CN114226120A - Full-automatic multi-station online spraying line - Google Patents
Full-automatic multi-station online spraying line Download PDFInfo
- Publication number
- CN114226120A CN114226120A CN202111627249.1A CN202111627249A CN114226120A CN 114226120 A CN114226120 A CN 114226120A CN 202111627249 A CN202111627249 A CN 202111627249A CN 114226120 A CN114226120 A CN 114226120A
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- Prior art keywords
- spraying
- jacking
- drive
- full
- fixed
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention relates to a full-automatic multi-station online spraying line which comprises a suspension feeding system and an online spraying system corresponding to the suspension feeding system, wherein the suspension feeding system is used for automatically feeding materials, and the online spraying system is used for automatically spraying products on the suspension feeding system in an online manner. This full-automatic multistation online spraying line cooperatees through the suspension feeding system and the online spraying system of special design, can realize continuity processing, accurate location, even spraying, and the product need not to take off from suspension, has improved spraying efficiency, has reduced the turnover space requirement of product greatly. The spraying quality is ensured, meanwhile, the full-automatic online operation is carried out aiming at products with different sizes, specifications or types and different conveying speeds, the application range is very wide, and the spraying device has popularization and use values.
Description
The technical field is as follows:
the invention relates to a spraying device, in particular to a full-automatic multi-station online spraying line for spraying the inner wall and the outer wall of a tubular structure.
Background art:
in the prior art, some tubular structures, such as tires, need to be sprayed with a layer of release agent on the inner wall of a formed tire blank during the processing process to prevent the capsules from being adhered to the tire blank. Some current spraying devices are single-station structures generally, only can process a tire once, need constantly load and unload, and machining efficiency is relatively poor. Some spraying devices can realize multi-station continuous production, but the universality is poor, one set of equipment can only correspond to one size or type of tire, and the spraying efficiency is still low. The common spraying device adopts a central spraying mode, and solves the problems of poor spraying effect, low efficiency, serious pollution and the like caused by the fact that the spraying amount of a spray head or the length and the size of the spray head are required to be adjusted for products with different diameters.
The invention content is as follows:
aiming at the defects in the prior art, the invention provides a full-automatic multi-station online spraying line which has high automation degree, high spraying efficiency, good uniformity and strong universality.
The invention is realized by the following technical scheme:
a full-automatic multi-station online spraying line comprises a suspension feeding system and an online spraying system corresponding to the suspension feeding system;
the suspension feeding system is used for automatic feeding and comprises a suspension chain and a plurality of hooks uniformly distributed along the suspension chain;
the on-line spraying system is used for full-automatic on-line spraying of products on a suspension feeding system, and comprises a base, a slide rail and a spraying mechanism, wherein the slide rail is fixed on the base, the spraying mechanism is connected on the slide rail in a sliding manner, the spraying mechanism comprises a translation component, a jacking component, a rotating component, a spraying component and a product specification identification component, the translation component comprises a translation drive and a mounting plate, the translation drive can drive the mounting plate to horizontally move along the slide rail, the jacking component comprises a support, a jacking guide rail, a jacking plate and a jacking drive, the support is fixed on the mounting plate, the jacking guide rail is fixed on the support, the jacking drive can drive the jacking plate to vertically lift along the jacking guide rail, the rotating component comprises a support plate, a carrier roller and a rotating drive, the support plate is fixed on the jacking plate, the carrier roller is a pair, rotate and connect in the backup pad, rotary drive can drive the bearing roller rotatory, the spraying subassembly includes shower nozzle drive and shower nozzle, the shower nozzle drive is fixed in the backup pad, the shower nozzle head is provided with photoelectric sensing switch for discernment spraying region, the shower nozzle drive can drive the shower nozzle propelling movement forward, product specification discernment subassembly includes the support and sets up light curtain or the industry camera identification system on the support top, the support is fixed on the mounting panel, light curtain or industry camera identification system correspond to set up in hanging feeding system top for the diameter of product on the discernment couple.
In a preferred embodiment of the invention, the number of the spraying mechanisms is more than one, and the requirements of different assembly line production speeds are met by increasing the number of the spraying mechanisms.
In order to realize the online product of even spraying, make the shower nozzle can carry out accurate spraying to the product of different grade type, online paint finishing still includes product specification discernment subassembly, and product specification discernment subassembly includes the support and sets up light curtain or the industry camera identification system on the support top, light curtain or industry camera identification system include guide bar and detector, the guide bar is a pair of, and the correspondence is fixed on support top and bottom, evenly is fixed with a plurality of detectors on the guide bar, and information transmission to bearing roller rotating system through the detector detection for bearing roller rotating system drives different specification products and guarantees rotatory round all the time, thereby guarantees that the product spraying of different specifications is even.
The spraying assembly is fixed in position in the height direction, and the distance between the carrier roller and the sprayer in the height direction is relatively fixed when the carrier roller is lifted to the highest point, so that the spraying surfaces required by lifted products of different specifications are fixed in relative position with the sprayer, and the products of different specifications can be sprayed uniformly.
The head of the spray head is provided with the photoelectric sensing switch, and when the spray head extends into the product or the outer surface of the product for spraying, the spray head exceeds the product spraying area to automatically stop spraying and return, so that the spraying areas of products with different lengths and specifications are automatically identified, and the spraying pollution caused by the fact that the spraying exceeds the spraying areas is avoided.
In order to facilitate the adjustment of the position of the detector, the detector is fixedly connected with the guide rod through an adjustable support.
In order to hang the product, the hook is L-shaped or straight, and the hanging arm can incline upwards, so that the product is prevented from falling off from the hook, the hanging in a hanging manner is convenient to realize, and the hanging requirements of products with different specifications are met.
In order to realize translation, preferably, the translation drive comprises a translation motor, a gear and a rack, the rack is parallel to the slide rail, the translation motor is fixed on the mounting plate, and the translation motor drives the mounting plate to horizontally move along the slide rail through the cooperation of the gear and the rack.
In order to realize the lifting, preferably, the jacking assembly is a jacking cylinder, and the jacking cylinder drives the jacking plate to lift up and down along the jacking guide rail.
In order to facilitate the rotation of the driving carrier roller, the rotation driving device preferably comprises a rotating motor and a belt pulley group, the rotating motor is fixed on the jacking plate, and the rotating motor drives the carrier roller to rotate through the belt pulley group.
In order to drive the spray head to move conveniently, the spray head is driven to be a pushing air cylinder; further, in order to avoid splashing of liquid, the pushing cylinder is fixed on one side of the supporting plate through the baffle plate.
In order to facilitate the spraying system to accurately lift a product, the spraying system further comprises a system initial action signal component, wherein the system initial action signal component adopts an encoder which is arranged at the position of the suspension feeding system and gives an initial action signal to the spraying system.
The invention has the beneficial effects that: this full-automatic multistation online spraying line cooperatees through the suspension feeding system and the online spraying system of special design, can realize continuity processing, accurate location, even spraying, and the product need not to take off from suspension, has improved spraying efficiency, has reduced the turnover space requirement of product greatly. The spraying quality is ensured, meanwhile, the full-automatic online operation is carried out aiming at products with different sizes, specifications or types and different conveying speeds, the application range is very wide, and the spraying device has popularization and use values.
Description of the drawings:
FIG. 1 is a schematic perspective view of a fully automatic multi-station on-line spraying line according to the present invention;
FIG. 2 is a schematic perspective view of the overhead feed system of the present invention;
FIG. 3 is a schematic perspective view of an in-line coating system of the present invention;
FIG. 4 is a schematic perspective view of the spray mechanism of the present invention;
fig. 5 is a schematic perspective view of another aspect of the spray mechanism of the present invention.
The specific implementation mode is as follows:
the following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention. The directional terms used in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., refer to the directions of the attached drawings. Accordingly, the directional terms used are used for explanation and understanding of the present invention, and are not used for limiting the present invention.
As shown in fig. 1, the full-automatic multi-station online spraying line comprises a hanging feeding system 1 and an online spraying system 2 corresponding to the hanging feeding system 1, wherein the hanging feeding system 1 can hang products and gradually convey the products backwards at a constant speed, and in the conveying process, the online spraying system 2 moves in the same direction and sprays the products one by one.
The hanging feeding system shown in fig. 2 comprises a hanging chain 11 and a plurality of hooks 12 uniformly distributed along the hanging chain 11, wherein the hooks 12 are L-shaped or straight-line-shaped, the hanging arms of the hooks incline upwards, and the products 3 are hung on the hanging arms and cannot fall off in the conveying process. The suspension feeding system is provided with an encoder which gives a signal for starting the action of the spraying system
The on-line spraying system shown in fig. 3 comprises a base 21, a slide rail 22 and a spraying mechanism, wherein the spraying mechanism comprises a translation assembly 23, a jacking assembly 24, a rotating assembly 25, a spraying assembly 26 and a product specification identification assembly 27. Slide rail 22 is a set of fixing on base 22 top, the horizontal migration that whole spraying mechanism can be realized to the translation subassembly, and its direction of motion is the same with the direction of motion of product, rotating assembly 25 is used for supporting the product to make the product at the uniform velocity rotatory, jacking subassembly 24 is used for driving rotating assembly 25 and catches the product and with the product jacking, spraying subassembly is used for carrying out even spraying to the product inner wall, product specification identification subassembly 27 is used for discerning the diameter of product to the position and the rotatory speed of rotating assembly 25 of stretching out of accurate control spraying subassembly.
The spraying mechanism shown in fig. 4 and 5, wherein the translation assembly includes a translation drive and a mounting plate 233, the bottom of the mounting plate 233 is connected with the slide rail in a sliding manner through a slider, the translation drive includes a translation motor 231, a gear and a rack 232, the rack 232 is parallel to the slide rail, the translation motor 231 is fixed on the mounting plate 233, and the translation motor 231 can drive the mounting plate 233 to move horizontally along the slide rail through the cooperation of the gear and the rack 232; the jacking assembly comprises supports 243, jacking guide rails 244, jacking plates 242 and jacking cylinders 241, the supports 243 are fixed on the mounting plate 233, the jacking guide rails 244 are a pair and fixed on the supports 243, the jacking guide rails 244 are perpendicular to the horizontal plane, and the jacking cylinders 241 can drive the jacking plates 242 to lift up and down along the jacking guide rails 244; the rotating assembly comprises a supporting plate 251, carrier rollers 252 and a rotating drive, the supporting plate 251 is fixed on the top surface of the lifting plate 242, the carrier rollers 252 are a pair and are rotatably connected to the top surface of the supporting plate 251 through a bearing seat 253, the rotating drive comprises a rotating motor 254 and a pulley set 255, the rotating motor 254 is fixed on the lifting plate 242, and the rotating motor 254 drives the carrier rollers 252 to rotate through the pulley set 255; the spraying assembly comprises a pushing cylinder 261 and a spraying head 262, the height of the spraying head 262 is slightly higher than that of the carrier roller 252, the heights of the spraying head 262 and the carrier roller 252 are relatively fixed, the pushing cylinder 261 is fixed on one side of the supporting plate 251 through a baffle 263, and the pushing cylinder 261 can drive the spraying head 262 to push forwards; the product specification identification assembly comprises a support 271, guide rods 272 and detectors, wherein the support 271 is of a gantry structure and is fixed on the mounting plate 233, the guide rods 272 are a pair and are correspondingly fixed at the top end and the bottom end of the support 271, the guide rods 272 are parallel to the horizontal plane, a group of detectors are fixed on the guide rods 272, two groups of detectors of the two guide rods 272 can sense the size of a product and transmit detected information to the rotating assembly, and the detectors can be adjusted in position through the adjustable support 273.
During processing, the product 3 is hung on the hook 12, and the suspension chain 11 drives the product 3 to be gradually conveyed backwards; when the product 3 moves to the spraying station, the translation motor 231 drives the mounting plate 233 to move along the slide rail and move in the same direction as the product 3, at this time, the jacking cylinder 241 drives the jacking plate 242 to ascend along the jacking guide rail 244, the jacking plate 242 drives the supporting plate 251 to ascend, the two carrier rollers 252 on the supporting plate 251 can lift the product 3, the detector senses the size of the product 3 and transmits detected information to the rotating assembly, at this time, the pushing cylinder 261 drives the spray head 262 to extend into the product, the rotating motor 254 drives the carrier rollers 252 to slowly rotate, the product 3 rotates for a circle, the spray head 262 can uniformly spray the inner wall of the product 3, when the spray head 262 extends into the product or the outer surface for spraying, the spray head 262 exceeds a product spraying area to automatically stop spraying and retreat, after the spraying is completed, each assembly retreats, the translation motor 231 drives the mounting plate 233 to retreat along the slide rail to perform the next spraying. In the invention, two sets of spraying mechanisms are adopted to operate simultaneously so as to improve the spraying efficiency. Of course, the number of the spraying mechanisms can be further increased according to actual conditions.
It should be noted that the irrelevant parts of the invention are the same as or can be implemented by the prior art.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic multistation online spraying line which characterized in that: comprises a suspension feeding system and an online spraying system corresponding to the suspension feeding system;
the suspension feeding system is used for automatic feeding and comprises a suspension chain and a plurality of hooks uniformly distributed along the suspension chain;
the on-line spraying system is used for full-automatic on-line spraying of products on a suspension feeding system, and comprises a base, a slide rail and a spraying mechanism, wherein the slide rail is fixed on the base, the spraying mechanism is connected on the slide rail in a sliding manner, the spraying mechanism comprises a translation component, a jacking component, a rotating component, a spraying component and a product specification identification component, the translation component comprises a translation drive and a mounting plate, the translation drive can drive the mounting plate to horizontally move along the slide rail, the jacking component comprises a support, a jacking guide rail, a jacking plate and a jacking drive, the support is fixed on the mounting plate, the jacking guide rail is fixed on the support, the jacking drive can drive the jacking plate to vertically lift along the jacking guide rail, the rotating component comprises a support plate, a carrier roller and a rotating drive, the support plate is fixed on the jacking plate, the carrier roller is a pair, rotate and connect in the backup pad, rotary drive can drive the bearing roller rotatory, the spraying subassembly includes shower nozzle drive and shower nozzle, the shower nozzle drive is fixed in the backup pad, the shower nozzle is connected and the high relatively fixed of shower nozzle and bearing roller with the shower nozzle drive, and the shower nozzle head is provided with photoelectric sensing switch, and the shower nozzle propelling movement forward can be driven in the shower nozzle drive, product specification identification subassembly includes the support and sets up light curtain or the industry camera identification system on the support top, the support is fixed on the mounting panel, light curtain or industry camera identification system correspond the setting and hang feeding system top for the diameter of product on the discernment couple.
2. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the spraying mechanism is one set or more than one set.
3. The fully automatic multi-station online spraying line according to claim 1 or 2, characterized in that: the light curtain or the industrial camera recognition system comprises a pair of guide rods and detectors, the guide rods are correspondingly fixed at the top end and the bottom end of the support, a plurality of detectors are uniformly fixed on the guide rods, and data collected by the detectors are transmitted to the rotating assembly.
4. The full-automatic multi-station online spraying line according to claim 3, characterized in that: the detector is fixedly connected with the guide rod through an adjustable support.
5. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the hook is L-shaped or straight.
6. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the translation drive comprises a translation motor, a gear and a rack, the rack is parallel to the slide rail, the translation motor is fixed on the mounting plate, and the translation motor drives the mounting plate to horizontally move along the slide rail through the cooperation of the gear and the rack.
7. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the jacking assembly is a jacking cylinder, and the jacking cylinder drives the jacking plate to ascend and descend along the jacking guide rail.
8. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the rotary drive comprises a rotary motor and a belt pulley group, the rotary motor is fixed on the jacking plate, and the rotary motor drives the carrier roller to rotate through the belt pulley group.
9. The full-automatic multi-station online spraying line according to claim 1, characterized in that: the shower nozzle drive is the propelling movement cylinder, the propelling movement cylinder is fixed in backup pad one side through the baffle.
10. The full-automatic multi-station online spraying line according to claim 1, characterized in that: and the suspension feeding system is provided with an encoder which gives a signal for starting the action of the spraying system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111627249.1A CN114226120A (en) | 2021-12-28 | 2021-12-28 | Full-automatic multi-station online spraying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111627249.1A CN114226120A (en) | 2021-12-28 | 2021-12-28 | Full-automatic multi-station online spraying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114226120A true CN114226120A (en) | 2022-03-25 |
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ID=80764128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111627249.1A Pending CN114226120A (en) | 2021-12-28 | 2021-12-28 | Full-automatic multi-station online spraying line |
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| Country | Link |
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| CN (1) | CN114226120A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155852A (en) * | 2022-07-18 | 2022-10-11 | 深圳市倍耐德材料科技有限公司 | Spraying method and equipment for separant for aluminum profile extrusion |
-
2021
- 2021-12-28 CN CN202111627249.1A patent/CN114226120A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155852A (en) * | 2022-07-18 | 2022-10-11 | 深圳市倍耐德材料科技有限公司 | Spraying method and equipment for separant for aluminum profile extrusion |
| CN115155852B (en) * | 2022-07-18 | 2023-09-22 | 深圳市倍耐德材料科技有限公司 | Spraying method and equipment for isolating agent for aluminum profile extrusion |
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