software. In the initial state, the correction tape lower shell is placed on the tape-pulling station 108 and fixed, the tape core is placed on the tape-releasing wheel and is in transmission connection with the tape-releasing wheel, and the tape-pulling clamp 722 is positioned right above the station and on one side of the tape core. During operation, under the control of the controller, the rotary driving control device 724 is attached to and drives the belt winding wheel in the lower shell to rotate, the belt unwinding wheel drives the belt core to rotate to start unwinding, and the tearing part of the belt core enters between the left claw part and the right claw part of the belt poking clamp 722; meanwhile, the controller performs identification detection on the torn part of the tape core through the second torn part identification device 723 until the torn part of the tape core is aligned with the detection end of the second torn part identification device 723, the controller controls the rotary driving mechanism 1413 to stop rotating the take-up pulley, controls the first clamping driving mechanism 7223 to drive the first left clamping jaw 7221 and the first right clamping jaw 7222 to move towards each other, clamps the torn part of the tape core by the first left clamping jaw 7221 and the first right clamping jaw 7222, controls the first manipulator 721 to drive the tape shifting clamp to move, enables the torn part of the tape core to be wrapped on one side of a corresponding correction tape guide shaft on the lower shell and be hung on the correction tape guide shaft, then releases clamping of the torn part by the tape shifting clamp 722 and leaves the torn part under the driving of the first manipulator 722, and simultaneously, a power output end of the rotary driving control device 724 is separated from the take-up pulley, the lower shell enters a next production process, the process of the tape shifting process, the whole process of the tape is reduced, and the efficiency of the tape winding process is improved.
Generally, the rotary driving control device 724 includes a fourth lifting seat 7241, a fourth lifting cylinder 7242 for driving the fourth lifting seat 7241 to lift, a third pinch roller 7243 of a take-up pulley, and a third rotary mechanism 7244 for driving the third pinch roller 7243 of the take-up pulley to rotate, the fourth lifting cylinder 7242 is installed on the frame 1, and the third rotary mechanism 7244 is installed on the fourth lifting seat 7241; the fourth lifting cylinder 7242 and the third rotating mechanism 7244 are electrically connected to corresponding output terminals of the controller, respectively. When the device works, after the belt core is placed on the belt releasing wheel and is in transmission connection with the belt releasing wheel, the rotary drive control device 724 drives the third rotary mechanism 7244 and the third pressure wheel 7243 of the belt collecting wheel to descend through the fourth lifting cylinder 7242, so that the third pressure wheel 7243 of the belt collecting wheel is in transmission connection with the belt collecting wheel; subsequently, the third rotating mechanism 7244 drives the third pressing wheel 7243 of the take-up pulley and the take-up pulley to rotate, and the belt core is driven to rotate by the belt releasing pulley.
The belt drawing mechanism 74 comprises a translational and rotational belt clamping mechanism 741, a first belt pressing mechanism 742 and a first belt attaching unit 743, the translational and rotational belt clamping mechanism 741, the first belt pressing mechanism 742 and the first belt attaching unit 743 are all mounted on the machine frame 1, the first belt pressing mechanism 742 and the first belt attaching unit 743 are located below the translational and rotational belt clamping mechanism 741, a belt pressing end of the first belt pressing mechanism 742, a belt attaching end of the first belt attaching unit 743 and an belt attaching end of the translational and rotational belt clamping mechanism 741 are correspondingly matched with the workbench 12 on the belt drawing station 1010, and a belt pressing end of the first belt pressing mechanism 742 is located above the belt attaching end of the first belt attaching unit 743. The belt nozzle, the belt collecting wheel and the belt core in the lower shell are pressed and positioned through the first belt pressing mechanism 742, then the translation and rotation clamping mechanism 741 clamps the tearing part of the belt core and performs pulling operations such as translation, rotation and translation, so that the tearing part of the belt core sequentially bypasses the belt collecting wheel, the belt nozzle and the belt collecting wheel until the tearing part of the belt core is positioned on one side of the belt collecting wheel; the first tape-attaching unit 743 attaches the head end of the torn part of the tape core to the take-up reel.
The translational rotary clamping belt mechanism 741 comprises a second manipulator 7411, a second rotary mechanism 7412, a second left clamping jaw 7413, a second right clamping jaw 7414, a second clamping driving mechanism 7415 for driving the second left clamping jaw 7413 and the second right clamping jaw 7414 to open and close, the second manipulator 7411 is installed on the frame 1, the second rotary mechanism 7412 is installed on the power output end of the second manipulator 7411, the second clamping driving mechanism 7415 is installed on the power output end of the second rotary mechanism 7412, the second left clamping jaw 7413 and the second right clamping jaw 7414 are installed on the power output end of the second clamping driving mechanism 7415 and are arranged oppositely left and right, and the second left clamping jaw 7413 and the second right clamping jaw 7414 are matched with the workbench 12 on the drawtape station 1010 correspondingly. The second left clamping jaw 7413 and the second right clamping jaw 7414 are driven by the second clamping driving mechanism 7415 to clamp the tearing part of the belt core; then the second rotating mechanism 7412 and the second clamping driving mechanism 7415, the second left clamping jaw 7413, the second right clamping jaw 7414 and the tearing part of the tape core are driven by the second manipulator 7411 to translate forwards; then the second clamping driving mechanism 7415 and the second left clamping jaw 7413, the second right clamping jaw 7414 and the tearing part of the belt core are driven by the second rotating mechanism 7412 to rotate left from front to back along the outer side of the belt mouth; and then the second manipulator 7411 drives the second rotating mechanism 7412 and the second clamping driving mechanism 7415, the second left clamping jaw 7413, the second right clamping jaw 7414 and the tearing part of the belt core to move backwards, so that the tearing part of the belt core is positioned at one side of the take-up pulley, and the belt pulling operation of the belt core is completed.
The second rotating mechanism 7412 is usually a rotary cylinder, a piston rod of the rotary cylinder is disposed downward, and the second gripping drive mechanism 7415 is attached to a distal end of the piston rod of the rotary cylinder. The second clamping driving mechanism 7415 is a pneumatic finger, the fixed end of the second left clamping jaw 7413 and the fixed end of the second right clamping jaw 7414 are respectively installed on two pneumatic jaws of the pneumatic finger, and the clamping end of the second left clamping jaw 7413 and the clamping end of the second right clamping jaw 7414 are correspondingly matched. When the pneumatic fingers drive the two pneumatic claws to open, the second left clamping jaw 7413 and the second right clamping jaw 7414 move back to back, so that the second left clamping jaw 7413 and the second right clamping jaw 7414 are opened; when the pneumatic fingers drive the two pneumatic claws to clamp, the second left clamping jaw 7413 and the second right clamping jaw 7414 move oppositely to clamp the second left clamping jaw 7413 and the second right clamping jaw 7414. The pneumatic finger is also called a pneumatic clamping jaw or a pneumatic clamping finger and is an executing device which uses compressed air as power and is used for clamping or grabbing a workpiece.
In general, each of the first and second manipulators 721, 7411 includes a left-right translation mechanism 7211, a front-back translation mechanism 7212, and a first lift mechanism 7213, the left-right translation mechanism 7211 is mounted on the rack 1, the front-back translation mechanism 7212 is mounted on the power output end of the left-right translation mechanism 7211, the first lift mechanism 7213 is mounted on the power output end of the front-back translation mechanism 7212, and the first gripping drive mechanism 7223/the second rotation mechanism 7412 is mounted on the power output end of the first lift mechanism 7213. When the lifting device works, the front-back translation mechanism 7212, the first lifting mechanism 7213 and the first rotating mechanism can be driven by the left-right translation mechanism 7211 to translate a certain distance leftwards or rightwards; the first lifting mechanism 7213 and the first rotating mechanism are driven to move forwards or backwards for a certain distance by the front-back moving mechanism 7212; the first lifting mechanism 7213 drives the first grasping drive mechanism 7223/the second rotating mechanism 7412 to ascend or descend by a certain height, so that the first grasping drive mechanism 7223/the second rotating mechanism 7412 can be driven to move horizontally, horizontally and ascendingly by the horizontal translation mechanism 7211, the horizontal translation mechanism 7212 and the first lifting mechanism 7213. Translation mechanism 7211, front and back translation mechanism 7212, first elevating system 7213 all adopt motor, lead screw, guide rail, sliding seat matched with structure about above-mentioned, drive the lead screw through the motor and rotate, drive the sliding seat and remove on the guide rail, accomplish corresponding front and back translation, left and right translation or elevating movement.
The first tape sticking unit 743 comprises a first tape sticking cylinder 7431, a first tape sticking guide rail 7432, a first tape sticking sliding seat 7433 and a first tape sticking rod 7434, the first tape sticking cylinder 7431 and the first tape sticking guide rail 7432 are both installed on the machine frame 1, the first tape sticking sliding seat 7433 is positioned on the first tape sticking guide rail 7432 and can slide along the first tape sticking guide rail 7432, a piston rod of the first tape sticking cylinder 7431 faces the workbench 12 on the tape sticking station 1010, the first tape sticking sliding seat 7433 is connected with the end of the piston rod of the first tape sticking cylinder 7431, and the fixed end of the first tape sticking rod 7434 is installed on the first tape sticking sliding seat 7433. In one embodiment, the free end of the first taping bar 7434 is cambered. When the tearing part of the tape core is pulled to one side of the take-up pulley, the piston rod of the first tape sticking cylinder 7431 extends to the workbench 12 on the tape drawing station 1010 to drive the first tape sticking slide 7433 and the first tape sticking rod 7434 thereon to extend towards the take-up pulley in the positioning groove, so that the arc-shaped surface of the end part of the first tape sticking rod 7434 is in contact with the take-up pulley, and the tearing part of the tape core is pressed and stuck on the take-up pulley.
The first belt pressing mechanism 742 comprises a first belt pressing lifting cylinder 7421, a first belt pressing seat 7422, a first belt nozzle pressing knife 7423, a belt take-up pressing sheet 7424 and a first belt core pressing block 7425, the first belt pressing lifting cylinder 7421 is installed on the frame 1, a piston rod of the first belt pressing lifting cylinder 7421 is arranged upwards, one end of the first belt pressing seat 7422 is installed at the tail end of the piston rod of the first belt pressing lifting cylinder 7421, the first belt nozzle pressing knife 7423, the belt take-up pressing sheet 7424 and the first belt core pressing block 7425 are sequentially arranged at the other end of the first belt pressing seat 7422 from front to back, and the first belt nozzle pressing knife 7423, the belt take-up pressing sheet 7424 and the first belt core pressing block 7425 are all located above the workbench 12 on the station 1010. The piston rod of the lifting cylinder 7421 of the first pressing belt is driven to contract downwards, the first pressing belt seat 7422 is driven, the first pressing knife 7423 of the belt nozzle on the first pressing belt seat is driven, the belt collecting wheel pressing sheet 7424 and the first pressing block 7425 of the belt core descend downwards, the belt nozzle in the lower shell is pressed by the first pressing knife 7423 of the belt nozzle, the belt collecting wheel in the lower shell is pressed by the belt collecting wheel pressing sheet 7424, the belt core in the lower shell is pressed by the first pressing block 7425 of the belt core, the belt nozzle, the belt collecting wheel and the belt core in the lower shell are positioned by the first pressing block 7425 of the belt core, and the positions of the belt nozzle, the belt collecting wheel and the belt core are prevented from being deviated when the tearing part of the belt core is pulled by the translational and rotational clamping mechanism 741.
The first belt pressing mechanism 742 further comprises a first belt pressing pushing cylinder 7426, a compression spring and a first driving lever 7428, the first belt pressing pushing cylinder 7426 is mounted on the first belt pressing seat 7422, and a piston rod of the first belt pressing pushing cylinder 7426 is arranged forward; a groove 74221 with a downward opening is arranged on the first belt pressing seat 7422, a connecting column 74241 is arranged on the upper surface of the take-up pulley pressing sheet 7424, the upper end of the connecting column 74241 can be movably mounted on the first belt pressing seat 7422, and a compression spring is sleeved on the connecting column and is positioned between the top of the groove 74221 and the upper surface of the take-up pulley pressing sheet 7424; the upper end of the first toggle lever 7428 is hinged to the end of the piston rod of the first belt-pressing pushing cylinder 7426, and the lower end of the first toggle lever 7428 is in contact fit with the upper surface of the take-up pulley press plate 7424. Because the upper end of the connecting column 74241 can be movably mounted on the first belt pressing seat 7422, the take-up pulley pressing sheet 7424 is matched with the connecting column 74241, the compression spring and the groove 74221, so that the take-up pulley pressing sheet 7424 can be arranged on the first belt pressing seat 7422 in a swinging manner. The retraction of the piston rod of the first push belt pushing cylinder 7426 pushes the take-up pulley pressing sheet 7424 to make the take-up pulley pressing sheet 7424 have a certain inclination angle, thereby preventing the white paint of the belt core from being adhered to the take-up pulley.
The tape sticking mechanism 75 comprises a tape pressing and releasing mechanism 751 and a second tape sticking unit 752, the tape pressing and releasing mechanism 751 and the second tape sticking unit 752 are both mounted on the machine frame 1, a tape pressing end of the tape pressing and releasing mechanism 751 and a tape sticking end of the second tape sticking unit 752 are both correspondingly matched with the workbench 12 on the tape sticking station 1011, and the tape pressing end of the tape pressing and releasing mechanism 751 is positioned above the tape sticking end of the second tape sticking unit 752. The belt pressing and releasing mechanism 751 is used for pressing and positioning the belt nozzle, the belt collecting wheel and the belt core in the lower shell, the belt core is slightly released, the whole tearing part of the belt core is wound on the belt collecting wheel, the whole tearing part of the belt core is completely attached to the belt collecting wheel through the second belt attaching unit 752, and the tight connection between the head end of the belt core and the belt collecting wheel is enhanced.
The second tape sticking unit 752 comprises a second tape sticking cylinder 7521, a second tape sticking guide rail 7522, a second tape sticking slide seat 7523 and a second tape sticking rod 7524, the second tape sticking cylinder 7521 and the second tape sticking guide rail 7522 are both mounted on the rack 1, the second tape sticking slide seat 7523 is positioned on the second tape sticking guide rail 7522 and can slide along the second tape sticking guide rail 7522, a piston rod of the second tape sticking cylinder 7521 faces the workbench 12 on the tape sticking station 1011, the second tape sticking slide seat 7523 is connected with the tail end of the piston rod of the second tape sticking cylinder 7521, and the fixed end of the second tape sticking rod 7524 is mounted on the second tape sticking slide seat 7523. In one embodiment, the free end of the second taping bar 7524 is curved. When the whole tearing part of the belt core is wound on the belt take-up wheel, the piston rod of the second belt sticking cylinder 7521 extends towards the workbench 12 on the belt sticking station 1011 to drive the second belt sticking sliding seat 7523 and the second belt sticking rod 7524 thereon to extend towards the belt take-up wheel in the positioning groove, so that the arc-shaped surface of the end part of the second belt sticking rod 7524 is contacted with the belt take-up wheel, and the whole tearing part of the belt core is completely pressed and stuck on the belt take-up wheel.
The belt pressing and releasing mechanism 751 comprises a second belt pressing lifting cylinder 7511, a second belt pressing seat 7512, a second nozzle pressing knife 7513, a first belt winding wheel pressing wheel 7514, a second belt core pressing block 7515 and a second belt pressing driving mechanism 7516 for driving the first belt winding wheel pressing wheel 7514 to rotate, the second belt pressing lifting cylinder 7511 is installed on the rack 1, a piston rod of the second belt pressing lifting cylinder 7511 is arranged upwards, one end of the second belt pressing seat 7512 is installed at the tail end of a piston rod of the second belt pressing lifting cylinder 7511, the second nozzle pressing knife 7513, the first belt winding wheel pressing wheel 7514 and the second belt core pressing block 7515 are sequentially arranged on the other end of the second belt pressing seat 7512 from front to back, and the second nozzle pressing knife 7513, the first belt winding wheel pressing wheel 7514 and the second belt core pressing block 7515 are all located above the working table 12 on the belt sticking station 1011; the second belt pressing driving mechanism 7516 is installed on the second belt pressing base 7512, and the first pinch roller 7514 of the take-up pulley is in transmission connection with the power output end of the second belt pressing driving mechanism 7516. The piston rod of the second belt pressing lifting cylinder 7511 is driven to contract downwards to drive the second belt pressing base 7512, the second belt nozzle pressing knife 7513, the first belt winding wheel pressing wheel 7514 and the second belt core pressing block 7515 on the second belt pressing base to descend downwards, so that the second belt nozzle pressing knife 7513 presses a belt nozzle in the lower shell, the first belt winding wheel pressing wheel 7514 presses a belt winding wheel in the lower shell, the second belt core pressing block 7515 presses a belt core in the lower shell, the belt nozzle, the belt winding wheel and the belt core in the lower shell are positioned, the second belt pressing driving mechanism 7516 drives the first belt winding wheel pressing wheel 7514 to rotate, the belt winding wheel is driven to rotate along with the rotation of the first belt winding wheel pressing wheel 7514, the belt core is discharged, and the tearing part of the belt core slightly winds backwards.
The belt winding mechanism 76 comprises a third belt winding lifting cylinder 761, a third belt winding pressing seat 762, a third belt nozzle pressing knife 763, a belt winding wheel second pressing wheel 764, a belt core third pressing block 765 and a third belt winding driving mechanism 766 for driving the belt winding wheel second pressing wheel 764 to rotate, the third belt winding lifting cylinder 761 is installed on the frame 1, a piston rod of the third belt winding lifting cylinder 761 is arranged upward, one end of the third belt winding pressing seat 762 is installed at the tail end of the piston rod of the third belt winding lifting cylinder 761, the third belt nozzle pressing knife 763, the belt winding wheel second pressing wheel 764 and the belt core third pressing block 765 are sequentially arranged on the other end portion of the third belt winding pressing seat 762 from front to back, and the third belt nozzle pressing knife 763, the belt winding wheel second pressing wheel 764 and the belt core third pressing block 765 are all located above the working table 12 on the belt winding station 1012; the third belt winding driving mechanism 766 is installed on the third belt winding pressing seat 762, and the second pressing wheel 764 of the belt winding wheel is in transmission connection with the power output end of the third belt winding driving mechanism 766. The piston rod of the third winding lifting cylinder 761 is driven to shrink downwards to drive the third winding pressing seat 762, and the third pressing knife 763 with a nozzle, the second pressing wheel 764 for a belt winding wheel and the third pressing block 765 with a belt core on the third winding pressing seat to descend downwards, so that the third pressing knife 763 with the nozzle presses the belt nozzle in the lower shell, the second pressing wheel 764 for the belt winding wheel presses the belt winding wheel in the lower shell, and the third pressing block 765 with the belt core presses the belt core in the lower shell, so that the belt nozzle, the belt winding wheel and the belt core in the lower shell are positioned, the second pressing wheel 764 for the belt winding wheel is driven to rotate by the third winding driving mechanism 766, so that the belt winding wheel is driven to rotate along with the rotation of the second pressing wheel 764 for the belt winding wheel, so that the belt core continues to be unwound, and a belt body with a plurality of belt cores is wound on the belt winding wheel.
Generally, the third rotating mechanism 7244, the second belt pressing driving mechanism 7516, and the third belt winding driving mechanism 766 include a second driving motor, a second driving pulley, a second synchronizing wheel, and a second synchronizing belt, the second driving motor is installed on the second belt pressing seat 7512 or the third belt winding pressing seat 762, the second driving pulley and the second synchronizing wheel are both rotatably installed on the second belt pressing seat 7512 or the third belt winding pressing seat 762, the second synchronizing belt is tensioned outside the second driving pulley and the second synchronizing wheel, the first take-up pulley 7514 and the second take-up pulley 764 are both coaxially connected to the second synchronizing wheel, and the second driving pulley is in transmission connection with a power output shaft of the second driving motor. The second driving pulley is driven to rotate by the second driving motor, so that the second synchronous wheel and the second synchronous belt are driven to transmit, and the first pinch roller 7514 and the second pinch roller 764 of the take-up pulley are driven to rotate.
The upper and lower shell aligning and assembling mechanism 14 comprises an upper shell taking and placing mechanism 141, an upper shell tube aligning mechanism 142 and a top belt mechanism 143, a transition station 1016 and a feeding station 1017 which are sequentially arranged from inside to outside are arranged on the outer side of the upper shell assembling station 1013, a moving mechanism 16 which can drive the upper shell taking and placing mechanism 141 to switch positions between the feeding station 1017 and the transition station 1016 and drive the upper shell tube aligning mechanism 142 to switch positions between the transition station 1016 and the upper shell assembling station 1013 is arranged on the machine frame 1, the feeding station 1017 corresponds to the upper shell conveying mechanism 8, the top belt mechanism 143 is installed on the machine frame 1, and a power output end of the top belt mechanism 143 is correspondingly matched with the upper shell assembling station 1013; the upper shell picking and placing mechanism 141 comprises a picking and placing lifting mechanism 1411, a first lifting seat 1412, a rotary driving mechanism 1413 and an upper shell adsorption mechanism 1414, the picking and placing lifting mechanism 1411 is installed at the right end of the power output end of the moving mechanism 16, the power output end of the picking and placing lifting mechanism 1411 is arranged downwards, the first lifting seat 1412 is installed at the power output end of the picking and placing lifting mechanism 1411, the rotary driving mechanism 1413 is installed on the first lifting seat 1412, the power output end of the rotary driving mechanism 1413 is arranged downwards, the upper shell adsorption mechanism 1414 is installed at the power output end of the rotary driving mechanism 1413, and the adsorption end of the upper shell adsorption mechanism 1414 is correspondingly matched with the feeding station 1017 and the transition station 1016. When the device works, the upper shells are conveyed to a feeding station 1017 one by one through an upper shell conveying mechanism 8; then, the translation seat is driven to translate rightwards by the moving mechanism 16, and the upper shell adsorption mechanism 1414 is driven to translate rightwards to be above the feeding station 1017; then, the picking and placing lifting mechanism 1411 drives the first lifting seat 1412, the rotary driving mechanism 1413 thereon and the upper shell adsorption mechanism 1414 to descend downwards, and the upper shell adsorption mechanism 1414 is used for adsorbing the upper shell on the upper shell conveying mechanism 8; next, the upper shell adsorption mechanism 1414 and the upper shell thereon are driven to rotate together by the rotation driving mechanism 1413, the upper shell is rotated by 90 degrees to the left, so that the positions of the upper shell and the lower shell correspond to each other, meanwhile, the translation seat is driven to translate to the left by the moving mechanism 16, the upper shell adsorption mechanism 1414 is driven to translate to the left above the transition station 1016, the adsorption on the rotated upper shell is released, and the upper shell is placed on the transition station 1016; then, the translation seat is driven to translate rightward by the moving mechanism 16, the upper shell tube straightening mechanism 142 and the upper shell adsorption mechanism 1414 are driven to translate rightward, the upper shell tube straightening mechanism 142 is aligned with the transition station 1016, the upper shell on the transition station 1016 is straightened in advance, and the upper shell adsorption mechanism 1414 adsorbs the other upper shell on the feeding station 1017; finally, the translation seat is driven to translate leftwards by the moving mechanism 16, the upper shell tube straightening mechanism 142 and the upper shell adsorption mechanism 1414 are driven to translate leftwards, so that the upper shell tube straightening mechanism 142 places the upper shell with the tube straightened on the assembling station and is assembled with the lower shell on the assembling station, and the upper shell adsorption mechanism 1414 places the other upper shell on the transition station 1016.
Generally, the moving mechanism 16 includes a horizontal driving motor 161, a driving pulley, a synchronizing wheel, a synchronous belt 162 and a translation base 163, wherein the horizontal driving motor 161 is mounted on the frame, the driving pulley and the synchronizing wheel are both rotatably mounted on the frame, the synchronous belt 162 is tensioned outside the driving pulley and the synchronizing wheel, the translation base 163 is connected with the synchronous belt 162, and the driving pulley is in transmission connection with a power output shaft of the horizontal driving motor 161; the upper shell taking and placing mechanism 141 is installed at the right end of the translation seat 163, and the upper shell straightening mechanism 142 is installed at the left end of the translation seat 163. The horizontal driving motor 161 is used to drive the driving pulley to rotate, so as to drive the synchronous pulley and the synchronous belt 162 to transmit, thereby realizing the horizontal movement of the translation seat 163.
The top belt mechanism 143 includes a top belt cylinder 1431 and a top belt rod 1432, the top belt cylinder 1431 is installed on the frame 1, a piston rod of the top belt cylinder 1431 is arranged towards the right, the top belt rod 1432 is installed transversely on a distal end of the piston rod of the top belt cylinder 1431, and a right end of the top belt rod 1432 is correspondingly matched with the upper housing assembling station 1013. When the upper shell is to be installed on the lower shell, the top belt rod 1432 needs to be driven by the top belt cylinder 1431 to move rightwards, so that the right end of the top belt rod 1432 is abutted to the belt body on the left side of the belt nozzle in the lower shell, and the belt body on the left side of the belt nozzle is prevented from being clamped when the upper shell is covered on the lower shell, and the belt body is prevented from being clamped at a gap between the upper shell and the lower shell.
The rotary drive mechanism 1413 is typically a rotary cylinder having a piston rod facing downward, and the upper housing suction mechanism 1414 is attached to the distal end of the piston rod of the rotary cylinder.
The upper housing suction mechanism 1414 includes a suction base 14141 and two suction cups 14142, the suction base 14141 is mounted on the power output end of the rotation driving mechanism 1413, the suction cups 14142 are mounted on the suction base 14141, and the suction direction of the suction cups 14142 is downward. The suction base 14141 and the suction cup 14142 thereon are driven to rotate together by the rotation driving mechanism 1413, and the upper housing is sucked by the suction cup 14142 and rotated to the left/right by a certain angle, so that the upper housing and the lower housing are positioned to correspond to each other.
The upper shell tube positive mechanism 142 includes a second lifting mechanism 1421, a second lifting seat 1422, two oppositely disposed clamping arms 1423, and an opening and closing driving mechanism 1424 capable of driving the two clamping arms 1423 to open and close, the second lifting mechanism 1421 is installed at the left end of the power output end of the moving mechanism 16, the power output end of the second lifting mechanism 1421 is arranged downward, the second lifting seat 1422 is installed at the power output end of the second lifting mechanism 1421, the opening and closing driving mechanism 1424 is installed on the second lifting seat 1422, the two clamping arms 1423 are installed at the power output end of the opening and closing driving mechanism 1424, and the clamping ends of the two clamping arms 1423 are correspondingly matched with the transition station 1016 and the upper shell assembling station 1013. The second lifting seat 1422, the opening and closing driving mechanism 1424 thereon, and the clamping arm 1423 are driven by the second lifting mechanism 1421 to descend downward, and the opening and closing driving mechanism 1424 is used to control the two clamping arms 1423 to clamp the upper shell on the transition station 1016.
The belt mouth pressing mechanism 13 of the belt releasing wheel, the pressing mechanism 71 of the inner ring of the belt core, the pressing mechanism 73 of the outer ring of the belt core and the pressing mechanism 15 of the upper shell all comprise pressing cylinders and pressing blocks, piston rods of the pressing cylinders are arranged downwards, and the pressing blocks are arranged at the tail ends of the piston rods of the pressing cylinders and are located above the workbench 12.
The assembly steps of the correction tape assembly machine are as follows:
1. the lower shells are placed on the lower shell conveying and feeding mechanism 2 one by one, the lower shells are conveyed on a workbench 12 on a lower shell placing station 101 one by the lower shell conveying and feeding mechanism 2, and the workbench 12 provided with the lower shells is driven by a first driving mechanism 11 to move to a belt wheel placing assembly station 102 along the circumferential direction of the annular guide rail 10;
2. the belt releasing wheel is conveyed to the belt releasing wheel feeding and assembling mechanism 3 through linear vibration of the vibration disc, the belt releasing wheel is conveyed and assembled to a workbench 12 on a belt releasing wheel assembling station 102 by the belt releasing wheel feeding and assembling mechanism 3, the belt releasing wheel is installed on a corresponding correction belt guide shaft of a lower shell, and the workbench 12 on the belt releasing wheel assembling station 102 is driven by a first driving mechanism 11 to move to a belt nozzle assembling station 103 along the circumferential direction of an annular guide rail 10;
3. the belt nozzle is conveyed to a belt nozzle feeding and assembling mechanism 4 through linear vibration of a vibrating disc, the belt nozzle is conveyed and assembled to a workbench 12 on a belt nozzle assembling station 103 by the belt nozzle feeding and assembling mechanism 4, the belt nozzle is installed in a corresponding installation groove of a lower shell, and the workbench 12 on the belt nozzle assembling station 103 moves to a belt wheel nozzle placing pressing station 104 along the circumferential direction of an annular guide rail 10 under the driving of a first driving mechanism 11;
4. the assembled belt wheel and belt nozzle are pressed in the lower shell by a belt wheel and belt nozzle pressing mechanism 13, and a workbench 12 on a belt wheel and belt nozzle pressing station 104 is driven by a first driving mechanism 11 to move to a belt core assembling station 105 along the circumferential direction of the annular guide rail 10;
5. the belt core is conveyed and assembled on a workbench 12 on a belt core assembling station 105 by a belt core feeding and assembling mechanism 5, the belt core is placed on the belt releasing wheel, and the workbench 12 on the belt core assembling station 105 is driven by a first driving mechanism 11 to move to a belt take-up wheel assembling station 106 along the circumferential direction of the annular guide rail 10;
6. the belt collecting wheel is conveyed to a belt collecting wheel feeding and assembling mechanism 6 through linear vibration of a vibrating disc, the belt collecting wheel is conveyed and assembled to a workbench 12 on a belt collecting wheel assembling station 106 through the belt collecting wheel feeding and assembling mechanism 6, the belt collecting wheel is installed on a corresponding correction belt guide shaft of a lower shell, and the workbench 12 on the belt collecting wheel assembling station 106 is driven by a first driving mechanism 11 to move to a belt core inner ring pressing station 107 along the circumferential direction of an annular guide rail 10;
7. the belt core inner ring pressing mechanism 71 presses the assembled belt core on the workbench 12 on the belt core inner ring pressing station 107, so that the belt winding wheel is meshed with the belt unwinding wheel, and the workbench 12 on the belt core inner ring pressing station 107 moves to the belt poking station 108 along the circumferential direction of the annular guide rail 10 under the driving of the first driving mechanism 11;
8. the tape shifting mechanism 72 winds the tearing part of the tape core to one side of a corresponding correction tape guide shaft on the lower shell and enables the tearing part to be temporarily hung on the correction tape guide shaft (the tearing part of the tape core is shifted to a fixed position to facilitate subsequent tape winding), and the workbench 12 on the tape shifting station 108 is driven by the first driving mechanism 11 to move towards the tape core outer ring pressing station 109 along the circumferential direction of the annular guide rail 10;
9. the assembled belt core outer ring is pressed by the belt core outer ring pressing mechanism 73, so that the belt body of the belt core is prevented from being displaced due to being brought up when the belt is pulled, and the workbench 12 on the belt core outer ring pressing station 109 is driven by the first driving mechanism 11 to move to the belt drawing station 1010 along the circumferential direction of the annular guide rail 10;
10. the tearing part of the belt core is clamped by the belt drawing mechanism 74 and is drawn to the belt collecting wheel, and the head end of the tearing part of the belt core is pasted on the belt collecting wheel to prepare for the pre-positioning of the subsequent belt pasting operation and the belt winding operation; under the drive of the first driving mechanism 11, the workbench 12 on the tape drawing station 1010 is moved to the tape pasting station 1011 along the circumferential direction of the circular guide rail 10;
11. the belt-sticking mechanism 75 drives the belt-collecting wheel to rotate, so that the belt core slightly releases the belt, and the whole tearing part of the belt core is tightly stuck on the belt-collecting wheel; under the drive of a first driving mechanism 11, a workbench 12 on a tape pasting station 1011 moves to a tape winding station 1012 along the circumferential direction of an endless guide rail 10;
12. the belt winding mechanism 76 drives the belt winding wheel to rotate so as to lead the belt core to continue to unwind, and a plurality of circles of belt bodies with the belt core are wound on the belt winding wheel; the working table 12 on the winding station 1012 is moved to the upper case assembling station 1013 along the circumferential direction of the endless guide 10 by the driving of the first driving mechanism 11;
13. the upper shells are conveyed to an upper shell assembling station 1013 one by an upper shell conveying mechanism 8, the upper shells are accurately mounted on the lower shells on the upper shell assembling station 1013 by an upper and lower shell aligning and assembling mechanism 14, and a workbench 12 on the upper shell assembling station 1013 is driven by a first driving mechanism 11 to move to an upper shell pressing station 1014 along the circumferential direction of an annular guide rail 10;
14. the assembled upper shell is pressed by an upper shell pressing mechanism 15 to form a finished product correction tape, namely, the whole correction tape is assembled, a workbench 12 on an upper shell pressing station 1014 is moved to a finished product output station 1015 along the circumferential direction of an annular guide rail 10 under the drive of a first driving mechanism 11, and finally, the finished product correction tape is conveyed and collected by a finished product taking-out conveying mechanism 9.
In addition, it should be noted that the names of the parts and the like of the embodiments described in the present specification may be different, and all the equivalent or simple changes made according to the structure, the features and the principle of the present invention are included in the protection scope of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims (10)

1. The utility model provides a correction tape assembly machine, which comprises a frame, casing transport feed mechanism down, put band pulley material loading assembly devices, band gap material loading assembly devices, band core material loading assembly devices, take up band pulley material loading assembly devices, the winding device, go up casing conveyor device, conveyor mechanism is taken out to the finished product all installs in the frame, its characterized in that: the belt winding device comprises a belt core inner ring pressing mechanism, a belt shifting mechanism, a belt core outer ring pressing mechanism, a belt pulling mechanism, a belt pasting mechanism and a belt winding mechanism, and the annular guide rail, the first driving mechanism, the belt core inner ring pressing mechanism, the belt pulling mechanism, the belt pasting mechanism, the belt winding mechanism, the upper and lower shell aligning assembly mechanism and the upper shell pressing mechanism are all arranged on the rack; each workbench is arranged on the annular guide rail along the circumferential direction of the annular guide rail, each workbench is connected with the power output end of the first driving mechanism, and each workbench can move along the circumferential direction of the annular guide rail; the device comprises a ring-shaped guide rail, a lower shell placing station, a belt releasing wheel assembling station, a belt nozzle assembling station, a belt releasing wheel belt nozzle pressing station, a belt core assembling station, a belt collecting wheel assembling station, a belt core inner ring pressing station, a belt shifting station, a belt core outer ring pressing station, a belt pulling station, a belt sticking station, a belt winding station, an upper shell assembling station, an upper shell pressing station and a finished product output station, wherein the lower shell conveying and feeding mechanism corresponds to the lower shell placing station, the belt releasing wheel feeding and assembling mechanism corresponds to the belt releasing wheel assembling station, the belt nozzle feeding and assembling mechanism corresponds to the belt nozzle assembling station, the belt releasing wheel belt nozzle pressing mechanism corresponds to the belt releasing wheel belt nozzle pressing station, the belt core feeding and assembling mechanism corresponds to the belt core assembling station, the belt collecting wheel feeding and assembling mechanism corresponds to the belt collecting wheel assembling station, the belt core inner ring pressing mechanism corresponds to the belt core inner ring pressing mechanism, the belt shifting mechanism corresponds to the belt shifting station, the belt core pressing mechanism corresponds to the belt core pressing station, the belt pulling mechanism corresponds to the belt core outer ring pressing mechanism, the belt winding mechanism corresponds to the belt winding mechanism, the belt core pressing mechanism corresponds to the finished product output mechanism, and the belt winding mechanism corresponds to the belt output mechanism.
2. The correction tape assembly machine of claim 1, wherein: the belt core feeding and assembling mechanism comprises a belt core feeding mechanism, a belt core tearing part positioning mechanism, a first belt core transfer mechanism, a second belt core transfer mechanism and a control device, and the belt core feeding mechanism is positioned on one side of a workbench of the belt core assembling station; the band core tearing part positioning mechanism is arranged between the band core feeding mechanism and a workbench of the band core assembling station, the first band core transfer mechanism is arranged between the band core feeding mechanism and the band core tearing part positioning mechanism, and the second band core transfer mechanism is arranged between the band core tearing part positioning mechanism and the workbench of the band core assembling station; the belt core tearing part positioning mechanism comprises a first tearing part identification device, a belt core positioning component, a supporting seat, a belt core adjusting and lifting device and a rotary driving device for driving the belt core positioning component to rotate, wherein the supporting seat and the belt core adjusting and lifting device are both arranged on a rack, the rotary driving device is arranged on the power output end of the belt core adjusting and lifting device, and the belt core positioning component is arranged on the power output end of the rotary driving device; the top surface of the supporting seat is provided with a containing groove for containing the belt core positioning component; the first tearing part recognition device is arranged on the supporting seat, the first tearing part recognition device is arranged on one side of the belt core positioning component, and the detection end of the first tearing part recognition device faces the belt core positioning component; the first tearing part recognition device is electrically connected with the corresponding input end of the control device, and the belt core feeding mechanism, the first belt core transfer mechanism, the second belt core transfer mechanism, the rotary driving device and the belt core adjusting and lifting device are respectively electrically connected with the corresponding output end of the control device.
3. The correction tape assembly machine of claim 1, wherein: the belt shifting mechanism comprises a first mechanical arm, a belt shifting clamp, a second tearing part identification device, a controller and a rotary driving control device for controlling rotation of a belt take-up pulley, the first mechanical arm and the rotary driving control device are both mounted on the rack, the belt shifting clamp comprises a first left clamping jaw, a first right clamping jaw and a first clamping driving mechanism for driving the first left clamping jaw and the first right clamping jaw to open and close, the first clamping driving mechanism is mounted on a power output end of the first mechanical arm, the first left clamping jaw and the first right clamping jaw are both mounted on the power output end of the first clamping driving mechanism and are oppositely arranged left and right, and the second tearing part identification device is mounted on the power output end of the first mechanical arm and corresponds to the position of the belt shifting clamp; the second tearing part recognition device is electrically connected with the corresponding input end of the controller, and the first clamping driving mechanism and the rotation driving control device are respectively electrically connected with the corresponding input end of the controller.
4. The correction tape assembly machine of claim 1, wherein: the stretching strap mechanism includes that the translation is rotatory smugglies mechanism, first belt pressing mechanism and the first unit of taking of pasting secretly, and the translation is rotatory smugglies mechanism, first belt pressing mechanism, the first unit of taking of pasting and all installs in the frame, first belt pressing mechanism, the first unit of pasting are in the rotatory below of smuggleing the mechanism of smuggleing secretly of translation, the end of smuggleing of the pressure area end of first belt pressing mechanism, the first subsides the tape end of taking the unit, the rotatory smuggleing of translation secretly the end all with workstation on the stretching strap station corresponds the cooperation to the pressure end of first belt pressing mechanism is located the subsides of taking the unit and is held the top.
5. The correction tape assembly machine of claim 4, wherein:
the translational rotary clamping mechanism comprises a second mechanical arm, a second rotary mechanism, a second left clamping jaw, a second right clamping jaw and a second clamping driving mechanism for driving the second left clamping jaw and the second right clamping jaw to open and close, the second mechanical arm is mounted on the rack, the second rotary mechanism is mounted on a power output end of the second mechanical arm, the second clamping driving mechanism is mounted on the power output end of the second rotary mechanism, the second left clamping jaw and the second right clamping jaw are mounted on the power output end of the second clamping driving mechanism and are oppositely arranged left and right, and the second left clamping jaw and the second right clamping jaw are correspondingly matched with the workbench on the drawstring station;
the first tape sticking unit comprises a first tape sticking cylinder, a first tape sticking guide rail, a first tape sticking slide seat and a first tape sticking rod, the first tape sticking cylinder and the first tape sticking guide rail are mounted on the rack, the first tape sticking slide seat is positioned on the first tape sticking guide rail and can slide along the first tape sticking guide rail, a piston rod of the first tape sticking cylinder faces to a workbench on the tape drawing station, the first tape sticking slide seat is connected with the tail end of a piston rod of the first tape sticking cylinder, and the fixed end of the first tape sticking rod is mounted on the first tape sticking slide seat;
the first belt pressing mechanism comprises a first belt pressing lifting cylinder, a first belt pressing seat, a first belt pressing cutter with a nozzle, a belt take-up pressing sheet and a belt core first pressing block, the first belt pressing lifting cylinder is installed on the rack, a piston rod of the first belt pressing lifting cylinder is arranged upwards, one end of the first belt pressing seat is installed at the tail end of a piston rod of the first belt pressing lifting cylinder, the first belt pressing cutter with the nozzle, the belt take-up pressing sheet and the belt core first pressing block are sequentially arranged on the other end of the first belt pressing seat from front to back, and the first belt pressing cutter with the nozzle, the belt take-up pressing sheet and the belt core first pressing block are all located above a working table on the belt drawing station;
the first belt pressing mechanism further comprises a first belt pressing pushing cylinder, a compression spring and a first deflector rod, the first belt pressing pushing cylinder is mounted on the first belt pressing seat, and a piston rod of the first belt pressing pushing cylinder is arranged forwards; the first belt pressing seat is provided with a groove with a downward opening, the upper surface of the take-up pulley pressing sheet is provided with a connecting column, the upper end of the connecting column can be movably arranged on the first belt pressing seat, and the compression spring is sleeved on the connecting rod column and is positioned between the top of the groove and the upper surface of the take-up pulley pressing sheet; the upper end of the first driving lever is hinged to the tail end of a piston rod of the first pressing belt pushing cylinder, and the lower end of the first driving lever is in contact fit with the upper surface of the take-up pulley pressing sheet.
6. The correction tape assembly machine of claim 1, wherein: the tape sticking mechanism comprises a tape pressing and releasing mechanism and a second tape sticking unit, the tape pressing and releasing mechanism and the second tape sticking unit are both mounted on the rack, a tape pressing end of the tape pressing and releasing mechanism and a tape sticking end of the second tape sticking unit are both correspondingly matched with a workbench on the tape sticking station, and the tape pressing end of the tape pressing and releasing mechanism is positioned above the tape sticking end of the second tape sticking unit.
7. The correction tape assembly machine of claim 6, wherein:
the second tape sticking unit comprises a second tape sticking cylinder, a second tape sticking guide rail, a second tape sticking sliding seat and a second tape sticking rod, the second tape sticking cylinder and the second tape sticking guide rail are both installed on the rack, the second tape sticking sliding seat is positioned on the second tape sticking guide rail and can slide along the second tape sticking guide rail, a piston rod of the second tape sticking cylinder faces to a workbench on the tape sticking station, the second tape sticking sliding seat is connected with the tail end of a piston rod of the second tape sticking cylinder, and the fixed end of the second tape sticking rod is installed on the second tape sticking sliding seat;
the belt pressing and releasing mechanism comprises a second belt pressing lifting cylinder, a second belt pressing seat, a second pressing knife with a nozzle, a first pinch roller of a take-up wheel, a second press block with a core and a second belt pressing driving mechanism for driving the first pinch roller of the take-up wheel to rotate, the second belt pressing lifting cylinder is installed on the rack, a piston rod of the second belt pressing lifting cylinder is arranged upwards, one end of the second belt pressing seat is installed at the tail end of a piston rod of the second belt pressing lifting cylinder, the second pressing knife with the nozzle, the first pinch roller of the take-up wheel and the second press block with the core are sequentially arranged on the other end of the second belt pressing seat from front to back, and the second pressing knife with the nozzle, the first pinch roller of the take-up wheel and the second press block with the core are all located above the workbench on the belt sticking station; the second belt pressing driving mechanism is installed on the second belt pressing seat, and the first pressing wheel of the take-up pulley is in transmission connection with the power output end of the second belt pressing driving mechanism.
8. The correction tape assembly machine of claim 1, wherein: the belt winding mechanism comprises a third belt winding lifting cylinder, a third belt winding pressing seat, a third pressure knife with a nozzle, a second pinch roller of a belt take-up wheel, a third belt winding driving mechanism for driving the second pinch roller of the belt take-up wheel to rotate, the third belt winding lifting cylinder is installed on the rack, a piston rod of the third belt winding lifting cylinder is arranged upwards, one end of the third belt winding pressing seat is installed at the tail end of the piston rod of the third belt winding lifting cylinder, the third pressure knife with the nozzle, the second pinch roller of the belt take-up wheel and the third press block with the core are sequentially arranged at the other end of the third belt winding pressing seat from front to back, and the third pressure knife with the nozzle, the second pinch roller of the belt take-up wheel and the third press block with the core are all positioned above a workbench on the belt winding station; the third tape winding driving mechanism is arranged on the third tape winding pressing seat, and the second pinch roller of the tape collecting wheel is in transmission connection with the power output end of the third tape winding driving mechanism.
9. The correction tape assembly machine of claim 1, wherein: the upper and lower shell aligning and assembling mechanism comprises an upper shell taking and placing mechanism, an upper shell tube aligning mechanism and a top belt mechanism, wherein a transition station and a feeding station which are sequentially arranged from inside to outside are arranged on the outer side of an upper shell assembling station, a moving mechanism which can drive the upper shell taking and placing mechanism to switch positions between the feeding station and the transition station and drive the upper shell tube aligning mechanism to switch positions between the transition station and the upper shell assembling station is arranged on the rack, the feeding station corresponds to the upper shell conveying mechanism, the top belt mechanism is installed on the rack, and the power output end of the top belt mechanism is correspondingly matched with the upper shell assembling station; go up casing and get and put mechanism and get elevating system, first lifting seat, rotary driving mechanism and go up casing adsorption equipment and construct including getting, get and put elevating system and install moving mechanism's power take off end right-hand member gets and puts elevating system's power take off end and sets up down, and first lifting seat is installed on getting and putting elevating system's power take off end, and rotary driving mechanism installs on first lifting seat, and rotary driving mechanism's power take off end sets up down, goes up casing adsorption equipment and installs on rotary driving mechanism's power take off end, go up casing adsorption equipment's absorption end with feed station, transition station correspond the cooperation.
10. The correction tape assembly machine of claim 9, wherein:
the top belt mechanism comprises a top belt cylinder and a top belt rod, the top belt cylinder is installed on the rack, a piston rod of the top belt cylinder is arranged towards the right, the top belt rod is transversely installed at the tail end of the piston rod of the top belt cylinder, and the right end of the top belt rod is correspondingly matched with the assembling station of the upper shell;
the upper shell adsorption mechanism comprises an adsorption seat and at least one sucker, the adsorption seat is installed on the power output end of the rotary driving mechanism, the sucker is installed on the adsorption seat, and the adsorption direction of the sucker is arranged downwards;
go up positive mechanism of casing pipe and include the tight arm of second elevating system, second lift seat, two relative settings to and can drive the actuating mechanism that opens and shuts that two tight arms that press from both sides opened and shut, second elevating system installs moving mechanism's power take off end left end, second elevating system's power take off end sets up down, and second lift seat is installed on second elevating system's power take off end, and actuating mechanism installs on second lift seat that opens and shuts, and two tight arms that press from both sides are installed on the power take off end of actuating mechanism that opens and shuts, and the exposed core of two tight arms with transition station, last casing assembly station correspond the cooperation.
CN202221810754.XU 2022-07-14 2022-07-14 Correction tape assembly machine Active CN217529971U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221810754.XU CN217529971U (en) 2022-07-14 2022-07-14 Correction tape assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221810754.XU CN217529971U (en) 2022-07-14 2022-07-14 Correction tape assembly machine

Publications (1)

Publication Number Publication Date
CN217529971U true CN217529971U (en) 2022-10-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221810754.XU Active CN217529971U (en) 2022-07-14 2022-07-14 Correction tape assembly machine

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Country Link
CN (1) CN217529971U (en)

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