CN217411266U

CN217411266U - Automatic change resistance color wheel application equipment

Info

Publication number: CN217411266U
Application number: CN202220935304.7U
Authority: CN
Inventors: 谢勇军; 谢凯强; 钟正华; 杨海军
Original assignee: Chengdu Xianji Intelligent Technology Co ltd
Current assignee: Chengdu Xianji Intelligent Technology Co ltd
Priority date: 2022-04-21
Filing date: 2022-04-21
Publication date: 2022-09-13
Anticipated expiration: 2032-04-21

Abstract

The utility model discloses an automatic resistance color ring coating device, which comprises a dividing turntable and a second motor; a plurality of clampers are uniformly distributed on the dividing rotary table, and the second motor provides driving force for the dividing rotary table; the clamp comprises a clamp body fixedly connected with the dividing turntable and a cable nozzle which is used for clamping one end of the resistor and can rotate; a feeding mechanism for feeding, a plurality of painting mechanisms for painting a resistor to be painted with a color ring and a blanking mechanism for taking off the resistor after painting are sequentially arranged at the position, corresponding to the holder, outside the dividing turntable; and a driving device capable of driving the rope mouth on the clamping device to rotate is arranged at the center of the color coating mechanism corresponding to the dividing turntable. The utility model discloses constitute by feeding mechanism, scribble look carousel and unloading mechanism, equipment structure is simple, has broken through traditional conveyer belt and has scribbled the look device.

Description

Automatic change resistance color wheel application equipment

Technical Field

The utility model relates to a resistance color ring scribbles look technical field, specifically is an automatic change resistance color ring application equipment.

Background

The color ring resistor is formed by coating a color ring with a certain color on the surface of the resistor, wherein different color rings represent different resistance values, so that people can quickly distinguish the resistance values of the resistor, and the color ring resistor is widely applied to production and life, such as household appliances, electronic equipment and the like.

At present, the mode of scribbling the color ring for the resistance is realized through conveyer, sets up the colour wheel on the conveyer belt, treats that the effect that scribbles the color resistance and passes through conveyer passes through the colour wheel, can scribble the colour, and the rotation that not only will realize resistance in this process will realize resistance again and will realize that resistance moves forward under conveyer's drive, causes the resistance very easily to color the ring and scribbles the inhomogeneous condition of look, can appear even the condition of taking out the coating on the colour wheel.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's not enough, provide an automatic change resistance color ring application equipment, this equipment can realize accurate scribbling look on resistance, and scribbles the look even.

In order to achieve the above object, the utility model adopts the following technical scheme:

an automatic resistance color wheel coating device comprises a dividing turntable and a second motor; a plurality of clampers are uniformly distributed on the dividing turntable, and the second motor provides driving force for the dividing turntable;

the clamp comprises a clamp body fixedly connected with the dividing turntable and a cable nozzle which is used for clamping one end of the resistor and can rotate; a feeding mechanism for feeding, a plurality of painting mechanisms for painting a resistor to be painted with a color ring and a blanking mechanism for taking off the resistor after painting are sequentially arranged at the position, corresponding to the holder, outside the dividing turntable; and a driving device capable of driving the rope mouth on the clamping device to rotate is arranged at the center of the color coating mechanism corresponding to the dividing turntable.

Furthermore, a first detection sensor and a second detection sensor are arranged on the outer side of the dividing turntable and positioned on two sides of the feeding mechanism; the first detection sensor is used for sensing whether a resistor to be painted is positioned in the upper rope mouth of the clamp holder or not, and the second detection sensor is used for detecting whether the resistor with painted color is taken down from the blanking mechanism or not.

Further, the second motor is connected with a gear box below the dividing rotary table, and the second motor provides driving force for the dividing rotary table through the gear box.

Furthermore, a driven wheel capable of driving the rope mouth to rotate at a constant speed is arranged on the clamp holder; the driving device comprises a sixth motor for providing driving force and a driving wheel which is connected with the sixth motor and can drive the driven wheel on the gripper to rotate through friction.

Further, the color coating mechanism comprises a rolling ink wheel which is in direct contact with the resistor to be coated and colors the resistor to be coated, an ink bin which is positioned below the rolling ink wheel and used for storing ink, an adjusting cylinder which is used for adjusting a gap between the rolling ink wheel and the resistor to be coated, and a third motor which provides driving force for the rolling ink wheel.

Furthermore, the color coating mechanism also comprises a sliding structure which can realize the color coating position change of the color rolling ink roller on the resistor, and the sliding structure comprises a sliding groove arranged at the top of the adjusting cylinder and a supporting plate which is arranged in the sliding groove, can slide and can be fixed through a locking nut; the third motor and the ink bin are arranged on the supporting plate.

Furthermore, the three color coating mechanisms are respectively a first color coating mechanism, a second color coating mechanism and a third color coating mechanism.

Furthermore, the feeding mechanism comprises a vibrating disk used for sequencing the resistors to be painted, a trough used for outputting the sequenced resistors from the vibrating disk, a positioning groove used for storing the resistors output from the trough, a transverse first electric cylinder used for conveying the resistors on the positioning groove to a clamp holder upper rope mouth through a first air clamp arranged on the positioning groove, and a first motor used for providing driving force for the first electric cylinder.

Furthermore, the positioning groove comprises a groove which is in the same direction with the trough and is used for placing resistance wires at two ends of the resistor to be painted, and a resistor groove which enables the resistor body to be painted to be placed in a suspended mode.

Furthermore, the blanking mechanism comprises a push rod capable of moving left and right and up and down, a second air clamp arranged at the lower end of the push rod and used for clamping the resistor after color coating, a second electric cylinder for providing power for the push rod, and a storage plate for placing the resistor after color coating; the second electric cylinder is provided with driving force by a fourth motor; the second air clamp can rotate to vertically downwards; a sliding rail capable of enabling the storage plate to move back and forth is arranged below the storage plate, and driving force for the storage plate to move on the sliding rail is provided by a third electric cylinder; the third electric cylinder is driven by a fifth motor.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) the utility model discloses constitute by feeding mechanism, scribble look carousel and unloading mechanism, broken through traditional conveyer belt and scribbled the look device, the utility model provides an equipment can be for the even chromatic circle of scribbling at the target location of resistance, at the in-process of scribbling, can not take out printing ink, causes the waste of printing ink.

(2) The utility model discloses an automation of scribbling the look ring for resistance will treat the resistance of scribbling the look to place in the vibration dish, and the starting equipment alright realize automaticly, obtain the resistance of scribbling the look completion from resistance storage plate at last.

(3) The utility model is provided with a first detection sensor for detecting whether the resistance to be painted is conveyed to the cutting turntable or not, otherwise, the equipment is stopped, and the staff determines whether the equipment is in failure or not; a second detection sensor is also arranged for detecting whether the resistor with the painted finish is removed from the blanking mechanism, and if the resistor is not removed, the equipment stops working. The normal operation of the equipment is ensured through the action of the detection sensor.

Drawings

FIG. 1 is a view of the structure of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a structural diagram of the feeding mechanism of the present invention;

FIG. 4 is a partial view of a positioning groove of the feeding mechanism of the present invention;

FIG. 5 is a structural diagram of the color-coating turntable of the present invention;

fig. 6 is a structural diagram of a first painting mechanism of the painting turntable of the present invention;

fig. 7 is the structure diagram of the blanking mechanism of the utility model.

Wherein, the names corresponding to the reference numbers are:

1-vibrating disk, 2-trough, 3-positioning slot, 4-first air clamp, 5-first electric cylinder, 6-first motor, 7-groove, 8-resistance slot, 9-dividing rotary disk, 10-feeding mechanism, 11-first detecting sensor, 12-first painting mechanism, 13-second painting mechanism, 14-third painting mechanism, 15-second electric cylinder, 16-blanking mechanism, 17-second detecting sensor, 18-clamper, 19-adjusting cylinder, 20-second motor, 21-gear box, 22-driving wheel, 23-driven wheel, 24-rope nozzle, 25-scrolling ink wheel, 26-third motor, 27-ink bin, 28-locking nut, 29-sliding slot, 30-support plate, 31-fourth motor, 32-push rod, 33-second air clamp, 34-storage plate, 35-third electric cylinder, 36-fifth motor, 37-clamp body and 38-sixth motor.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

The utility model provides an automatic resistance color wheel coating device, which comprises a cutting turntable 9 and a second motor 20; a plurality of clampers 18 are uniformly distributed on the dividing turntable 9, and the second motor 20 provides driving force for the dividing turntable 9;

the holder 18 comprises a holder body 37 fixedly connected with the dividing turntable 9, a cord nozzle 24 which is used for holding one end of the resistor and can rotate, and a driven wheel 23 which can drive the cord nozzle 24 to rotate at a constant speed; a feeding mechanism 10 for feeding, a first detection sensor 11 for sensing whether a resistor to be colored is positioned in an upper cord nozzle 24 of the holder 18, a plurality of coloring mechanisms for coating a coloring ring on the resistor to be colored, a discharging mechanism 16 for removing the resistor after coloring, and a second detection sensor 17 for detecting whether the resistor after coloring is removed from the discharging mechanism 16 are sequentially arranged at the position, corresponding to the holder 18, outside the dividing turntable 9. Preferably, three painting mechanisms are provided, namely the first painting mechanism 12, the second painting mechanism 13 and the third painting mechanism 14, so that the resistors can be painted with color rings of three different colors. In order to enable the resistor to be uniformly coated with a color ring at the position of the color coating mechanism, a driving device which can drive the rope mouth 24 on the clamp 18 to rotate is arranged at the position, corresponding to the center of the dividing turntable 9, of the color coating mechanism, the driving device comprises a sixth motor 38 for providing driving force and a driving wheel 22 driven by the motor, and the driving wheel 22 drives a driven wheel 23 on the clamp 18 to rotate through friction. When the resistor body is painted, the driving wheel 22 is driven by the sixth motor 38 to rotate, so that the driven wheel 23 is driven to rotate, then the cord mouth 24 is driven to rotate, and at the moment, the resistor on the cord mouth 24 also rotates together, so that the resistor body can be painted with a color ring.

The painting mechanism for painting the resistor comprises a rolling ink wheel 25 which is in direct contact with the resistor to be painted and paints the resistor, an ink bin 27 which is positioned below the rolling ink wheel 25 and is used for storing ink, an adjusting cylinder 19 for adjusting the gap between the rolling ink wheel 25 and the resistor to be painted, and a third motor for providing driving force for the rolling ink wheel 25. In order to paint at any position of the resistor, namely, in order to change the position of the color ring on the resistor, a sliding structure is provided, wherein the sliding structure comprises a sliding groove 29 arranged at the top of the adjusting cylinder 19, and a supporting plate 30 which is arranged in the sliding groove 29 in a sliding manner and can be fixed through a locking nut 28; the third motor 26 and the ink reservoir 27 are provided on the support plate 30.

The feeding mechanism 10 comprises a vibrating disk 1 for sequencing the resistors to be painted, a trough 2 for outputting the sequenced resistors from the vibrating disk 1, a positioning groove 3 for storing the resistors output from the trough 2, a transverse first electric cylinder 5 for conveying the resistors on the positioning groove 3 to an upper rope nozzle 24 of a clamp 18 through a first air clamp 4 arranged on the positioning groove, and a first motor 6 for providing driving force for the first electric cylinder 5. Preferably, the positioning groove 3 comprises a groove 7 which has the same direction as the trough 2 and is used for placing resistance wires at two ends of the resistance to be painted, and a resistance groove 8 which enables the resistance body to be painted to be hung, the first air clamp 4 extends the clamp head into the resistance groove 8 to just clamp the resistance body, and then the resistance to be painted is sent to the clamp holder 18 on the partition turntable 9 under the action of the first electric cylinder 5.

The blanking mechanism 16 comprises a push rod 32 capable of moving left and right and up and down, a second air clamp 33 arranged at the lower end of the push rod 32 and used for clamping the resistor after painting, a second electric cylinder 15 for providing power for the push rod 32, and a storage plate 34 used for placing the resistor after painting; the second electric cylinder is provided with a driving force by the fourth motor 31; the second air clamp 33 can rotate to vertically face downwards; a slide rail capable of moving the storage plate 34 back and forth is arranged below the storage plate 34, and the driving force for moving the storage plate 34 on the slide rail is provided by a third electric cylinder 35; the third electric cylinder 35 is driven by a fifth motor 36. A plurality of small holes are regularly arranged on the storage plate 34, the second air clamps 33 place the resistors which are painted in a row under the action of the push rods 32 and the second electric cylinders 15, and after the first row of small holes are fully placed, the storage plate 34 moves to the next row without placing the resistors under the action of the slide rails on the third electric cylinders 35.

In order to better realize the rotation of the dividing turntable 9, a gear box 21 is provided below the dividing turntable 9, and the second motor 20 further drives the dividing turntable 9 to rotate by driving the gear box 21.

The utility model discloses when using, the vibration dish is arranged in to the resistance of waiting to scribble the look, effect through the vibration dish is transmitted to the constant head tank, then the effect of resistance through first electronic jar is transported to the holder of cutting apart on the carousel by first air clamp, cut apart the carousel and begin to rotate under the effect of second motor and gear box, resistance sends to first detection mechanism, whether this place detects to wait to scribble the look resistance and is in the holder, it finishes to detect, it continues to rotate to cut apart the carousel, rotate to a plurality of mechanism of scribbling, scribble the color ring of multiple colour to resistance in proper order, scribble after the look is accomplished, resistance is rotated to unloading mechanism, here, resistance is taken off under the effect of the push rod that the electronic jar of second drove and second air clamp, then transported to depositing the platform and place, deposit a plurality of apertures of neat arrangement in surface of platform, the resistance wire of a resistance just is inserted down to every aperture. Meanwhile, the holder on the dividing turntable continuously rotates to the second detection mechanism, whether the resistor which is painted is removed or not is detected, then the holder is rotated to the position corresponding to the feeding mechanism, the feeding is continuously carried out, the device stops working until the storage table is full of resistors, the storage table is removed, and the resistors which are painted are subjected to subsequent processing to obtain the color ring resistor.

The utility model discloses constitute by feeding mechanism, scribble look carousel and unloading mechanism, broken through traditional conveyer belt and scribbled the look device, the utility model provides an equipment can be for resistance even scribble the color ring at the target location, at the in-process of scribbling, can not take out of printing ink, causes the waste of printing ink.

The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.

Claims

1. An automatic resistance color wheel coating device is characterized by comprising a dividing turntable (9) and a second motor (20); a plurality of clampers (18) are uniformly distributed on the dividing rotary table (9), and the second motor (20) provides driving force for the dividing rotary table (9);

the clamp (18) comprises a clamp body (37) fixedly connected with the dividing turntable (9) and a rotatable cord nozzle (24) for clamping one end of the resistor; a feeding mechanism (10) for feeding, a plurality of painting mechanisms for painting the resistor to be painted with a color ring and a blanking mechanism (16) for taking off the resistor after painting are sequentially arranged at the position, corresponding to the clamper (18), on the outer side of the dividing turntable (9); the center of the color coating mechanism corresponding to the dividing turntable (9) is provided with a driving device which can drive the rope mouth (24) on the clamp holder (18) to rotate.

2. The automatic resistance color wheel coating equipment according to claim 1, wherein a first detection sensor (11) and a second detection sensor (17) are arranged on the outer side of the dividing turntable (9) and positioned on two sides of the feeding mechanism (10); the first detection sensor (11) is used for sensing whether a resistor to be painted is positioned in the rope feeding mouth (24) of the clamp holder (18), and the second detection sensor (17) is used for detecting whether the resistor with painted color is removed from the blanking mechanism (16).

3. The automated resistance color wheel coating apparatus according to claim 2, wherein the second motor (20) is connected to a gear box (21) below the dividing turntable (9), and the second motor (20) provides a driving force to the dividing turntable (9) through the gear box (21).

4. The automatic resistance color wheel coating equipment according to claim 3, wherein the clamper (18) is further provided with a driven wheel (23) which can drive the cord nozzle (24) to rotate at a constant speed; the driving device comprises a sixth motor (38) for providing driving force, and a driving wheel (22) which is connected with the sixth motor (38) and can drive a driven wheel (23) on the clamper (18) to rotate through friction.

5. An automated resistive color wheel coating apparatus according to claim 4, wherein the color application mechanism comprises a scrolling ink roller (25) in direct contact with and coloring the resistor to be applied, an ink reservoir (27) located below the scrolling ink roller (25) for storing ink, an adjustment cylinder (19) for adjusting a gap between the scrolling ink roller (25) and the resistor to be applied, and a third motor (26) for providing a driving force to the scrolling ink roller (25).

6. The automatic resistance color wheel coating equipment according to claim 5, characterized in that the color coating mechanism further comprises a sliding structure which can realize the color coating position change of the color rolling ink wheel (25) on the resistance, the sliding structure comprises a sliding groove (29) arranged at the top of the adjusting cylinder (19), and a supporting plate (30) which is arranged in the sliding groove (29) in a sliding way and can be fixed through a locking nut (28); the third motor (26) and the ink tank (27) are disposed on a support plate (30).

7. The automated resistance color wheel coating apparatus according to claim 1 or 6, wherein three painting mechanisms are provided, namely a first painting mechanism (12), a second painting mechanism (13) and a third painting mechanism (14).

8. The automatic resistance color wheel coating equipment according to claim 1, wherein the feeding mechanism (10) comprises a vibrating disk (1) for sequencing the resistors to be coated, a trough (2) for outputting the sequenced resistors from the vibrating disk (1), a positioning groove (3) for storing the resistors output from the trough (2), a transverse first electric cylinder (5) for conveying the resistors on the positioning groove (3) to a rope socket (24) on a clamp (18) through a first air clamp (4) arranged on the transverse first electric cylinder, and a first motor (6) for providing driving force for the first electric cylinder (5).

9. The automatic resistance color wheel coating equipment according to claim 8, wherein the positioning groove (3) comprises a groove (7) which is in the same direction with the trough (2) and is used for placing resistance wires at two ends of the resistance to be colored, and a resistance groove (8) for hanging the resistance body to be colored.

10. The automatic resistance color wheel coating equipment according to claim 1, wherein the blanking mechanism (16) comprises a push rod (32) capable of moving left and right and up and down, a second air clamp (33) arranged at the lower end of the push rod (32) and used for clamping the resistance after color coating, a second electric cylinder (15) for providing power for the push rod (32), and a storage plate (34) for storing the resistance after color coating; the second electric cylinder is provided with driving force by a fourth motor (31); the second air clamp (33) can rotate to vertically downwards; a slide rail capable of enabling the storage plate (34) to move back and forth is arranged below the storage plate (34), and the driving force for the storage plate (34) to move on the slide rail is provided by a third electric cylinder (35); the third electric cylinder (35) is driven by a fifth motor (36).