CN217342083U - Double-end autoloading lens pastes installation - Google Patents
Double-end autoloading lens pastes installation Download PDFInfo
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- CN217342083U CN217342083U CN202123292738.4U CN202123292738U CN217342083U CN 217342083 U CN217342083 U CN 217342083U CN 202123292738 U CN202123292738 U CN 202123292738U CN 217342083 U CN217342083 U CN 217342083U
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Abstract
The utility model discloses a double-end autoloading lens pastes installation, which comprises a frame, first vibration dish and second vibration dish are installed respectively to the left front portion of frame and rear portion, the right side of first vibration dish be equipped with the first material loading orientation module that first vibration dish is connected, the right side of second vibration dish be equipped with the second material loading orientation module that second vibration dish is connected, the top sliding connection of frame has one to prolong the lamp plate place the platform that left and right directions set up, the frame is equipped with the drive the first drive arrangement of lamp plate place the platform side-to-side motion, a support frame that prolongs the fore-and-aft direction setting is installed at the top of frame, support frame sliding connection has one to prolong the mount pad of fore-and-aft direction motion, a drive is installed to the inboard of support frame the second drive arrangement of mount pad seesaw. The utility model discloses simple structure, the cost of manufacture is low, realizes automatically that the point is glued and the subsides of lens, saves the cost of labor, improves production efficiency.
Description
Technical Field
The utility model relates to a LED lamp processing technology field, concretely relates to double-end autoloading lens pastes installation.
Background
In the LED lighting industry, lenses are generally attached to LED chips for collecting light in order to collect light. Traditional dress lens mode is that artifical colluding through the back-off or glue and lay into the lamp plate with lens on, utilizes SMT chip mounter principle to replace artifical machine that carries out lens dress in recent years, can paste dress point or visual identification's mode through editing, pastes dress lens with the help of the manipulator is automatic. However, the existing lens mounting machine has the following problems: 1. the machine cost is high. The existing lens mounting machine generally needs higher mechanical precision and electrical control cost, and most of small and medium-sized LED lamp manufacturers cannot purchase the lens mounting machine. 2. There is no compatibility. Because the LED lens and the lamp plate used by each manufacturer have a lot of detail differences, and the lens mounting machine needs higher precision, most lens machines on the market do not have compatibility, and one machine can only mount one lens. 3. The mounting can not be circulated. Each mounting needs to start from a fixed point, and much time is wasted in the operations of machine zeroing and the like. 4. The lens with the edge corners is easy to clamp materials. The lens with the corner easily presses the corner at the positions of direct vibration, material taking and the like, so that the material is blocked or pressed mutually, the suction nozzle cannot suck the lens, and even the material is blown away by the feeding air pipe after being half sucked. 5. Dispensing and handling consume labor. Many lenses need to be glued on the PCB firstly and then pasted, and the transportation after gluing and gluing needs to consume a lot of labor. 6. The existing single-suction-nozzle pasting machine is limited by the running speed of a motor, and the efficiency is limited; the machine for multi-suction-nozzle surface mounting is limited by the machine debugging difficulty and cost, and cannot be popularized in a large quantity. Therefore, there is a need for improvements in the prior art to avoid the disadvantages of the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the shortcoming and not enough among the prior art, provide a double-end autoloading lens pastes installation simple structure, cost of manufacture are low.
The utility model discloses a realize through following technical scheme:
the utility model provides a double-end autoloading lens mounter, includes the frame, first vibration dish and second vibration dish are installed respectively to the left front portion of frame and rear portion, the right side of first vibration dish be equipped with the first material loading orientation module that first vibration dish is connected, the right side of second vibration dish be equipped with the second material loading orientation module that second vibration dish is connected, the top sliding connection of frame has one to prolong the lamp plate place the platform that left and right directions set up, the frame is equipped with the drive the first drive arrangement of lamp plate place the platform side-to-side motion, the support frame that one prolongs the fore-and-aft direction setting is installed at the top of frame, support frame sliding connection has one to prolong the mount pad of fore-and-aft direction motion, a drive is installed to the inboard of support frame the second drive arrangement of mount pad seesaw, the mount pad is installed first material absorbing device by back to the front in proper order, The second material suction device comprises a first mounting bracket, a first sliding block arranged on the right side of the first mounting bracket and a first vacuum sucker arranged on the left side of the first mounting bracket, the second material suction device comprises a second mounting bracket, a second sliding block arranged on the right side of the second mounting bracket and a second vacuum sucker arranged on the left side of the second mounting bracket, the left side of the mounting seat is provided with a first sliding rail in sliding connection with the first sliding block, the left side of the mounting seat is provided with a first spring for abutting against the first sliding block to reset, the left side of the mounting seat is provided with a second sliding rail in sliding connection with the second sliding block, the left side of the mounting seat is provided with a second spring for abutting against the second sliding block to reset, the right side of the top of the mounting seat is provided with a stepping motor, and a motor shaft of the stepping motor extends to the left side of the mounting seat, the motor shaft of step motor is connected with a lever, the both ends of lever are equipped with first pinch roller and second pinch roller respectively, first pinch roller is located the top of first dress support, the second pinch roller is located the top of second dress support, be equipped with in the frame respectively with the control circuit board that first drive arrangement, second drive arrangement and step motor electricity are connected.
Further, first drive arrangement including install in the first motor of frame, the motor shaft connection of first motor is equipped with first gear, lamp plate place the platform the bottom be equipped with first gear engagement's first rack.
Further, lamp plate place the bottom of platform is equipped with the platform slider, the top of frame be equipped with the platform slide rail that the slider corresponds.
Further, the second driving device comprises a second motor installed on the rack, a motor shaft of the second motor is connected with a transmission belt, and a connecting block connected with the transmission belt is arranged on the right side of the installation seat.
Further, the locating piece is all installed through the screw in both ends about lamp plate place the platform top.
Furthermore, the top of the frame is provided with an operation display screen electrically connected with the control circuit board.
Furthermore, the first feeding positioning module and the second feeding positioning module are both provided with in-place inductors.
Furthermore, the first vacuum chuck and the second vacuum chuck are both composed of a vacuum generator and an industrial suction nozzle.
Further, the first motor is a stepping motor.
Further, the second motor is a servo motor.
Compared with the prior art, the utility model respectively installs a first vibration disk and a second vibration disk at the front part and the rear part of the left side of the frame, the right side of the first vibration disk is provided with a first feeding positioning module connected with the first vibration disk, the right side of the second vibration disk is provided with a second feeding positioning module connected with the second vibration disk, the frame is provided with a first driving device for driving the lamp panel placing platform to move left and right, the inner side of the support frame is provided with a second driving device for driving the mounting seat to move back and forth, the mounting seat is sequentially provided with a first material suction device, a second material suction device and a glue dispensing device from back to front, so that the double-head automatic feeding lens pasting machine has simple structure and low manufacturing cost, the first vibration disk, the first feeding positioning module, the second vibration disk and the second feeding positioning module realize accurate automatic feeding of lenses, the glue dispensing device realizes glue dispensing of the lamp panel, the first vacuum chuck of step motor drive and second vacuum chuck realize absorption and installation of lens, and whole process realizes the point automatically and pastes dress with lens, has following beneficial effect:
1. the price of the machine is reduced. Two mechanical shafts moving left and right and up and down use stepping motors, and high-speed front and back movement shafts need to use servo motors, so that the price of a movement system is reduced by half.
2. The feeding and taking structure is designed independently and is compatible with most of lenses. The feeding structure is divided into two parts of 'screening lens direction by a vibrating disc and continuous feeding', and 'calibrating lens direction and position by a first feeding positioning module and a second feeding positioning module', so that the feeding accuracy is ensured, and meanwhile, the machine can be compatible with most lenses only by replacing the upper disc surface of the vibrating disc or the dies of the first feeding positioning module and the second feeding positioning module; in the material taking aspect, the replaceable low-price industrial suction nozzle is used, and the large-suction vacuum generator is matched, so that most of lenses can be stably sucked.
3. Provides the integrated functions of circulation mounting and point gluing mounting. For the board which only needs to be pasted, the circulating pasting function can be used, two boards are placed on the machine platform at the same time, the lens machine does not need to return to zero after a first PCB is pasted, the machine can directly and reversely paste a second board, and quick return to zero is executed after the two boards are completely pasted, so that a large amount of machine return-to-zero time is saved; for the board to be glued and then mounted, the machine can firstly carry out forward gluing, and after the board is carried out to the tail point, the reverse mounting lens returns to the initial point and returns to zero rapidly, so that the continuous operation precision of the machine is ensured, and the zero returning time is saved.
4. The first pressing wheel and the second pressing wheel can quickly absorb materials under the pushing of a lever connected with the stepping motor, the efficiency of mounting the lens is improved, the time that the mounting base needs to move up and down in the past is saved, and especially when more than two PCBs are used for mounting the lens, the efficiency is obviously improved.
5. The first feeding positioning module and the second feeding positioning module are provided with in-place inductors, so that the problems of lens flying and material pressing are solved.
6. And provides the functions of dispensing and mounting. The machine can carry out some glue earlier, pastes dress lens again, when having saved a large amount of manpowers, can also save the expense of some glue machines.
7. Adopt a motor to drive the lever and then drive two suction nozzles independent motion for once Y axle length distance motion can absorb two lens, has both improved machine operating efficiency, can not increase the machine debugging degree of difficulty and machine cost again, has improved the price/performance ratio of machine greatly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of a first directional structure of the double-head automatic feeding lens mounter of the present invention;
fig. 2 is a second direction structural schematic diagram of the double-ended automatic feeding lens mounter of the present invention;
fig. 3 is an enlarged view of a portion a of fig. 2.
In the figure: 1-a frame; 2-a first vibratory pan; 3-a second vibratory pan; 4-a first feeding positioning module; 5-a second feeding positioning module; 6, placing a lamp panel platform; 7-a support frame; 8-a mounting seat; 9-a glue dispensing device; 10-a first mounting bracket; 11-a first slider; 12-a first vacuum chuck; 13-a second mounting bracket; 14-a second vacuum chuck; 15-a first slide rail; 16-a stepper motor; 17-a lever; 18-a first press wheel; 19-a second pinch roller; 20-a platform slide rail; 21-positioning blocks; 22-operating the display screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 3 the utility model discloses a double-end autoloading lens mounter, which comprises a frame 1, first vibration dish 2 and second vibration dish 3 are installed respectively to the left front portion of frame 1 and rear portion, the right side of first vibration dish 2 is equipped with the first material loading orientation module 4 of being connected with first vibration dish 2, the right side of second vibration dish 3 is equipped with the second material loading orientation module 5 of being connected with second vibration dish 3, the top sliding connection of frame 1 has a lamp plate place the platform 6 that prolongs left and right directions setting, frame 1 is equipped with the first drive arrangement of drive lamp plate place the platform 6 side to side movement, a support frame 7 that prolongs front and back direction setting is installed at the top of frame 1, support frame 7 sliding connection has a mount pad 8 that prolongs front and back direction movement, the second drive arrangement of a drive mount pad 8 seesaw is installed in proper order after to before to mount pad 8, A second material suction device and a glue dispensing device 9, wherein the first material suction device comprises a first mounting bracket 10, a first slide block 11 arranged on the right side of the first mounting bracket 10 and a first vacuum sucker 12 arranged on the left side of the first mounting bracket 10, the second material suction device comprises a second mounting bracket 13, a second slide block arranged on the right side of the second mounting bracket 13 and a second vacuum sucker 14 arranged on the left side of the second mounting bracket, a first slide rail 15 connected with the first slide block 11 in a sliding manner is arranged on the left side of the mounting seat 8, a first spring abutting against the first slide block 11 for resetting is arranged on the left side of the mounting seat 8, a second slide rail connected with the second slide block in a sliding manner is arranged on the left side of the mounting seat 8, a stepping motor 16 is arranged on the right side of the top of the mounting seat 8, a motor shaft of the stepping motor 16 extends to the left side of the mounting seat 8, a motor shaft of the stepping motor 16 is connected with a lever 17, two ends of the lever 17 are respectively provided with a first pressing wheel 18 and a second pressing wheel 19, the first pressing wheel 18 is arranged above the first mounting bracket 10, the second pressing wheel 19 is arranged above the second mounting bracket 13, and a control circuit board which is respectively electrically connected with the first driving device, the second driving device and the stepping motor 16 is arranged in the frame 1.
First drive arrangement is including installing in the first motor of frame 1, and the motor shaft of first motor is connected and is equipped with first gear, and lamp plate place the platform 6 bottom be equipped with first gear engagement's first rack, do benefit to lamp plate place the platform 6 and control steady slip.
The bottom of lamp plate place platform 6 is equipped with the platform slider, and the top of frame 1 is equipped with the platform slide rail 20 that corresponds with the slider, makes lamp plate place platform 6 slide steadily.
The second driving device comprises a second motor arranged on the rack 1, a motor shaft of the second motor is connected with a transmission belt, and a connecting block connected with the transmission belt is arranged on the right side of the mounting seat 6, so that the front and back movement of the mounting seat 6 is more stable.
Locating pieces 21 are installed at the left end and the right end of the top of the lamp panel placing platform 6 through screws, and original point locating and stable movement of the lamp panel are facilitated.
The top of the frame 1 is provided with an operation display screen 22 electrically connected with the control circuit board.
The first feeding positioning module and the second feeding positioning module are respectively provided with an in-place sensor, which is beneficial to the absorption of the first vacuum chuck 12 and the second vacuum chuck on the lens and the feeding control of the first vibrating disk 2 and the second vibrating disk 3.
The first vacuum sucker 12 and the second vacuum sucker 13 are both composed of a vacuum generator and an industrial suction nozzle, so that the manufacturing cost is low, and the production cost is favorably reduced.
In specific implementation, the first motor is a stepping motor, so that the production cost is saved.
In specific implementation, the second motor is a servo motor, and can accurately control the front and back movement of the mounting base 8.
Compared with the prior art, the utility model has the advantages that the first vibration disk 2 and the second vibration disk 3 are respectively arranged at the front part and the rear part of the left side of the frame, the first feeding positioning module 4 connected with the first vibration disk 2 is arranged at the right side of the first vibration disk 2, the second feeding positioning module 5 connected with the second vibration disk 3 is arranged at the right side of the second vibration disk 3, the frame 1 is provided with a first driving device for driving the lamp panel placing platform to move left and right, the inner side of the supporting frame 7 is provided with a second driving device for driving the mounting seat 8 to move back and forth, the mounting seat 8 is sequentially provided with a first material suction device, a second material suction device and a glue dispensing device from back to front, the double-head automatic feeding lens mounter has simple structure and low manufacturing cost, the first vibration disk 2, the first feeding positioning module 4, the second vibration disk 3 and the second feeding positioning module 5 realize the accurate automatic feeding of lenses, dispensing device 9 realizes the point of lamp plate and glues, and step motor 16 drives first vacuum chuck 12 and second vacuum chuck 13 and realizes absorption and the installation of lens, and whole process realizes the point automatically and glues with the subsides dress of lens, has following beneficial effect:
1. the price of the machine is reduced. Two mechanical shafts moving left and right and up and down use stepping motors, and high-speed front and back movement shafts need to use servo motors, so that the price of a movement system is reduced by half.
2. The feeding and taking structure is designed independently and is compatible with most of lenses. The feeding structure comprises two parts of 'screening lens direction by a vibrating disc and continuous feeding', and 'calibrating lens direction and position by the first feeding positioning module 4 and the second feeding positioning module 5', so that the feeding accuracy is ensured, and the machine can be compatible with most lenses only by replacing the upper disc surface of the vibrating disc or the molds of the first feeding positioning module 4 and the second feeding positioning module 5; in the material taking aspect, the replaceable low-price industrial suction nozzle is used, and the large-suction vacuum generator is matched, so that most of lenses can be stably sucked.
3. Provides the integrated functions of circulation mounting and point gluing mounting. For the board which only needs to be pasted, a circulating pasting function can be used, two boards are placed on a machine platform at the same time, the lens machine does not need to return to zero after the first PCB is pasted, the machine can directly and reversely paste the second board, and the quick return to zero is executed after the two boards are completely pasted, so that a large amount of machine return to zero time is saved; for the board to be glued and then mounted, the machine can firstly carry out forward gluing, and after the board is carried out to the tail point, the reverse mounting lens returns to the initial point and returns to zero rapidly, so that the continuous operation precision of the machine is ensured, and the zero returning time is saved.
4. The first pinch roller 18 and the second pinch roller 19 are pushed by a lever 17 connected with the stepping motor 16 to suck materials rapidly, the efficiency of mounting the lens is improved, the time that the mounting base 8 needs to move up and down in the past is saved, and especially when more than two PCB plates are used for mounting the lens, the efficiency is obviously improved.
5. The first feeding positioning module 4 and the second feeding positioning module 5 are provided with in-place inductors, so that the problems of lens flying and material pressing are solved.
6. And provides the functions of dispensing and mounting. The machine can carry out some glue earlier, pastes dress lens again, when having saved a large amount of manpowers, can also save the expense of some glue machines.
7. Adopt a motor to drive the lever and then drive two suction nozzles independent motion for once Y axle length distance motion can absorb two lens, has both improved machine operating efficiency, can not increase the machine debugging degree of difficulty and machine cost again, has improved the price/performance ratio of machine greatly.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a double-end autoloading lens pastes installation which characterized in that: which comprises a frame, first vibration dish and second vibration dish are installed respectively to the left front portion of frame and rear portion, the right side of first vibration dish be equipped with the first material loading orientation module that first vibration dish is connected, the right side of second vibration dish be equipped with the second material loading orientation module that second vibration dish is connected, the top sliding connection of frame has one to prolong the lamp plate place the platform that left right direction set up, the frame is equipped with the first drive arrangement who drives lamp plate place the platform side-to-side movement, the support frame that prolongs the fore-and-aft direction setting is installed at the top of frame, support frame sliding connection has a mount pad that prolongs the fore-and-aft direction motion, a drive is installed to the inboard of support frame the second drive arrangement of mount pad seesaw, the mount pad is installed first material suction device, second material suction device and adhesive deposite device by back to front in proper order, the first material suction device comprises a first mounting bracket, a first sliding block arranged on the right side of the first mounting bracket and a first vacuum sucker arranged on the left side of the first mounting bracket, the second material suction device comprises a second mounting bracket, a second sliding block arranged on the right side of the second mounting bracket and a second vacuum sucker arranged on the left side of the second mounting bracket, the left side of the mounting seat is provided with a first sliding rail which is in sliding connection with the first sliding block, the left side of the mounting seat is provided with a first spring which is propped against the first sliding block to reset, the left side of the mounting seat is provided with a second sliding rail which is in sliding connection with the second sliding block, the left side of the mounting seat is provided with a second spring which is propped against the second sliding block to reset, the right side of the top of the mounting seat is provided with a stepping motor, and a motor shaft of the stepping motor extends to the left side of the mounting seat, the motor shaft of step motor is connected with a lever, the both ends of lever are equipped with first pinch roller and second pinch roller respectively, first pinch roller is located the top of first installing support, the second pinch roller is located the top of second installing support, be equipped with in the frame respectively with the control circuit board that first drive arrangement, second drive arrangement and step motor electricity are connected.
2. The double-ended autoloading lens mounter according to claim 1, wherein: first drive arrangement including install in the first motor of frame, the motor shaft connection of first motor is equipped with first gear, lamp plate place the platform the bottom be equipped with first gear engagement's first rack.
3. The double-ended autoloading lens mounter according to claim 1, wherein: the bottom of lamp plate place the platform is equipped with the platform slider, the top of frame be equipped with the platform slide rail that the slider corresponds.
4. The double-ended autoloading lens mounter according to claim 1, wherein: the second driving device comprises a second motor installed on the rack, a motor shaft of the second motor is connected with a transmission belt, and a connecting block connected with the transmission belt is arranged on the right side of the installation seat.
5. The double-ended autoloading lens mounter according to claim 1, wherein: locating pieces are installed at the left end and the right end of the top of the lamp panel placing platform through screws.
6. The double-ended autoloading lens mounter according to claim 1, wherein: and the top of the rack is provided with an operation display screen electrically connected with the control circuit board.
7. The double-ended autoloading lens mounter according to claim 1, wherein: the first feeding positioning module and the second feeding positioning module are both provided with in-place inductors.
8. The double-ended autoloading lens mounter according to claim 1, wherein: the first vacuum chuck and the second vacuum chuck are both composed of a vacuum generator and an industrial suction nozzle.
9. The double-ended autoloading lens mounter according to claim 2, characterized in that: the first motor is a stepping motor.
10. The double-ended autoloading lens mounter according to claim 4, wherein: the second motor is a servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123292738.4U CN217342083U (en) | 2021-12-25 | 2021-12-25 | Double-end autoloading lens pastes installation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123292738.4U CN217342083U (en) | 2021-12-25 | 2021-12-25 | Double-end autoloading lens pastes installation |
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| CN217342083U true CN217342083U (en) | 2022-09-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117819123A (en) * | 2024-03-01 | 2024-04-05 | 中建三局集团有限公司 | Wall washer lamp lens sticking machine device |
-
2021
- 2021-12-25 CN CN202123292738.4U patent/CN217342083U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117819123A (en) * | 2024-03-01 | 2024-04-05 | 中建三局集团有限公司 | Wall washer lamp lens sticking machine device |
| CN117819123B (en) * | 2024-03-01 | 2024-05-03 | 中建三局集团有限公司 | Wall washer lamp lens sticking machine device |
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Effective date of registration: 20221205 Address after: 529000 workshop, 3rd floor, Dongsheng complex building, No.109, Jianghai 4th Road North, Jianghai District, Jiangmen City, Guangdong Province Patentee after: Guangdong suneng Optoelectronic Technology Co.,Ltd. Address before: 529000 second floor, complex building 1, No. 109, Jianghai Fourth Road, Jianghai District, Jiangmen City, Guangdong Province Patentee before: Jiangmen Thorne Technology Co.,Ltd. |