Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the head shell front cover mounting device, which can form a production line by only 1-2 persons and reduce the manpower requirement.
In order to achieve the purpose, the invention provides the following technical scheme: a head shell front cover mounting device, which comprises a workbench, a bearing mounting device and a fluted disc mounting device,
the bearing installation device comprises a rotary carrier, a mechanical arm for conveying the head shell front cover to the rotary carrier, a bearing feeding device for conveying the bearing to the rotary carrier and a clamp spring installation device for installing a clamp spring in the front cover on the rotary carrier, wherein the rotary carrier, the bearing feeding device and the clamp spring installation device are arranged on a workbench, and the mechanical arm is arranged on one side of the workbench;
the fluted disc mounting device comprises
The axial flow channel is fixed on the workbench, a first sealing plate is arranged at the end of the axial flow channel, a first inlet is formed in the starting position of the axial flow channel, and an opening for the shaft to slide in is formed in the side surface of the axial flow channel;
the shaft vibrating disk is fixed on the workbench, and the output end of the shaft vibrating disk is connected with the opening to arrange and convey the shaft into the shaft flow channel;
the shaft cylinder is fixed on the workbench and located at the outward extending position of the first inlet, a shaft pushing block is connected to the output end of the shaft cylinder, the shaft pushing block is arranged in the shaft flow channel in a sliding mode, a notch used for accommodating the shaft is formed in the shaft pushing block, the shaft cylinder pushes the shaft pushing block to move back and forth between the first inlet and the first sealing plate, and when the shaft pushing block is located at the opening, the shaft slides into the notch from the opening;
the fluted disc flow channel is fixed on the workbench, a second inlet is formed in the starting position of the fluted disc flow channel, and a second sealing plate is arranged at the end of the fluted disc flow channel;
the output end of the fluted disc vibration disc is connected with the second inlet, and the fluted disc is arranged and conveyed into the fluted disc flow channel;
and the fluted disc transfer mechanism comprises a fluted disc support, a lifting cylinder, a translation cylinder and a sucker, wherein the output end of the translation cylinder is transferred between the fluted disc flow channel and the axial flow channel, the fluted disc support is fixed on the workbench, the translation cylinder is fixed on the fluted disc support, the lifting cylinder is fixed on the output end of the translation cylinder, and the sucker is fixed on the output end of the lifting cylinder.
As a further improvement of the invention, the rotary carrier comprises a rotary cylinder, a rotary shaft and a rotary seat, the rotary cylinder is fixed on the workbench, the rotary shaft is rotatably arranged on the workbench and connected with the rotary cylinder, the rotary seat is fixed on the rotary shaft, two ends of the rotary seat are fixed with a front cover mounting seat, a bearing feeding device and a clamp spring mounting device are arranged on the workbench, the clamp spring mounting device comprises a clamp spring vibrating disk, a linear vibrator, a clamp spring bracket, a clamp spring flow passage, a material pushing cylinder, a material pushing block and a clamp spring press mounting cylinder, the clamp spring vibrating disk and the clamp spring flow passage are fixed on the workbench, the clamp spring flow passage is positioned above the front cover mounting seat, the linear vibrator is fixed on the workbench, one end of the linear vibrator is connected with the clamp spring vibrating disk, the other end of the linear vibrator is connected with the clamp spring flow passage, the material, the clamp spring pressing cylinder is fixed on the workbench, the clamp spring pressing cylinder is fixed on the clamp spring support and located above the clamp spring flow channel, a clamp spring pressure head is fixed on an output end of the clamp spring pressing cylinder, a clamp spring hole is formed in the clamp spring flow channel and located right below the clamp spring pressure head, the diameter of the clamp spring hole is the same as that of the clamp spring pressure head, an inclined plane for the clamp spring to stretch into is formed in the top of the clamp spring hole, and in working, the clamp spring pressing cylinder pushes the clamp spring pressure head to deform the clamp spring on the inclined plane and press the clamp spring into a head shell from the clamp spring hole.
As a further improvement of the bearing feeding device, the bearing feeding device comprises a bearing vibration disc, a bearing guide rail, a bearing support, a lifting cylinder, a translation cylinder and a sucker for grabbing a bearing, the bearing vibration disc is fixed on a workbench, the bearing guide rail is connected with the bearing vibration disc, the bearing support is fixed on the workbench, the translation cylinder is fixed on the bearing support, the lifting cylinder is fixedly connected with the output end of the translation cylinder, and the sucker is fixed on the output end of the lifting cylinder.
As a further improvement of the invention, the bottom of the fluted disc flow passage is provided with a vent groove.
As a further improvement of the invention, the workbench is provided with a dust removal device, the dust removal device comprises an air pump, a plurality of connectors of a dust collection box and a plurality of connecting pipes, the workbench comprises a support frame and a desktop fixed at the top end of the support frame, the desktop is provided with a plurality of meshes, the connectors are respectively fixed below the meshes, the air pump and the dust collection box are fixed on the support frame, the air pump is connected with the dust collection box, and the plurality of connecting pipes connect the connectors with the dust collection box.
As a further improvement of the invention, the dust collection box comprises a box body, a filter element, a cover and a fixing component for fixing the filter element, the box body is fixed on a support frame, the cover is hinged on the box body, the filter element comprises a frame and a filter screen fixed on the frame, the fixing component comprises a clamping strip and two fixing columns, the two fixing columns are vertically fixed in the box body, the clamping strip is hinged on one fixing column, positioning grooves for clamping the frame are formed in the opposite surfaces of the two fixing columns, the clamping strip comprises a fixing layer and a deformation layer, after the frame and the filter screen are placed in the positioning grooves, the clamping strip is turned into the two positioning grooves, and when the cover is covered, the clamping strip is.
As a further improvement of the invention, the edge of the box body is provided with a turnover edge, the cover is provided with a buckle assembly, the buckle assembly comprises a hook plate, an installation shaft, a connecting plate, a torsional spring and an operation plate, the cover is provided with an installation hole, the installation shaft is fixedly installed in the installation hole, the connecting plate is hinged on the installation shaft, the hook plate is fixedly connected with the connecting plate and extends into the cover, the operation plate is fixedly connected with the connecting plate and is arranged outside the cover, a baffle is fixed on the installation shaft, the torsional spring is sleeved on the installation shaft, one end of the torsional spring is abutted against the baffle, the other end of the torsional spring is abutted against the hook plate, when the cover is covered, the torsional spring pushes the hook plate to abut.
The invention has the advantages that through the arrangement, an operator only needs to sleeve the front cover provided with the bearing and the clamp spring on the shaft and take down the mounted front cover, the two steps are completed by the machine, other steps are completed by the machine, the operation steps of the operator are reduced, the production line can be formed by only 1-2 persons, the labor cost is reduced, parts can pass through the machine all the time during production, the connection, the mounting and the transfer are realized, the time consumed by the transfer among the steps is short, and the integral assembly efficiency is improved.
Detailed Description
The invention will be further described in detail with reference to the following examples, which are given in the accompanying drawings.
Referring to fig. 1 to 8, a head shell front cover mounting device of the present embodiment includes a table 1, a bearing mounting device and a fluted disc mounting device,
the bearing installation device comprises a rotary carrier 2, a manipulator 9 for conveying a head shell front cover to the rotary carrier 2, a bearing feeding device 4 for conveying a bearing to the rotary carrier 2 and a clamp spring installation device 5 for installing a clamp spring in the front cover on the rotary carrier 2, wherein the rotary carrier 2, the bearing feeding device 4 and the clamp spring installation device are arranged on the workbench 1, and the manipulator 9 is arranged on one side of the workbench 1;
the fluted disc mounting device comprises
The shaft flow channel 3 is fixed on the workbench 1, a first sealing plate 31 is arranged at the end of the shaft flow channel 3, a first inlet 32 is formed at the starting position of the shaft flow channel 3, and an opening 33 for a shaft to slide in is formed in the side surface of the shaft flow channel 3;
a shaft vibration disk 34, wherein the shaft vibration disk 34 is fixed on the workbench 1, the output end of the shaft vibration disk 34 is connected with the opening 33, and the shaft is arranged and conveyed into the shaft flow passage 3;
the shaft cylinder 35 is fixed on the workbench 1 and located at the outward extending position of the first inlet 32, a shaft pushing block 38 is connected to the output end of the shaft cylinder 35, the shaft pushing block 38 is arranged in the shaft flow channel 3 in a sliding mode, a notch 39 used for accommodating a shaft is formed in the shaft pushing block 38, the shaft cylinder 35 pushes the shaft pushing block 38 to move back and forth between the first inlet 32 and the first sealing plate 31, and when the shaft pushing block 38 is located at the opening 33, the shaft slides into the notch 38 from the opening 33;
the fluted disc flow channel 36 is fixed on the workbench 1, a second inlet 3a is formed at the starting position of the fluted disc flow channel 36, and a second sealing plate 3b is arranged at the end of the fluted disc flow channel 36;
the fluted disc vibration disc 37, the fluted disc vibration disc 37 is fixed on the workbench 1, the output end of the fluted disc vibration disc 37 is connected with the second inlet 3a, and the fluted disc is arranged and conveyed into the fluted disc flow channel 36;
and the fluted disc transfer mechanism comprises a fluted disc support 81, a lifting cylinder 82, a translation cylinder 83 and a sucker 84, wherein the output end of the translation cylinder 83 is transferred between the fluted disc flow channel 36 and the axial flow channel 3, the fluted disc support 81 is fixed on the workbench 1, the translation cylinder 83 is fixed on the fluted disc support 81, the lifting cylinder 82 is fixed on the output end of the translation cylinder 83, and the sucker 84 is fixed on the output end of the lifting cylinder 82.
During production, the manipulator grabs the head shell front cover onto the rotary carrier 2, and the bearing feeding device 4 puts the bearing into the head shell front cover. Then, the rotary carrier 2 moves the head shell front cover to the clamp spring mounting device 5, and the clamp spring mounting device 5 mounts the clamp spring into the head shell front cover to clamp the bearing. On the other hand, when the apparatus is started, the shaft pushing block 38 is positioned at the opening 33, the opening 33 overlaps the notch 39, the shaft vibrating plate 34 outputs the shaft array, the shaft slides into the notch 39 from the opening 33, the shaft cylinder 35 is started to push the shaft pushing block 38 to move toward the first sealing plate 31, and the first sealing plate 31 restricts the position of the shaft pushing block 38, so that the shaft is stopped at a fixed position. At this time, the operator sleeves the front head housing cover with the bearing on the shaft. In the aspect of the fluted disc, the fluted disc is arranged and conveyed to the fluted disc flow channel 36 by the fluted disc vibrating disc 37, the fluted disc moves to the second sealing plate 3b along the fluted disc flow channel 36, the second sealing plate 3b intercepts the fluted disc, the fluted disc is positioned, the translation cylinder 83 is started to drive the lifting cylinder 82 and the suction disc 84 to move above the fluted disc, the lifting cylinder 82 is started to enable the suction disc 84 to be close to the fluted disc so as to grab the fluted disc, then the lifting cylinder 82 and the translation cylinder 83 return to positions, the fluted disc moves to the upper side of the shaft, then the lifting cylinder 82 is started again to enable the fluted disc to move downwards, the fluted disc is sleeved on the shaft and placed in the front cover, and then the operator performs the subsequent step of fixing the front cover of the head shell. Through the arrangement, an operator only needs to sleeve the front cover provided with the bearing and the clamp spring on the shaft and take down the mounted front cover, other steps are completed by the machine, the operation steps of the operator are reduced, the production line can be formed by only 1-2 persons, the labor cost is reduced, parts can be connected, mounted and transferred through the machine all the time during production, the time consumed by transfer among the steps is short, and the whole assembly efficiency is improved.
As an improved embodiment, the rotary carrier 2 comprises a rotary cylinder 21, a rotary shaft 22 and a rotary seat 23, the rotary cylinder 21 is fixed on the workbench 1, the rotary shaft 22 is rotatably installed on the workbench 1 and connected with the rotary cylinder 21, the rotary seat 23 is fixed on the rotary shaft 22, front cover installation seats 24 are fixed at two ends of the rotary seat 23, a bearing loading device 4 and a clamp spring installation device 5 are arranged on the workbench 1, the clamp spring installation device 5 comprises a clamp spring vibration disc 51, a linear vibrator 52, a clamp spring bracket 53, a clamp spring flow channel 54, a material pushing cylinder 55, a material pushing block 56 and a clamp spring press-mounting cylinder 57, the clamp spring vibration disc 51 and the clamp spring flow channel 54 are fixed on the workbench 1, the clamp spring flow channel 54 is located above the front cover installation seats 24, the linear vibrator 52 is fixed on the workbench 1, one end of the linear vibrator 52 is connected with the clamp spring vibration disc 51, and the other end is connected with the, the material pushing cylinder 55 is fixed on the workbench 1, the material pushing block 56 is arranged in the clamp spring flow passage 54 in a sliding manner, the clamp spring support 53 is fixed on the workbench 1, the clamp spring press-fitting cylinder 57 is fixed on the clamp spring support 53 and located above the clamp spring flow passage 54, a clamp spring pressure head 58 is fixed on the output end of the clamp spring press-fitting cylinder 57, a clamp spring hole 59 is formed in the clamp spring flow passage 54, the clamp spring hole 59 is located right below the clamp spring pressure head 58, the diameter of the clamp spring hole 59 is the same as that of the clamp spring pressure head 58, an inclined plane 50 for the clamp spring to extend into is formed in the top of the clamp spring hole 59, and during operation, the clamp spring press-fitting cylinder 57 pushes the clamp spring pressure head 58 to press the clamp spring on the inclined.
The rotary cylinder 21 drives the rotary shaft 22 and the rotary seat 23 to rotate, so that a front cover mounting seat 24 moves to the lower part of the mechanical arm 9, the mechanical arm 9 grabs a front cover and conveys the front cover to the front cover mounting seat 24, after the front cover is placed in place, the rotary cylinder 21 drives the rotary seat 23 to rotate, the front cover mounting seat 24 provided with the front cover is moved to the bearing feeding device 4, the bearing feeding device 4 places a bearing in the front cover, then the rotary cylinder 21 rotates the rotary seat 23 again, the front cover mounting seat 24, the front cover and the bearing are moved to the clamp spring mounting device 5, the clamp spring vibrating disc 51 outputs clamp springs in an array manner to the linear vibrator 52, the linear vibrator 52 conveys the clamp springs to the clamp spring flow passage 54, the material pushing cylinder 55 drives the material pushing block 56 to push the clamp springs to move along the clamp spring flow passage 54, the clamp springs move to the inclined plane 50 at the tops of the clamp spring holes 59, then the clamp spring pressing cylinder 57 pushes, the clamp spring pressure head 58 presses the clamp spring, and the clamp spring is pressed and tightened on the inclined surface 50 and moves downwards along the clamp spring hole 59, moves into the front cover and clamps the bearing. Through the arrangement, the bearing and the clamp spring are automatically pressed into the front cover. People's frock jump ring is generally by operating jump ring pincers compression jump ring by operating personnel, go into the head shell with jump ring clamp card, and operating personnel operates jump ring pincers tiger's mouth for a long time and easily ache, tired, reduces operating efficiency, and automatic jump ring pressure can keep high-speed operation, avoids artifical tired, influences the operation.
As an improved specific embodiment, the bearing feeding device 4 includes a bearing vibration disk 41, a bearing guide rail 42, a bearing support 43, a lifting cylinder 44, a translation cylinder 45 and a suction cup 46 for grasping a bearing, the bearing vibration disk 41 is fixed on the workbench 1, the bearing guide rail 42 is connected with the bearing vibration disk 41, the bearing support 43 is fixed on the workbench 1, the translation cylinder 45 is fixed on the bearing support 43, the lifting cylinder 44 is fixedly connected with an output end of the translation cylinder 45, and the suction cup 46 is fixed on an output end of the lifting cylinder 44.
When the bearings are conveyed, the bearings are arranged and output to the bearing guide rail 42 by the bearing vibration disc 41, after the bearing guide rail 42 is fully paved, the lifting cylinder 44 is started, the sucking disc 46 is moved to the bearing at the tail end of the bearing guide rail 42 and grabs the bearings, then the lifting cylinder 44 returns, the translation cylinder 45 is started to drive the lifting cylinder 44 and the bearings to move above the front cover mounting seat 24, the lifting cylinder 44 is started to move the bearings into the front cover, then the sucking disc 46 loosens the bearings, and the loading of the bearings is completed. Through the arrangement, the bearing is automatically placed into the front cover, so that manual operation is reduced, and labor cost is reduced.
As a modified embodiment, the bottom of the fluted disc flow passage 36 is provided with a vent groove 3 c.
The arrangement of the ventilation slot 3c reduces the contact area between the bottom end of the fluted disc and the fluted disc flow channel 36, and reduces the mutual attraction between the fluted disc and the fluted disc flow channel 36, so that the fluted disc can slide more easily, and the phenomenon that the friction is too large and the fluted disc flow channel 36 are damaged due to the too large attraction between the fluted disc and the fluted disc flow channel 36 is avoided.
As a modified specific implementation mode, the workbench 1 is provided with a dust removal device, the dust removal device comprises an air pump 61, a plurality of connectors 63 of a dust collection box 62 and a plurality of connecting pipes 64, the workbench 1 comprises a support frame 65 and a table top 66 fixed on the top end of the support frame 65, the table top 66 is provided with a plurality of meshes 67, the connectors 63 are respectively fixed below the meshes 67, the air pump 61 and the dust collection box 62 are fixed on the support frame 65, the air pump 61 is connected with the dust collection box 62, and the connectors 63 are connected with the dust collection box 62 through the connecting pipes 64.
The bearing is a precision component, and is preferably assembled in a clean environment to avoid dust in the environment from affecting the matching precision of the bearing. Set up mesh 67 on desktop 66, set up before production, start dust collector, air pump 61 bleeds, and the air flows towards mesh 67 with higher speed, and the air flows into mesh 67 after through track immigration in dust collection box 62 and filtered in dust collection box 62, clears away floats such as dust, and clean air is discharged from air pump 61 again to floaters such as dust in the reduction air reduces the pollution of dust to the bearing.
As an improved specific embodiment, the dust collecting box 62 includes a box 621, a filter element 622, a cover 623, and a fixing component for fixing the filter element 622, the box 621 is fixed on the supporting frame 65, the cover 623 is hinged on the box 621, the filter element 622 includes a frame and a filter screen fixed on the frame, the fixing component includes a clamping strip 624 and two fixing posts 625, the two fixing posts 625 are vertically fixed in the box 621, the clamping strip 624 is hinged on one fixing post 625, one facing surface of the two fixing posts 625 is respectively provided with a positioning slot 626 for the frame to be clamped in, the clamping strip 624 includes a fixing layer and a deformation layer, after the frame and the filter screen are filtered into the positioning slots 626, the clamping strip 624 is rotated into the two positioning slots 626, and when the cover 623 is covered, the clamping strip 624 is compressed.
When the filter element 622 is installed, the frame is clamped into the two positioning grooves 626, then the clamping strip 624 is turned over, the clamping strip 624 is turned into the two positioning grooves 626, then the cover 623 is covered, the clamping strip 624 is extruded by the cover 623, the filter element 622 is fixed, when the clamping strip 624 is extruded, the deformation layer deforms, the contact area between the clamping strip 624 and the cover 623 is increased, the acting force of the clamping strip 624 and the acting force of the cover 623 are more uniform, the sealing performance can be improved after deformation, the quantity of uncleaned air leaking from an installation gap is reduced, and the filtering efficiency of the filter element 622 is improved.
As an improved specific embodiment, a folding edge 71 is disposed on an edge of the box 621, a buckle assembly is disposed on the cover 623, the buckle assembly includes a hook plate 72, a mounting shaft 73, a connecting plate 74, a torsion spring 75 and an operating plate 76, a mounting hole is disposed on the cover 623, the mounting shaft 73 is fixedly mounted in the mounting hole, the connecting plate 74 is hinged on the mounting shaft 73, the hook plate 72 is fixedly connected with the connecting plate 74 and extends into the cover 623, the operating plate 76 is fixedly connected with the connecting plate 74 and is disposed outside the cover 623, a baffle 77 is fixed on the mounting shaft 73, the torsion spring 75 is sleeved on the mounting shaft 73, one end of the torsion spring is abutted against the baffle 77, the other end of the torsion spring is abutted against the hook plate 72, and when the cover 623 is covered, the torsion spring 75 pushes the hook plate 72 to abut against the folding edge 71 from.
When the cover 623 is closed, an operator turns over the operating plate 76 to drive the hook plate 72 to turn over towards the center of the cover 623, then the cover 623 is covered on the box body 621, after the cover 623 is covered on the box body 621, the operator releases the operating plate 76, the torsion spring 75 pushes the hook plate 72 to return, the hook plate 72 hooks the folding edge 71, and the cover 623 is fixed. By providing the locking cover 623 as described above, the structure is simple and the manufacturing is easy.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.