CN216964402U - Reed biomass particle forming combined device - Google Patents
Reed biomass particle forming combined device Download PDFInfo
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- CN216964402U CN216964402U CN202220278973.1U CN202220278973U CN216964402U CN 216964402 U CN216964402 U CN 216964402U CN 202220278973 U CN202220278973 U CN 202220278973U CN 216964402 U CN216964402 U CN 216964402U
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Abstract
The utility model discloses a reed biomass particle forming combined device, and belongs to the technical field of reed particle processing. In order to solve the problems that grading and quality-grading processing cannot be realized and particle forming is difficult to process, the chopped and scattered reed raw material is winnowed by wind power, the wind power can chop reed stalks, reed leaves, reed skins, reed cores and reed velvet and then blow the chopped reed stalks, reed leaves, reed skins, reed cores and reed velvet into different positions, according to different weights, the reed stalks can be blown to the feed openings of the reed stalks by wind power and guided into the fiber winnowing bin of the reed stalks, so that the longest fiber and the optimal knotting component of natural grading are kept, the strength of the granular product is increased, the sorting work is carried out through a plurality of sorting bins in the reed bark winnowing bin, raw materials in the sorting bins are guided into a grinding machine through a blanking valve below the sorting bins to be subjected to secondary grinding, and the reed barks and reed leaves contain waxy components, hemicellulose components, cellulose components, hemicellulose components and lignin components, belong to hydrophobic polymer materials, are subjected to secondary grinding and conditional homogenization.
Description
Technical Field
The utility model relates to the technical field of reed particle processing, in particular to a reed biomass particle forming combined device.
Background
The biomass resources are generally divided into particles processed by forestry products, particles processed by plant straws growing on land and particles processed and formed by reed straws which are wetland aquatic plants. The Chinese wetland reed resource is about 5 hundred million acres, and the extensive biomass resource is a world-recognized biomass energy renewable zero-carbon resource.
In the implementation of the green clean energy revolution, the carbon achieves the purposes of peak reaching and carbon neutralization. At present, Chinese has gone ahead in the world in the aspect of energy utilization of plant straws by particle processing technology. However, there are many technical difficulties in the processing technology of energy utilization of aquatic plant straws.
During the processing of reed particles, the following defects are often present:
1. the reed is divided into five parts of reed stalk, reed leaf, reed skin, reed core and reed velvet, and the existing domestic and foreign straw crushers can only process and produce natural graded powder with different grain sizes, and cannot process the natural graded powder according to grades.
2. The aquatic plant reed has a special structure with stress resistance and wind and wave resistance, the reed stalk part contains more cellulose and hemicellulose components, the reed skin, reed leaves and reed core contain more biomass wax components and have higher silicon content than terrestrial plants, the reed stalk belongs to an organic polymer hydrophilic material, the storage time of particles is limited due to strong water absorption, the particles are easy to poison and change into powder, the reed skin belongs to an organic polymer hydrophobic material, and the particles are difficult to process and form due to the fact that the reed skin contains the wax components, the hemicellulose components, the cellulose components, the hemicellulose components and the lignin components and belongs to the hydrophobic polymer material.
3. Large power consumption, low rate of finished products, and serious moisture absorption, pulverization and damage.
In order to overcome the defects, a reed biomass particle forming combined device is needed to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a reed biomass particle forming combined device which has the advantage of being capable of carrying out grading and quality-grading processing and can solve the problems in the prior art.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a shaping combination unit of reed living beings granule, includes hopper, branch matter selection by winnowing rubbing crusher, reed skin selection by winnowing feed bin, reed pole fibre selection by winnowing feed bin, milling machine, gradation premix feed mixer and the little compression ratio reed granulation machine of large aperture under the reed raw materials, divide the below of matter selection by winnowing rubbing crusher hopper under being located the reed raw materials, reed skin selection by winnowing feed bin is located one side of branch matter selection by winnowing rubbing crusher, reed pole fibre selection by winnowing feed bin is located the below of branch matter selection by winnowing rubbing crusher, the milling machine is located the below of reed skin selection by winnowing feed bin, gradation premix feed mixer is located the below of milling machine, the little compression ratio reed granulation machine of large aperture is located the below of gradation premix feed mixer.
Preferably, be provided with the raw materials feed inlet under the reed raw materials between hopper and the branch matter selection by winnowing rubbing crusher, just the inside lower extreme of hopper is provided with weighing valve under the reed raw materials, divide matter selection by winnowing rubbing crusher's one side to install the blower shell, the internally mounted of blower shell has the selection by winnowing fan, just servo motor is installed to the opposite side of dividing matter selection by winnowing rubbing crusher, the internally mounted of dividing matter selection by winnowing rubbing crusher has the connecting axle, the externally mounted of connecting axle has selection by winnowing blade and selection by winnowing rotor.
Preferably, servo motor passes through the shaft coupling transmission with the connecting axle and is connected, selection by winnowing blade and selection by winnowing change oar all are provided with three groups, three groups selection by winnowing blade and selection by winnowing change oar all with connecting axle fixed connection, the inside of branch matter selection by winnowing rubbing crusher one side is provided with the vent, one side of the feed mixer is mixed in advance to the level and gear motor is installed, just the internally mounted of the feed mixer is mixed in advance to the level has the axis of rotation, the externally mounted of axis of rotation has the stirring rake, just the ratio feed opening is installed to the upper end of the feed mixer is mixed in advance to the level, the lower extreme that the feed mixer is mixed in advance to the level is provided with the discharge gate.
Preferably, one side of reed skin selection by winnowing feed bin is provided with reed skin feed inlet, the wind pipeline of sending is installed to one side of reed skin feed inlet, and the wind pipeline of sending communicates with reed skin selection by winnowing feed bin and vent respectively, divide the feed bin to be installed to the below of reed skin selection by winnowing feed bin, divide the feed bin including selecting separately the storehouse, select separately the storehouse and be provided with four, and four the unloading valve is all installed to the lower extreme of selecting separately the storehouse, the lower extreme of milling machine is provided with the weighing valve.
Preferably, one side lower extreme of branch matter selection by winnowing rubbing crusher installs reed pole material feed opening, the lower extreme of reed pole material feed opening extends to inside and reed pole fibre selection by winnowing feed bin sealing connection of reed pole fibre selection by winnowing feed bin, first screw feeder is installed to the inside below of reed pole fibre selection by winnowing feed bin, install second screw feeder between milling machine and the graduation in advance feed mixer.
Preferably, the inside one side of reed skin selection by winnowing feed bin is provided with the filtering baffle, the sack cleaner is installed to outside one side of reed skin selection by winnowing feed bin, be provided with the pipeline of induced drafting between filtering baffle and the sack cleaner.
Compared with the prior art, the utility model has the following beneficial effects:
the reed biomass particle forming combination device can put reed raw materials to be processed into a reed raw material discharging hopper, adjust the discharging quantity through a weighing valve, guide the reed raw materials into a quality-grading winnowing crusher, drive a connecting shaft to rotate through a servo motor, drive a winnowing blade and a winnowing paddle to rotate through the connecting shaft, cut the reed raw materials through three groups of winnowing blades and winnowing paddles, blow air through a winnowing fan on one side of the quality-grading winnowing crusher in the cutting process, winnowing the cut and scattered reed raw materials through wind power, blow reed stalks, reed leaves, reed skins, reed cores and reed wool into different positions after being cut up through the wind power, blow the reed stalks to the reed stalk discharging opening according to different weights, guide the reed stalks into a reed stalk fiber bin, keep the longest fibers and naturally match the optimal tied components, and increase the strength of particle products, the reed leaves, the reed skins, the reed cores and the reed velvet are guided into the reed skin winnowing bin by wind power, the sorting work is carried out through a plurality of sorting bins in the reed skin winnowing bin, raw materials in the sorting bins are guided into a grinding mill by a blanking valve below the sorting bins to be secondarily ground, the reed skins and the reed leaves contain wax components, hemicellulose components, cellulose components, hemicellulose components and lignin components, the raw materials belong to hydrophobic polymer materials, the hydrophobic polymer materials are secondarily ground and conditionally homogenized, the problem that the raw materials are difficult to form due to biomass wax is solved, the weighing valve below the grinding mill can be adjusted according to the proportion, different raw materials are respectively guided into a graded premixing feeding mixer by matching with a first spiral feeder and a second spiral feeder, the quantity of the reed stalks, the reed leaves, the reed skins, the reed cores and the reed velvet powder is adjusted according to different proportion requirements, the batching is automatically controlled, and is scientific and reasonable, the operation system is stable to can ensure that granule product burning rate is steady, the burning intensity of a fire is balanced, divides matter processing with organic polymer hydrophilicity and hydrophobic material, reasonable interpolation ensures the compaction density and the granule intensity of shaping granule, has improved the yield, and in long-term operation, through air conveying system and dust pelletizing system, can protect the environment in process of production, the fire control is effectual.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view showing the internal structure of the classifying winnowing pulverizer of the present invention;
fig. 3 is an internal structure view of the reed skin winnowing bin of the present invention;
FIG. 4 is a schematic diagram of the internal structure of the inventive gradation premix feed blender.
In the figure: 1. feeding a reed raw material into a hopper; 2. a quality-divided winnowing pulverizer; 201. a blower housing; 202. an air separation fan; 203. a servo motor; 204. a connecting shaft; 205. a winnowing blade; 206. winnowing and paddle rotating; 207. a raw material inlet; 208. a reed stalk material feed opening; 3. an reed skin winnowing bin; 301. a reed bark feed port; 302. a filtering baffle; 4. a reed stalk fiber winnowing bin; 5. a material distributing bin; 501. a sorting bin; 502. a discharge valve; 6. a pulverizer; 7. grading a premixing feeding stirrer; 701. a rotating shaft; 702. a stirring paddle; 703. proportioning a feed opening; 704. a discharge port; 8. a reed granulator with large aperture and small compression ratio; 9. a bag-type dust collector; 10. a first screw feeder; 11. a second screw feeder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a reed biomass particle forming combination device comprises a reed raw material discharge hopper 1, a quality-grading winnowing pulverizer 2, a reed bark winnowing bin 3, a reed rod fiber winnowing bin 4, a pulverizer 6, a grading premixing feeding mixer 7 and a large-aperture small-compression-ratio reed granulator 8, wherein the quality-grading winnowing pulverizer 2 is positioned below the reed raw material discharge hopper 1, the reed bark winnowing bin 3 is positioned on one side of the quality-grading winnowing pulverizer 2, the reed rod fiber winnowing bin 4 is positioned below the quality-grading winnowing pulverizer 2, the winnowing mixer 6 is positioned below the reed bark winnowing bin 3, the grading premixing mixer feeding mixer 7 is positioned below the pulverizer 6, the large-aperture small-reed granulator 8 is positioned below the grading feeding premixing mixer 7, straw material containing a large amount of cellulose is pulverized to 5-15mm while keeping the longest fiber compression ratio, and the longest fiber compression ratio, The tie component with the optimal natural grading increases the strength of the granular product, and can protect the environment in the production process through the air conveying system and the dust removal system in long-term work, thereby having good fireproof effect.
A raw material inlet 207 is arranged between the reed raw material discharging hopper 1 and the quality grading winnowing pulverizer 2, a weighing valve is arranged at the lower end in the reed raw material discharging hopper 1, an air blower shell 201 is arranged at one side of the quality grading winnowing pulverizer 2, an air blower fan 202 is arranged in the air blower shell 201, a servo motor 203 is arranged at the other side of the quality grading winnowing pulverizer 2, a connecting shaft 204 is arranged in the quality grading winnowing pulverizer 2, a winnowing blade 205 and a winnowing rotary paddle 206 are arranged outside the connecting shaft 204, the reed raw materials to be processed can be placed in the reed raw material discharging hopper 1, the discharging quantity is adjusted through the weighing valve, the reed raw materials are led into the quality grading winnowing pulverizer 2, the connecting shaft 204 is driven to rotate by the servo motor 203, the connecting shaft 204 drives the winnowing blade 205 and the winnowing rotary paddle 206 to rotate, the reed raw materials are cut by the three groups of blades 205 and the winnowing rotary paddles 206, the reed skin and reed leaf contain waxy components, hemicellulose components, cellulose components, hemicellulose components and lignin components, belong to hydrophobic polymer materials, are milled for the second time and homogenized conditionally, reach the particle size of 60-80 meshes of the filling material, solve the difficult point that the biomass wax is difficult to form, automatically control the batching, ensure scientific and reasonable batching and stable operation system.
The servo motor 203 is in transmission connection with the connecting shaft 204 through a coupler, three groups of air separation blades 205 and three groups of air separation rotating paddles 206 are arranged on the air separation blades 205 and the air separation rotating paddles 206, the three groups of air separation blades 205 and the air separation rotating paddles 206 are fixedly connected with the connecting shaft 204, a ventilation opening is formed in one side of the quality separation air separation pulverizer 2, a speed reduction motor is arranged on one side of the grading premixing feeding stirrer 7, a rotating shaft 701 is arranged in the grading premixing feeding stirrer 7, a stirring paddle 702 is arranged outside the rotating shaft 701, a proportioning blanking opening 703 is arranged at the upper end of the grading premixing feeding stirrer 7, a discharging opening 704 is arranged at the lower end of the interior of the grading premixing feeding stirrer 7, a weighing valve below the pulverizer 6 can be adjusted according to the proportion, different raw materials are respectively led into the grading premixing feeding stirrer 7 by matching with the first spiral feeder 10 and the second spiral feeder 11, reed stalks can be adjusted according to different proportion requirements, The quantity of the reed leaves, the reed skin, the reed core and the reed velvet powder can ensure that the combustion speed of the granular product is stable, the combustion fire is balanced, the organic polymer hydrophilic and hydrophobic materials are processed according to the quality and are reasonably added, the compaction density and the granular strength of the formed granules are ensured, and the yield is improved.
One side of the reed skin winnowing bin 3 is provided with a reed skin feeding hole 301, one side of the reed skin feeding hole 301 is provided with an air conveying pipeline, the air conveying pipeline is respectively communicated with the reed skin winnowing bin 3 and a ventilation opening, a material separating bin 5 is arranged below the reed skin winnowing bin 3, the material separating bin 5 comprises four material separating bins 501, the four material separating bins 501 are provided, the lower ends of the four material separating bins 501 are respectively provided with a blanking valve 502, the lower end of the pulverizer 6 is provided with a weighing valve, wind power can blow reed stalks, reed leaves, reed skins, reed cores and reed velvet into different positions after being cut up, according to different weights, the wind power can blow the reed stalks to the reed stalk blanking hole 208 and guide the reed stalk into the reed stalk fiber winnowing bin 4, the longest fiber and the optimal bonding component of natural grading are kept, the strength of the particle product is increased, and the reed leaves, the reed skins, the reed cores and the reed velvet are guided into the reed skin winnowing to wind power, the sorting work is performed through a plurality of sorting bins 501 inside the reed skin winnowing bin 3.
The quality grading winnowing pulverizer 2 is provided with a reed rod material feed opening 208 at the lower end of one side, the lower end of the reed rod material feed opening 208 extends to the inside of a reed rod fiber winnowing bin 4 and is hermetically connected with the reed rod fiber winnowing bin 4, a first spiral feeder 10 is arranged below the inside of the reed rod fiber winnowing bin 4, a second spiral feeder 11 is arranged between a pulverizer 6 and a grading premixing and feeding stirrer 7, the reed granulator is optimally designed according to quality grading and premixing and stirring conditions, reed characteristics are optimized, the feeding group edge range is expanded, granulation is carried out through a large-aperture small-compression-ratio reed granulator 8, the technical granules with reduced compression ratio have stable quality, the yield is increased, and the power consumption is saved by more than 12%.
A filtering baffle 302 is arranged on one side inside the reed skin winnowing bin 3, a bag-type dust collector 9 is installed on one side outside the reed skin winnowing bin 3, an air draft pipeline is arranged between the filtering baffle 302 and the bag-type dust collector 9, and after the reed stalk fiber winnowing bin 4 receives materials, flying ash can be sucked out through the filtering baffle 302 by the bag-type dust collector 9, so that cleaning work is carried out, and the working environment is improved.
In conclusion, the reed biomass particle forming combined device puts reed raw materials to be processed into a reed raw material discharge hopper 1, adjusts the discharge quantity through a weighing valve, guides the reed raw materials into a quality separation winnowing crusher 2, drives a connecting shaft 204 to rotate through a servo motor 203, drives a winnowing blade 205 and a winnowing paddle 206 to rotate through the connecting shaft 204, cuts the reed raw materials through three groups of winnowing blades 205 and winnowing paddles 206, blows air through a winnowing fan 202 on one side of the quality separation winnowing crusher 2 in the cutting process, winnowing the chopped and scattered reed raw materials through wind power, blows reed stalks, reed leaves, reed skins, reed cores and reed velvet into different positions after being chopped, can blow the reed stalks to a reed material discharge port 208 according to different weights, guides the reed stalks into a reed fiber winnowing bin 4, keeps the longest fiber and the optimal knotted components in natural grading, the strength of the granular product is increased, the reed leaves, the reed skin, the reed core and the reed velvet are guided into the reed skin winnowing bin 3 by wind power, the sorting work is carried out through a plurality of sorting bins 501 in the reed skin winnowing bin 3, the raw materials in the sorting bins 501 are guided into the grinding mill 6 by the discharge valve 502 below the sorting bins 501 for secondary grinding, the reed skin and the reed leaves contain waxy components, hemicellulose components, cellulose components, hemicellulose components and lignin components, belong to hydrophobic high polymer materials, are ground for the second time, and are homogenized conditionally, the difficulty in forming due to the biomass wax is solved, different raw materials can be respectively guided into the graded premixed feeding stirrer 7 by adjusting the weighing valve below the grinding mill 6 according to the grading, matching with the first spiral feeder 10 and the second spiral feeder 11, and the stalks, the reed leaves, the reed skin and the reed skin are adjusted according to different grading requirements, The quantity of reed core, reed fine hair powder, automatic control batching for batching scientific and reasonable, the operating system is stable, thereby can ensure granule product burning rate steady, the burning intensity of a fire is balanced, with organic polymer hydrophilicity and hydrophobic material branch matter processing, reasonable interpolation, the compaction density and the granule intensity of guarantee shaping granule have improved the yield, in long-term work, through air-assisted conveying system and dust pelletizing system, can protect the environment in process of production, the fire prevention is effectual.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a shaping combination unit of reed living beings granule, includes hopper (1) under the reed raw materials, divides matter selection by winnowing rubbing crusher (2), reed skin selection by winnowing feed bin (3), reed pole fibre selection by winnowing feed bin (4), milling machine (6), gradation premix feed mixer (7) and big aperture little compression ratio reed granulation machine (8), its characterized in that: divide matter air classification rubbing crusher (2) to be located the below of hopper (1) under the reed raw materials, reed skin air classification feed bin (3) is located one side of branch matter air classification rubbing crusher (2), reed pole fibre air classification feed bin (4) is located the below of branch matter air classification rubbing crusher (2), milling machine (6) is located the below of reed skin air classification feed bin (3), the below that level joins in marriage in advance feed mixer (7) is located milling machine (6), big aperture small compression ratio reed granulation machine (8) is located the below of level joins in marriage in advance feed mixer (7).
2. The reed biomass particle forming combined device as claimed in claim 1, wherein: be provided with raw materials feed inlet (207) under the reed raw materials between hopper (1) and the branch matter selection by winnowing rubbing crusher (2), just the inside lower extreme of hopper (1) is provided with the valve of weighing under the reed raw materials, divide one side of matter selection by winnowing rubbing crusher (2) to install blower shell (201), the internally mounted of blower shell (201) has selection by winnowing fan (202), just servo motor (203) are installed to the opposite side of branch matter selection by winnowing rubbing crusher (2), the internally mounted of branch matter selection by winnowing rubbing crusher (2) has connecting axle (204), the externally mounted of connecting axle (204) has selection by winnowing blade (205) and selection by winnowing paddle (206).
3. The reed biomass particle forming combined device as claimed in claim 2, wherein: servo motor (203) are connected through the shaft coupling transmission with connecting axle (204), selection by winnowing blade (205) and selection by winnowing change oar (206) all are provided with three groups, three groups selection by winnowing blade (205) and selection by winnowing change oar (206) all with connecting axle (204) fixed connection, the inside of branch matter selection by winnowing rubbing crusher (2) one side is provided with the vent, grading mixes one side of feed mixer (7) in advance and installs gear motor, just the internally mounted of feed mixer (7) in advance has axis of rotation (701) in order to join in marriage, the externally mounted of axis of rotation (701) has stirring rake (702), just ratio feed opening (703) are installed to the upper end of feed mixer (7) in advance to grading, the lower extreme that feed mixer (7) in advance to grading is provided with discharge gate (704).
4. The reed biomass particle forming combined device as claimed in claim 3, wherein: one side of reed skin selection by winnowing feed bin (3) is provided with reed skin feed inlet (301), the wind pipeline of sending is installed to one side of reed skin feed inlet (301), and the wind pipeline of sending communicates with reed skin selection by winnowing feed bin (3) and vent respectively, branch feed bin (5) is installed to the below of reed skin selection by winnowing feed bin (3), divide feed bin (5) including selecting separately storehouse (501), select separately storehouse (501) and be provided with four, and four lower extreme that selects separately storehouse (501) all installs baiting valve (502), the lower extreme of milling machine (6) is provided with weighing valve.
5. The reed biomass particle forming integrated device as claimed in claim 1, wherein: divide one side lower extreme of matter winnowing rubbing crusher (2) to install reed pole material feed opening (208), the lower extreme of reed pole material feed opening (208) extends to inside and reed pole fibre winnowing feed bin (4) sealing connection of reed pole fibre winnowing feed bin (4), first screw feed ware (10) are installed to the inside below of reed pole fibre winnowing feed bin (4), install second screw feed ware (11) between milling machine (6) and the level joining in marriage in advance feed mixer (7).
6. The reed biomass particle forming combined device as claimed in claim 1, wherein: the reed skin winnowing bin is characterized in that a filtering baffle (302) is arranged on one side of the interior of the reed skin winnowing bin (3), a bag-type dust remover (9) is installed on one side of the exterior of the reed skin winnowing bin (3), and an air draft pipeline is arranged between the filtering baffle (302) and the bag-type dust remover (9).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220278973.1U CN216964402U (en) | 2022-02-11 | 2022-02-11 | Reed biomass particle forming combined device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220278973.1U CN216964402U (en) | 2022-02-11 | 2022-02-11 | Reed biomass particle forming combined device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116603451A (en) * | 2023-05-24 | 2023-08-18 | 射阳县芦苇开发公司 | Intelligent reed biomass particle forming combined device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116603451A (en) * | 2023-05-24 | 2023-08-18 | 射阳县芦苇开发公司 | Intelligent reed biomass particle forming combined device and method |
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