CN216864039U - Solid waste material hybrid system of plant - Google Patents
Solid waste material hybrid system of plant Download PDFInfo
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- CN216864039U CN216864039U CN202220460255.6U CN202220460255U CN216864039U CN 216864039 U CN216864039 U CN 216864039U CN 202220460255 U CN202220460255 U CN 202220460255U CN 216864039 U CN216864039 U CN 216864039U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model provides a farm solid waste material mixing system, and belongs to the field of farm solid waste pollutant innocent treatment. The technical scheme is as follows: including setting up the bearing unit on concrete foundation, feeding unit, stirring unit and transition unit have set gradually from the top down on the bearing unit, and feeding unit, stirring unit and transition unit integration set up, and the transition unit below is provided with ejection of compact conveyer belt. The utility model has the beneficial effects that: the solid waste material can be quickly and efficiently mixed, no large sludge lumps are generated after mixing, and the treatment efficiency is high.
Description
Technical Field
The utility model relates to the field of harmless treatment of solid waste pollutants of farms, in particular to a solid waste mixing system of a farm.
Background
China is the first country of livestock and poultry breeding in the world, and livestock farms develop rapidly and bring serious environmental pollution problems, the harmless and resource treatment of excrement and sewage produced in large-scale breeding farms is always concerned, solid waste materials produced in the breeding farms generally comprise the excrement of livestock and poultry, livestock and poultry died of diseases and sludge produced by sewage treatment processes, the solid waste materials can be treated by an aerobic composting technology, pollutants are solved, organic fertilizers are produced, and company profits are increased.
The sludge and the broken livestock and poultry can directly enter an aerobic fermentation tank for aerobic composting. However, the sewage treatment process is usually added with a flocculating agent to discharge sludge, so that the sludge enters a fermentation tank, and then is coagulated in a large block along with the rise of the composting temperature, thereby seriously affecting the composting quality and the discharging process. The fat content of the crushed beasts and birds died of illness is high, the uneven accumulation in the fermentation tank easily causes fire danger, and the fermentation time is long. When the materials enter the fermentation tank, the water content of the materials needs to reach 60-65%, and the materials can be subjected to full aerobic fermentation to produce the organic fertilizer.
Therefore, after the sludge, the pig manure and the crushed livestock and poultry are fully and uniformly mixed, the sludge, the pig manure and the crushed livestock and poultry can be fully and uniformly distributed in the materials before entering an aerobic composting fermentation system, the crushed livestock and poultry died of diseases are fully mixed with other materials, the moisture content of the compost is adjusted through a finished organic fertilizer, and the stable and efficient composting process of the sludge, the livestock and poultry manure and the crushed livestock and poultry died of diseases is further ensured.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a farm solid waste material mixing system which can quickly and efficiently mix solid waste materials, does not generate large sludge lumps after mixing and has high treatment efficiency.
The utility model is realized by the following measures:
the solid waste material mixing system for the farm is characterized by comprising a bearing unit arranged on a concrete foundation, wherein a feeding unit, a stirring unit and a transition unit are sequentially arranged on the bearing unit from top to bottom, the feeding unit, the stirring unit and the transition unit are integrally arranged, and a discharging conveyer belt is arranged below the transition unit;
the feeding unit comprises a feeding bin, a plurality of primary vibrators are arranged on the outer side wall of the feeding bin, and a feeding hole of the feeding bin is in a horn shape;
the stirring unit comprises a stirring bin, the top of the stirring bin is communicated with the feeding bin, a primary discharge hole is formed in the bottom of the stirring bin, a pair of driving motors are arranged on the inner wall of the stirring bin, and mixing blades are arranged at the end parts of motor shafts of the driving motors;
the transition unit comprises a transition bin, the top of the transition bin is connected with the first-stage discharge port, the bottom of the transition bin is provided with a second-stage discharge port, and the outer side wall of the feeding bin is provided with a plurality of second-stage vibrators;
and the discharge conveyer belt is arranged below the secondary discharge hole.
The utility model has the following specific characteristics:
the bearing installation unit comprises a bearing platform arranged on the periphery of the bottom of the stirring bin, and a control cabinet and an observation ladder are arranged on the bearing platform.
The feeding end and the discharging end of the discharging conveyer belt are respectively provided with a first electric roller and a second electric roller, the peripheries of the first electric roller and the second electric roller are provided with conveyer belts, and a scraper plate matched with the conveyer belt is arranged on one side of the second electric roller and on the rack of the discharging conveyer belt.
And the first-stage discharge hole and the second-stage discharge hole are both provided with valves.
Preferably, the feeding bin is formed by welding stainless steel plates, and due to the fact that the density of the materials to be mixed is low, the anti-scratch lining can be omitted from the interior of the stirring bin, so that the manufacturing cost is reduced, the gap between the mixing blades and the inner wall of the stirring bin is reduced, material deposition is reduced, and material mixing efficiency is improved;
the stirring unit utilizes a forced stirring process with double horizontal shafts, the stirring bin is of a W-shaped hollow structure, the driving motor is provided with double rotating shafts, the mixing blades are fixed on the double rotating shafts, and the double rotating shafts and the mixing blades are driven to rotate by the driving motor, so that the material is uniform.
Preferably, the mixing bin is in butt joint with the feeding bin, the top of the transition hatch is in butt joint with the first-stage discharge port, the mixing time in the mixing bin can be set according to production requirements during discharging, when the set time is reached, the size of an opening of the first-stage discharge port is controlled through the control cabinet to finish discharging, the bottom of the second-stage discharge port is in butt joint with the discharge conveyer belt, the mixing bin is in butt joint with the bearing platform and is fixed through bolts, the bearing platform falls on the top of the concrete foundation, and the concrete foundation is provided with corresponding leaning openings;
preferably, the discharge conveyer belt is a sectional conveyer belt, a horizontal section conveyer belt is arranged at the bottom of the secondary discharge port, and an inclined section conveyer belt which is inclined upwards is arranged at the discharge end of the horizontal section conveyer belt and can convey the mixture to a high position;
the material is short in the dwell time of the second-level discharge hole, and the main effect of the transition cabin unit is that the material is prevented from being scattered when being discharged from the first-level discharge hole under the action of gravity.
The valve is driven by hydraulic pressure or electric power.
Preferably, the output end of the control cabinet is respectively connected with the input end electrodes of the driving motor, the primary vibrator, the secondary vibrator, the primary discharge port valve and the discharge conveyer belt;
when solid waste materials are mixed, a worker needs to firstly pass through the control cabinet to open the driving motor, the driving motor drives the double rotating shafts, the mixing blades rotate in the cabin and are thoroughly closed, then a forklift is used for putting raw materials into the mixing bin, the primary vibrator is opened to enable the materials adhered to the inner wall of the feeding bin to fall into the mixing bin, the mixing blades continuously collide and turn over the materials when rotating, the mixing blades turn over from inside to outside, large materials are scattered while the materials are mixed, after the uniform mixing is completed, the discharging conveying belt and the secondary vibrator are opened, the primary discharging port and the secondary discharging port are opened, the materials fall onto the discharging conveying belt through the transition bin under the action of self gravity and the rotation of the mixing blades, and are conveyed to a stacking position through the discharging conveying belt, and the intelligent degree is high, The scraper blade is arranged during discharging, the surface of the conveying belt is clean, the operation is convenient, the time of the whole feeding and discharging process is short, the efficiency is high, the uniform mixing ratio of materials is obtained, no large sludge lumps are generated after mixing, and the subsequent aerobic composting efficiency is ensured. The mixing equipment is completely suitable for mixing solid waste materials in modern pig farms.
The utility model has the beneficial effects that: the solid waste materials can be quickly and efficiently mixed, no large sludge lumps are generated after mixing, and the treatment efficiency is high;
this solid waste material hybrid system of plant considers the business turn over material convenient, for half underground design, the stirring storehouse is the stirring technology of double horizontal axle, the belt feeder conveying ejection of compact that has the scraper blade, can be suitable for the thick characteristic of mud completely to better moisture content before the realization compost is adjusted, and the treatment effeciency is high, has improved the efficiency of aerobic composting fermentation widely, and the even loose, the maturity of the material after the fermentation is good, equipment mixing efficiency is high, intelligent degree is high, easy operation is convenient.
Drawings
FIG. 1 is a schematic structural diagram of a solid waste mixing system according to an embodiment of the present invention.
FIG. 2 is a schematic structural diagram of a solid waste mixing system according to an embodiment of the present invention.
FIG. 3 is a schematic structural diagram of a solid waste mixing system according to an embodiment of the present invention.
Wherein the reference numerals are: 101. a feeding bin; 102. a primary vibrator; 200. a stirring unit; 201. a stirring bin; 202. a drive motor; 203. a first-stage discharge hole; 204. a dual rotation axis; 205. a mixing blade; 300. a transition unit; 301. a transition bin; 302. a secondary vibrator; 303. a secondary discharge hole; 400. a load bearing unit; 401. a load-bearing platform; 402. a control cabinet; 403. an observation ladder; 501. a discharge conveyer belt; 502. a secondary electric roller; 503. a squeegee; 504. a primary motorized pulley; 600. and (5) constructing concrete foundation.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Referring to fig. 1-3, a farm solid waste mixing system comprises a bearing unit 400 arranged on a concrete foundation 600, wherein the bearing unit 400 is sequentially provided with a feeding unit, a stirring unit 200 and a transition unit 300 from top to bottom, the feeding unit, the stirring unit 200 and the transition unit 300 are integrally arranged, and a discharge conveyer belt 501 is arranged below the transition unit 300;
the feeding unit comprises a feeding bin 101, a plurality of primary vibrators 102 are arranged on the outer side wall of the feeding bin 101, and a feeding port of the feeding bin 101 is in a horn shape;
the stirring unit 200 comprises a stirring bin 201, the top of the stirring bin 201 is communicated with the feeding bin 101, a first-stage discharge hole 203 is formed in the bottom of the stirring bin 201, a pair of driving motors 202 are arranged on the inner wall of the stirring bin 201, and mixing blades 205 are arranged at the motor shaft ends of the driving motors 202;
the transition unit 300 comprises a transition bin 301, the top of the transition bin 301 is connected with a first-stage discharge port 203, a second-stage discharge port 303 is arranged at the bottom of the transition bin 301, and a plurality of second-stage vibrators 302 are arranged on the outer side wall of the feeding bin 101;
a discharging conveyer belt 501 is arranged below the second-stage discharging port 303.
The bearing installation unit comprises a bearing platform 401 arranged on the periphery of the bottom of the stirring bin 201, and a control cabinet 402 and an observation ladder 403 are arranged on the bearing platform 401.
The discharging conveyor belt 501 is provided with a first electric roller and a second electric roller at the feeding end and the discharging end respectively, the conveyor belt is arranged on the peripheries of the first electric roller and the second electric roller, and a scraper 503 matched with the conveyor belt is arranged on one side of the second electric roller and on the frame of the discharging conveyor belt 501.
The first-stage discharge port 203 and the second-stage discharge port 303 are both provided with valves.
Preferably, the feeding bin 101 is formed by welding stainless steel plates, and as the density of the materials to be mixed is low, an anti-scratch lining is not added in the stirring bin 201, so that the manufacturing cost is reduced, the gap between the mixing blades 205 and the inner wall of the stirring bin 201 is reduced, the material deposition is reduced, and the material mixing efficiency is improved;
the stirring unit 200 utilizes a forced double-horizontal-shaft stirring process, the stirring bin 201 is of a W-shaped hollow structure, the driving motor 202 is provided with the double-rotating shaft 204, the mixing blade 205 is fixed on the double-rotating shaft 204, and the driving motor 202 drives the double-rotating shaft 204 and the mixing blade 205 to rotate, so that the material is uniform.
Preferably, the mixing bin 201 is in butt joint with the feeding bin 101, the top of the transition hatch is in butt joint with the first-stage discharge port 203, the mixing time in the mixing bin can be set according to production requirements during discharging, when the set time is reached, the opening size of the first-stage discharge port 203 is controlled through the control cabinet 402 to finish discharging, the bottom of the second-stage discharge port 303 is in butt joint with the discharge conveyer belt 501, the mixing bin 201 is in butt joint with the bearing platform 401 and is fixed through bolts, the bearing platform 401 falls on the top of the concrete infrastructure 600, and the concrete infrastructure 600 is provided with corresponding leaning openings;
preferably, the discharge conveyer belt 501 is a sectional conveyer belt, a horizontal section conveyer belt is arranged at the bottom of the secondary discharge port 303, and an inclined section conveyer belt which is inclined upwards is arranged at the discharge end of the horizontal section conveyer belt, so that the mixture can be conveyed to a high position;
the material is short in the dwell time of second grade discharge gate 303, and the main effect of excessive cabin unit lies in preventing that the material from spilling when the ejection of compact of effect at one-level discharge gate 203 through the gravity.
The valve is driven by hydraulic pressure or electric power.
Preferably, the output end of the control cabinet 402 is respectively connected with the input end electrodes of the driving motor 202, the primary vibrator 102, the secondary vibrator 302, the valve of the primary discharging port 203 and the discharging conveyer belt 501;
when solid waste materials are mixed, a worker firstly starts a driving motor 202 through a control cabinet 402, the driving motor 202 drives a double-rotating shaft 204, a mixing paddle blade rotates in a cabin and completely closes a primary discharge hole 203, then a forklift is used for putting raw materials into a stirring cabin 201, a primary vibrator 102 is started to enable the materials adhered to the inner wall of a feeding cabin 101 to fall into the stirring cabin 201, the mixing paddle blade continuously collides and overturns the materials when rotating, the mixing paddle blade overturns from inside to outside to mix the materials and simultaneously break up large materials, after the uniform mixing is completed, a discharge conveying belt 501 and a secondary vibrator 302 are started, then the primary discharge hole 203 and a secondary discharge hole 303 are started, the materials fall onto the discharge conveying belt 501 through a transition cabin 301 through the self-gravity effect and the rotation of the mixing paddle blade and are conveyed to a stacking position through the discharge conveying belt 501, the intelligent degree is high, and a scraper 503 is arranged during discharging, the conveying belt has clean surface, convenient operation, short time and high efficiency in the whole feeding and discharging process, obtains uniform mixing ratio of materials, does not generate large sludge lumps after mixing, and ensures the subsequent aerobic composting efficiency. The mixing equipment is completely suitable for mixing solid waste materials in modern pig farms.
The technical features of the present invention which are not described in the above embodiments may be implemented by or using the prior art, and are not described herein again, of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions or substitutions which may be made by those skilled in the art within the spirit and scope of the present invention should also fall within the protection scope of the present invention.
Claims (4)
1. The solid waste material mixing system for the farm is characterized by comprising a bearing unit arranged on a concrete foundation, wherein a feeding unit, a stirring unit and a transition unit are sequentially arranged on the bearing unit from top to bottom, the feeding unit, the stirring unit and the transition unit are integrally arranged, and a discharging conveyer belt is arranged below the transition unit;
the feeding unit comprises a feeding bin, a plurality of primary vibrators are arranged on the outer side wall of the feeding bin, and a feeding hole of the feeding bin is in a horn shape;
the stirring unit comprises a stirring bin, the top of the stirring bin is communicated with the feeding bin, a primary discharge hole is formed in the bottom of the stirring bin, a pair of driving motors are arranged on the inner wall of the stirring bin, and mixing blades are arranged at the end parts of motor shafts of the driving motors;
the transition unit comprises a transition bin, the top of the transition bin is connected with the first-stage discharge port, the bottom of the transition bin is provided with a second-stage discharge port, and the outer side wall of the feeding bin is provided with a plurality of second-stage vibrators;
and the discharge conveyer belt is arranged below the secondary discharge hole.
2. The farm solid waste mixing system of claim 1, wherein the load bearing mounting unit comprises a load bearing platform arranged at the periphery of the bottom of the mixing bin, and a control cabinet and an observation ladder are arranged on the load bearing platform.
3. The farm solid waste material mixing system of claim 2, wherein the feeding end and the discharging end of the discharging conveyer belt are respectively provided with a first electric roller and a second electric roller, the peripheries of the first electric roller and the second electric roller are provided with conveyer belts, and a scraper matched with the conveyer belts is arranged on one side of the second electric roller and on a frame of the discharging conveyer belt.
4. The livestock farm solid waste mixing system of any of claims 1-3, wherein said primary discharge port and said secondary discharge port are provided with valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220460255.6U CN216864039U (en) | 2022-03-04 | 2022-03-04 | Solid waste material hybrid system of plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220460255.6U CN216864039U (en) | 2022-03-04 | 2022-03-04 | Solid waste material hybrid system of plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216864039U true CN216864039U (en) | 2022-07-01 |
Family
ID=82160585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220460255.6U Active CN216864039U (en) | 2022-03-04 | 2022-03-04 | Solid waste material hybrid system of plant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216864039U (en) |
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2022
- 2022-03-04 CN CN202220460255.6U patent/CN216864039U/en active Active
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