CN217362883U - High-efficient heat dissipation converter - Google Patents

High-efficient heat dissipation converter Download PDF

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Publication number
CN217362883U
CN217362883U CN202220742344.XU CN202220742344U CN217362883U CN 217362883 U CN217362883 U CN 217362883U CN 202220742344 U CN202220742344 U CN 202220742344U CN 217362883 U CN217362883 U CN 217362883U
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radiator
heating element
heat
pcb board
converter
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钱耀勇
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JIANGSU GTAKE ELECTRIC CO Ltd
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Jiangsu Jitaike Electric Co ltd
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Abstract

The utility model discloses a high-efficient heat dissipation converter, including heating element, PCB board and converter casing, heating element installs on the PCB board, still includes profile of tooth radiator, aluminium base board radiator and heat conduction gasket, converter casing fixedly connected with profile of tooth radiator it has square mounting hole to open on the converter casing, and aluminium base board radiator is installed in square mounting hole, and the outside at the converter casing is installed to the PCB board, is equipped with heat conduction gasket between heating element and aluminium base board radiator, and heat conduction gasket and aluminium base board radiator are all spacing all around through the converter casing. The utility model discloses small, power density is big, the cost of manufacture is low, and the radiating efficiency is good simultaneously, has solved the problem that the converter operation generates heat, has improved the stability of complete machine operation process.

Description

一种高效散热变频器A high-efficiency heat-dissipating inverter

技术领域technical field

本实用新型属于变频器技术领域,具体涉及一种高效散热变频器。The utility model belongs to the technical field of frequency converters, in particular to an efficient heat dissipation frequency converter.

背景技术Background technique

现有的变频器其内部的电容以及散热器的设置占据了塑料壳体内部很大的空间,变频器内部的功率单元,如整流桥、IGBT、继电器等工作时会产生非常大的热量,导致机箱内部的温度较高。同时电容在工作时也会产生热量,但是电容的寿命又受温度影响很大,电容在这样的工作环境下寿命会大大的缩短,使整机产生故障。The capacitors and radiators inside the existing inverter occupy a large space inside the plastic casing, and the power units inside the inverter, such as rectifier bridges, IGBTs, relays, etc., will generate a lot of heat when working, resulting in The temperature inside the case is high. At the same time, the capacitor will also generate heat during operation, but the life of the capacitor is greatly affected by the temperature. In such a working environment, the life of the capacitor will be greatly shortened, causing the whole machine to fail.

贴片安装存在散热效果差的不足,从而导致贴装件产生的热量不能够有效的散热出去,从而使得贴装用于变频器上时贴装件的使用寿命会缩短。SMD installation has the deficiency of poor heat dissipation effect, so that the heat generated by the SMD parts cannot be effectively dissipated, so that the service life of the SMD parts will be shortened when they are used on the inverter.

因此,变频器体积相对较大,成本也高,在保证性能的前提下,怎样才能使变频器的体积做的尽量小、功率密度尽量大、成本尽量低是本行业需要攻克的难题。Therefore, the inverter is relatively large in size and high in cost. Under the premise of ensuring performance, how to make the inverter as small as possible, power density as large as possible, and cost as low as possible is a difficult problem that the industry needs to overcome.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于提供一种高效散热变频器,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-efficiency heat-dissipating frequency converter to solve the above-mentioned problems in the background art.

为实现上述目的,本实用新型提供如下技术方案:一种高效散热变频器,包括发热元件、PCB板和变频器壳体,所述发热元件安装在PCB板上,还包括齿形散热器、铝基板散热器和导热垫片,所述变频器壳体固定连接有齿形散热器,在所述变频器壳体上开有方形安装孔,所述铝基板散热器安装在方形安装孔内,所述PCB板安装在变频器壳体的外侧,在所述发热元件与铝基板散热器之间设有导热垫片,所述导热垫片和铝基板散热器都通过变频器壳体四周限位,通过导热垫片把PCB板表面的发热元件所产生的热量传到铝基板散热器上,再通过铝基板散热器将热量传至齿形散热器上,从而提高其散热速度。In order to achieve the above purpose, the present utility model provides the following technical solutions: a high-efficiency heat dissipation frequency converter, comprising a heating element, a PCB board and a frequency converter housing, the heating element is mounted on the PCB board, and also includes a toothed radiator, an aluminum A base plate heat sink and a heat-conducting gasket, the inverter housing is fixedly connected with a toothed heat sink, a square mounting hole is opened on the inverter housing, and the aluminum base plate heat sink is installed in the square mounting hole, so The PCB board is installed on the outside of the inverter housing, and a thermally conductive gasket is arranged between the heating element and the aluminum substrate radiator, and both the thermally conductive gasket and the aluminum substrate radiator are limited by the inverter housing. The heat generated by the heating elements on the surface of the PCB board is transferred to the aluminum substrate radiator through the thermal pad, and then the heat is transferred to the toothed radiator through the aluminum substrate radiator, thereby improving the heat dissipation speed.

优选的,所述导热垫片为导热硅胶垫,填充在发热元件与铝基板散热器之间,除具有界面传热的作用外,还可以起到绝缘、减震缓冲、吸收公差等作用。Preferably, the thermally conductive pad is a thermally conductive silicone pad, which is filled between the heating element and the heat sink of the aluminum substrate. In addition to the role of interface heat transfer, it can also play the role of insulation, shock absorption and tolerance, and tolerance absorption.

优选的,在所述齿形散热器的出风口设有风扇。Preferably, a fan is provided at the air outlet of the toothed radiator.

优选的,所述变频器壳体与齿形散热器通过螺钉相紧固。Preferably, the inverter housing and the toothed heat sink are fastened by screws.

本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:

1.本装置通过变频器壳体将PCB板和散热器隔开,形成独立风道。1. The device separates the PCB board and the radiator through the inverter housing to form an independent air duct.

2.导热垫片的表面积大于铝基板散热器的表面积,解决了PCB板散热面积小,散热速度慢的问题,提高了散热效率。2. The surface area of the thermal pad is larger than that of the aluminum substrate heat sink, which solves the problem of small heat dissipation area and slow heat dissipation speed of the PCB board, and improves the heat dissipation efficiency.

3.通过导热硅胶垫将PCB板表面的发热元件所产生的热量,传到铝基板散热器和齿形散热器上,大大提高了散热能力,此外导热硅胶垫除具有界面传热的作用外,还可以起到绝缘、减震缓冲、吸收公差等作用。3. The heat generated by the heating element on the surface of the PCB board is transferred to the aluminum substrate radiator and the toothed radiator through the thermally conductive silicone pad, which greatly improves the heat dissipation capacity. It can also play the role of insulation, shock absorption, and tolerance absorption.

4.通过在齿形散热器的出风口设置风扇,有效提高散热效率,从而彻底解决变频器发热问题,提高了整机运行的稳定性。4. By setting a fan at the air outlet of the toothed radiator, the heat dissipation efficiency can be effectively improved, thereby completely solving the problem of heating of the inverter and improving the stability of the whole machine.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图中:1螺钉、2PCB板、3发热元件、4导热垫片、5铝基板散热器、6变频器壳体、8齿形散热器。In the picture: 1 screw, 2PCB board, 3 heating element, 4 thermal pad, 5 aluminum base plate radiator, 6 inverter housing, 8 tooth radiator.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1示出了本实用新型一种高效散热变频器的一种具体实施方式:包括发热元件3、PCB板2和变频器壳体6,所述发热元件3焊接在PCB板2上,还包括齿形散热器8、铝基板散热器5和导热硅胶垫,所述变频器壳体6通过螺钉1固定连接有齿形散热器8,在所述齿形散热器8的出风口设有风扇,有效提高散热效率,在所述变频器壳体6上开有方形安装孔,所述铝基板散热器5安装在方形安装孔内,所述PCB板2安装在变频器壳体6的外侧,在所述发热元件3与铝基板散热器5之间设有导热硅胶垫,所述导热硅胶垫和铝基板散热器5都通过变频器壳体6四周限位,通过导热硅胶垫把PCB板2表面的发热元件3所产生的热量传到铝基板散热器5上,再通过铝基板散热器5上,再通过铝基板散热器5将热量传至齿形散热器8上,从而提高其散热速度;其中导热硅胶垫,填充在发热元件3与铝基板散热器5之间,除具有界面传热的作用外,还可以起到绝缘、减震缓冲、吸收公差等作用。Figure 1 shows a specific implementation of a high-efficiency heat-dissipating frequency converter of the present invention: it includes a heating element 3, a PCB board 2 and an inverter housing 6, the heating element 3 is welded on the PCB board 2, and the heating element 3 is welded on the PCB board 2. Including a toothed radiator 8, an aluminum substrate heatsink 5 and a thermally conductive silicone pad, the inverter housing 6 is fixedly connected with a toothed heatsink 8 through screws 1, and a fan is provided at the air outlet of the toothed heatsink 8 , to effectively improve the heat dissipation efficiency, a square mounting hole is opened on the inverter housing 6, the aluminum substrate heat sink 5 is installed in the square mounting hole, and the PCB board 2 is installed on the outside of the inverter housing 6, A thermally conductive silicone pad is arranged between the heating element 3 and the aluminum substrate radiator 5. Both the thermally conductive silicone pad and the aluminum substrate radiator 5 are limited around the inverter housing 6, and the PCB board 2 is separated by the thermally conductive silicone pad. The heat generated by the heating element 3 on the surface is transmitted to the aluminum substrate radiator 5, and then passes through the aluminum substrate radiator 5, and then transfers the heat to the toothed radiator 8 through the aluminum substrate radiator 5, thereby improving its heat dissipation speed. ; Among them, the thermal conductive silicone pad is filled between the heating element 3 and the aluminum substrate radiator 5. In addition to the role of interface heat transfer, it can also play the role of insulation, shock absorption, and tolerance absorption.

本变频器体积小、功率密度大、制作成本低,同时散热效率好,解决了变频器运行发热的问题,提高了整机运行过程的稳定性。The inverter is small in size, high in power density, low in production cost, and has good heat dissipation efficiency, which solves the problem of heating during operation of the inverter and improves the stability of the whole machine operation process.

申请人又一声明,本实用新型通过上述实施例来说明本实用新型的实现方法及装置结构,但本实用新型并不局限于上述实施方式,即不意味着本实用新型必须依赖上述方法及结构才能实施。所属技术领域的技术人员应该明了,对本实用新型的任何改进,对本实用新型所选用实现方法等效替换及步骤的添加、具体方式的选择等,均落在本实用新型的保护范围和公开的范围之内。The applicant also declares that the present utility model will illustrate the implementation method and device structure of the present utility model through the above-mentioned embodiments, but the present utility model is not limited to the above-mentioned embodiments, that is, it does not mean that the present utility model must rely on the above-mentioned method and structure. to be implemented. Those skilled in the art should understand that any improvement to the present invention, the equivalent replacement of the implementation method selected by the present invention, the addition of steps, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention. within.

本实用新型并不限于上述实施方式,凡采用和本实用新型相似结构及其方法来实现本实用新型目的的所有方式,均在本实用新型的保护范围之内。The present invention is not limited to the above-mentioned embodiments, and all ways of realizing the purpose of the present invention by adopting structures and methods similar to those of the present invention are within the protection scope of the present invention.

Claims (4)

1.一种高效散热变频器,包括发热元件(3)、PCB板(2)和变频器壳体(6),所述发热元件(3)安装在PCB板(2)上,其特征在于:还包括齿形散热器(8)、铝基板散热器(5)和导热垫片(4),所述变频器壳体(6)固定连接有齿形散热器(8),在所述变频器壳体(6)上开有方形安装孔,所述铝基板散热器(5)安装在方形安装孔内,所述PCB板(2)安装在变频器壳体(6)的外侧,在所述发热元件(3)与铝基板散热器(5)之间设有导热垫片(4)。1. a high-efficiency heat-dissipating frequency converter, comprising a heating element (3), a PCB board (2) and a frequency converter housing (6), and the heating element (3) is mounted on the PCB board (2), characterized in that: It also includes a toothed radiator (8), an aluminum substrate heatsink (5) and a heat-conducting gasket (4), the inverter housing (6) is fixedly connected with the toothed radiator (8), The housing (6) is provided with a square mounting hole, the aluminum substrate heat sink (5) is mounted in the square mounting hole, the PCB board (2) is mounted on the outside of the inverter housing (6), and the A heat-conducting gasket (4) is arranged between the heating element (3) and the aluminum substrate heat sink (5). 2.根据权利要求1所述的高效散热变频器,其特征在于:所述导热垫片(4)为导热硅胶垫,填充在发热元件(3)与铝基板散热器(5)之间。2. The high-efficiency heat-dissipating frequency converter according to claim 1, characterized in that: the thermally conductive gasket (4) is a thermally conductive silicone pad, which is filled between the heating element (3) and the aluminum substrate radiator (5). 3.根据权利要求1所述的高效散热变频器,其特征在于:在所述齿形散热器(8)的出风口设有风扇。3. The high-efficiency heat dissipation frequency converter according to claim 1, wherein a fan is provided at the air outlet of the toothed radiator (8). 4.根据权利要求1所述的高效散热变频器,其特征在于:所述变频器壳体(6)与齿形散热器(8)通过螺钉(1)相紧固。4. The high-efficiency heat-dissipating inverter according to claim 1, characterized in that: the inverter housing (6) and the toothed radiator (8) are fastened by screws (1).
CN202220742344.XU 2022-03-31 2022-03-31 High-efficient heat dissipation converter Active CN217362883U (en)

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Address after: 226000 No.1 Kedian Road, Nantong City, Jiangsu Province

Patentee after: JIANGSU GTAKE ELECTRIC Co.,Ltd.

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Patentee before: Jiangsu jitaike Electric Co.,Ltd.

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