CN216564844U - Motor assembling machine - Google Patents

Abstract

The utility model discloses a motor assembling machine which comprises a motor conveying device for conveying a motor to be assembled, and a motor feeding device, a gear plate guiding device, a gasket assembling device, a gear shaft oiling device, a rotor assembling device, a gear assembling device, a plurality of gear primary assembling and spinning groups, an output shaft assembling device, a cover plate assembling device, a high-pressure-resistant detection device, a riveting device and a blanking sorting device which are sequentially arranged along the conveying direction of the motor to be assembled, wherein the gear primary assembling and spinning groups comprise a gear primary assembling device and a spinning device. The utility model can realize the automatic assembly of the motor, is more intelligent and effectively improves the production efficiency of the motor.

Description

Motor assembling machine

Technical Field

The utility model relates to the technical field of motor assembly, in particular to a motor assembly machine.

Background

The motor is one of the most common driving devices in the industry, and can be divided into a direct current motor and an alternating current motor according to different power supply modes, wherein the alternating current motor can be further divided into a synchronous motor and an asynchronous motor. Common synchronous machine includes structures such as stator, rotor, a plurality of gear and apron, because the part that involves is more, and current assembly methods are carried out by the manual work mostly, and only a few processes are accomplished by equipment is automatic, leads to the production efficiency of motor to be lower from this.

SUMMERY OF THE UTILITY MODEL

The motor assembling machine provided by the utility model can realize automatic assembly of the motor, is more intelligent and effectively improves the production efficiency of the motor.

In order to solve the problems, the utility model adopts the following technical scheme:

the embodiment of the utility model provides a motor assembling machine which comprises a motor conveying device for conveying a motor to be assembled, and a motor feeding device, a gear plate guiding device, a gasket assembling device, a gear shaft oiling device, a rotor assembling device, a gear assembling device, a plurality of gear primary assembling and spinning groups, an output shaft assembling device, a cover plate assembling device, a high-pressure-resistant detection device, a riveting device and a blanking sorting device which are sequentially arranged along the conveying direction of the motor to be assembled, wherein the gear primary assembling and spinning groups comprise a gear primary assembling device and a spinning device; the motor conveying device comprises a motor placing seat used for placing a motor to be assembled, the motor feeding device is used for placing the motor to be assembled on the motor placing seat, the gear plate guiding device is used for guiding a gear plate in the motor to be assembled, the gasket assembling device is used for placing a gasket in the motor to be assembled, the gear shaft oiling device is used for oiling a gear shaft, the rotor assembling device is used for assembling a rotor on a rotor shaft in the motor to be assembled, the gear assembling device is used for assembling the gear on a gear shaft in the motor to be assembled, the gear primary assembling device is used for primarily assembling the gear on the gear shaft, the spinning device is used for assembling the primarily assembled gear in place to be meshed with the assembled gear, the output shaft assembling device is used for assembling an output shaft on the gear shaft, and the cover plate assembling device is used for assembling a cover plate on the motor to be assembled, the high-voltage-resistant detection device is used for detecting high voltage resistance of the motor, the riveting device is used for riveting and fixing the cover plate, and the blanking sorting device is used for blanking and sorting out good products and defective products.

In some embodiments, the motor conveying device comprises an annular conveying line, a material handling assembly and an annular moving assembly, and the motor placing seats are arranged on the annular conveying line and the annular moving assembly; motor loading attachment, gear plate are led positive device, gasket assembly device, gear shaft and are oiled device, rotor assembly device, gear assembly device, a plurality of gears and are just adorned and spinning group, output shaft assembly device, apron assembly device and remove the material subassembly and arrange in order along the direction of delivery of annular transfer chain, defective products unloader is used for placing the seat with the defective products and shifts out from the motor, it is used for removing the motor on the annular transfer chain to the annular removal subassembly to remove the material subassembly, the annular removal subassembly is used for the cyclic movement motor to place the seat, high pressure resistant detection device, riveting device and unloading sorting unit are arranged in order along the direction of delivery of annular removal subassembly.

In some embodiments, the gear plate alignment device comprises a vertical moving assembly and a gear plate alignment head fixed on the vertical moving assembly, the gear plate alignment head has two grooves, the vertical moving assembly is used for driving the gear plate alignment head to press down, and when two lugs on the gear plate are respectively inserted into the two grooves, the gear plate alignment head is aligned in place.

In some embodiments, gear shaft oiling device includes oil tank, oil pump, vertical removal subassembly, sleeve pipe fixed head and fix a plurality of and gear shaft assorted sleeve pipe on the sleeve pipe fixed head, the sleeve pipe is used for cup jointing on the gear shaft, be provided with the connector on the sleeve pipe fixed head, connector and sleeve pipe intercommunication, oil tank, oil pump and connector link to each other in order, the sleeve pipe fixed head is fixed on vertical removal subassembly, vertical removal subassembly is used for following vertical direction and removes the sleeve pipe fixed head.

In some embodiments, the rotor assembly device comprises a rotor conveying assembly, a rotor caching station and a rotor material moving assembly, wherein the rotor material moving assembly comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp connected with the vertical moving assembly; the rotor conveying assembly is used for conveying the rotor to a rotor caching station, and the rotor moving assembly is used for assembling the rotor on the rotor caching station to a motor to be assembled; the longitudinal movement assembly is used for moving the vertical movement assembly along the longitudinal direction, the vertical movement assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for clamping and loosening the rotor.

In some embodiments, the gear assembling device and the gear primary-assembling device each include a gear conveying assembly, a gear buffer station and a gear transferring assembly, the gear transferring assembly includes a longitudinal moving assembly, a vertical moving assembly connected to the longitudinal moving assembly, and a fixing clamp connected to the vertical moving assembly, the gear conveying assembly is used for conveying the gears to the gear buffer station, the gear transferring assembly of the gear assembling device is used for assembling the gears on the gear buffer station to the motor to be assembled, and the gear transferring assembly of the gear primary-assembling device is used for primarily assembling the gears on the gear buffer station to the motor to be assembled; the vertical moving assembly is used for moving the vertical moving assembly along the vertical direction, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for adsorbing the gear and blowing the gear downwards.

In some embodiments, the spinning device comprises a vertical moving assembly, a spinning fixing frame connected with the vertical moving assembly, and a spinning assembly arranged on the spinning fixing frame, wherein the vertical moving assembly is used for driving the spinning fixing frame to move up and down; the spinning assembly is used for driving the gear to be assembled to rotate and applying downward force to the gear to be assembled.

In some embodiments, the output shaft assembling device comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly, and a spinning mechanism connected with the vertical moving assembly, wherein the spinning mechanism comprises a rotating assembly and a fixing clamp connected with the rotating assembly, the rotating assembly is used for driving the fixing clamp to rotate, and the fixing clamp is used for clamping and loosening the output shaft.

In some embodiments, the cover plate assembling device comprises a cover plate vibration disc assembly, a material distributing assembly, a turning assembly, a cover plate conveying assembly and a cover plate moving assembly, wherein the cover plate vibration disc assembly is used for conveying the cover plates which are in a vertical placing state one by one to the material distributing assembly, the material distributing assembly is used for pushing the cover plates to the turning assembly, the turning assembly is used for enabling the cover plates in the vertical placing state to be turned to a horizontal placing state and placing the cover plates in the horizontal placing state into the cover plate conveying assembly, the cover plate conveying assembly is used for conveying the cover plates to the cover plate moving assembly, and the cover plate moving assembly is used for assembling the cover plates onto the motor to be assembled.

In some embodiments, the blanking sorting device comprises a blanking moving assembly, a first blanking assembly and a second blanking assembly, wherein the blanking moving assembly is used for moving good products to the first blanking assembly and moving defective products to the second blanking assembly; the blanking moving assembly comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixed clamp connected with the vertical moving assembly, and the fixed clamp is used for clamping and loosening the assembled motor;

the motor feeding device comprises a first fixing frame, a longitudinal moving assembly arranged on the first fixing frame, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp fixed on the vertical moving assembly, wherein the longitudinal moving assembly is used for moving the vertical moving assembly along the longitudinal direction, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for clamping and loosening a motor to be assembled;

the gasket assembly device comprises a gasket vibrating disc, a gasket placing plate, a second fixing frame, a longitudinal moving assembly arranged on the second fixing frame, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp fixed on the vertical moving assembly, wherein the gasket vibrating disc is used for placing the plate conveying gasket on the gasket, the second fixing frame is arranged above the gasket placing plate, the longitudinal moving assembly is used for moving the vertical moving assembly along the longitudinal moving assembly, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for adsorbing the gasket placed on the plate and loosening the adsorbed gasket when the gasket is close to the motor to be assembled.

The utility model has at least the following beneficial effects: the automatic assembly device realizes the automatic assembly of the motor by the mutual matching of the motor conveying device, the motor feeding device, the gear plate guiding device, the gasket assembly device, the gear shaft oiling device, the rotor assembly device, the gear assembly device, the plurality of gear primary assembly and spinning groups, the output shaft assembly device, the cover plate assembly device, the high-pressure-resistant detection device, the riveting device and the blanking sorting device.

Drawings

Fig. 1 is a schematic structural diagram of a motor and a motor seat according to an embodiment of the present invention;

FIG. 2 is a schematic top view of a motor assembly machine according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a motor loading device according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a gear plate correcting device according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a gasket assembly apparatus according to an embodiment of the present invention;

FIG. 6 is a schematic structural view of a gear shaft oiling device according to an embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a rotor assembling apparatus according to an embodiment of the present invention;

FIG. 8 is a schematic structural view of a rotor cleaning assembly in accordance with an embodiment of the present invention;

FIG. 9 is a schematic structural view of a gear assembly apparatus and a gear pre-assembly apparatus according to an embodiment of the present invention;

fig. 10 is a schematic structural view of a spinning apparatus according to an embodiment of the present invention;

FIG. 11 is a schematic structural view of a spinning assembly in accordance with one embodiment of the present invention;

FIG. 12 is a schematic structural view of an output shaft assembly apparatus according to an embodiment of the present invention;

FIG. 13 is a schematic structural diagram of a cover assembly apparatus according to an embodiment of the present invention;

FIG. 14 is a schematic structural diagram of a cover plate moving assembly according to an embodiment of the present invention;

FIG. 15 is a schematic structural view of a cover vibratory pan assembly, a feed assembly, and a flipping assembly according to one embodiment of the utility model;

fig. 16 is a schematic structural view of a blanking sorting device according to an embodiment of the present invention;

fig. 17 is a partial structural schematic view of a motor assembling machine according to an embodiment of the present invention.

Wherein the reference numerals are: the assembling method comprises the following steps that a motor 1, a motor shell 11, a stator 12, a rotor shaft 13, a gear shaft 14, a gear plate 15, a lug 16, a gasket 2, a rotor 3, a gear 4, an output shaft 5 and a cover plate 6 are assembled;

the device comprises a motor conveying device 100, a motor placing seat 110, a motor placing groove 111, a positioning convex column 112, an annular conveying line 120, a material handling assembly 130 and an annular moving assembly 140;

the device comprises a motor feeding device 200, a first fixing frame 210, an annular feeding assembly 220 and a pushing mechanism 221;

a gear plate alignment device 300, a gear plate alignment head 310, a notch 320, and a gear plate positioning post 330;

the gasket assembling device 600, the gasket vibrating plate 610, the gasket placing plate 620 and the second fixing frame 630;

the gear shaft oiling device 800, an oil tank 810, an oil pump 820, a sleeve fixing head 830, a sleeve 840, a connecting head 850, a transverse moving mechanism 860 and an oil collecting tank 870;

the device comprises a rotor assembling device 900, a rotor conveying assembly 910, a conveying guide bar 911, a rotor moving groove 912, a rotor caching station 920, a rotor moving assembly 930, a rotor cleaning assembly 940, a rotor positioning rod 9410, a first rotor upright 9420, a second rotor upright 9430, a transverse fixing plate 9440, a blowing head 9450, a dust collecting cover 9460, a dust collecting bottom plate 9470 and a dust collecting pipe 9480;

the gear assembling device 1000, the gear buffer station 10110, the gear vibration disc 10120, the gear linear vibration mechanism 10130, the gear longitudinal movement assembly 10210, the gear vertical movement assembly 10220, the fixed head top plate 10230, the fixed head 10240 and the gear oiling device 10250;

a gear initial installation device 1100;

the spinning device 1200, the fixing frame moving assembly 12310, the spinning fixing frame 12320, the spinning assembly 12330, the rotating driver 12331, the coupler 12332, the rotating rod 12333, the spring 12334, the circular hole 12336, the pressure head sleeve 12337, the pressure head seat 12338 and the assembling hole 12339;

an output shaft assembly device 1500, an output shaft vibration disc assembly 1510, an output shaft buffer station 1520, and a spinning mechanism 1530;

a cover plate assembling device 1600, a cover plate vibrating disc component 1610, a material distributing component 1620, a turning component 1630, an adsorption head 1631, a cover plate conveying component 1640, a cover plate placing seat 1641, a cover plate moving component 1650 and a clamping mechanism 1651;

a high pressure resistant detection device 1900, a riveting device 2000;

a blanking sorting device 2100, a blanking moving assembly 2110, a first blanking assembly 2120, a second blanking assembly 2130, and a blowing cleaning device 2200.

Detailed Description

The present disclosure provides the following description with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the disclosure as defined by the claims and their equivalents. The description includes various specific details to aid understanding, but such details are to be regarded as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present disclosure. Moreover, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.

The terms and words used in the following description and claims are not limited to the literal meanings, but are used merely by the utility model to enable a clear and consistent understanding of the disclosure. Accordingly, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present disclosure are provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims and their equivalents.

The terms "having," "may have," "including," or "may include" used in various embodiments of the present disclosure indicate the presence of the respective functions, operations, elements, etc., disclosed, but do not limit additional one or more functions, operations, elements, etc. Furthermore, it is to be understood that the terms "comprises" or "comprising," when used in various embodiments of the present disclosure, are intended to specify the presence of stated features, integers, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components, or groups thereof.

It will be understood that when an element (e.g., a first element) is "connected" to another element (e.g., a second element), the element can be directly connected to the other element or intervening elements (e.g., a third element) may be present.

Fig. 1 is an exploded view of a motor according to an embodiment of the present invention, which includes a motor 1 to be assembled, a spacer 2, a rotor 3, a gear 4, an output shaft 5, and a cover plate 6. The motor 1 to be assembled comprises a motor shell 11, a stator 12, a rotor shaft 13, a gear shaft 14 and a gear plate 15, wherein the stator 12, the rotor shaft 13, the gear shaft 14 and the gear plate 15 are fixed in the motor shell 11 in advance, and the stator 12, the rotor shaft 13, the gear shaft 14 and the gear plate 15 can be fixed in a manual operation mode to form the motor 1 to be assembled. The stator 12 may have a circular ring shape with a central slot at its central position. The gasket 2 is in a ring shape and is placed in a central groove of the stator 12, and the gasket 2 plays a role in buffering and protecting the rotor 3. The rotor 3 is intended to be mounted in the central slot of the stator 12 and to be pressed against the spacer 2, the rotor shaft 13 is intended to pass through the central hole of the rotor 3, the gear shafts 14 are intended to mount the gears 4, and one of the gear shafts 14 is intended to mount the output shaft 5. The gear plate 15 is assembled above the stator 12, and the center of the gear plate 15 is provided with a clearance groove for the rotor 3 to pass through, the clearance groove corresponds to the center groove of the stator 12, the gear plate 15 is provided with a plurality of through holes for the gear shaft 14 to pass through, both sides of the gear plate 15 are provided with lugs 16, and the lugs 16 are used for supporting the cover plate 6.

The motor assembling machine of the utility model is to assemble the gasket 2, the rotor 3, the gear 4, the output shaft 5 and the cover plate 6 on the motor 1 to be assembled in sequence to complete the assembly of the motor. Specifically, the spacer 2 needs to be fitted into a central groove of the stator 12, the rotor 3 needs to be fitted into a central groove of the stator 12, and the rotor shaft 13 needs to pass through a central hole of the rotor 3 to position the rotor 3, and a gear structure at the top of the rotor 3 needs to be engaged with the gear 4 to output a rotational force outward. The gears 4 are provided in plural and need to be fitted to the respective gear shafts 14 so that the positions of the gears 4 correspond to the positions of the gear shafts 14, and each of the gears 4 may be a gear train composed of two gears coaxially connected one above the other so that each of the gears 4 can be engaged with two different gear structures to transmit a rotational force. The number of gear shafts 14 is one more than the number of gears 4, one more gear shaft 14 is used for assembling the output shaft 5, the output shaft 5 also has a gear structure thereon, which is engaged with the gears 4, and the cover plate 6 has a through hole from which the output shaft 5 is to be protruded. After the cover plate 6 is assembled on the motor 1 to be assembled, the cover plate 6 can be fastened on the motor 1 to be assembled by riveting.

Of course, the motor formed by the above specific structure is only one embodiment of the motor to be assembled in the present invention, and the number, size, shape, and position of the motor 1 to be assembled, the spacer 2, the rotor 3, the gear 4, the output shaft 5, and the cover plate 6 in the motor can be adjusted according to actual needs, and such adjustments do not depart from the scope of the present invention and still fall into the protection scope of the present invention.

The motor assembling machine of the utility model relates to the handling of various materials, and uses various moving components, including a transverse moving component, a longitudinal moving component and a vertical moving component which are described below. The transverse moving assembly can drive the target object to move transversely, the longitudinal moving assembly can drive the target object to move longitudinally, and the vertical moving assembly can drive the object to move vertically. The transverse moving assembly, the longitudinal moving assembly and the vertical moving assembly can be used independently to move the target object in one direction, and any two or three of the transverse moving assembly, the longitudinal moving assembly and the vertical moving assembly can be used together to move the target object in multiple directions. The transverse moving assembly can comprise a transverse fixing seat, a transverse guide rail arranged on the transverse fixing seat, a transverse sliding block in sliding fit with the transverse guide rail and a transverse driver connected with the transverse sliding block, a target object can be fixed on the transverse sliding block, and the transverse driver drives the transverse sliding block to slide along the transverse guide rail so as to move the target object along the transverse direction. Similarly, the longitudinal moving assembly can comprise a longitudinal fixing seat, a longitudinal guide rail arranged on the longitudinal fixing seat, a longitudinal sliding block in sliding fit with the longitudinal guide rail and a longitudinal driver connected with the longitudinal sliding block, the target object can be fixed on the longitudinal sliding block, and the longitudinal driver drives the longitudinal sliding block to slide along the longitudinal guide rail, so that the target object can be moved longitudinally. The vertical moving assembly can comprise a vertical fixing seat, a vertical guide rail arranged on the vertical fixing seat, a vertical sliding block in sliding fit with the vertical guide rail and a vertical driver connected with the vertical sliding block, a target object can be fixed on the vertical sliding block, and the vertical driver orders about the vertical sliding block to slide along the vertical guide rail, so that the target object can be moved along the vertical direction. Wherein the transverse driver, the longitudinal driver and the vertical driver include, but are not limited to, a motor and a cylinder.

In order to cooperate with the moving assembly to carry the article, the moving assembly is also provided with a fixed clamp. When the moving assembly moves the fixing clamp to the position near the target object, the fixing clamp can fix the target object with the moving assembly for a short time, so that when the moving assembly moves the fixing clamp, the moving assembly correspondingly drives the target object to move, and when the moving assembly moves the fixing clamp to the position near the target position, the fixing clamp can loosen the target object, so that the target object falls into the target position. The fixing clamp can be a fixing chuck and clamps the target object in a clamping mode; alternatively, the fixing jig may be a magnetic adsorption device that adsorbs the target object by a magnetic adsorption force; alternatively, the fixing jig may be a negative pressure suction device that sucks the target object by generating a negative pressure suction force. Of course, other forms of fixing clamps can be adopted according to actual needs.

In order to facilitate the unification of the moving directions of the moving components, since fig. 2 is a top view, the width direction in fig. 2 is taken as a transverse direction, the height direction is taken as a longitudinal direction, and the direction perpendicular to the paper surface is taken as a vertical direction in the present embodiment.

As shown in fig. 2 and 17, an embodiment of the present invention provides a motor assembly machine, which includes a motor conveying device 100 for conveying a motor to be assembled, and a motor feeding device 200, a gear plate guiding device 300, a gasket assembling device 600, a gear shaft oiling device 800, a rotor assembling device 900, a gear assembling device 1000, a plurality of gear primary assembly and spinning sets, an output shaft assembling device 1500, a cover plate assembling device 1600, a high pressure resistance detecting device 1900, a riveting device 2000, and a blanking sorting device 2100, which are sequentially arranged along a conveying direction of the motor to be assembled, wherein the gear primary assembly and spinning sets include a gear primary assembly device 1100 and a spinning device 1200.

The motor conveying device 100 includes a motor placing seat 110 for placing a motor to be assembled, and the motor conveying device drives the motor placing seat 110 to move to each device, so that each device performs a processing operation on the motor to be assembled on the motor placing seat 110. After a certain device completes the corresponding processing operation, the motor conveying device 100 moves the motor placing seat 110 to the next device, and the operation is continued until the motor is assembled.

The motor feeding device 200 is used for feeding, and places the motor to be assembled on the motor placing seat 110, specifically, the motor feeding device 200 of this embodiment carries the motor to be assembled at the motor buffer station to the motor placing seat 110. The motors to be assembled at the motor buffer station can be manually loaded by workers or can be automatically fed by mechanical equipment.

Because the gear plate pre-installed in the motor to be assembled is loosened, the angle of the gear plate relative to the motor shell is easy to deflect, and the deflection can influence the assembly of the subsequent motor, especially the assembly of the cover plate. Therefore, this embodiment is provided with the gear plate guiding device 300, and this gear plate guiding device 300 is used for guiding the gear plate in the motor to be assembled, so that the angle of the gear plate relative to the motor casing reaches the preset angle, and specifically, the position of two lugs on the gear plate in the motor casing is at the preset position.

In the present embodiment, the number of the gear shafts is 5, and the gear shafts include four gear shafts for mounting the gears and one gear shaft for mounting the output shaft.

The gasket assembly device 600 is used to place a gasket into the motor to be assembled, and the gasket is placed on the motor casing and located at the center slot of the stator.

The gear shaft oiling device 800 is used for oiling the gear shaft, so that the gear shaft keeps lubricating property, and the rotation of the gear and the output shaft is smoother. The rotor assembly device 900 is used to assemble a rotor to a rotor shaft in a motor to be assembled, the rotor shaft being inserted into a center hole of the rotor such that the rotor is placed on the spacer.

The gear assembling device 1000 is used for assembling a first gear onto a gear shaft in a motor to be assembled, and the first gear can be easily meshed with the gear due to the fact that the number of clamping teeth on the rotor is small.

The gear initially-assembling apparatus 1100 is used to initially assemble the gears to the gear shaft, the initially-assembled gears may be in contact with the assembled gears but not engaged with each other, and of course, if the angle of the gears is just capable of being engaged with the assembled gears, the newly-assembled gears may be directly assembled in place when initially assembled through the gear initially-assembling apparatus 1100. The spinning device 1200 is used to assemble the initially assembled gear in place to be engaged with the assembled gear, and specifically, the spinning device 1200 may drive the gear to rotate and press the gear downward, so that the gear to be assembled is engaged with the assembled gear after deflecting a certain angle. In this embodiment, four gears are provided, and the first gear is removed and the remaining three gears are subjected to the preliminary assembly and spinning operation, so that three sets of the gear preliminary assembly apparatus 1100 and the spinning apparatus 1200 are provided.

The output shaft assembly 1500 is used to assemble an output shaft to a gear shaft, the gear structure on the output shaft being required to mesh with the assembled gear. The cover plate assembling device 1600 is used for assembling a cover plate on a motor to be assembled so as to cover a gear, a rotor and the like in the motor, wherein an output shaft needs to protrude from a through hole of the cover plate. The high voltage resistant detection device 1900 is used for high voltage resistant detection of the motor, and the riveting device 2000 is used for riveting and fixing the cover plate to complete assembly of the motor. The high voltage resistant detection device 1900 and the riveting device 2000 are already in the prior art, and the structure thereof is not described in detail in this embodiment.

The blanking sorting device 2100 is used for blanking and sorting out good products and defective products. When the high voltage resistant detection device 1900 detects that there is a problem in the motor on a certain motor placing seat 110, the motor on the motor placing seat 110 is a defective product, and if no problem is detected, the motor is a good product. Once the high voltage resistant detection device 1900 detects that the motor on the motor placing seat 110 is a defective product, the riveting device 2000 will not perform riveting operation on the defective product any more, so as to avoid unnecessary material waste.

It should be noted that, the motor conveying device 100, the motor feeding device 200, the gear plate guiding device 300, the gasket assembling device 600, the gear shaft oiling device 800, the rotor assembling device 900, the gear assembling device 1000, the gear primary assembling device 1100, the spinning device 1200, the output shaft assembling device 1500, the cover plate assembling device 1600, the high-pressure-resistant detecting device 1900, the riveting device 2000, and the blanking sorting device 2100 in this embodiment may all be electrically connected to a control module, and the control module may drive the above devices to cooperate with each other according to a preset control program to implement automatic assembly of the motor, thereby effectively improving the production efficiency of the motor.

In some embodiments, the motor conveying device may be a linear conveying line, and the motor feeding device 200, the gear plate guiding device 300, the gasket assembling device 600, the gear shaft oiling device 800, the rotor assembling device 900, the gear assembling device 1000, the gear pre-assembling device 1100, the spinning device 1200, the output shaft assembling device 1500, the cover plate assembling device 1600, the high pressure resistant detecting device 1900, the riveting device 2000, and the blanking sorting device 2100 may be arranged along the linear conveying line, but such a conveying line may occupy a large production space.

Therefore, the present invention provides another embodiment of a motor transportation device, which is an annular transportation line, and the motor loading device 200, the gear plate guiding device 300, the gasket assembling device 600, the gear shaft oiling device 800, the rotor assembling device 900, the gear assembling device 1000, the gear primary device 1100, the spinning device 1200, the output shaft assembling device 1500, the cover plate assembling device 1600, the high-pressure-resistant detection device 1900, the riveting device 2000, and the blanking sorting device 2100 may be arranged along the annular transportation line, and after the blanking sorting device 2100 blanks, the motor placing seat 110 is left vacant. When the motor placing seat 110 returns to the motor feeding device 200, the motor feeding device 200 can continue to feed, and subsequent devices can continue to process or detect, so as to realize continuous production.

However, given the limited length of the endless conveyor line, a single endless conveyor line may not be sufficient to accommodate all of the above-described devices. For this purpose, as shown in fig. 17, the motor conveying apparatus of this embodiment includes an endless conveying line 120, a material handling assembly 130, and an endless moving assembly 140, and the motor seats 110 are provided on both the endless conveying line 120 and the endless moving assembly 140. The motor loading device 200, the gear plate guiding device 300, the gasket assembling device, the gear shaft oiling device, the rotor assembling device, the gear assembling device, a plurality of gear initial assembling and spinning groups, the output shaft assembling device, the cover plate assembling device and the material handling assembly 130 are sequentially arranged along the conveying direction of the annular conveying line 120, the material handling assembly 130 is used for moving a motor on the annular conveying line 120 to a motor placing seat on the annular moving assembly 140, the annular moving assembly 140 is used for circularly moving the motor placing seat, and the high-pressure-resistant detection device 1900, the riveting device 2000 and the blanking sorting device are sequentially arranged along the conveying direction of the annular moving assembly 140.

In this embodiment, the annular moving assembly 140 may include a square annular material moving slot, the motor placing base 110 is disposed in the material moving slot, four corners of the material moving slot are each provided with a material pushing mechanism, and the four material pushing mechanisms push materials along the same rotating direction, so that the motor placing base circularly and continuously rotates in the material moving slot.

The motor assembling machine of this embodiment also includes the cleaning device 2200 of blowing, and the cleaning device 2200 of blowing is located and removes the annular transfer chain 120 between material subassembly 130 and the motor loading attachment 200, and after removing material subassembly 130 and remove the motor to annular removal subassembly 140, the seat is placed to corresponding motor vacant, and the cleaning device 2200 of blowing can be placed the seat and cleaned to vacant motor, makes the motor place the seat and keep clean. The cleaned motor placing seat is moved to the motor feeding device 200.

As shown in fig. 1, the motor placing seat 110 is provided with a motor placing groove 111, and the motor 1 to be assembled is placed in the motor placing groove 111. In order to stably place the motor 1 to be assembled in the motor placing groove 111, a positioning convex column 112 may be disposed in the motor placing groove 111, a positioning hole is disposed at the bottom of the motor housing 11, and the positioning convex column 112 corresponds to the positioning hole and is inserted into the positioning hole, so that the motor 1 to be assembled cannot rotate in the motor placing groove 111, and thus, the motor 1 to be assembled can be kept stable. In this embodiment, the motor placing groove 111 can be provided with two motors 1 to be assembled, and the two motors can be assembled simultaneously by the above devices, so that the production efficiency can be improved.

In some embodiments, as shown in fig. 3, the motor feeding device includes a first fixing frame 210, a longitudinal moving assembly disposed on the first fixing frame 210, a vertical moving assembly connected to the longitudinal moving assembly, and a fixing clamp fixed on the vertical moving assembly, wherein the longitudinal moving assembly is used for moving the vertical moving assembly in the longitudinal direction, the vertical moving assembly is used for moving the fixing clamp in the vertical direction, and the fixing clamp is used for clamping and loosening the motor to be assembled. Specifically, the vertical moving assembly makes the vertical moving assembly move to the top of waiting to assemble the motor first, the vertical moving assembly orders about the mounting fixture downwards to be close to waiting to assemble the motor again, mounting fixture can the centre gripping and wait to assemble the motor, the vertical moving assembly orders about the mounting fixture rebound again, in order to press from both sides and wait to assemble the motor, the vertical moving assembly orders about the vertical moving assembly again and moves to the top of target location (the seat is placed to motor conveyor's motor), the vertical moving assembly orders about the mounting fixture downwards to be close to the target location again, the mounting fixture can relax and wait to assemble the motor, accomplish the material loading of waiting to assemble the motor.

The motor buffer station of the above embodiment is the annular feeding assembly 220, the annular feeding assembly 220 may be in a square ring shape, and has a square ring-shaped material moving groove, the motor placing seat 110 is placed in the material moving groove, and four corners of the material moving groove are provided with the material pushing mechanisms 221, the material pushing mechanisms 221 may include material pushing cylinders and push plates connected to push rods of the material pushing cylinders, and the push plates may be located in the material moving groove. The four pushing mechanisms 221 push materials in the same rotation direction to push the motor placing base 110 to move circularly in the material moving groove. The first fixing frame 210 is disposed above a certain position of the material moving groove, and when the motor to be assembled is clamped by the fixing clamp, an operator can supplement the motor to be assembled to the vacant motor placing seat 110.

The annular moving assembly 140 of the above embodiment may also have the same structure as the annular feeding assembly 220. The material handling assembly 130 may also be configured as a motor loading device.

It should be noted that, because this embodiment is by operating personnel to annular material loading subassembly 220 material loading, in order to guarantee that follow-up course of working is smooth and easy to go on, operating personnel can treat in advance to assemble motor 1 and carry out gear shaft quantity detection and the straightness detection that hangs down of gear shaft to whether the quantity that detects the gear shaft reaches predetermined quantity and the straightness that hangs down of gear shaft reaches predetermined requirement. Only after the number of the gear shafts reaches the preset number and the verticality of the gear shafts reaches the preset requirement, the motor 1 to be assembled is placed into the annular feeding assembly 220.

In some embodiments, as shown in fig. 4, the gear plate alignment device includes a vertical moving assembly and a gear plate alignment head 310 fixed on the vertical moving assembly, and the gear plate alignment head 310 has two notches 320. When the motor placing seat moves to the lower part of the gear plate guide device, the vertical moving assembly is used for driving the gear plate guide head 310 to press downwards, and when two lugs on the gear plate are respectively inserted into two notches 320, the gear plate is guided in place. If there is a deviation between the gear plate and the alignment guide position, the inner side wall of the notch 320 may press the lug during the downward pressing process of the gear plate alignment guide 310, and apply a deflection force to the lug, so that the entire gear plate rotates by a small angle to align the gear plate.

Be provided with gear plate reference column 330 on gear plate guide head 310, drive the in-process that gear plate guide head 310 pushed down at vertical removal subassembly, gear plate reference column 330 inserts the locating hole on the gear plate earlier, carry out preliminary location earlier to the gear plate, leave the clearance between gear plate reference column 330 and the locating hole this moment, can supply the gear plate to deflect certain angle at the in-process of leading just, afterwards, two lugs that make on the gear plate insert two scarce grooves 320 respectively again, in order to accomplish and lead just.

In some embodiments, as shown in fig. 5, the gasket assembling apparatus includes a gasket vibrating tray 610, a gasket placing plate 620, a second fixing frame 630, a longitudinal moving assembly disposed on the second fixing frame 630, a vertical moving assembly connected to the longitudinal moving assembly, and a fixing jig fixed on the vertical moving assembly, the gasket vibrating tray 610 is configured to convey the gasket to the gasket placing plate 620, the second fixing frame 630 is disposed above the gasket placing plate 620, the longitudinal moving assembly is configured to move the vertical moving assembly in the longitudinal direction, the vertical moving assembly is configured to move the fixing jig in the vertical direction, and the fixing jig is configured to suck up the gasket on the gasket placing plate 620 and to loosen the sucked gasket when the gasket approaches the motor to be assembled. Specifically, the vertical removal subassembly makes the vertical removal subassembly remove to the top of gasket forever, the vertical removal subassembly orders about mounting fixture downwards again and is close to the gasket, mounting fixture adsorbs the gasket through the absorbent mode of negative pressure promptly and places the gasket on the board, the vertical removal subassembly orders about mounting fixture rebound again, in order to lift up the gasket, the vertical removal subassembly orders about the vertical removal subassembly again and removes to the top of target location (motor conveyor's motor places the seat on), the vertical removal subassembly orders about mounting fixture downwards again and is close to the target location, mounting fixture relaxs the absorption to the gasket, make the gasket place in waiting to assemble the motor, accomplish the equipment of gasket.

In some embodiments, as shown in fig. 6, the gear shaft oiling device includes an oil tank 810, an oil pump 820, a vertical moving assembly, a sleeve fixing head 830, and a plurality of sleeves 840 fixed on the sleeve fixing head 830 and matched with the gear shafts, wherein the number and the positions of the sleeves 840 are respectively matched with the number and the positions of the gear shafts. The sleeve fixing head 830 is provided with a connector 850, the connector 850 is communicated with the sleeve 840, the oil tank 810, the oil pump 820 and the connector 850 are sequentially connected, oil is loaded in the oil tank 810, and the oil pump 820 is used for pumping out oil and conveying the oil to the connector 850, so that the oil finally enters the sleeve 840.

The casing fixed head 830 is fixed on vertical removal subassembly, places the seat when removing to the below of casing fixed head 830 when the motor, and vertical removal subassembly is used for the fixed head 830 of downward removal casing, and sleeve 840 is used for cup jointing on the gear shaft, and fluid in the sleeve 840 can be attached to on the gear shaft, accomplishes oiling of gear shaft. Wherein, the oil pump 820 can extract a certain amount of oil during oiling, which is not continuous and uninterrupted work, so as to reduce the waste of the oil.

Further, the gear shaft oiling device further comprises a transverse moving mechanism 860 and a fuel collecting tank 870, the transverse moving mechanism 860 is connected with the vertical moving assembly, the sleeve fixing head 830 is connected with the transverse moving mechanism 860, the vertical moving assembly is used for moving the transverse moving mechanism 860 along the vertical direction to drive the sleeve fixing head 830 to move along the vertical direction, and the transverse moving mechanism 860 drives the sleeve fixing head 830 to move along the transverse direction. The oil collecting tank 870 is arranged on one side of the motor placing seat, after the sleeve 840 finishes oiling the gear shaft, the transverse moving mechanism 860 drives the sleeve fixing head 830 to move above the oil collecting tank 870, and the oil collecting tank 870 is used for collecting oil dripping on the sleeve 840 to prevent the oil from polluting the production environment.

In some embodiments, as shown in fig. 7, the rotor assembling apparatus includes a rotor conveying assembly 910, a rotor buffering station 920 and a rotor transferring assembly 930, the rotor conveying assembly 910 is used for conveying the rotor to the rotor buffering station 920, the rotor is buffered in the rotor buffering station 920 to be assembled, and the rotor transferring assembly 930 is used for assembling the rotor on the rotor buffering station 920 to the motor to be assembled. Rotor transfer assembly 930 includes a longitudinal moving assembly, a vertical moving assembly coupled to the longitudinal moving assembly, and a stationary fixture coupled to the vertical moving assembly. The longitudinal moving assembly is used for moving the vertical moving assembly along the longitudinal direction, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for clamping and loosening the rotor. Specifically, vertical movable subassembly makes vertical movable subassembly remove to the top of rotor buffer memory station 920 first, vertical movable subassembly orders about the rotor that mounting fixture is close to rotor buffer memory station 920 downwards again, mounting fixture is the rotor on rotor buffer memory station 920 of centre gripping play promptly, vertical movable subassembly orders about mounting fixture rebound again, with the clamp rotor, vertical movable subassembly orders about vertical movable subassembly again and removes to the top of target location (on motor conveyor's the motor is placed the seat), vertical movable subassembly orders about mounting fixture downwards and is close to the target location again, mounting fixture relaxs the centre gripping to the rotor, make the rotor assemble on waiting to assemble the motor.

Further, the rotor assembly device of this embodiment still includes rotor cleaning assembly 940, and rotor cleaning assembly 940 is used for cleaning the rotor, makes the rotor surface keep clean, ensures that the rotor smoothly rotates. The rotor material transferring assembly 930 is used for firstly moving the rotor of the rotor caching station 920 to the rotor cleaning assembly 940, after the rotor cleaning assembly 940 cleans the rotor, the rotor material transferring assembly 930 then assembles the rotor on the rotor cleaning assembly 940 to the motor to be assembled.

As shown in fig. 8, the rotor cleaning assembly includes a rotor placing base, a blowing head 9450 and an air pump (not shown), a rotor positioning rod 9410 is disposed on the rotor placing base, the rotor is used for being placed on the rotor placing base, the rotor positioning rod 9410 is used for being inserted into a central hole of the rotor, and the rotor positioning rod 9410 plays a role in positioning the rotor. When the blowing head 9450 blows air, the rotor can rotate around the rotor positioning rod 9410 but does not laterally move on the rotor seating base. The air pump is connected to the blowing head 9450, and the air pump is used to generate an air flow and blow out through the blowing head 9450. The blowing head 9450 can blow to the peripheral face of the rotor, specifically, the blowing head 9450 is used for blowing to the rotor eccentricity on the rotor placing seat, namely the extension line of the air current blown out from the blowing head 9450 does not pass through the axle center of the rotor, so that the air current applies a driving force to the rotor, the rotor rotates on the rotor placing seat, the cleaning of blowing can be carried out on a plurality of positions of the rotor, and the cleaning effect is effectively improved.

In some embodiments, the front side of the blowing head 9450 is provided with a blowing slit arranged towards the rotor on the rotor seat, from which a flow of air will be blown. On the one hand, the air blowing slit can enable air flow to be more concentrated, so that pressure intensity is increased, and local cleaning effect is improved. On the other hand, the air flow blown out from the blowing slit acts on a part of the rotor, and further, acting force is generated only in one rotation direction, so that smooth rotation of the rotor can be ensured. Wherein, the extending direction of the blowing slit can be parallel to the axial direction of the rotor positioning rod 9410, which can further ensure the smooth rotation of the rotor. The length of the blowing slit can be larger than the height of the rotor, so that the air flow can act on the whole outer surface of the rotor as much as possible, and the cleaning effect is improved. The blowing head 9450 is fixed with a blowing connector, the blowing connector is connected with the air pump, and an air flow passage inside the blowing connector is communicated with the blowing slit, so that the air flow generated by the air pump can pass through the air flow passage inside the blowing connector and then be blown out from the blowing slit.

In some embodiments, a wind scooper is fixed to a front side of the blowing head 9450, and the wind scooper is butted against the blowing slit to guide the air flow mainly toward the rotor. Wherein, the air guiding cover can be in a U-shaped structure, which leads the air flow to be more concentrated and the wind power to be stronger, thereby improving the cleaning effect.

In some embodiments, the rotor cleaning assembly further comprises a dust cap 9460 and a dust tube 9480, the dust tube 9480 being disposed below the dust cap 9460. The dust collecting cover 9460 covers the outer side of the rotor on the rotor placing seat, and the dust collecting cover 9460 prevents air flow blown through the rotor from continuously flowing along the original direction, so that impurities such as dust blown off from the rotor are prevented from diffusing in the air to pollute the production environment. Meanwhile, the dust cap 9460 serves to guide the air flow blown over the rotor to the dust tube 9480, and the dust tube 9480 may be connected to a cleaner to collect foreign substances such as dust blown off from the rotor.

Further, the rotor cleaning assembly further includes a dust cover 9470, and the dust cover 9460 and the rotor seat are fixed to an upper surface of the dust cover 9470, so that the dust cover 9460 and the rotor seat are stable. The dust collection base plate 9470 is provided with a through hole, and the dust collection cover 9460 covers the through hole to allow airflow to pass through the through hole. The dust collecting pipe 9480 is fixed on the lower surface of the dust collecting bottom plate 9470, the through hole is communicated with the dust collecting pipe 9480, specifically, a connector is fixed on the lower surface of the dust collecting bottom plate 9470 and is in butt joint with the through hole, the dust collecting pipe 9480 can be a flexible hose and can be bent and stretched, so that the dust collecting pipe 9480 can be arranged, and the dust collecting pipe 9480 can be fixed on the connector through a hoop.

In some embodiments, the rotor holder includes a first rotor column 9420 and a second rotor column 9430 coaxially disposed, the second rotor column 9430 is fixed on the top surface of the first rotor column 9420, and the rotor positioning rod 9410 is fixed on the top surface of the second rotor column 9430, so that the rotor is placed on the top surface of the second rotor column 9430, which can reduce the contact area between the rotor holder and the lower surface of the rotor, reduce the frictional resistance of rotation, and enable the rotor to rotate smoothly.

Further, the rotor stand further includes a transverse fixing plate 9440 fixed to the first rotor post 9420, and the blowing head 9450 may be fixed to the transverse fixing plate 9440 to be adjacent to the second rotor post 9430.

In some embodiments, the rotor conveying assembly 910 includes a rotor conveying belt and two conveying bars 911 disposed above the rotor conveying belt, the two conveying bars 911 both extend along a conveying direction of the rotor conveying belt to form a rotor moving groove 912 between the two conveying bars 911, and the rotor is placed in the rotor moving groove 912 and is moved by the rotor conveying belt. The two conveying guide bars 911 play a role in guiding the rotor, so that the rotor is prevented from falling off from the rotor conveying belt.

In the conveying direction of the rotor conveying belt, a barrier is arranged at the end part of one end, close to the front, of the rotor moving groove 912, a rotor caching station 920 is formed at one part, close to the front, of the rotor moving groove 912, and when the rotor moves to the rotor caching station 920, the rotor cannot further move in the conveying direction due to the barrier, so that caching is carried out at the rotor caching station 920.

In some embodiments, as shown in fig. 9, the gear assembly apparatus and the gear pre-assembly apparatus each include a gear transport assembly for transporting gears to the gear buffer station 10110, a gear buffer station 10110, and a gear transfer assembly. Because the gear assembling device assembles the first gear to the motor to be assembled, the gear shifting component of the gear assembling device is used for directly assembling the gear on the gear buffer station 10110 to the motor to be assembled, and the gear shifting component of the gear primary assembling device is used for primarily assembling the gear on the gear buffer station 10110 to the motor to be assembled. The gear material moving assembly comprises a gear longitudinal moving assembly 10210, a gear vertical moving assembly 10220 connected with the gear longitudinal moving assembly 10210 and a fixed head top plate 10230 connected with the gear vertical moving assembly 10220, wherein a fixed head 10240 is fixed on the fixed head top plate 10230. The gear longitudinal moving assembly 10210 is used for moving the gear vertical moving assembly 10220 along the longitudinal direction, the gear vertical moving assembly 10220 is used for moving the fixing head 10240 along the vertical direction, and the fixing head 10240 is used for adsorbing the gear of the gear buffer station 10110 and is also used for blowing the gear downwards so as to enable the gear to be installed on the gear shaft.

The gear material moving assembly further comprises a gas transmission pipeline, a three-way valve, a supercharging device and a negative pressure device (the gas transmission pipeline, the three-way valve, the supercharging device and the negative pressure device are all shown in the figure). The fixed head 10240 is provided with a through air flow hole, one end of the air transmission pipeline is connected with the fixed head 10240, the other end of the air transmission pipeline is connected with the three-way valve, and the supercharging device and the negative pressure device are both connected with the three-way valve. The three-way valve can switch the conduction state, so that the supercharging device is communicated with the gas transmission pipeline or the negative pressure device is communicated with the gas transmission pipeline. When the gear to be assembled needs to be adsorbed, the three-way valve can switch the conduction state to be that the negative pressure device is communicated with the gas transmission pipeline, the negative pressure device generates negative pressure, and the airflow hole of the fixing head 10240 generates negative pressure suction to adsorb the gear to be assembled. When the gear to be assembled needs to be placed, the three-way valve can switch the conduction state to be communicated with the pressurizing device and the gas transmission pipeline, the pressurizing device pressurizes air in the pipeline, and the air flow hole of the fixing head 10240 blows air outwards to install the gear to be assembled on the gear shaft of the motor to be assembled.

In this embodiment, the same fixing head 10240 can be used to realize negative pressure adsorption and pressurization blowing of the gear to be assembled, so as to simplify the structure of the apparatus and reduce the manufacturing cost of the apparatus. Meanwhile, compared to the direct press-in manner, when the gear to be assembled on the fixing head 10240 is close to and aligned with the gear shaft, the gear to be assembled is mounted on the gear shaft of the motor to be assembled by blowing through the air flow holes, so that the gear to be assembled or the gear shaft can be prevented from being damaged. And the gear to be assembled can slide down along the gear shaft under the action of the air flow until the gear to be assembled is contacted with the assembled gear in the motor to be assembled, and certainly, if the angle is proper, the gear to be assembled can be directly meshed with the assembled gear in the motor to be assembled.

In order to increase the smoothness of gear rotation, the gear to be assembled is generally lubricated. In view of the above, the present invention provides another embodiment, the gear assembling apparatus and the gear initial assembly apparatus of this embodiment further include a gear oiling apparatus 10250, and the gear oiling apparatus 10250 is used for oiling the gear to be assembled, so that the surface of the gear to be assembled is lubricated, and the gear is easier to rotate. The gear moves the material subassembly and moves the gear that waits to assemble of gear buffer station 10110 to gear device 10250 that oils earlier, and after accomplishing to oil, the gear moves the material subassembly and adorns the gear that waits to assemble on the gear device 10250 that oils to the gear shaft of waiting to assemble the motor.

In some embodiments, the gear buffer station 10110 includes a gear storage plate, and a gear placement slot for placing the gear to be assembled is disposed on the gear storage plate, so that the gear to be assembled stably stays in the gear placement slot.

Gear conveying subassembly includes gear vibration dish 10120 and gear linear vibration mechanism 10130, and gear vibration dish 10120 can screen the gear for the orientation of gear accords with subsequent processing requirement, and outwards exports the gear one by one, and gear linear vibration mechanism 10130 removes the gear to the gear standing groove in again.

In some embodiments, as shown in fig. 10, the spinning apparatus includes a fixing frame moving assembly 12310, a spinning fixing frame 12320 connected to the fixing frame moving assembly 12310, and a spinning assembly 12330 disposed on the spinning fixing frame 12320, wherein the fixing frame moving assembly 12310 is configured to drive the spinning fixing frame 12320 to move up and down, and the spinning assembly 12330 is configured to rotate the gear to be assembled and apply a downward force to the gear to be assembled, so as to assemble the gear initially assembled on the gear shaft in place, so that the initially assembled gear is engaged with the assembled gear in the motor to be assembled.

Further, as shown in fig. 11, the spinning assembly includes a rotation driver 12331, a coupling 12332, a rotation rod 12333, a pressure head and a spring 12334, the coupling 12332 is connected to the rotation driver 12331, the upper end of the rotation rod 12333 is connected to the coupling 12332, and the lower end of the rotation rod 12333 passes through the spinning mount 12320 and is connected to the pressure head. The rotary actuator 12331 is used to rotate the coupler 12332, and the rotary rod 12333 and ram rotate accordingly. The pressing head can comprise a pressing head sleeve 12337 and a pressing head seat 12338, the pressing head seat 12338 is arranged in the pressing head sleeve 12337, an assembling hole 12339 matched with the gear to be assembled is arranged on the bottom surface of the pressing head seat 12338, the central shaft of the gear to be assembled is inserted into the assembling hole 12339, and the rotation of the pressing head 12335 can drive the gear to be assembled to rotate. The spring 12334 is sleeved on the rotating rod 12333, and two ends of the spring 12334 respectively abut against the lower surface of the spinning fixing frame 12320 and the pressure head sleeve 12337. Meanwhile, the coupler 12332 may drive the rotating rod 12333 to rotate, and the rotating rod 12333 may move vertically relative to the coupler 12332.

When the fixed frame moving assembly 12310 drives the spinning assembly to move downwards, the pressing head can press the gear to be assembled on the gear shaft downwards, if the pressing head receives resistance, the pressing head can drive the rotating rod 12333 to move upwards relative to the coupler 12332, the spring 12334 is compressed, and the elastic force generated by the compression of the spring 12334 is utilized to continuously press the gear to be assembled downwards. And when the gear to be assembled is pressed downwards, the rotation driver 12331 drives the pressure head to rotate, and when the latch of the gear to be assembled is staggered with the latch of the gear assembled in the motor, the gear to be assembled is pressed to be meshed with the gear assembled in the motor, so that the assembly of the gear is completed.

In this embodiment, the fixing frame moving assembly 12310 does not directly transmit the pressure downward, but the spring 12334 is compressed to generate an elastic force to press the gear to be assembled downward, so as to prevent the gear to be assembled or the motor to be assembled from being damaged due to the excessive pressure, thereby reducing the product rejection rate.

Further, the bottom of the coupler 12332 is provided with a round hole 12336, and the upper end of the rotating lever 12333 is configured to have a shape corresponding to the round hole 12336 and is inserted into the round hole 12336. This structure can realize that shaft coupling 12332 drives dwang 12333 and rotate, and dwang 12333 can be along vertical migration relative to shaft coupling 12332.

In some embodiments, as shown in fig. 12, the output shaft assembly device includes a longitudinal movement assembly, a vertical movement assembly coupled to the longitudinal movement assembly, and a spinning mechanism 1530 coupled to the vertical movement assembly. The output shaft conveying assembly conveys the output shaft to the output shaft buffer plate, and the output shaft is buffered on the output shaft buffer plate to wait for being assembled. Spinning mechanism 1530 includes runner assembly, the well core rod that links to each other with the runner assembly and is used for detecting the photoelectric switch that the output shaft installed in place, and well core rod's lower extreme is fixed with mounting fixture, and well core rod is vertical removal along for runner assembly relatively, and runner assembly is used for driving well core rod and rotates, and mounting fixture is used for the centre gripping and relaxs the output shaft, is provided with the separation blade that is used for triggering photoelectric switch on the well core rod.

The output shaft assembling device can further comprise an output shaft vibration disc assembly 1510 and an output shaft caching station 1520, the output shaft vibration disc assembly 1510 conveys output shafts to the output shaft caching station 1520 one by one, the output shafts are cached in the output shaft caching station 1520, the vertical moving assembly enables the vertical moving assembly to move to the position above the output shaft caching station 1520, the vertical moving assembly enables the fixing clamp to be close to the output shaft of the output shaft caching station 1520 downwards, the fixing clamp clamps clamp the output shafts on the output shaft caching station 1520, the vertical moving assembly enables the fixing clamp to move upwards to clamp the output shafts, the vertical moving assembly enables the vertical moving assembly to move to the position above a target position (on a motor placing seat of the motor conveying device) downwards, and the vertical moving assembly enables the fixing clamp to be close to the target position downwards. The rotating assembly drives the fixing clamp to rotate, the fixing clamp drives the output shaft to rotate, and when the clamping teeth on the output shaft are staggered with the clamping teeth of the installed gear, the output shaft can move downwards for a certain distance to be meshed with the installed gear. Correspondingly, the central rod can move a distance downwards relative to the rotating assembly, so that the blocking piece moves a distance downwards, the photoelectric switch is triggered, the output shaft is installed in place, the fixing clamp can release the output shaft, and the output shaft is installed in place. Wherein the spinning mechanism may be similar to the spinning assembly of the above embodiments.

In some embodiments, as shown in fig. 13, the cover assembly device includes a cover vibratory plate assembly 1610, a skiving assembly 1620, a flipping assembly 1630, a cover transport assembly 1640, and a cover moving assembly 1650. Because the apron thickness is thinner, and the width is great, be unsuitable for being output from the vibration dish in the horizontal state of placing, therefore, apron vibration dish subassembly 1610 of this embodiment is used for carrying the apron that is vertical state of placing to dividing material subassembly 1620 one by one, divide material subassembly 1620 to be used for the apron on the fork cover vibration dish subassembly 1610, upset subassembly 1630 is used for taking away the apron that divides material subassembly 1620 to fork, make the apron of vertical state of placing overturn to horizontal state of placing, and put into apron conveyor components 1640 with the apron of horizontal state of placing, apron conveyor components 1640 is used for carrying the apron to apron removal subassembly 1650, apron removal subassembly 1650 assembles the apron on waiting to assemble the motor. Apron conveying component 1640 includes the conveyer belt and fixes the apron on the conveyer belt and places seat 1641, and the apron is placed promptly and is placed on seat 1641 is placed to the apron, and the conveyer belt drives the apron and places seat 1641 and remove to carry the apron.

Specifically, as shown in fig. 14, the cover plate moving assembly may include a material separating mechanism and two assembling mechanisms, wherein the material separating mechanism includes a transverse moving assembly, a vertical moving assembly disposed on the transverse moving assembly, and a magnetic suction head fixed on the vertical moving assembly. The two assembling mechanisms are arranged at two ends of the transverse moving assembly and comprise a cover plate placing seat, a longitudinal moving assembly arranged on the longitudinal moving assembly and a magnetic suction head fixed on the longitudinal moving assembly. The magnetic suction head is provided with an electromagnet, after the electromagnet is powered on, the magnetic suction head can generate magnetic attraction to attract the cover plate, and after the electromagnet is powered off, the magnetic attraction on the magnetic suction head disappears, so that the cover plate can be put down.

The cover plate conveying assembly 1640 firstly moves the cover plate to the lower side of the distributing mechanism, the distributing mechanism sequentially moves the two cover plates to the cover plate placing seats of the assembling mechanisms on the two sides respectively, and the assembling mechanisms assemble the cover plates on the motor to be assembled. Wherein, because the apron is provided with the through-hole, the output shaft need pass this through-hole, in order to avoid in the assembly process, the apron extrudees the output shaft and leads to the output shaft skew, the assembly mechanism of this embodiment still includes fixture 1651, fixture 1651 includes the clamping head and orders about the driver of clamping head action, the output shaft in the motor of waiting to assemble can be held to the clamping head, make it keep stable, after the vertical removal subassembly of assembly mechanism orders about magnetic suction head and moves downwards the preset distance, namely after the output shaft inserts the through-hole of apron, the clamping head loosens the centre gripping to the output shaft promptly, make the apron finally can assemble on the motor.

As shown in fig. 15, the turning component 1630 includes a rotation component, a vertical movement component connected with the rotation component, and an adsorption head 1631 connected with the vertical movement component, an electromagnet is arranged on the adsorption head 1631, after the electromagnet is powered on, the adsorption head 1631 can generate magnetic attraction to adsorb the cover plate, and after the power failure, the magnetic attraction on the adsorption head 1631 disappears, so that the cover plate can be put down. The rotating assembly comprises a rotating base, a rotating driver arranged on the rotating base and a rotating fixing plate connected with the rotating driver, the vertical moving assembly is fixed on the rotating fixing plate, the rotating driver can be a motor, the rotating driver drives the rotating fixing plate to rotate, and then the cover plate on the adsorption head 1631 is driven to rotate. The material distributing assembly 1620 comprises a material pushing cylinder, a material pushing cylinder connected with a push rod of the material pushing cylinder, and a material forking rod connected with the material pushing cylinder, wherein the material pushing cylinder drives the material forking rod to move towards the cover plate, the material forking rod is inserted into a through hole of the cover plate, the jacking cylinder drives the material pushing cylinder to move upwards, and the material forking rod is used for forking the cover plate. Cover plate vibration dish subassembly 1610 includes linear guide, and linear guide has the apron groove of removal apron, and linear guide's discharge end is provided with the breach, and this breach is close to and divides material subassembly 1620, and fork material pole can fork the apron in the apron groove through this breach.

During operation, apron vibration dish subassembly 1610 will be lapped to dividing material subassembly 1620 and carry, and when the apron removed breach department, fork the material pole and insert the through-hole of apron, the jacking cylinder ordered about fork the material pole and upwards removed, fork the material pole and fork the apron promptly. When the adsorption head 1631 is close to the cover plate that the fork rod forks, the adsorption head 1631 generates magnetic attraction, and the cover plate is transferred to the adsorption head 1631. However, the cover plate is still in a vertical state, so that the rotating assembly drives the adsorption head 1631 to rotate downward by 90 degrees, so that the cover plate is in a horizontal state; vertical removal subassembly orders about again that to adsorb head 1631 places the seat to the apron and is close to, later, adsorbs head 1631's magnetic attraction and disappears, and the apron is put into promptly and is placed the apron and place on the seat.

In some embodiments, as shown in fig. 16 and 17, the blanking sorting apparatus includes a blanking moving assembly 2110, a first blanking assembly 2120 and a second blanking assembly 2130, wherein the blanking moving assembly 2110 is used for moving good products to the first blanking assembly 2120 and for moving bad products to the second blanking assembly 2130, so that blanking and sorting of the good products and the bad products are completed.

The blanking moving assembly specifically comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp connected with the vertical moving assembly, and the fixing clamp is used for clamping and loosening the assembled motor. Vertical removal subassembly forerunner makes vertical removal subassembly remove to the top of yields or defective products, vertical removal subassembly orders about mounting fixture downwards and is close to yields or defective products again, mounting fixture is the centre gripping yields or defective products promptly, vertical removal subassembly orders about mounting fixture rebound again, in order to press from both sides yields or defective products, vertical removal subassembly orders about vertical removal subassembly again and moves to the top of target location (moves the yields to the top of first unloading subassembly 2120, moves the defective products to the top of second unloading subassembly 2130), vertical removal subassembly orders about mounting fixture downwards and is close to the target location again, mounting fixture relaxs yields or defective products again.

Wherein, first unloading subassembly 2120 and second unloading subassembly 2130 all include the unloading conveyer belt and set up the unloading delivery board in unloading conveyer belt top, and the unloading delivery board is provided with the unloading conveyer trough that runs through, and the non-defective products and defective products are placed respectively in corresponding unloading conveyer trough, bring through the unloading conveyer belt and drive the non-defective products and remove with the defective products, and the unloading conveyer trough then plays the guide effect, avoids non-defective products and defective products to follow the landing on the unloading conveyer belt.

The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the utility model is not to be considered limited to those descriptions. It will be apparent to those skilled in the art that a number of simple derivations or substitutions can be made without departing from the inventive concept.

Claims (10)

1. A motor kludge which characterized in that: the device comprises a motor conveying device for conveying a motor to be assembled, and a motor feeding device, a gear plate guiding device, a gasket assembling device, a gear shaft oiling device, a rotor assembling device, a gear assembling device, a plurality of gear primary assembling and spinning groups, an output shaft assembling device, a cover plate assembling device, a high-pressure-resistant detection device, a riveting device and a blanking sorting device which are sequentially arranged along the conveying direction of the motor to be assembled, wherein the gear primary assembling and spinning groups comprise a gear primary assembling device and a spinning device; the motor conveying device comprises a motor placing seat used for placing a motor to be assembled, the motor feeding device is used for placing the motor to be assembled on the motor placing seat, the gear plate guiding device is used for guiding a gear plate in the motor to be assembled, the gasket assembling device is used for placing a gasket in the motor to be assembled, the gear shaft oiling device is used for oiling a gear shaft, the rotor assembling device is used for assembling a rotor on a rotor shaft in the motor to be assembled, the gear assembling device is used for assembling the gear on a gear shaft in the motor to be assembled, the gear primary assembling device is used for primarily assembling the gear on the gear shaft, the spinning device is used for assembling the primarily assembled gear in place to be meshed with the assembled gear, the output shaft assembling device is used for assembling an output shaft on the gear shaft, and the cover plate assembling device is used for assembling a cover plate on the motor to be assembled, the high-voltage-resistant detection device is used for detecting high voltage resistance of the motor, the riveting device is used for riveting and fixing the cover plate, and the blanking sorting device is used for blanking and sorting out good products and defective products.

2. The motor assembly machine of claim 1, wherein: the motor conveying device comprises an annular conveying line, a material carrying assembly and an annular moving assembly, wherein the annular conveying line and the annular moving assembly are respectively provided with the motor placing seat; motor loading attachment, gear plate are led positive device, gasket assembly device, gear shaft and are oiled device, rotor assembly device, gear assembly device, a plurality of gears and are just adorned and spinning group, output shaft assembly device, apron assembly device and remove the material subassembly and arrange in order along the direction of delivery of annular transfer chain, defective products unloader is used for placing the seat with the defective products and shifts out from the motor, it is used for removing the motor on the annular transfer chain to the annular removal subassembly to remove the material subassembly, the annular removal subassembly is used for the cyclic movement motor to place the seat, high pressure resistant detection device, riveting device and unloading sorting unit are arranged in order along the direction of delivery of annular removal subassembly.

3. The motor assembly machine of claim 1, wherein: the gear plate guide device comprises a vertical moving assembly and a gear plate guide head fixed on the vertical moving assembly, the gear plate guide head is provided with two grooves, the vertical moving assembly is used for driving the gear plate guide head to press downwards, and when two lugs on the gear plate are respectively inserted into the two grooves, the gear plate guide head is in place.

4. The motor assembly machine of claim 1, wherein: the gear shaft device that oils includes oil tank, oil pump, vertical removal subassembly, sleeve pipe fixed head and fixes a plurality of and gear shaft assorted sleeve pipe on the sleeve pipe fixed head, the sleeve pipe is used for cup jointing on the gear shaft, be provided with the connector on the sleeve pipe fixed head, connector and sleeve pipe intercommunication, oil tank, oil pump and connector link to each other in order, the sleeve pipe fixed head is fixed on vertical removal subassembly, vertical removal subassembly is used for following vertical direction removal sleeve pipe fixed head.

5. The motor assembly machine of claim 1, wherein: the rotor assembling device comprises a rotor conveying assembly, a rotor caching station and a rotor moving assembly, wherein the rotor moving assembly comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp connected with the vertical moving assembly; the rotor conveying assembly is used for conveying the rotor to a rotor caching station, and the rotor moving assembly is used for assembling the rotor on the rotor caching station to a motor to be assembled; the longitudinal movement assembly is used for moving the vertical movement assembly along the longitudinal direction, the vertical movement assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for clamping and loosening the rotor.

6. The motor assembly machine of claim 1, wherein: the gear assembling device and the gear primary assembling device respectively comprise a gear conveying assembly, a gear caching station and a gear shifting assembly, the gear shifting assembly comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp connected with the vertical moving assembly, the gear conveying assembly is used for conveying gears to the gear caching station, the gear shifting assembly of the gear assembling device is used for assembling the gears on the gear caching station to a motor to be assembled, and the gear shifting assembly of the gear primary assembling device is used for primarily assembling the gears on the gear caching station to the motor to be assembled; the vertical moving assembly is used for moving the vertical moving assembly along the vertical direction, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for adsorbing the gear and blowing the gear downwards.

7. The motor assembly machine of claim 1, wherein: the spinning device comprises a vertical moving assembly, a spinning fixing frame connected with the vertical moving assembly and a spinning assembly arranged on the spinning fixing frame, and the vertical moving assembly is used for driving the spinning fixing frame to move up and down; the spinning assembly is used for driving the gear to be assembled to rotate and applying downward force to the gear to be assembled.

8. The motor assembly machine of claim 1, wherein: the output shaft assembly device comprises a longitudinal moving assembly, a vertical moving assembly and a spinning mechanism, wherein the vertical moving assembly is connected with the longitudinal moving assembly, the spinning mechanism is connected with the vertical moving assembly, the spinning mechanism comprises a rotating assembly and a fixing clamp, the fixing clamp is connected with the rotating assembly, the rotating assembly is used for driving the fixing clamp to rotate, and the fixing clamp is used for clamping and loosening the output shaft.

9. The motor assembly machine of claim 1, wherein: the cover plate assembling device comprises a cover plate vibration disc assembly, a material distributing assembly, a turning assembly, a cover plate conveying assembly and a cover plate moving assembly, wherein the cover plate vibration disc assembly is used for conveying cover plates in a vertical placing state one by one to the material distributing assembly, the material distributing assembly is used for pushing the cover plates to the turning assembly, the turning assembly is used for enabling the cover plates in the vertical placing state to turn to a horizontal placing state, the cover plates in the horizontal placing state are placed into the cover plate conveying assembly, the cover plate conveying assembly is used for conveying the cover plates to the cover plate moving assembly, and the cover plate moving assembly is used for assembling the cover plates to a motor to be assembled.

10. The motor assembly machine of claim 1, wherein: the blanking sorting device comprises a blanking moving assembly, a first blanking assembly and a second blanking assembly, wherein the blanking moving assembly is used for moving good products to the first blanking assembly and moving defective products to the second blanking assembly; the blanking moving assembly comprises a longitudinal moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a fixed clamp connected with the vertical moving assembly, and the fixed clamp is used for clamping and loosening the assembled motor;

the motor feeding device comprises a first fixing frame, a longitudinal moving assembly arranged on the first fixing frame, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp fixed on the vertical moving assembly, wherein the longitudinal moving assembly is used for moving the vertical moving assembly along the longitudinal direction, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for clamping and loosening a motor to be assembled;

the gasket assembly device comprises a gasket vibrating disc, a gasket placing plate, a second fixing frame, a longitudinal moving assembly arranged on the second fixing frame, a vertical moving assembly connected with the longitudinal moving assembly and a fixing clamp fixed on the vertical moving assembly, wherein the gasket vibrating disc is used for placing the plate conveying gasket on the gasket, the second fixing frame is arranged above the gasket placing plate, the longitudinal moving assembly is used for moving the vertical moving assembly along the longitudinal moving assembly, the vertical moving assembly is used for moving the fixing clamp along the vertical direction, and the fixing clamp is used for adsorbing the gasket placed on the plate and loosening the adsorbed gasket when the gasket is close to the motor to be assembled.

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