CN217071118U - Welding unit and automatic welding equipment - Google Patents
Welding unit and automatic welding equipment Download PDFInfo
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- CN217071118U CN217071118U CN202220548225.0U CN202220548225U CN217071118U CN 217071118 U CN217071118 U CN 217071118U CN 202220548225 U CN202220548225 U CN 202220548225U CN 217071118 U CN217071118 U CN 217071118U
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Abstract
The utility model discloses a welding unit and automatic weld equipment, this welding unit include the workstation and set up bonding tool, welding jig and silver-colored line feed mechanism on the workstation the bonding tool is located the welding jig below, silver-colored line feeding mechanism is located one side of welding jig. The welding head is arranged below the welding jig to form a fixed processing station, so that common workers can perform the operation, and the requirement on the professional technology of operators is reduced; moreover, the silver wires are continuously supplied by the silver wire supply mechanism, so that the standardized production of welding is realized, the labor cost is reduced, and the production efficiency is improved; in addition, the workpiece is moved into the welding unit for processing through the material moving mechanism and then moved out, so that the automation of welding production is realized, the manual input is further reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to a high frequency welding technical field, in particular to welding unit and automatic weld equipment.
Background
High-frequency welding is a welding method in which high-frequency current is used, the high-frequency current generates induction current in a workpiece through the coupling action of an induction coil outside the workpiece, and resistance heat generated by the contact surface of the workpiece flows through the workpiece to form connection of the metal of the workpiece.
At present, when a workpiece is welded by a bonded silver wire (called silver wire for short), the silver wire needs to be placed on the workpiece manually, and the induction coil is placed beside the workpiece for welding.
SUMMERY OF THE UTILITY MODEL
To solve the above related technical problems;
the first purpose of the utility model is to provide a welding unit, which realizes the standardized production of welding, reduces the labor cost and improves the production efficiency;
a second object of the utility model is to provide an automatic welding equipment can realize welding production's automation, further reduces artifical the input, improves production efficiency.
The utility model discloses a first technical scheme as follows:
the welding unit comprises a workbench, a welding head, a welding jig and a silver wire supply mechanism, wherein the welding head, the welding jig and the silver wire supply mechanism are arranged on the workbench, the welding head is positioned below the welding jig, and the silver wire supply device is positioned on one side of the welding jig.
Further, the welding head comprises a fine adjustment seat and an induction coil, the fine adjustment seat is arranged on the workbench, and the induction coil is arranged on the fine adjustment seat and located below the welding jig.
Further, the welding jig comprises a positioning seat and a clamping block, the positioning seat is arranged on the workbench, and the clamping block is arranged on the positioning seat.
Further, the silver wire supply mechanism comprises a bottom plate, a silver wire transmission device, a silver wire clamp and a driving mechanism, the bottom plate is movably arranged on the workbench, the silver wire transmission device is movably connected with the silver wire clamp and is arranged on one side, close to the welding jig, of the bottom plate, and the driving mechanism is used for driving the silver wire clamp to place the exposed part of the silver wire on a workpiece.
Furthermore, the driving mechanism comprises a first driving machine and a second driving machine, the first driving machine is connected with the bottom plate in a driving mode so as to drive the bottom plate to move in the horizontal direction, and the second driving machine is arranged between the silver wire conveying device and the silver wire clamp so as to drive the silver wire clamp to move in the vertical direction.
The soldering paste rack comprises a vertical rack, a material spoon and a material cylinder, the vertical rack is arranged on the workbench and located on one side of the second driving mechanism, the material spoon is movably arranged on the vertical rack and located below the second driving mechanism, the material cylinder is arranged on the workbench and located below the material spoon, and the material spoon can move in the material cylinder in the vertical direction.
Further, the material spoon includes spoon pocket and spoon handle, a pair of opening has been seted up to the spoon pocket, and silver-colored line accessible is two the opening passes the spoon pocket, spoon handle end one end is connected spoon pocket one side, its other end swing joint erect the frame.
Further, still include welding sensing device, it includes branch and detection sensor, branch sets up on the workstation, detection sensor sets up on the branch, and be located welding jig top.
The second technical proposal of the utility model is as follows:
an automatic welding device comprises the welding unit and the material moving mechanism, wherein the material moving mechanism is arranged on the workbench and is used for moving a workpiece into the automatic welding unit and moving the workpiece out of the primary automatic welding unit.
Further, still include detection mechanism, detection mechanism sets up on the workstation, it is used for detecting the work piece condition when the pan feeding.
The utility model discloses compare prior art's beneficial effect as follows:
the welding head is arranged below the welding jig to form a fixed machining station, so that common workers can perform the operation, and the requirement on the professional technology of operators is reduced;
moreover, the silver wire is continuously supplied by the silver wire supply mechanism, so that the standardized production of welding is realized, the labor cost is reduced, and the production efficiency is improved.
In addition, the workpiece is moved into the welding unit for processing through the material moving mechanism and then moved out, so that the automation of welding production is realized, the manual input is further reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a perspective view of an automatic welding apparatus according to the present invention;
FIG. 2 is a top view of the automatic welding apparatus of the present invention;
FIG. 3 is a perspective view of a welding unit of the present invention;
fig. 4 is a perspective view of another perspective of the welding unit of the present invention;
fig. 5 is a perspective view of a welding head of the present invention;
fig. 6 is a perspective view of the welding jig of the present invention;
fig. 7 is a side view of the silver wire supply mechanism of the present invention;
fig. 8 is a perspective view of a solder paste stand according to the present invention;
fig. 9 is a perspective view of a welding sensor device according to the present invention;
the reference numbers illustrate:
1-a workbench;
2-a welding head; 21-fine adjustment seat; 22-an induction coil; 221-an extension; 222-a body portion;
3-welding a jig; 31-positioning seat; 32-a clamping block;
4-silver wire supply mechanism; 41-a bottom plate; 42-silver wire transmission device; 43-silver wire clamp; 431-fixed block; 432-a clamp block; 44-a drive mechanism; 441-a first driver; 442-a second drive machine; 45-a first connection plate; 451-a first connecting portion; 452 — a second connection; 46-a second connecting plate;
5-solder paste shelf; 51-a vertical frame; 52-scoop; 521-spoon pocket; 5221-an opening; 522-spoon handle; 53-a cartridge;
6-welding a sensing device; 61-strut; 62-a detection sensor;
7-a material moving mechanism; 71-a feeding mechanism; 72-discharge mechanism
8-detection mechanism.
Detailed Description
For the purpose of promoting a better understanding of the objects, structures, features, and functions of the invention, reference should now be made to the drawings and detailed description of the invention. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale. Moreover, the described embodiments are only some of the described embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.
Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", "front", "rear", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Examples
As shown in fig. 3 and fig. 4, the embodiment provides a welding unit, which includes a workbench 1, and a welding head 2, a welding fixture 3, and a silver wire supply mechanism 4, which are disposed on the workbench 1, wherein the welding head 2 is located below the welding fixture 3, and the silver wire supply device is located on one side of the welding fixture 3. Specifically, the welding unit adopts a high-frequency induction welding technology, the welding head 2 is connected with a high-frequency welding machine case, a workpiece is placed and fixed on the welding jig 3, the silver wire supply mechanism 4 places the silver wire at a position where the workpiece needs to be welded, and the welding head 2 works to rapidly melt the silver wire placed on the workpiece so as to complete welding. Thus, the welding head 2 is arranged below the welding jig 3 to form a fixed machining station, so that common workers can perform the operation, and the requirement on the professional technology of operators is reduced; moreover, the silver wire is continuously supplied by the silver wire supply mechanism 4, so that the standardized and automatic production is realized, the labor cost is reduced, and the production efficiency is improved.
As shown in fig. 4 and 5, further, the welding head 2 includes a fine adjustment seat 21 and an induction coil 22, the fine adjustment seat 21 is disposed on the working table 1, and the induction coil 22 is disposed on the fine adjustment seat 21 and is located below the welding jig 3. The induction coil 22 comprises an extension part 221 and a main body part 222 which are connected with each other, the main body part 222 is positioned below the welding jig 3 and emits radio frequency to the workpiece to weld the workpiece, the extension part 221 is connected with the fine adjustment seat 21 and is connected with the high-frequency welding machine box through the fine adjustment seat 21, and the fine adjustment seat 21 is a three-axis manipulator; specifically, the fine adjustment seat 21 can adjust the position of the main body portion 222 to adapt to different workpieces, so that the automatic welding unit can be applied to different workpieces, and the universality is improved.
As shown in fig. 4 and 6, the welding jig 3 includes a positioning seat 31 and a clamping block 32, the positioning seat 31 is disposed on the working table 1, and the clamping block 32 is disposed on the positioning seat 31. The positioning seat 31 is provided with a groove corresponding to the bottom end of the workpiece for placing the workpiece, and the workpiece is clamped by the clamping block 32 so as to be welded. Thus, the welding stability can be improved.
As shown in fig. 3, 4 and 7, further, the silver wire supply mechanism 4 includes a bottom plate 41, a silver wire transmission device 42, a silver wire clamp 43 and a driving mechanism 44, the bottom plate 41 is movably disposed on the worktable 1, the silver wire transmission device 42 is movably connected to the silver wire clamp 43 and is disposed on one side of the bottom plate 41 close to the welding fixture 3, and the driving mechanism 44 is configured to drive the silver wire clamp 43 to place the exposed portion of the silver wire on the workpiece. In this embodiment, the bottom plate 41 is disposed on the workbench 1 through a slide rail, so that the bottom plate 41 can move horizontally to the welding jig 3; the silver wire clamp 43 is connected with the silver wire transmission mechanism through a translation mechanism, so that the silver wire clamp 43 can move the welding jig 3 in the vertical direction; the silver wire wound is arranged on the workbench 1 and positioned at one side of the silver wire transmission mechanism, the silver wire transmission device 42 is connected with a lead wire and transmits the silver wire to the silver wire clamp 43, part of the silver wire is exposed at one side of the silver wire clamp 43, and the silver wire clamp 43 is driven by the driving mechanism 44 to place the exposed part of the silver wire on a workpiece for welding the workpiece. Therefore, the extending length and the placing position of the silver wire can be adjusted according to different workpieces, and the universality of the automatic welding unit is improved.
As shown in fig. 3, 4 and 7, further, the driving mechanism 44 includes a first driving machine 441 and a second driving machine 442, the first driving machine 441 is drivingly connected to the bottom plate 41 to drive the bottom plate 41 to move horizontally, and the second driving machine 442 is disposed between the silver wire transferring device 42 and the silver wire clamp 43 to drive the silver wire clamp 43 to move vertically. In this embodiment, the first driving machine 441 is a motor, which is disposed on the working table 1 and connected to the bottom plate 41 through a screw rod; the second driving machine 442 is a translation mechanism with a slide rail.
As shown in fig. 3, 4 and 8, the silver wire feeding mechanism 4 further includes a solder paste rack 5, the solder paste rack 5 includes a vertical rack 51, a material spoon 52 and a material cylinder, the vertical rack 51 is disposed on the workbench 1 and located at one side of the second driving mechanism 442 44, the material spoon 52 is movably disposed on the vertical rack 51 and located below the second driving mechanism 442 44, the material cylinder is disposed on the workbench 1 and located below the material spoon 52, and the material spoon 52 can move vertically in the material cylinder. In the present embodiment, a first connection plate 45 is included, which includes a first connection portion 451 and a second connection portion 452 connected to each other, the silver wire supply mechanism 4 is connected to the main body portion 222, and the silver wire is extended from the main body portion 222; the silver wire clamp 43 comprises a fixed block 431 and a clamping block 432 which are connected, wherein the fixed block 431 is connected with one side of the second connecting plate 46, and the clamping block 432 is used for accessing and clamping the silver wire; the second driving mechanism 442 is disposed between the first connecting portion 451 and the second connecting plate 46; a vacant space is left between the silver wires transferred from the silver wire supply mechanism 4 to the clamping block 432, and the material spoon 52 is positioned in the vacant space; specifically, the barrel is filled with solder paste, the scoop 52 can be lowered into the barrel to be filled with the solder paste, then the scoop 52 is raised to the position of the silver wire, and the silver wire can touch the scoop 52 when passing through the scoop, so that the solder paste is adhered to the silver wire. So, can cooperate the operation that adapts to this welding unit, paste the soldering paste, improve welding quality, reduce manual operation, reduce the cost of labor, further realize the automation.
As shown in fig. 3, 4 and 8, the material spoon 52 further includes a spoon pocket 521 and a material cylinder 53522, the spoon pocket 521 is provided with a pair of openings 5221, a silver wire can pass through the spoon pocket 521 through the two openings 5221, one end of the material cylinder 53522 is connected to one side of the spoon pocket 521, and the other end thereof is movably connected to the vertical frame 51. Specifically, the silver wire passes through the opening 5221, and can better contact with the solder paste in the material spoon 52, so that the solder paste can be uniformly adhered to the silver wire, and the soldering effect is improved.
As shown in fig. 3, 4 and 9, the automatic welding unit further includes a welding sensing device 6, which includes a supporting rod 61 and a detection sensor 62, wherein the supporting rod 61 is disposed on the working table 1, and the detection sensor 62 is disposed on the supporting rod 61 and located above the welding jig 3. Specifically, the condition of the workpiece during welding is detected by the detection sensor 62, so that abnormality can be found better and timely fed back, and correction can be made; this can improve the reliability of the automatic welding unit.
Referring to fig. 1 and 2, the embodiment further provides an automatic welding device, the welding unit and the material moving mechanism 7, and the material moving mechanism 7 is disposed on the workbench 1. In this embodiment, the material moving mechanism 7 includes a material feeding mechanism 71 and a material discharging mechanism 72, the material feeding mechanism 71 is connected to the automatic feeding vibration tray, and places the workpiece on the automatic welding unit; the discharging mechanism 72 is connected with the transmission belt, and after the workpieces are welded, the workpieces are moved out of the automatic welding unit, placed on the transmission belt and transported to the next process; therefore, automation of welding production can be realized, labor input is further reduced, and production efficiency is improved.
As shown in fig. 1 and fig. 2, further, the automatic welding apparatus further includes a detection mechanism 8, where the detection mechanism 8 is disposed on the work table 1 and is used for detecting a workpiece condition during feeding. The detection mechanism 8 is located on one side of the feeding mechanism 71, and is used for checking whether the feeding position of the fed workpiece is correct or not.
The above detailed description is only for the purpose of illustrating the preferred embodiments of the present invention, and not for the purpose of limiting the scope of the present invention, therefore, all the equivalent technical changes using the content of the present invention are included in the scope of the present invention.
Claims (10)
1. The welding unit is characterized by comprising a workbench, a welding head, a welding jig and a silver wire supply mechanism, wherein the welding head, the welding jig and the silver wire supply mechanism are arranged on the workbench, the welding head is positioned below the welding jig, and the silver wire supply device is positioned on one side of the welding jig.
2. The welding unit of claim 1, wherein said welding head comprises a fine adjustment seat and an induction coil, said fine adjustment seat being disposed on said work table, said induction coil being disposed on said fine adjustment seat and below said welding jig.
3. The welding unit of claim 1, wherein the welding jig comprises a positioning seat and a clamping block, the positioning seat is disposed on the worktable, and the clamping block is disposed on the positioning seat.
4. The welding unit of claim 1, wherein the silver wire feeding mechanism comprises a base plate, a silver wire transmission device, a silver wire clamp and a driving mechanism, the base plate is movably arranged on the workbench, the silver wire transmission device is movably connected with the silver wire clamp and arranged on one side of the base plate close to the welding jig, and the driving mechanism is used for driving the silver wire clamp to place the exposed part of the silver wire on a workpiece.
5. The welding unit of claim 4, wherein the drive mechanism comprises a first drive mechanism and a second drive mechanism, the first drive mechanism being drivingly coupled to the base plate for driving the base plate to move in the horizontal direction, the second drive mechanism being disposed between the silver wire transport device and the silver wire clamp for driving the silver wire clamp to move in the vertical direction.
6. The welding unit of claim 5, further comprising a solder paste rack, wherein the solder paste rack comprises a vertical rack, a material spoon and a material barrel, the vertical rack is arranged on the workbench and located on one side of the second driving mechanism, the material spoon is movably arranged on the vertical rack and located below the second driving mechanism, the material barrel is arranged on the workbench and located below the material spoon, and the material spoon can move in the material barrel in a vertical direction.
7. The welding unit of claim 6 wherein the skip comprises a scoop pocket and a scoop handle, the scoop pocket is provided with a pair of openings through which silver wire can pass, one end of the scoop handle is connected to one side of the scoop pocket, and the other end of the scoop handle is movably connected to the vertical frame.
8. The welding unit of claim 1, further comprising a welding sensor device comprising a support bar and a detection sensor, wherein the support bar is disposed on the worktable, and the detection sensor is disposed on the support bar and above the welding jig.
9. An automatic welding apparatus comprising a welding unit according to any one of claims 1 to 8, a transfer mechanism provided on said work table for transferring workpieces into and out of said automatic welding unit.
10. The automatic welding equipment of claim 9, further comprising a detection mechanism disposed on the worktable for detecting a condition of the workpiece when feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220548225.0U CN217071118U (en) | 2022-03-14 | 2022-03-14 | Welding unit and automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220548225.0U CN217071118U (en) | 2022-03-14 | 2022-03-14 | Welding unit and automatic welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217071118U true CN217071118U (en) | 2022-07-29 |
Family
ID=82547984
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220548225.0U Active CN217071118U (en) | 2022-03-14 | 2022-03-14 | Welding unit and automatic welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217071118U (en) |
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2022
- 2022-03-14 CN CN202220548225.0U patent/CN217071118U/en active Active
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