CN108857153A - A kind of welding workstation and welding method - Google Patents
A kind of welding workstation and welding method Download PDFInfo
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- CN108857153A CN108857153A CN201810688105.9A CN201810688105A CN108857153A CN 108857153 A CN108857153 A CN 108857153A CN 201810688105 A CN201810688105 A CN 201810688105A CN 108857153 A CN108857153 A CN 108857153A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of welding workstation and welding method, welding workstation is included at least：Transfer robot, monomer welding bench and Combination Welding workbench, wherein transfer robot is used to transport workpiece or transhipment to be welded soldered workpiece.Monomer welding bench and Combination Welding workbench are surrounded on transfer robot periphery and are in the working radius of transfer robot.The welding method includes at least four steps, to the welding of monomer to-be-welded pieces, Combination Welding, carrying and circulate operation etc..Welding workstation and welding method in this way, it can accomplish to participate in without artificial in the welding process, welding directly can be completed using machine, just reduce the uncertainty manually participated in this way, welding quality can be improved, and compared to human weld, production efficiency can be improved using robot welding.
Description
Technical field
The present invention relates to welding technology field more particularly to a kind of welding workstation and welding methods.
Background technique
By the development in century more than one, welding has penetrated into manufacturing every field, and almost all of product exists
All different degrees of dependence welding technique in production.The disturbing factor that previous manual welding can be subject to by people is larger, it is difficult to
Guarantee the uniformity of quality, and stability is poor, low efficiency, risk factor is more, is unfavorable for flow line production, is not able to satisfy enterprise
Production diversification, the demand of high welding technique product.
Summary of the invention
For overcome the deficiencies in the prior art, one of the objects of the present invention is to provide a kind of welding workstation, the present invention
The second purpose be to provide a kind of welding method, it is uncertain to can be reduced manual work bring, reduces production cost, mentions
High efficiency.
An object of the present invention adopts the following technical scheme that realization：
A kind of welding workstation, including：
Transfer robot, the transfer robot are used to transport workpiece or transhipment to be welded soldered work
Part；
Monomer welding bench, the monomer welding bench include：First chuck and the first welding robot；Institute
The first chuck is stated to be suitable for clamping and position workpiece to be welded；First welding robot is suitable for welding first chuck
Upper workpiece to be welded；
Combination Welding workbench, the Combination Welding workbench include：Second chuck, third chuck and the second welding
Robot；Second chuck and the third chuck are adapted to clamp the workpiece after the first welding robot welding；Institute
It states the second chuck and the third chuck is cooperated to the work on second chuck in second welding robot
Part welds together with the workpiece on the third chuck；
The transfer robot is suitable for soldered workpiece handling on first chuck to the second chuck or the
Three chucks.
Further, the monomer welding bench further includes first base；First chuck at least two, each
First chuck is connected with the first base, and the first chuck and first welding robot are rotatably connected per capita
In the first base.
Further, the welding workstation further includes coaming plate, and the coaming plate is suitable for surrounding the transfer robot, monomer
Welding bench and Combination Welding workbench.
Further, the welding workstation further includes：Support frame in the coaming plate, and and support frame as described above
The placement plate being slidably matched offers the window for placement plate sliding disengaging on the coaming plate.
Further, first chuck includes：First chuck body, at least three first claw tracks, each first card
Pawl track is each equipped with the first claw, and the first claw track is distributed in described first along the first chuck body radial direction
On chuck body, first claw is suitable for moving synchronously along corresponding first claw track.
Further, each first claw is each equipped with Skidproof soft cushion far from one end of first chuck body.
Further, the Combination Welding workbench further includes：Second base, the first mounting post and the second mounting post；
First mounting post and the second mounting post are connected to the both ends of the second base and the second base that is placed in, and institute
Stating the second mounting post can move towards first mounting post, and second chuck and second welding robot can be rotated
It is connected to first mounting post, the third chuck is rotationally connected with second mounting post, matches in the second base
It is equipped with guide rail, the guide rail is sliding combined with sliding block on the guide rail between first mounting post and the second mounting post,
The mounting platform that can be moved synchronously with the sliding block is connected on the sliding block, second mounting post and the mounting platform are solid
Fixed connection, to realize the movement towards first mounting post under the drive of the mounting platform.
The second object of the present invention adopts the following technical scheme that realization：
A kind of welding method, using above-mentioned welding workstation, which is characterized in that steps are as follows：
A, by transfer robot by workpiece handling to be welded to monomer welding bench, and on each first chuck
It is clamped with workpiece to be welded, workpiece to be welded on each first chuck is welded by the first welding robot；
B, after workpiece to be welded is cooling on the first chuck, by transfer robot by the workpiece handling after cooling extremely
Combination Welding workbench, and work as the second chuck and third chuck on Combination Welding workbench and be clamped with workpiece after cooling
Afterwards, welding is combined to workpiece after cooling on the second chuck and third chuck by the second welding robot；
It c, will be after cooling by transfer robot after the workpiece of Combination Welding is cooling on the second chuck and third chuck
The workpiece of Combination Welding move away from Combination Welding workbench；
D, step a, b, c are repeated.
Further, in the step a, monomer welding bench is carried to whenever there is welded workpiece to be handled upside down robot
Afterwards, the first welding robot just carries out monomer welding to the workpiece to be welded, and in the first welding robot in welding
When, transfer robot continues for welded workpiece to be carried to monomer welding bench, until each first chuck is clamped with
Workpiece to be welded.
Further, in the step b, workpiece to be welded is cooling on the first chuck, and will by transfer robot
After the workpiece handling to be welded to Combination Welding workbench, transfer robot continues for welded workpiece to be carried to monomer welding
Workbench, so that each first chuck is clamped with workpiece to be welded.
Compared with prior art, the beneficial effects of the present invention are：It is completed by monomer welding bench to be welded to monomer
The welding of part can so make welding robot by two monomer weldments of Combination Welding workbench Combination Welding
Welding with respect to unification, the division of labor is clear, reduces because the possibility that complicated program causes equipment to malfunction, improves this welding
The reliability of work station, and by being surrounded on transfer robot week for monomer welding bench and Combination Welding workbench
Side is simultaneously in the working radius of transfer robot, can be accomplished to participate in without artificial in the welding process, directly be used machine
Welding can be completed, just reduce the uncertainty manually participated in this way, welding quality can be improved, and compared to artificial weldering
It connects, production efficiency can be improved using robot welding.
Detailed description of the invention
Fig. 1 is welding workstation schematic diagram of the present invention；
Fig. 2 is welding workstation monomer welding bench schematic diagram of the present invention；
Fig. 3 is the first chuck of welding workstation schematic diagram of the present invention；
Fig. 4 is welding workstation Combination Welding workbench schematic diagram of the present invention.
In figure：11, support frame；12, placement plate；2, transfer robot；3, monomer welding bench；31, first base；
32, the first chuck；321, the first chuck body；322, the first claw track；323, the first claw；324, Skidproof soft cushion；33, first
Welding robot；4, Combination Welding workbench；41, second base；42, the first mounting post；43, the second mounting post；44, the second card
Disk；45, third chuck；46, the second welding robot；47, guide rail；48, sliding block；49, mounting platform；5, coaming plate；51, window.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
As shown in Figs 1-4, welding workstation provided in an embodiment of the present invention is shown, is included at least：Transfer robot
2, monomer welding bench 3, Combination Welding workbench 4.Wherein monomer welding bench 3 and Combination Welding workbench 4.It is single
Body welding bench 3 includes：First chuck 32 and the first welding robot 33；First chuck 32 is suitable for clamping and positioning
Workpiece to be welded；First welding robot 33 is suitable for welding workpiece to be welded on the first chuck 32.Combination Welding workbench 4
Including：Second chuck 44, third chuck 45 and the second welding robot 46.Second chuck 44 is adapted to third chuck 45
Workpiece after clamping the welding of the first welding robot 33；By the mutual cooperation of the second chuck 44 and third chuck 45, in order to
Second welding robot 46 welds together the workpiece on the second chuck 44 with the workpiece on third chuck 45.Wherein carrying implement
Device people 2 is suitable for soldered workpiece handling on the first chuck 32 to the second chuck 44 or third chuck 45.
Transfer robot 2 is used as disclosed technology, and with a variety of collets, i.e. transfer robot can the 2 a variety of differences of clamping
The weldment of type.This welding workstation completes the welding to monomer to-be-welded pieces by monomer welding bench 3, passes through combination
Welding bench 4 Combination Welding, two monomer weldments, so can make the welding of welding robot relatively single
One changes, and divides the work more clear, less because the possibility that complicated program causes equipment to malfunction, improves the reliable of this welding workstation
Property.In addition, passing through the cooperation of monomer welding bench 3, Combination Welding workbench 4 and transfer robot 2, can accomplish
It is participated in welding process without artificial, welding directly can be completed using machine, just reduce not knowing of manually participating in this way
Property, welding quality can be improved, and compared to human weld, production efficiency can be improved using robot welding.
Preferably embodiment, monomer welding bench 3 further include first base 31；First chuck 32 is at least two
A, each first chuck 32 is connected with first base 31, and the first chuck 32 and the first welding robot 33 are rotatable
It is connected to first base 31.In the actual operation process, because of at least two the first chucks on monomer welding bench 3
32, so monomer welding bench 3 can clamp the to be welded workpiece equal with 32 quantity of the first chuck simultaneously, compared to only
The case where one the first chuck 32, at least two first chucks 32 can improve production efficiency, and can save station.Because only that
If one the first chuck 32, after the completion of the welding of the first welding robot 33, after the to-be-welded pieces such as needing cooling, Cai Nengyong
Transfer robot 2 carries the workpiece on the first chuck 32, if being carried not cooling, will lead to the damage of workpiece,
Such as solder joint is insecure etc..So at least two first chucks 32 can wait after the completion of the welding of the first welding robot 33
In this period to be cooled, the welding of another welded workpiece is carried out, can so promote working efficiency.And the first card
Disk 32 and the first welding robot 33 are rotationally connected with first base 31, can be convenient weld seam court in welding
On, it can be welded in this way convenient for welding robot, so that the better quality that welding comes out.
Preferably, welding workstation further includes coaming plate 5, and coaming plate 5 is suitable for surrounding transfer robot 2, monomer welding bench
3 and Combination Welding workbench 4.It can be splashed by coaming plate 5 to avoid the welding object melted in the welding process by high temperature pair
People damages.
Preferably, welding workstation further includes：Support frame 11 in coaming plate 5, and be slidably matched with support frame 11
Placement plate 12, the window 51 for the sliding disengaging of placement plate 12 is offered on coaming plate 5.Such set-up mode, can people not
Make-up monomers to-be-welded pieces in the case where in into coaming plate 5, concrete operations are to skid off placement plate 12 from window 51, then exist
Monomer to-be-welded pieces are placed in placement plate 12, after placing completely, are just slid into placement plate 12 from window 51, and in this way can be into one
Step reduces the possibility of injury to personnel.
Preferably, the first chuck 32 includes：First chuck body 321, at least three first claw tracks 322, each first
Claw track 322 is each equipped with the first claw 323, and the first claw track 322 is distributed in along 321 radial direction of the first chuck body
On one chuck body 321, the first claw 323 is suitable for moving synchronously along corresponding first claw track 322.First claw 323 is along right
The the first claw track 322 answered moves synchronously, i.e., the workpiece that the first chuck 32 can clamp different-diameter is so not necessarily to
Cumbersome positioning fixture directly carries out welding positioning with transfer robot 2 using the first chuck 32, both can ensure that welding precision,
It can save labour turnover again.
Preferably, every one first claw 323 is each equipped with Skidproof soft cushion 324 far from one end of the first chuck body 321.So
Setting Skidproof soft cushion 324 can prevent workpiece from pressing from both sides bad by the first chuck 32 and providing biggish frictional force, make work to be welded
Part can smoothly follow the first chuck 32 to rotate, and will not skid easily.
Preferably, Combination Welding workbench 4 further includes：Second base 41, the first mounting post 42 and the second mounting post
43；First mounting post 42 and the second mounting post 43 are connected to second base 41 and the both ends for the second base 41 that is placed in, and the
Two mounting posts 43 can be moved towards the first mounting post 42, and the second chuck 44 and the second welding robot 46 are rotationally connected with
One mounting post 42, third chuck 45 are rotationally connected with the second mounting post 43.First chuck 32 is rotationally connected with first base
31, the second chuck 44 is rotationally connected with the first mounting post 42, and third chuck 45 is rotationally connected with the second mounting post 43, can be with
It is convenient in welding by weld seam upward, can be welded in this way convenient for welding robot, so that welding better quality out.
And the second mounting post 43 can be moved towards the first mounting post 42, i.e., Combination Welding workbench 4 adapts to the different weldering of various length
Fitting.Specifically, be configured with guide rail 47 in second base 41, guide rail 47 be located at the 42 one the second mounting post 43 of the first mounting post it
Between, it is sliding combined with sliding block 48 on guide rail 47, is connected with the mounting platform 49 that can be moved synchronously with sliding block 48 on sliding block 48, second
Mounting post 43 is fixedly connected with mounting platform 49, to realize the fortune towards the first mounting post 42 under the drive of mounting platform 49
It is dynamic.That is the second mounting post 43 can be moved towards the first mounting post 42, be realized particular by the cooperation of sliding block 48 and guide rail 47
's.
A kind of welding method includes the following steps using above-mentioned welding workstation：
A, by transfer robot 2 by workpiece handling to be welded to monomer welding bench 3, and each first chuck 32
On be clamped with workpiece to be welded, workpiece to be welded on each first chuck 32 is carried out by the first welding robot 33
Welding.And whenever there is welded workpiece to be handled upside down after robot 2 is carried to monomer welding bench 3, the first welding robot 33
Just monomer welding is carried out to the workpiece to be welded, and when the welding of the first welding robot 33, transfer robot 2 after
It is continuous that monomer welded workpiece is carried to monomer welding bench 3, until each first chuck 32 is clamped with work to be welded
Part.Such welding manner, can significantly improve working efficiency, because first at the case where comparing only one first chuck 32
Welding robot 33 can weld next workpiece within this period for waiting a upper workpiece cooling.
B, after workpiece to be welded on the first chuck 32 is cooling, the workpiece after cooling is removed by transfer robot 2
Be transported to Combination Welding workbench 4, and when on Combination Welding workbench 4 the second chuck 44 and third chuck 45 be clamped with it is cold
But after the workpiece after, workpiece after cooling on second chuck 44 and third chuck 45 is carried out by the second welding robot 46
Combination Welding.In step b, workpiece to be welded is cooling on the first chuck 32, and by transfer robot that this is to be welded
After workpiece handling to Combination Welding workbench 4, transfer robot 2 continues monomer welded workpiece being carried to monomer welding
Platform 3 can guarantee needing to carry out monomer to-be-welded pieces in this way so that each first chuck 32 is clamped with workpiece to be welded
When welding, without waiting.
It c, will by 2 people of conveying robot after the workpiece of Combination Welding is cooling on the second chuck 44 and third chuck 45
The workpiece of Combination Welding after cooling moves away from Combination Welding workbench 4.
D, step a, b, c are repeated with the workpiece of batch machining Combination Welding.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (10)
1. a kind of welding workstation, which is characterized in that including：
Transfer robot, the transfer robot are used to transport workpiece or transhipment to be welded soldered workpiece；
Monomer welding bench, the monomer welding bench include：First chuck and the first welding robot；Described
One chuck is suitable for clamping and positions workpiece to be welded；First welding robot be suitable for welding on first chuck to
The workpiece of welding；
Combination Welding workbench, the Combination Welding workbench include：Second chuck, third chuck and the second welding robot
People；Second chuck and the third chuck are adapted to clamp the workpiece after the first welding robot welding；Described
Two chucks and the third chuck cooperate in second welding robot by second chuck workpiece with
Workpiece on the third chuck welds together；
The transfer robot is suitable for soldered workpiece handling on first chuck to the second chuck or third card
Disk.
2. welding workstation as described in claim 1, which is characterized in that the monomer welding bench further includes the first bottom
Seat；First chuck at least two, each first chuck are connected with the first base, and the first chuck and
First welding robot is rotationally connected with the first base per capita.
3. welding workstation as claimed in claim 2, which is characterized in that the welding workstation further includes coaming plate, described to enclose
Plate is suitable for surrounding the transfer robot, monomer welding bench and Combination Welding workbench.
4. welding workstation as claimed in claim 3, which is characterized in that the welding workstation further includes：It is enclosed positioned at described
Support frame in plate, and the placement plate being slidably matched with support frame as described above offer on the coaming plate sliding for the placement plate
The window of dynamic disengaging.
5. welding workstation as claimed in claim 2, which is characterized in that first chuck includes：First chuck body, at least
Three the first claw tracks, each first claw track are each equipped with the first claw, and the first claw track is along described first
Chuck body radial direction is distributed on first chuck body, and first claw is suitable for synchronous along corresponding first claw track
Movement.
6. welding workstation as claimed in claim 5, which is characterized in that each first claw is far from first chuck
One end of body is each equipped with Skidproof soft cushion.
7. welding workstation as claimed in claim 2, which is characterized in that the Combination Welding workbench further includes：Second bottom
Seat, the first mounting post and the second mounting post；First mounting post and the second mounting post be connected to the second base and
The both ends for the second base that is placed in, and second mounting post can be moved towards first mounting post, second card
Disk and second welding robot are rotationally connected with first mounting post, and the third chuck is rotationally connected with institute
The second mounting post is stated, is configured with guide rail in the second base, the guide rail is located at first mounting post and the second mounting post
Between, it is sliding combined with sliding block on the guide rail, the mounting platform that can be moved synchronously with the sliding block is connected on the sliding block,
Second mounting post is fixedly connected with the mounting platform, to realize under the drive of the mounting platform towards described first
The movement of mounting post.
8. a kind of welding method, using welding workstation described in claim any one of 2-7, which is characterized in that step is such as
Under：
A, it by transfer robot by workpiece handling to be welded to monomer welding bench, and is clamped on each first chuck
There is workpiece to be welded, workpiece to be welded on each first chuck is welded by the first welding robot；
B, it after workpiece to be welded on the first chuck is cooling, is extremely combined the workpiece handling after cooling by transfer robot
Welding bench, and when on Combination Welding workbench the second chuck and third chuck be clamped with workpiece after cooling after,
Welding is combined to workpiece after cooling on the second chuck and third chuck by the second welding robot；
C, after the workpiece of Combination Welding is cooling on the second chuck and third chuck, by transfer robot by after cooling group
The workpiece for closing welding moves away from Combination Welding workbench；
D, step a, b, c are repeated.
9. welding method as claimed in claim 8, which is characterized in that
In the step a, whenever there is welded workpiece to be handled upside down after robot is carried to monomer welding bench, the first bonding machine
Device people just carries out monomer welding to the workpiece to be welded, and in the first welding robot when welding, conveying robot
People continues for welded workpiece to be carried to monomer welding bench, until each first chuck is clamped with workpiece to be welded.
10. welding method as claimed in claim 8, which is characterized in that
In the step b, workpiece to be welded is cooling on the first chuck, and passes through transfer robot for the workpiece to be welded
After being carried to Combination Welding workbench, transfer robot continues for welded workpiece to be carried to monomer welding bench, so that often
A first chuck is clamped with workpiece to be welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810688105.9A CN108857153A (en) | 2018-06-28 | 2018-06-28 | A kind of welding workstation and welding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810688105.9A CN108857153A (en) | 2018-06-28 | 2018-06-28 | A kind of welding workstation and welding method |
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| CN201810688105.9A Pending CN108857153A (en) | 2018-06-28 | 2018-06-28 | A kind of welding workstation and welding method |
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Cited By (5)
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| CN109551132A (en) * | 2019-02-01 | 2019-04-02 | 天津伟创达自动化技术有限公司 | It is a kind of for welding the process and device of bullet train window |
| CN109834398A (en) * | 2018-12-29 | 2019-06-04 | 广州瑞松智能科技股份有限公司 | A kind of system suitable for the weldering of lightweighting materials collection agitating friction and MIG weldering |
| CN110757033A (en) * | 2019-10-15 | 2020-02-07 | 中国船舶重工集团公司第七一六研究所 | Full-automatic assembly welding workstation for short pipe, flange, sleeve and elbow |
| CN111360393A (en) * | 2018-12-26 | 2020-07-03 | 大族激光科技产业集团股份有限公司 | Laser welding fixing device for power battery sealing nail |
| CN112192074A (en) * | 2020-10-22 | 2021-01-08 | 唐山贺祥智能科技股份有限公司 | Automatic dress card weldment work station of brake drum robot |
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| CN109834398A (en) * | 2018-12-29 | 2019-06-04 | 广州瑞松智能科技股份有限公司 | A kind of system suitable for the weldering of lightweighting materials collection agitating friction and MIG weldering |
| CN109551132A (en) * | 2019-02-01 | 2019-04-02 | 天津伟创达自动化技术有限公司 | It is a kind of for welding the process and device of bullet train window |
| CN110757033A (en) * | 2019-10-15 | 2020-02-07 | 中国船舶重工集团公司第七一六研究所 | Full-automatic assembly welding workstation for short pipe, flange, sleeve and elbow |
| CN112192074A (en) * | 2020-10-22 | 2021-01-08 | 唐山贺祥智能科技股份有限公司 | Automatic dress card weldment work station of brake drum robot |
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Address after: No. 188, Ruixiang Road, Huangpu District, Guangzhou, Guangdong 510000 Applicant after: GUANGZHOU RISONG WELDSTONE INTELLIGENT EQUIPMENT Co.,Ltd. Address before: No.1 meisui Industrial Park, 67 Hongjing Road, East District, Guangzhou Economic and Technological Development Zone, Guangzhou, Guangdong 510000 Applicant before: GUANGZHOU RISONG WELDSTONE INTELLIGENT EQUIPMENT Co.,Ltd. |
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Application publication date: 20181123 |