CN201976399U - Full-automatic bonding-inserting integrated machine for LED and component - Google Patents
Full-automatic bonding-inserting integrated machine for LED and component Download PDFInfo
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- CN201976399U CN201976399U CN2010202145676U CN201020214567U CN201976399U CN 201976399 U CN201976399 U CN 201976399U CN 2010202145676 U CN2010202145676 U CN 2010202145676U CN 201020214567 U CN201020214567 U CN 201020214567U CN 201976399 U CN201976399 U CN 201976399U
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Abstract
The utility model discloses a full-automatic bonding-inserting integrated machine for an LED and a component. Based on an original bonding machine, the integrated machine combines the bonding technology and plug-in technology of the element through additionally arranging a foot-striking mechanism movement platform, a foot-striking mechanism and an LED suction nozzle and updating the function of a control system, thus the full-automatic bonding-inserting integrated machine for the LED and the component is formed. The control system determines the bonding-inserting position and the rotation angle of a bonding-inserting head according to absorption position deviation and absorption angle deviation of the component; the integrated machine performs LED plug-in operation through a bonding-inserting head mechanism and conducts foot-striking operation through the foot-striking mechanism at the same time, so that the base pin of the LED exposed out of lower part of a PCB (printed circuit board) bends to fix the LED on the PCB, thereby completing the assembly of the LED element. The machine combines the bonding technology and the inserting technology, simplifies the traditional technologies, such as screen printing, bonding, reflow welding, detection, as well as inserting, wave soldering and detection, and has the advantages of high efficiency and energy conservation.
Description
Technical field
The utility model relates to LED and components and parts paste the device of inserting, and is specifically related to full-automatic LED and components and parts and pastes plug in all-in-one.
Background technology
At present, along with the hyundai electronics components and parts develop to microminiaturized, integrated and high reliability direction, particularly in the face of fierce competitive market, the production of electronic product and manufacturing equipment just develop towards high speed, high accuracy, intellectuality, full-automatic direction such as multi-functional.But especially the assembling of critical component printed circuit board (PCB) need be through automatically mounting and plug-in mounting technology for electronics and IT products, comprise silk-screen, mount, Reflow Soldering, detection etc. mount flow process and plug-in mounting flow process such as plug-in mounting, wave-soldering, detection, especially pass through high reflow soldering of twice power consumption and wave-soldering operation, increased considerably the equipment purchasing and the cost of electric energy.Secondly, along with the development of LED industry, nearly all electronics and IT products all adopt LED as display device, have brought huge novel demand space.Existing chip mounter (as bow member formula chip mounter) and inserter can only be carried out the paster action of patch-type element, the plug-in unit action of plug-in type element respectively separately, do not collect the equipment appearance that mounts with the integrated function of plug-in mounting and also still have on the present international market.
The utility model content
The purpose of this utility model is need mount with two production lines of plug-in mounting and waste great present situation in order to overcome existing processes, provides full-automatic LED and components and parts to paste and plugs in all-in-one.The utility model will mount first with plug-in unit twice technology and integrate, mount technology and plug-in part technology are integrated on the machine, form full-automatic LED and components and parts and paste plug in all-in-one, traditional handicraft is simplified to reach efficient, energy-conservation purpose, have important utility model meaning and application prospect, concrete technical scheme is as follows.
Full-automatic LED and components and parts paste plugs in all-in-one, comprise a chip mounter, slotting district is pasted for level in the horizontal Chip Area of chip mounter in this all-in-one, it also comprises the mechanism kinematic platform of pinching, pinch mechanism and LED suction nozzle, the mechanism kinematic platform of wherein pinching is installed in the middle part of the machinery base of chip mounter, and the level that is positioned at paste to insert the district under; The motion transverse axis of mechanism kinematic platform of pinching is parallel with the X-axis of the X-Y shaft movement mechanism of chip mounter, the motion longitudinal axis of mechanism kinematic platform of pinching is parallel with the Y-axis of the X-Y shaft movement mechanism of chip mounter, the mechanism of pinching is installed on the motion transverse axis of the mechanism kinematic platform of pinching and is positioned at the chip mounter level and pastes and insert the below, district, the LED suction nozzle is installed on the suction nozzle clip of plug head of chip mounter, and control system of chip mounting machine drives the mechanism of pinching by the IO control board control mechanism kinematic platform of pinching.Pinch mechanism when the LED suction nozzle inserts pcb board with LED, and to the action of partly pinching of the LED pin of pcb board below, control system is also controlled the mount work of chip mounter mounting head to element.
A kind of full-automatic LED and components and parts paste plugs in all-in-one, specifically comprise machinery base, X-Y shaft movement mechanism, the mechanism kinematic platform of pinching, paste plug mechanism, the mechanism of pinching, feeding platform, feeder, pcb board connecting gear and control system; X-Y shaft movement mechanism level is installed on the machinery base, pastes plug mechanism and is installed on the X-axis of X-Y shaft movement mechanism, pastes plug mechanism and is implemented in the X-Y horizontal operation district by the servo motion motor-driven of X-Y shaft movement mechanism and moves; The mechanism kinematic platform level of pinching is installed in the middle part of machinery base, and the mechanism of pinching is installed on the motion transverse axis of the mechanism kinematic platform of pinching, and the mechanism of pinching is implemented in level by the servo motion motor-driven of the mechanism kinematic platform of pinching and pastes and insert motion in the district; Two feeding platforms are loaded on the both sides, front and back of machinery base respectively, and the direction of described front and back is parallel with the X-axis of described X-Y shaft movement mechanism, by equidistantly being distributed with many feeding troughs, are used to place a feeder on every feeding trough on the feeding platform; Paste to insert in level and between the feed table of district and both sides, front and back the linear array camera is housed, the right side of linear array camera is equipped with and is changed the mouth station, linear array camera and change the mouth station and be installed on the machinery base; Pcb board connecting gear level is installed in the middle part of machinery base, is positioned at the mechanism kinematic platform top of pinching, and control system is by the work of circuit control X-Y shaft movement mechanism, subsides plug mechanism and feeding platform.
Above-mentioned full-automatic LED and components and parts paste plugs in all-in-one, the mechanism kinematic platform of pinching comprises the motion transverse axis, the motion longitudinal axis and motor vertical mounting seat, the motion transverse axis, the motion longitudinal axis all comprises mounting seat separately, ball wire bar pair, line slideway auxiliary, the servo motion motor, the mounting seat of the motion longitudinal axis is fixedly mounted on the machinery base, the mounting seat of motion transverse axis is fixedlyed connected with the slide block of the line slideway auxiliary of the motion longitudinal axis by the ball screw-guide-rail coupling member of the motion longitudinal axis, so that the servo motion motor of the motion longitudinal axis can drive the motion of motion transverse axis, the motor vertical mounting seat is fixedlyed connected with the slide block of the line slideway auxiliary of motion transverse axis by the ball screw-guide-rail coupling member of motion transverse axis.
Above-mentioned full-automatic LED and components and parts paste plugs in all-in-one, the mechanism of pinching comprise the screw mandrel of the screw mandrel of motor vertical, motor vertical base, shaft coupling, motor vertical and motor vertical ball screw-guide-rail coupling member, vertical guide rail and vertical guide rail installed surface, connect slide block, pinch motor and the pinch motor base and the head of pinching of vertical guide rail; The motor vertical of mechanism of pinching is installed on the motor vertical base, the screw mandrel of shaft coupling axle connection motor vertical, ball screw-the guide-rail coupling member of the screw mandrel of motor vertical respectively with the motor base of pinching, be connected vertical guide rail slide block fixedly connected, the slide block that connects vertical guide rail slides on vertical guide rail, and vertical guide rail is installed on the vertical guide rail installed surface and this installed surface is fixed on the motor vertical base.
Ball screw-the guide-rail coupling member of the screw mandrel of above-mentioned motor vertical works with the slide block that is connected vertical guide rail, vertical guide rail one, qualification drives the motor base of pinching and moves up and down when motor vertical rotating campaign, the mechanism kinematic platform of pinching drives the only motion in level is pasted slotting district of subsides plug mechanism that the mechanism of pinching follows the pcb board top all the time, motor vertical is used for carrying out the motor base jack-up of will pinching when pinching action, and the head rotation makes the bending of LED pin be fixed on and finishes the action of pinching on the pcb board thereby the motor rotation drive of pinching is pinched.
Above-mentioned full-automatic LED and components and parts paste plugs in all-in-one, paste plug mechanism and comprise 4 mounting heads and 4 plug heads and a plurality of LED suction nozzle and the general suction nozzle of patch-type, mounting head and plug head assemble at interval, wherein plug head adopts the LED suction nozzle, LED suction nozzle the latter half is cylindrical, the bottom has inner chamber, interior top of chamber is a hemisphere, the bottom is cylindrical, both sides, LED suction nozzle top have groove and are used for being connected with plug head suction nozzle clip with fixing suction nozzle, have cylindrical gas path pipe from LED suction nozzle upper end to LED suction nozzle lower hemispherical inner chamber.
Above-mentioned full-automatic LED and components and parts paste plugs in all-in-one, control system adopts the collecting and distributing control mode of DCS, comprise the PC master control system, servo-control system, image collection processing system, light-source control system and IO control board, the PC master control system is directly controlled servo-control system by pci bus, image collection processing system, by an address card control IO control board with 4 PORT COM, wherein servo-control system control full-automatic LED and components and parts paste whole servo motion motors of inserting in the all-in-one, and the position and the angle modification amount of subsides plug handled and provided to the image that image collection processing system is responsible for gathering the PCB and the element of drawing; The IO control board comprises light source IO control board, feeding platform IO control board, a plate IO control board, respectively light-source control system, feeding platform, a plate is controlled.
Above-mentioned full-automatic LED and components and parts paste the course of work of plugging in all-in-one and comprise the steps: that control system is according to the absorption position deviation of element with draw angular deviation and calculate the final X, the Y that wait to paste inserted component automatically and paste slot and put and paste the plug anglec of rotation; Pasting plug mechanism is afterwards moving under the servo motion motor-driven of X-Y shaft movement mechanism above pcb board slot to be pasted puts, the vertical direction servo motion driven by motor subsides plug mechanism that pastes plug mechanism drops to specified altitude assignment, described vertical direction is all vertical with X-axis, the Y-axis of X-Y shaft movement mechanism, paste plug mechanism and put down element, paste slotting in the precalculated position; When carrying out the surface mount elements paster, pinch the mechanism kinematic platform and the mechanism of pinching all are failure to actuate; When carrying out the action of LED plug-in unit, when subsides plug mechanism absorption element is finished and moves in the slotting district of level subsides, pinch subsides plug that mechanism follows the pcb board top all the time of the servo motion motor-driven of mechanism kinematic platform of pinching pastes to insert in the district in level and moves, make pinch mechanism and the current plug head of plug-in unit for the treatment of arrive LED place to be inserted synchronously, when the LED of plug head suction nozzle puts down element, the motor vertical of the mechanism of pinching of the synchronization action motor base jack-up of will pinching, pinch head rotation of the driven by motor of pinching afterwards, thereby the pin that makes LED expose below pcb board is crooked it is fixed on the pcb board, finishes the assembling of LED element.
Described control system can adopt the collecting and distributing control mode of DCS, wherein servo-control system, image collection processing system are directly controlled by pci bus by the PC master control system, the IO control board is controlled by address card by the PC master control system, light-source control system by the IO control board by being electrically connected control.
Compared with prior art, the beneficial effects of the utility model are, to mount first with plug-in unit twice technology and integrate, mount technology and plug-in part technology are integrated on the machine, form full-automatic LED and components and parts and paste plug in all-in-one, and then can be with silk-screen, mount, Reflow Soldering, the traditional handicraft that detects plug-in mounting, wave-soldering, detection simplify to reach efficient, energy-conservation purpose, has important utility model meaning and application prospect.The utility model will specifically be applied to paste the autonomous innovation development and the actual production process of plugging in all-in-one, traditional mounting is integrated into one with two production lines of plug-in mounting pastes slotting one production line, thoroughly changed production technology, every average annual power saving of production line is reached more than 300,000 yuan, the model machine of having developed is inserted subsides part production capacity and is reached 12000/hour, has tangible economic results in society.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the overall structure schematic diagram in the execution mode.
Fig. 2 is the structural scheme of mechanism of pinching.
Fig. 3 is the mechanism's schematic top plan view of pinching.
Fig. 4 is the mechanism's front elevational schematic of pinching.
Fig. 5 is a LED plug head suction nozzle generalized section.
Fig. 6 is the control system block diagram.
Among the figure: 1, machinery base, 2, the X-Y shaft movement mechanism, 3, the mechanism kinematic platform of pinching, 4, paste plug mechanism, 5, the mechanism of pinching, 6, the feeding platform, 7, feeder, 8, the pcb board connecting gear, 10, X-Y horizontal operation district, 11, level is pasted and is inserted the district, 12, the linear array camera, 13, feeding trough, 14, change the mouth station, 15, paste plug, 16, the LED element, 17, the motor vertical mounting seat, 18, motor vertical, 19, shaft coupling, 20, the screw mandrel of motor vertical, 21, the X-Y platform X-axis, 22, the X-Y platform Y-axis, 23, ball screw-the guide-rail coupling member of the screw mandrel of motor vertical, 24, the slide block that connects vertical guide rail, 25, vertical guide rail, 26, the vertical guide rail installed surface, 27, the motor base of pinching, 28, the motor of pinching, 29, the head of pinching, 31, paste the plug clip, 32, the LED suction nozzle, 33, LED suction nozzle inner chamber, 34, LED suction nozzle outer grooves, 35, gas path pipe, 36, suction nozzle rod, 41, the mechanism kinematic platform motion transverse axis of pinching, 42, the mechanism kinematic platform motion longitudinal axis of pinching, 51, servo-control system, 52, image collection processing system, 53, the PC master control system, 54, light-source control system, 55, light source IO control board, 56, conveyer belt and feeding platform IO control board, 57, plate IO control board.
Embodiment
Below in conjunction with embodiment and accompanying drawing enforcement of the present utility model is described in further detail, but enforcement of the present utility model and protection range are not limited thereto.
Embodiment
As shown in FIG. 1, comprise machinery base 1, X-Y shaft movement mechanism 2, the mechanism kinematic platform 3 of pinching, subsides plug mechanism 4, the mechanism 5 of pinching, feeding platform 6, feeder 7, pcb board connecting gear 8, control system among the utility model embodiment.X-Y shaft movement mechanism 2 levels are installed on the machinery base 1, paste plug mechanism 4 and be installed on the X-Y platform X-axis 21 of X-Y shaft movement mechanism 2, paste plug mechanism 4 and can in the X-Y of Fig. 1 horizontal operation district 10, move by the servo motion motor-driven of X-Y shaft movement mechanism 2.Mechanism kinematic platform 3 levels of pinching are installed in the middle part of machinery base 1, its motion transverse axis 41 is parallel with the X-Y platform X-axis 21 of X-Y shaft movement mechanism 2, its motion longitudinal axis 42 is parallel with the X-Y platform Y-axis 22 of X-Y shaft movement mechanism 2, the mechanism 5 of pinching is installed on the ball screw-guide-rail coupling member of motion transverse axis 41 of the mechanism kinematic platform 3 of pinching, and the mechanism 5 of pinching can be pasted to insert in the district 11 by the servo motion motor-driven of the mechanism kinematic platform 3 of pinching and move in the level of Fig. 1.Feeding platform 6 is loaded on the both sides, front and back of machinery base 1 respectively, on feeding platform 6 by equidistantly being distributed with many feeding troughs 13, can place a feeder 7 on every feeding trough 13, between the feed table 6 of slotting district 11 of level subsides and both sides, front and back linear array camera 12 is housed, its right side is equipped with and is changed mouth station 14.Pcb board connecting gear 8 levels are installed in the middle part of machinery base 1, are positioned at mechanism kinematic platform 3 tops of pinching, and pcb board pastes slotting district 11 by pcb board connecting gear 8 level that is sent to and fixes.
In subsides plug embodiment shown in Figure 2, paste plug mechanism 4 can by from the side-to-side movement on X-Y platform X-axis 21, X-Y platform X-axis 21 itself seesaw, paste the plug vertical direction move up and down and paste the vacuum switch of suction nozzle rod on the plug operate finish element pick up and paste slotting task.Their motion of pivoting drives synchronously band by the subsides plug rotating servo motion motor that pastes plug mechanism 4 and controls, whole subsides plug mechanism 4 moving up and down then by pasting plug mechanism 4 vertical direction servo motion Electric Machine Control in vertical direction.Paste on the plug mechanism 4 and assembled 4 mounting heads and 4 plug heads.Mounting head and plug head assemble at interval, wherein mounting head adopts the conventional universal suction nozzle that is applicable to surface mount elements, plug head adopts the LED suction nozzle at LED plug-in unit special designs, on the subsides plug mechanism face battle array camera is housed and is used for absorbing pcb board MARK positioning reference.
In the mechanism kinematic platform embodiment that pinchs shown in Figure 3, the mechanism kinematic platform 3 of pinching comprises motion transverse axis 41, the motion longitudinal axis 42, motor vertical mounting seat 17.Motion is horizontal, the longitudinal axis 41,42 respectively by mounting seat, ball wire bar pair, line slideway auxiliary and a servo motion motor are formed, the mounting seat of motion transverse axis 41 is fixedlyed connected with the line slideway auxiliary of the motion longitudinal axis 42 by the ball screw-guide-rail coupling member of the motion longitudinal axis 42, so that the servo motion motor of the motion longitudinal axis 42 can drive 41 motions of motion transverse axis, motor vertical mounting seat 17 is fixedlyed connected with the line slideway auxiliary of motion transverse axis 41 by the ball screw-guide-rail coupling member of motion transverse axis 41, makes motor vertical mounting seat 17 can be pasted in level by two servo motion motor-driven of the mechanism kinematic platform 3 of pinching and inserts 11 motions in the district.
In the mechanism for implementing example of pinching shown in Figure 4, when assembled head was inserted down LED element 16, the mechanism 5 of pinching that has increased as shown in Figure 2 bended the pin of LED so that LED element 16 is fixed on the pcb board.The mechanism 5 of pinching comprises motor vertical base 17, motor vertical 18, shaft coupling 19, the screw mandrel 20 of motor vertical, the ball screw-guide-rail coupling member 23 of the screw mandrel of motor vertical, the slide block 24 that connects vertical guide rail, vertical guide rail 25, vertical guide rail installed surface 26, the motor base 27 of pinching, the motor 28 of pinching pinchs 29.The motor vertical 18 of mechanism 5 of pinching is installed on the motor vertical base 17, it is by the screw mandrel 20 of 19 connection of shaft coupling motor vertical, ball screw-the guide-rail coupling member 23 of the screw mandrel of motor vertical respectively with the motor base 27 of pinching, the slide block 24 that connects vertical guide rail is fixedly connected, the slide block 24 that connects vertical guide rail can slide on vertical guide rail 25, vertical guide rail 25 is installed on the vertical guide rail installed surface 26 and vertical guide rail installed surface 26 is fixed on the motor vertical base 17, ball screw-the guide-rail coupling member 23 of the screw mandrel of motor vertical and the slide block 24 that is connected vertical guide rail, vertical guide rail 25 1 works, limit when motor vertical 18 rotating campaigns the drive motor base 27 of pinching and move up and down, the motor 28 of pinching on the motor base 27 of pinching 29 is finished the action of pinching by pinching of installation on it.Pinch 4 of subsides plug mechanisms that mechanism 5 follows the pcb board top all the time of the servo motion driven by motor of mechanism kinematic platform 3 of wherein pinching paste to insert in the district 11 in level and move, motor vertical 18 is used for carrying out motor base 27 jack-up of will pinching when pinching action, the motor 28 of pinching is used for rotation and drives 29 rotations, 120 degree of pinching, and finishes the action of pinching on the pcb board thereby make the bending of LED pin be fixed on.
In LED suction nozzle generalized section shown in Figure 5, LED suction nozzle 32 the latter halfs are cylindrical, and the bottom has inner chamber 33.Top of chamber is a hemisphere in it, and the bottom is cylindrical, and the cylindrical cavity diameter is divided into 10 kinds of specifications according to the size of LED lamp, is respectively φ 3, and φ 3.75, and φ 5, and φ 8, and φ 10, and φ 12, and φ 16, and φ 18, and φ 21, φ 26 (mm of unit).LED lamp surface can be close to the suction nozzle inner chamber during absorption, and the LED lamp keeps vertically when guaranteeing to draw.Both sides, LED suction nozzle top have groove 34 and are used for being connected with plug head suction nozzle clip 31 with fixing suction nozzle.Have cylindrical gas path pipe 35 from the suction nozzle upper end to suction nozzle lower hemispherical inner chamber, the gas path pipe internal diameter is φ 2, dark 4mm, and when suction nozzle fixed, cylindrical gas path pipe was socketed on the plug head suction nozzle rod 36.
In Figure 6 shows that the control system block diagram, whole system adopts the collecting and distributing control mode of DCS.Wherein servo-control system 51, image collection processing system 52 are directly controlled by pci bus by PC master control system 53.Light source IO control board 55, conveyer belt and feeding platform IO control board 56, a plate IO control board 57 are controlled by an address card PCL-846 with 4 485 PORT COM by PC master control system 53.Light-source control system 54 is electrically connected control by light source IO control board 55 plates by 24 road IO, wherein servo-control system is controlled whole servo motion motors of whole system, image collection processing system is responsible for gathering the image of the PCB and the element of drawing and is handled and provide the position and the angle modification amount of pasting plug, light source IO control board, conveyer belt and feeding platform IO control board, a plate IO control board are controlled light-source control system, conveyer belt and feeding platform, a plate respectively.
Workflow
The utility model (the full-automatic subsides plugged in all-in-one) is mainly finished the paster task according to following order:
1.PCB advance plate: control program control pcb board connecting gear 8 is sent to pcb board automatically from the porch waits to paste slotting service position, and makes the pcb board horizontal fixed.
2. absorb pcb board MARK positioning reference, the calibration pcb board mounts initial point: the new plate of each piece paste insert before, by pasting the face battle array camera picked-up pcb board MARK positioning reference on the plug mechanism 4, this step is only carried out once, treats that next piece pcb board carries out this step after sending into again and redefines and paste the plug-in mounting initial point.
3. control system will prepare to paste more the exchange cards containing all personal details and become sworn brothers suction nozzle type of plug of plug in components and parts type according to the program of inserting of the subsides in the PC, according to being that LED or common surface mount elements are selected plug head or mounting head, under the servo motion motor-driven of X-Y shaft movement mechanism 2, change suction nozzle according to the size of element again to changing mouth station 14.
4. absorption element: assembling mechanism arrives under the servo motion motor-driven of X-Y shaft movement mechanism 2 above the feeder subsides element to be inserted, the whole subsides plug mechanism 4 of vertical direction servo motion driven by motor that pastes plug mechanism 4 drops to specified altitude assignment, the air valve action is pasted the plug suction nozzle and is dropped to precalculated position absorption element.
5. draw the image inspection and the position correction of element: paste plug mechanism 4 and move to linear array camera 12 tops, each pastes the components and parts image on the plug by 12 picked-ups of linear array camera.The project of need checking comprises judging whether correct, for the chip that limb is arranged, check whether the limb number meets the requirements if drawing component type, judges that limb is arranged with situations such as no abnormal bending, too close or short circuit.Calculate element for qualified components and parts and paste the XY skew at suction nozzle center on the plug and the anglec of rotation of components and parts relatively.
6. subsides inserted component: control system is very according to the absorption position deviation of element with draw angular deviation and calculate the final XY that waits to paste inserted component automatically and paste slot and put and paste the plug anglec of rotation.Pasting plug mechanism is afterwards moving under the servo motion motor-driven of X-Y shaft movement mechanism 2 above the pcb board subsides to be inserted position, the vertical direction servo motion driven by motor subsides plug device that pastes plug mechanism 4 drops to specified altitude assignment, the air valve action, the suction nozzle that pastes plug mechanism 4 drops to the precalculated position and puts down element, pastes slotting; When carrying out the surface mount elements paster, pinch the mechanism kinematic platform 3 and the mechanism 5 of pinching all are failure to actuate; Carry out the action of LED plug-in unit, when subsides plug mechanism 4 absorption elements are finished and move in the slotting district 11 of level subsides, pinch subsides plug mechanism 4 that mechanism 5 follows the pcb board top all the time of the servo motion motor-driven of mechanism kinematic platform 3 of pinching pastes to insert in the district 11 in level and moves, make pinch mechanism 5 and the current plug head of plug-in unit for the treatment of arrive LED place to be inserted synchronously, when the LED of plug head suction nozzle puts down element, the motor vertical 18 of the mechanism 5 of pinching of synchronization action motor base 27 jack-up of will pinching, the motor 28 of pinching afterwards drives 29 rotations, 120 degree of pinching, thereby the pin that makes LED expose below pcb board is crooked it is fixed on the pcb board, to guarantee the normal assembling of LED element.
7.PCB plate is sent: paste to insert after operation finishes at all, control system control pcb board connecting gear 8 is delivered to outlet with pcb board and is brought new pcb board simultaneously into and begin new circulation.
Claims (6)
1. full-automatic LED and components and parts paste and plug in all-in-one, comprise a chip mounter, slotting district is pasted for level in the horizontal Chip Area of chip mounter in this all-in-one, it is characterized in that: also comprise the mechanism kinematic platform of pinching, pinch mechanism and LED suction nozzle, the mechanism kinematic platform of wherein pinching is installed in the middle part of the machinery base of chip mounter, and the level that is positioned at paste to insert the district under; The motion transverse axis of mechanism kinematic platform of pinching is parallel with the X-axis of the X-Y shaft movement mechanism of chip mounter, the motion longitudinal axis of mechanism kinematic platform of pinching is parallel with the Y-axis of the X-Y shaft movement mechanism of chip mounter, the mechanism of pinching is installed on the motion transverse axis of the mechanism kinematic platform of pinching and is positioned at the chip mounter level and pastes and insert the below, district, the LED suction nozzle is installed on the suction nozzle clip of plug head of chip mounter, control system of chip mounting machine is controlled the mechanism kinematic platform of pinching by the IO control board and is driven the mechanism of pinching, pinch mechanism when the LED suction nozzle inserts pcb board with LED, to the action of partly pinching of the LED pin of pcb board below, control system is also controlled the mount work of chip mounter mounting head to element.
2. full-automatic LED and components and parts paste and plug in all-in-one, it is characterized in that specifically comprising machinery base, X-Y shaft movement mechanism, the mechanism kinematic platform of pinching, paste plug mechanism, the mechanism of pinching, feeding platform, feeder, pcb board connecting gear and control system; X-Y shaft movement mechanism level is installed on the machinery base, pastes plug mechanism and is installed on the X-axis of X-Y shaft movement mechanism, pastes plug mechanism and is implemented in the X-Y horizontal operation district by the servo motion motor-driven of X-Y shaft movement mechanism and moves; The mechanism kinematic platform level of pinching is installed in the middle part of machinery base, and the mechanism of pinching is installed on the motion transverse axis of the mechanism kinematic platform of pinching, and the mechanism of pinching is implemented in level by the servo motion motor-driven of the mechanism kinematic platform of pinching and pastes and insert motion in the district; Two feeding platforms are loaded on the both sides, front and back of machinery base respectively, and the direction of described front and back is parallel with the X-axis of described X-Y shaft movement mechanism, by equidistantly being distributed with many feeding troughs, are used to place a feeder on every feeding trough on the feeding platform; Paste to insert in level and between the feed table of district and both sides, front and back the linear array camera is housed, the right side of linear array camera is equipped with and is changed the mouth station, linear array camera and change the mouth station and be installed on the machinery base; Pcb board connecting gear level is installed in the middle part of machinery base, is positioned at the mechanism kinematic platform top of pinching, and control system is by the work of circuit control X-Y shaft movement mechanism, subsides plug mechanism and feeding platform.
3. full-automatic LED according to claim 2 and components and parts paste plugs in all-in-one, the mechanism kinematic platform that it is characterized in that pinching comprises the motion transverse axis, the motion longitudinal axis and motor vertical mounting seat, the motion transverse axis, the motion longitudinal axis all comprises mounting seat separately, ball wire bar pair, line slideway auxiliary, the servo motion motor, the mounting seat of the motion longitudinal axis is fixedly mounted on the machinery base, the mounting seat of motion transverse axis is fixedlyed connected with the slide block of the line slideway auxiliary of the motion longitudinal axis by the ball screw-guide-rail coupling member of the motion longitudinal axis, so that the servo motion motor of the motion longitudinal axis can drive the motion of motion transverse axis, the motor vertical mounting seat is fixedlyed connected with the slide block of the line slideway auxiliary of motion transverse axis by the ball screw-guide-rail coupling member of motion transverse axis.
4. full-automatic LED according to claim 2 and components and parts paste plugs in all-in-one, the mechanism that it is characterized in that pinching comprise the screw mandrel of the screw mandrel of motor vertical, motor vertical base, shaft coupling, motor vertical and motor vertical ball screw-guide-rail coupling member, vertical guide rail and vertical guide rail installed surface, connect slide block, pinch motor and the pinch motor base and the head of pinching of vertical guide rail; The motor vertical of mechanism of pinching is installed on the motor vertical base, the screw mandrel of shaft coupling axle connection motor vertical, ball screw-the guide-rail coupling member of the screw mandrel of motor vertical respectively with the motor base of pinching, the slide block that connects vertical guide rail is fixedly connected, the slide block that connects vertical guide rail slides on vertical guide rail, vertical guide rail is installed on the vertical guide rail installed surface and this installed surface is fixed on the motor vertical base, ball screw-the guide-rail coupling member of the screw mandrel of motor vertical and the slide block that is connected vertical guide rail, vertical guide rail one works, qualification drives the motor base of pinching and moves up and down when motor vertical rotating campaign, the mechanism kinematic platform of pinching drives the only motion in level is pasted slotting district of subsides plug mechanism that the mechanism of pinching follows the pcb board top all the time, motor vertical is used for carrying out the motor base jack-up of will pinching when pinching action, and the head rotation makes the bending of LED pin be fixed on and finishes the action of pinching on the pcb board thereby the motor rotation drive of pinching is pinched.
5. full-automatic LED according to claim 2 and components and parts paste plugs in all-in-one, it is characterized in that: paste plug mechanism and comprise 4 mounting heads and 4 plug heads and a plurality of LED suction nozzle and the general suction nozzle of patch-type, mounting head and plug head assemble at interval, wherein plug head adopts the LED suction nozzle, LED suction nozzle the latter half is cylindrical, the bottom has inner chamber, interior top of chamber is a hemisphere, the bottom is cylindrical, both sides, LED suction nozzle top have groove and are used for being connected with plug head suction nozzle clip with fixing suction nozzle, have cylindrical gas path pipe from LED suction nozzle upper end to LED suction nozzle lower hemispherical inner chamber.
6. full-automatic LED according to claim 2 and components and parts paste plugs in all-in-one, it is characterized in that control system adopts the collecting and distributing control mode of DCS, comprise the PC master control system, servo-control system, image collection processing system, light-source control system and IO control board, the PC master control system is directly controlled servo-control system by pci bus, image collection processing system, by an address card control IO control board with 4 PORT COM, wherein servo-control system control full-automatic LED and components and parts paste whole servo motion motors of inserting in the all-in-one, and the position and the angle modification amount of subsides plug handled and provided to the image that image collection processing system is responsible for gathering the PCB and the element of drawing; The IO control board comprises light source IO control board, feeding platform IO control board, a plate IO control board, respectively light-source control system, feeding platform, a plate is controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202145676U CN201976399U (en) | 2010-05-28 | 2010-05-28 | Full-automatic bonding-inserting integrated machine for LED and component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202145676U CN201976399U (en) | 2010-05-28 | 2010-05-28 | Full-automatic bonding-inserting integrated machine for LED and component |
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| CN201976399U true CN201976399U (en) | 2011-09-14 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN103090222A (en) * | 2011-09-22 | 2013-05-08 | 里德安吉公司 | Selection Of Phosphors And LEDs In A Multi-chip Emitter For A Single White Color Bin |
| CN107896428A (en) * | 2017-11-08 | 2018-04-10 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN108735872A (en) * | 2017-04-21 | 2018-11-02 | 台湾爱司帝科技股份有限公司 | Semiconductor chip repairing method and semiconductor chip repairing device |
| CN111642126A (en) * | 2020-05-25 | 2020-09-08 | 深圳市琦轩实创科技有限公司 | A paster equipment for production of electron class product |
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2010
- 2010-05-28 CN CN2010202145676U patent/CN201976399U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN102065674B (en) * | 2010-05-28 | 2012-12-05 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN103090222A (en) * | 2011-09-22 | 2013-05-08 | 里德安吉公司 | Selection Of Phosphors And LEDs In A Multi-chip Emitter For A Single White Color Bin |
| CN103090222B (en) * | 2011-09-22 | 2018-12-18 | 硅谷光擎 | For the fluorophor and LED in single white color area selection multi-chip light emitting device |
| CN108735872A (en) * | 2017-04-21 | 2018-11-02 | 台湾爱司帝科技股份有限公司 | Semiconductor chip repairing method and semiconductor chip repairing device |
| CN108735872B (en) * | 2017-04-21 | 2019-09-13 | 台湾爱司帝科技股份有限公司 | Semiconductor chip repairing method and semiconductor chip repairing device |
| CN107896428A (en) * | 2017-11-08 | 2018-04-10 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN107896428B (en) * | 2017-11-08 | 2018-11-27 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN111642126A (en) * | 2020-05-25 | 2020-09-08 | 深圳市琦轩实创科技有限公司 | A paster equipment for production of electron class product |
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