CN208341935U - A kind of thread generator - Google Patents
A kind of thread generator Download PDFInfo
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- CN208341935U CN208341935U CN201820572325.0U CN201820572325U CN208341935U CN 208341935 U CN208341935 U CN 208341935U CN 201820572325 U CN201820572325 U CN 201820572325U CN 208341935 U CN208341935 U CN 208341935U
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Abstract
The utility model proposes a kind of thread generators, the thread generator is made of tapping host and feeding machine, feeding machine is linked together with tapping host by slideway mechanism, the new thread generator price that the utility model is proposed is low, whole machine is made of multiple mechanisms, not merely only has conveying machining function, integration sequence is carried out to workpiece in feed function, systematically conveying workpieces, feeding speed is fast, increase working efficiency, operating noise is small, and tapping host while energy cleaning products surface, testing product quality, it is easy to operate, worker requires low, reduce cost of human resources, workpiece switching is easy during work, when breaking down or needing to safeguard, problem place can be quickly detected, it is simple to replace mechanism, significantly reduce maintenance cost, have modified previous open processing, it is designed to closed to add Work, mist of oil flashes during avoiding processing, pollutes environment, while processing oil is made further recycling filtering, more environmentally friendly, more durable.
Description
Technical field
The utility model relates to field of machining, and in particular to a kind of thread generator.
Background technique
In field of machining, tapping processing is carried out to workpiece, is all that manual operation processes it, works as piece count
More, manual operation is easy carelessness and omits, low efficiency, while cost of human resources is high.
Artificial generally requires manpower and workpiece is put into lathe, then machines and processed, and whole process is slow,
Low efficiency.
And traditional tooth machining unit price height, function is excessively single, and switching workpiece is inconvenient, and maintenance cost is high, and processes
To be open, mist of oil flashes during processing, i.e. waste processing oil, and not environmentally, after carrying out tapping to part, needs additional people
Power resource carries out quality inspection to it, extends working hour.
Summary of the invention
The utility model in order to overcome at least one of the drawbacks of the prior art described above (deficiency), provide it is a kind of at low cost,
The thread generator that function is more and processing is quick and environmentally friendly.
In order to solve the above technical problems, the technical solution of the utility model is as follows:
A kind of thread generator, the thread generator are made of tapping host and feeding machine, feeding machine and tapping host
It is linked together by slideway mechanism
Wherein feeding machine includes feeding machine rack, anti-overlapping mechanism, the slideway mechanism connection feeding machine rack, the confession
Material machine rack is equipped with leading truck, crane, and the leading truck and crane are placed in feeding machine rack, and crane bottom is equipped with
Attachment base connects lifting cylinder, is pushed by lifting cylinder, and lifting cylinder is placed on feeding machine bottom of the frame, sets at the top of slideway mechanism
Anti-overlapping mechanism is set, for anti-overlapping mechanism in feeding machine rack, leading truck replaces placement, leading truck and crane with crane
Plateau levels inclination, workpiece are slipped to crane from leading truck sloping platform, and crane rises, workpiece is transmitted to next stage and is led
It is slipped to next stage crane to frame, then by leading truck, and so on, it can be led by feeding machine rack size and the increase and decrease of workpiece size
To frame and crane quantity, slideway mechanism is connected at the top of leading truck, workpiece passes through the crane and guiding that are driven by lifting cylinder
The conveying of frame level-one grade is transported to slideway mechanism, walks overlapped works screening equipped with anti-overlapping mechanism on slideway mechanism, remaining work
Part, which coherent can transport, can ensure that in next stage processing, and lifting cylinder running is fast, increases conveying speed, provides defeated
Efficiency is sent, lifting cylinder used is SMC Standard Cylinder.
It is equipped with material storing box in feeding machine frame side, material storing box is connected with anti-overlapping mechanism, and reception is screened by anti-overlapping mechanism
Workpiece is flowed back into bottom leading truck, then is up conveyed again by leading truck by overlapped works out, and conveying is kept to have item
Reason is high-efficient simultaneously, and feeding machine rack is equipped with oil-containing groove, and the oil-containing groove is under the junction of feeding machine rack and slideway mechanism
The greasy dirt that workpiece remnants are dripped on slideway mechanism is collected, avoids greasy dirt from influencing working environment, in feeding machine bottom of the frame by side
Foot is adjusted equipped with feeding machine, bracket height can be adjusted according to actual demand, facilitate work, improve the flexible of entire feeding machine
Property.
Further, anti-overlapping mechanism is equipped with anti-overlapping wheel, is equipped among anti-overlapping wheel and exempts from key axle sleeve, exempts to wear among key axle sleeve
Anti-overlapping shaft is crossed, anti-overlapping both ends of the shaft is equipped with rolling bearing units, wherein one section of rolling bearing units is connected to shaft bearing plate, shaft bearing plate connects
It is connected to round belt wheel, is provided with two round belt wheels, another round belt wheel connects anti-overlapping motor reducer, is subtracted by anti-overlapping motor
Fast machine provides power, drives anti-overlapping wheel rotary work, and there are two wherein anti-overlapping wheel is set, two anti-overlapping wheels bifurcated that is staggered is put
It sets, two anti-overlapping wheel bifurcateds, which stack, to be made to achieve the effect that anti-overlapping by a workpiece every time, and conveying is made more to have item
Reason.
Wherein anti-overlapping motor reducer connection motor mounting rack is fixed on motor fixing plate, entire anti-overlapping mechanism
Anti-overlapping motor shroud is housed outside, the noise formed during the work of anti-overlapping motor reducer is can be reduced, further improves work
Environment, anti-overlapping motor reducer used are 40W motor reducer, and wherein anti-overlapping mechanism is equipped with anti-overlapping processing slideway connection
To material storing box, the workpiece of overlapping is slipped to material storing box, carries out conveying next time.
Further, slideway mechanism is divided into feed zone and slide plate area, by two fixed base of skate-board among feed zone and slide plate area
Fixed, feed zone is equipped with cylinder mechanism, and cylinder mechanism one end is connected with slide plate area, and the cylinder mechanism other end passes through slideway round belt wheel
It is connected to slideway motor reducer, slideway motor reducer is equipped with roller in feeding machine rack outside slideway motor reducer
Motor shroud can be reduced the noise formed during the work of slideway motor reducer, further improve working environment, slideway used
Motor reducer is 40W motor reducer, and cylinder mechanism and slideway motor reducer connected end are higher than cylinder mechanism and slide plate area
Connected end, labor cost can slide down under self gravity, it is further provided transfer efficiency, the slide plate area other end are set there are two inclined plate
Fixing seat is fixed.
Wherein, cylinder mechanism is equipped with feeding roller, and feeding roller is equipped with feed spool, and feed spool both ends are equipped with feed spool axis
It holds, Kong Ka, cylinder mechanism is equipped with two groups, is equipped with feed spool fixing seat on every series cylinder mechanism both sides, and 4 feed spools are housed altogether
Fixing seat is equipped with feed spool adjusting seat on cylinder mechanism and slideway area connected end, feed spool fixing seat, and there are two feedings for dress altogether
Axial adjustment seat can adjust cylinder mechanism height according to actual needs, increase the flexibility of feeding machine conveying workpieces.
Further, slide plate area is equipped with two pieces of slide plates, and two pieces of slide plates clip intermediate form delivery area, and workpiece can be neatly orderly
Ground comes in delivery area, waits the processing until next step, and is equipped with workpiece backing plate in slide plate bottom, and workpiece is arranged along backing plate.
Wherein, in slide plate area, outlet is equipped with downslide limit plate, and downslide limit plate is fixed by downslide limit plate fixed plate, is equipped with
Labor cost can be fixed on the position of setting in arrangement, prevent from arranging backward by two downslide limit plate fixed plates, downslide limit plate
The workpiece come knocks previous workpiece when sliding, and switchs on slide plate equipped with slideway mechanism, and slideway mechanism switch passes through switch
Bracket is fixed on slide plate, and for controlling the work of entire slideway mechanism, slideway mechanism switch used is the close switch in Omron.
Wherein tapping host includes tooth machining unit rack, workbench, and the workbench is fixed on feeding machine tooth machining unit machine
On frame, the workbench is equipped with transport mechanism, and the transport mechanism is equipped with XY transport mechanism and transmission track, and transmission track is negative
Duty planning workpiece track route, XY transport mechanism are responsible for running workpiece on transmission track, and the transmission track successively divides
For product input area, product workspace, product testing clear area, the product input area is equipped with workpiece separating mechanism and examines stifled machine
Structure, workpiece separating mechanism and Jian Du mechanism are fixed on workbench, and the product workspace is equipped with hold-down mechanism, filter mechanism
And tooth machining unit, the hold-down mechanism are fixed on workbench, tooth machining unit is fixed in tooth machining unit rack, filter mechanism and tapping
Machine is connected, and the product testing clear area is equipped with avoiding jetting mechanism and measuring mechanism, and avoiding jetting mechanism and measuring mechanism are fixed on work
On platform, the output end of the product testing clear area is equipped with recovery processing mechanism and recovery processing case, the recovery processing machine
Structure and recovery processing case are fixed in tooth machining unit rack, and recovery processing case is responsible for recycling and is detected as rejected product in measuring mechanism
Workpiece, by XY transport mechanism shift onto recovery processing case in, qualified product will from recovery processing mechanism return to outlet inlet box in, etc.
It is taken away to worker.
Further, the workbench is equipped with the splash guard for surrounding workbench, and splash guard is equipped with side perspective board and lid
Plate, the cover board be it is transparent, mist of oil flashes when preventing tooth machining unit from working, and pollutes working environment, while perspective board and transparent lid
Plate can be better seen the case where processing, and the tooth machining unit rack is equipped with electronic box and outlet inlet box, the electronic box be responsible for
Whole tapping host supplying power, the outlet inlet box are connected with recovery processing mechanism, finish receiving in recovery processing mechanism
Workpiece when being filled with the workpiece of completion, then is removed, and the tooth machining unit bottom of the frame is equipped with tooth machining unit and adjusts foot, is responsible for adjustment tapping
Machine bracket height can be adjusted according to actual needs, and trash discharge pipeline, the waste material row are equipped among the tooth machining unit rack
It puts pipeline to be responsible for receiving the residue waste material generated when tapping machining, be discharged by discharge tube.
Further, the workpiece separating mechanism includes swinging jig, oscillating cylinder, wherein the swing jig passes through swing
Jig link block is connected to oscillating cylinder, and the oscillating cylinder is fixed in tooth machining unit rack by oscillating cylinder fixing seat, swings
Jig is equipped with swing limiting bracket, and the jig that swings is equipped with the workpiece slot for receiving workpiece, and workpiece slot is responsible for receiving workpiece entrance,
It is driven by oscillating cylinder and swings jig, by swinging limiting bracket screening workpiece one by one, more in order, then by XY transport mechanism
It is transported to transmission track, inspection is carried out and blocks up, the workpiece slot is connected with slideway mechanism, and whole process is simple and fast, and workpiece is not
It can be packed together, orderliness is clear, improves processing efficiency.
Further, the Jian Du mechanism includes detection axis, examines gas shutoff cylinder, detects fixed plate and proximity switch, the detection
Fixed plate is equipped with limit base, bearing and proximity fixed plate, and the limit base is connected by spring with bearing, the bearing connection inspection
Axis is surveyed, the detection fixed plate is connected by inspection gas shutoff cylinder connecting plate with inspection gas shutoff cylinder, and the inspection gas shutoff cylinder passes through inspection gas shutoff cylinder
Fixing seat is fixed in tooth machining unit rack, and the proximity switch is fixed in proximity fixed plate, drives detection solid by inspection gas shutoff cylinder
Fixed board when detection axis is by tamper resistance, is not moved downward with cylinder, that is, examined so that detection axis be driven to check workpiece
It surveys axis and other parts and relative displacement occurs, until proximity switch senses the boss of detection axis, be so far judged as that workpiece blocks,
Jian Du mechanism cylinder resets at once, and whole device resets after all stations complete one's own department or unit work, stops working and alarms, to work
Part clears up again artificial restarting.
Further, the hold-down mechanism includes holding down assembly, and connection component and compression cylinder, described hold down assembly pass through company
Connected components are connected with compression cylinder, and the compression cylinder is fixed in tooth machining unit rack by compression cylinder fixed plate, the pressure
Tight component includes bottom plate, fixation kit and moving assembly, and the fixation kit and moving assembly are fixed on bottom plate, the bottom plate
It is fixed on workbench, the bottom is equipped with clamping cylinder fixing seat, pneumatic clamper and waste outlet, and the waste outlet connection is useless
Expect discharge tube, the fixation kit includes jacking block fixed block and jacking block, and the jacking block is fixed on jacking block fixed block, the top
Block is equipped with jacking block auxiliary block, and the moving assembly includes compressing sliding chute seat, pressed slider and pressing plate, the compression sliding chute seat, pressure
Tight sliding block and pressing plate are sequentially connected, and are fixed on and are compressed on sliding chute seat by pressed slider, then compress pressed slider by pressing plate, compressed
When sliding block slides, pressing plate can also press against pressed slider securely, shift it not, and the compression sliding chute seat is fixed on bottom,
The pressed slider is equipped with pressing jig, and the pressing jig is matched with jacking block, simultaneously clamps on work by pressing jig and jacking block
Part will not shift when processing workpiece, so that work pieces process be made to have deviation, can greatly improve the qualification rate of workpiece.
Further, the connection component includes swing arm, and swing arm fixing seat, described swing arm one end is equipped with swing arm shaft, described
Swing arm shaft is connected with swing arm fixing seat, and the swing arm fixing seat is connected with sliding chute seat is compressed, the swing arm fixing seat at least one
A, the compression cylinder is equipped with compression cylinder connector, and the swing arm other end is connected with compression cylinder connector, and the swing arm is equipped with
Housing pin, housing pin is pushed by compression cylinder against pressed slider and drives swing arm motion, then pushes compression by housing pin
Sliding block is moved to jacking block, so that workpiece be compressed, whole process is simple, efficient, will not allow workpiece deviated during processing from
And influence qualification rate.
Further, the avoiding jetting mechanism is successively arranged the first hydro-peening group, the second hydro-peening group and third hydro-peening group, wherein first
Hydro-peening group, the second hydro-peening group and third hydro-peening group are arranged successively and are fixed in tooth machining unit rack, and the first hydro-peening group is equipped with the
One group of cylinder, jet axis, first group of air-jet cover, the jet axis is connected by jet axis fixing sleeve with first group of cylinder, described
First group of cylinder connects first group of cylinder fixed seat by first group of connecting plate, and first group of cylinder fixed seat is fixed on work
On platform, first group of air-jet cover surrounds jet axis, and the second hydro-peening group is equipped with second group of cylinder, air injection block, and jet is led
Bar, second group of air-jet cover, the air injection block are connected with jet guide rod and second group of cylinder respectively by jet connecting plate, the spray
By second group of connecting plate second group of cylinder fixed seat of connection, second group of cylinder fixed seat is solid for conductance bar and second group of cylinder
It is scheduled on workbench, second group of air-jet cover surrounds air injection block, and the third hydro-peening group is equipped with third group cylinder, spray head, third
Group air-jet cover, the spray head are connected by throttle valve with third group cylinder, the third group cylinder pass through third group connecting plate and
Third group cylinder fixed seat is connected, and the third group cylinder fixed seat is fixed on workbench, the third group air-jet cover packet
Enclosing spray head, first group of air-jet cover, second group of air-jet cover and third group air-jet cover are respectively equipped with first group of baffle, second group of baffle,
Third group baffle, first group of baffle, second group of baffle, third group baffle is transparent baffle.
Wherein jet axis, air injection block and spray head carry out hydro-peening to workpiece respectively, can remove waste material remaining in workpiece, make
Workpiece is cleaner, while first group of air-jet cover, second group of air-jet cover and third group air-jet cover be avoided that waste material hydro-peening other
It flashes and scatters, pollute entire workbench, it is clean and tidy to be able to maintain workbench.
Further, the measuring mechanism is equipped with measurement and positioning component and measurement jacking block component, and the measurement jacking block component is set
There is measurement jacking block, the measurement jacking block is fixed on workbench by measuring jacking block fixed block, and the measurement and positioning component is set
There are locating piece and positioning cylinder, the locating piece is connected by locating piece attachment base with positioning cylinder, and the positioning cylinder passes through
Positioning cylinder fixing seat is fixed on workbench, and the positioning cylinder is equipped with threaded connection block, and threaded connection block passes through screw rod
Connection screw thread connecting plate is threadedly coupled plate and is fixed on the third group cylinder fixed seat of avoiding jetting mechanism, and threaded connection block is equipped with
Threaded adjustment plate, the measuring mechanism are equipped with sensor, and the sensor is threadably secured in plate connection screw thread adjustment plate, institute
Sensor is stated equipped with external encirclement.
Wherein positioning cylinder pushes locating piece, measures jacking block and locating piece fixes to clamp workpiece, pass through sensor measurement
Whether workpiece has tapping, and the threaded connection plate of measuring mechanism is fixed on the third group cylinder fixed seat of avoiding jetting mechanism.
Further, the recovery processing mechanism is equipped with recycling cylinder, sliding assembly, and wobble component and recycling cylinder are fixed
Seat, the recycling cylinder connect sliding assembly by wobble component, and the recycling cylinder is connected back to by recycling cylinder mounting base
Cylinder fixed seat is received, the recycling cylinder fixed seat is fixed in tooth machining unit rack, and the wobble component, which is equipped with, swings connecting plate,
The sliding assembly is equipped with slide and slide fixed plate, and the slide is connected with slide fixed plate.
Wherein recycling cylinder drives wobble component, so that sliding assembly be driven to move, sliding assembly is responsible for workpiece from biography
It send and is received in track to outlet inlet box, slide horizontal tilt to workpiece can voluntarily slide under self gravity, receive more square
Just quick, it is more convenient, it improves work efficiency simultaneously.
Further, the XY transport mechanism includes X-axis component, Y-axis component and conveying plate, the X-axis component and Y-axis component
It is connected, the conveying plate is connected with Y-axis component, and the X-axis component includes X-axis slide, X-axis moving plate and X-axis cylinder, the X
Axis cylinder is connected by X-axis connector with X-axis slide, and the X-axis cylinder is equipped with X-axis cylinder fixed seat and is fixed on workbench,
The X-axis slide is successively arranged X-axis slide rail and X-axis slide block, and the X-axis slide block is connected with X-axis moving plate, the X-axis moving plate
Equipped with movable slider and upper shifting sledge is moved up, Y-axis component includes Y-axis moving plate, Y-axis cylinder, Y-axis cylinder link block, the Y-axis
Movable plate, which is fixed on, to be moved up on movable slider, and the Y-axis cylinder link block is fixedly connected in Y-axis moving plate, and the Y-axis cylinder is logical
It crosses Y-axis air cylinder fixed plate to be fixed in X-axis moving plate, the Y-axis cylinder is connected by Y-axis connector with Y-axis cylinder link block, institute
It states conveying plate to be connected by the padded plate of Y-axis with Y-axis moving plate, the X-axis component, Y-axis component are at least one set of, and the conveying plate is set
Have a work transporting mouth, the work transporting mouth at least one, the work transporting mouth is more than or equal to diameter of work, passes through X-axis portion
Part and Y-axis component, conveying plate, which can be carried out, all around to be moved, and is transported on transmission track by conveying plate to workpiece, into one
Step improves production efficiency, more intelligently, more convenient.
Further, the filter mechanism is equipped with fuel tank and Rose Box, and the fuel tank is connected with Rose Box, and the fuel tank is equipped with
Fuel tank cap, the fuel tank cap be equipped with oil pump, the fuel tank cap at least one, the Rose Box be equipped with filter disc and filter cartridge, it is described
Filter cartridge is equipped with filter cartridge filter plate and box cover, and the box cover is equipped with handle, and the cover board is transparent, and the filtering table is equipped with filter plate,
Filter mechanism is connected with tooth machining unit, is responsible for providing the lubricating oil that processing needs, while lubricating oil can be filtered by filter mechanism,
It can reuse, it is more environmentally-friendly, it also can be reduced production cost.
Further, the outlet inlet box is equipped with finished product interface and bracket, and the bracket is connected with tooth machining unit rack, institute
It states finished product interface to be connected with recovery processing mechanism, is equipped with top cover, baffle, the top cover, gear with side at the top of outlet inlet box
Plate is equipped with handle, and the top cover is transparent, is responsible for collecting finished product by outlet inlet box, the workpiece of completion is collected together one by one,
After case is full, it can take away, baffle can pull open, and workpiece is taken away, and top cover is transparent to observe situation about coming in inlet box from outside,
It knows when completely, worker to be facilitated to take workpiece away.
Compared with prior art, the beneficial effect of technical solutions of the utility model is:
(1) the tapping host that the utility model is proposed is made of multiple mechanisms, not merely only has machining function, simultaneously
Has a product shunting, Product transport, product testing, multiple functions such as product cleaning realize multi-functional the attacking of set
Tooth machine.
(2) multiple mechanism structures that the utility model is added simultaneously are simple, can dismount mutually between multiple mechanisms, significantly
The cost for reducing tooth machining unit where capable of quickly detecting problem, and replaces mechanism letter when breaking down or needing to safeguard
It is single, significantly reduce the cost of preservation & testing.
(3) due to multiple mechanisms that the utility model is added, keep workpiece more intelligent during processing, while whole tapping
Machine is easy to operate, and worker requires low, reduces cost of human resources.
(4) artificial is replaced by full machinery, working efficiency can be greatly improved, and joined measuring mechanism, further
Product is detected, can ensure that the qualification rate of workpiece.
(5) and the utility model changes traditional processing method, be designed to can closed processing, during avoiding processing
Mist of oil flashes, pollute environment, while by processing oil make further recycling filtering, whole machine is more environmentally friendly, also reduce production at
This.
(6) and feeding machine increases body volume, and crane used can convey big miniature workpiece, and during transportation,
Workpiece level-one grade is incremented by conveying, will not be disorderly and unsystematic when being able to maintain workpiece conveying, by anti-overlapping mechanism, further has workpiece
Convey to orderliness.
(7) whole feeding machine is operated by cylinder and motor reducer, and operating noise is small, will not be influenced on worker operation, and
And feeding machine is easy to operate, feeding speed is fast, not only reduces human cost, while increasing working efficiency.
Detailed description of the invention
Fig. 1-2 is thread generator structural schematic diagram.
Fig. 3 is tooth machining unit axonometric drawing.
Fig. 4-5 is workpiece separating mechanism structural schematic diagram.
Fig. 6 is to examine stifled mechanism structure schematic diagram.
Fig. 7 is hold-down mechanism structural schematic diagram;
Fig. 8 is avoiding jetting mechanism structural schematic diagram;
Fig. 9 is measuring mechanism structural schematic diagram;
Figure 10 is XY transport mechanism structural schematic diagram;
Figure 11-15XY transport mechanism transports flow diagram;
Figure 16 is recovery processing mechanism structure schematic diagram;
Figure 17-18 is recovery processing mechanism recycling process diagram;
Figure 19 is filter mechanism structural schematic diagram;
Figure 20 is outlet inlet box;
Figure 21 is splash guard;
Figure 22 is tooth machining unit machine frame inside structural schematic diagram;
Figure 23-24 is feeding machine structure schematic diagram;
Figure 25 is anti-overlapping mechanism structural schematic diagram;
Figure 26 is slideway mechanism structural schematic diagram;
Figure 27 is cylinder mechanism structural schematic diagram.
In figure: 1 tooth machining unit rack, 2 workbenches, 3XY transport mechanism, 4 transmission tracks, 5 workpiece separating mechanisms, 6 inspections are stifled
Mechanism, 7 hold-down mechanisms, 8 filter mechanisms, 9 tooth machining units, 10 avoiding jetting mechanisms, 11 measuring mechanisms, 12 recovery processing mechanisms, 13 recycling
Treatment box, 14 electronic boxs, 15 tooth machining units adjust foot, and 16 trash discharge pipelines, 17 outlet inlet boxs, 18 transparent panels, 19 swing jig,
20 oscillating cylinders, 21 swing jig link block, and 22 oscillating cylinder fixing seats, 23 swing limiting bracket, 24 workpiece slots, 25 detections
Axis, 26 inspection gas shutoff cylinders, 27 detection fixed plates, 28 proximity switch, 29 limit bases, 30 bearings, 31 proximity fixed plates, 32 inspection gas shutoff cylinders
Connecting plate, 33 compression cylinders, 34 bottom plates, 35 clamping blocks, 36 pneumatic clampers, 37 waste outlets, 38 jacking block fixed blocks, 39 jacking blocks, 40 tops
Block auxiliary block, 41 compress sliding chute seat, 42 pressed sliders, 43 pressing plates, 44 pressing jigs, 45 swing arms, 46 swing arm fixing seats, 47 swing arms
Shaft, 48 first groups of cylinders, 49 first groups of air-jet covers, 50 jet axis fixing sleeves, 51 first groups of cylinder fixed seats, 52 first groups of companies
Fishplate bar, 53 second groups of cylinders, 54 air injection blocks, 55 jet guide rods, 56 second groups of air-jet covers, 57 jet connecting plates, 58 second groups of gas
Cylinder fixing seat, 59 second groups of connecting plates, 60 third group cylinders, 61 spray heads, 62 third group air-jet covers, 63 throttle valves, 64 third groups
Cylinder fixed seat, 65 third group connecting plates, 66 positioning cylinders, 67 positioning cylinder fixing seats, 68 locating piece attachment bases, 69 positioning
Block, 70 measurement jacking blocks, 71 measurement jacking block fixed blocks, 72 are screwed plate, and 73 are threadedly coupled plates, 74 threaded connection blocks, 75 screw threads
Adjustment plate, 76 outer covers, 77 sensors, 78 screw rods, 79 conveying plates, 80X axis slide, 81X axis movable plate, 82X axis cylinder, 83X axis
Cylinder fixed seat, 84X shaft coupling, 85X axis cylinder link block, 86Y axis movable plate, 87Y axis cylinder, 88Y axis cylinder link block,
89Y axis air cylinder fixed plate, 90Y shaft coupling, the high plate of 91Y axle pad, 92X axis sliding rail, 93X axis sliding block, shifting sledge on 94,95 move up
Movable slider, 96 recycling cylinders, 97 recycling cylinder mounting bases, 98 recycling cylinder connectors, 99 slides, 100 slide fixed plates, 101 pendulum
Dynamic mounting base, 102 swing connecting plates, 103 swinging axles, 104 fuel tanks, 105 filter cartridges, 106 cabinets, 107 brackets, 108 finished products connect
Mouthful, 109 splash guards, 110 perspective boards, 111 cover boards, the stifled spring of 112 inspections, the stifled cylinder fixed seat of 113 inspections, 114 housing pins, 115
Compression cylinder connector, 116 compression cylinder fixed plates, 117 jet axis, 118 linear bearings, 119 first groups of jet cover plates, 120
Two groups of jet cover plates, 121 third group jet cover plates, 122 recycling cylinder fixed seats, 123 fuel tank cap, 124 oil pumps, 125 filter discs,
126 filter plates, 127 filter cartridge filter plates, 128 box covers, 129 top covers, 130 baffles, 131 feeding machine racks, 132 slideway mechanisms, 133 lead
To frame, 134 cranes, 135 lifting cylinders, 136 anti-overlapping mechanisms, 137 material storing box, 138 oil-containing grooves, 139 feeding machines adjust foot,
140 slideway motor reducers, 141 anti-overlapping wheels, 142 exempt from key axle sleeve, 143 anti-overlapping shafts, 144 rolling bearing units, 145 bearings
Plate, 146 shaft bearing plate round belt wheels, 147 motor reducer round belt wheels, 148 anti-overlapping motor reducers, 149 motor mounting racks,
150 motor fixing plates, 151 anti-overlapping motor shrouds, 152 fixed base of skate-board, 153 inclined plate fixing seats are fixed, 154 slide plates, 155 works
Part backing plate, 156 downslide limit plates, 157 downslide limit plate fixed plates, 158 slideway mechanisms switch, 159 switch brackets, 160 feedings
Axis fixing seat, 161 feed spool adjusting seats, 162 feeding rollers, 163 feed spools, 164 feeding axle bearings, 165 hole cards.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent;
In order to better illustrate this embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent actual product
Size;
To those skilled in the art, it is to be understood that certain known features and its explanation, which may be omitted, in attached drawing
's.
In the description of the present invention, it should be understood that term " first ", " second " are used for description purposes only, and
It cannot be understood as indicating or implying relative importance or imply the quantity of indicated technical characteristic." first " that limits as a result,
One or more of the features can be expressed or be implicitly included to the feature of " second ".
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, be also possible to be indirectly connected with by intermediary, it can be with
Say the connection of two component internals.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition
The concrete meaning of the utility model.
The technical solution of the utility model is described further with reference to the accompanying drawings and examples.
Embodiment 1
Thread generator is made of tapping host and feeding machine, and tapping host is connected with feeding machine by slideway mechanism, is such as schemed
Shown in 1-2.
Wherein tapping host, as shown in figure 3, the tapping host includes tooth machining unit rack 1, workbench 2, the work
Platform 2 is fixed in tooth machining unit rack 1, and workbench 2 is equipped with transport mechanism, and transport mechanism includes XY transport mechanism 3 and transmission
Track 4, for transmission track 4 among workbench 2, transmission track 4 is responsible for planning workpiece track route, and XY transport mechanism 3 is passing
Send track 4 side, XY transport mechanism 4 is responsible for running workpiece on transmission track.
Wherein transmission track 4 is in turn divided into product input area, product workspace, product testing clear area, the product
Input area is equipped with workpiece separating mechanism 5 and Jian Du mechanism 6, as shown in Figure 1, workpiece separating mechanism 5 and Jian Du mechanism fix 6 in work
Make on platform, workpiece enters from workpiece separating mechanism 5, after separating one by one, is transported to transmission rail by XY transport mechanism 3
It on road 4, detects whether to block by Jian Du mechanism 6, does not block the position for being just transported to hold-down mechanism 7 by XY transport mechanism 3.
Product workspace is equipped with hold-down mechanism 7, filter mechanism 8 and tooth machining unit 9, as shown in figure 3, the hold-down mechanism 7 is solid
It is scheduled on workbench 2, tooth machining unit 3 is fixed in tooth machining unit rack 1, and filter mechanism 8 is connected with tooth machining unit 9, and filter mechanism 8 is set
By tooth machining unit rack 1, lubricating oil is provided for tooth machining unit 9, the workpiece after the detection of Jian Du mechanism 6 is removed by XY transport mechanism 3
It is sent to the position of hold-down mechanism 7, hold-down mechanism 7 compresses workpiece, then carries out tapping to tooth machining unit 9, in the machine of tooth machining unit rack
The case where being equipped with transparent panel 18 among body, fuselage interior capable of being observed by transparent panel 18, transparent panel energy disassembled and assembled freely, in fuselage
It keeps dirt or needs when inside adjusts each mechanism, transparent panel 18 can be dismantled, tooth machining unit machine frame inside is adjusted.
Product testing clear area is equipped with avoiding jetting mechanism 10 and measuring mechanism 11, as shown in figure 3, avoiding jetting mechanism 10 and measuring machine
Structure 11 is fixed on workbench, and the output end in product testing clear area is equipped with recovery processing mechanism 12 and recovery processing case
13, the recovery processing mechanism 12 and recovery processing case 13 are fixed in tooth machining unit rack, are recycled case 13 in transmission track 4
End, recovery processing case 13 is responsible for recycling and is detected as the workpiece of rejected product in measuring mechanism 11, pushed away by XY transport mechanism 3
Into recovery processing case 13, qualified product will return in outlet inlet box 17 from recovery processing mechanism 12, and worker is waited to take away.
Wherein workpiece separating mechanism includes swinging jig 19, and oscillating cylinder 20 swings jig link block 21, and oscillating cylinder is solid
Reservation 22 is connected to oscillating cylinder 20 by swinging jig link block 21 wherein swinging jig 19, swings gas as illustrated in figures 4-5
Cylinder 20 is fixed in tooth machining unit rack 1 by oscillating cylinder fixing seat 22, is swung 19 side of jig and is equipped with swing limiting bracket 23,
It swings 19 edge of jig and is equipped with the workpiece slot 24 for receiving workpiece, workpiece separating mechanism 5 is connected with slideway mechanism 132, workpiece slot 24
It is responsible for receiving workpiece entrance, workpiece is stuck in the position of workpiece slot 24, and oscillating cylinder 20 rotates 180 degree, drives and swings jig connection
Block 21 swings the rotation of jig 19, workpiece rotation to 4 entrance of transmission track to drive, and swinging 23 energy of limiting bracket will be subsequent
Workpiece stops to fall, and each workpiece slot can only take away a workpiece, to reach workpiece separating effect, used in oscillating cylinder
20 be CKD oscillating cylinder.
Workpiece is transmitted to inspection along transmission track 4 by XY transport mechanism 3 and blocked up by workpiece after workpiece separating mechanism 5
The position of mechanism 6, wherein Jian Du mechanism 6 includes detection axis 25, examines stifled cylinder fixed seat 113, examines gas shutoff cylinder 26, detects fixed plate
27, proximity switch 28 and inspection gas shutoff cylinder connecting plate 32, as shown in fig. 6, detection fixed plate 27 is equipped with limit base 29, bearing 30 and close
Fixed plate 31 is connect, limit base 29 is connected by examining stifled spring 112 with bearing 30, and 30 connecting detection axis 25 of bearing detects fixed plate
27 are connected by inspection gas shutoff cylinder connecting plate 32 with inspection gas shutoff cylinder 26, and inspection gas shutoff cylinder 26 is fixed on by examining stifled cylinder fixed seat 113
In tooth machining unit rack 1, proximity switch 28 is fixed in proximity fixed plate 31, drives detection fixed plate 27 by inspection gas shutoff cylinder 26, from
And detection axis 25 is driven to check workpiece, when detection axis 25 is by tamper resistance, do not moved downward with cylinder, i.e. detection axis
25 occur relative displacement with other parts, until proximity switch 28 senses the boss of detection axis 25, are so far judged as that workpiece is stifled
Plug, inspection gas shutoff cylinder 26 reset at once, and whole device resets after all stations complete one's own department or unit work, stop working and alarm, to
Workpiece clears up again artificial restarting, the workpiece not blocked, then is passed workpiece along transmission track 4 by XY transport mechanism 3
Be sent to the position of hold-down mechanism 7, used in inspection gas shutoff cylinder 26 be SMC Standard Cylinder, inspection used block up spring 112 be
MISUMI compressed spring, proximity switch 28 used are the Omron M12 proximity switch.
Wherein hold-down mechanism includes compression cylinder 33, and bottom plate 34 clamps block 35, and pneumatic clamper 36, waste outlet 37, jacking block is fixed
Block 38, jacking block 39, jacking block auxiliary block 40 compress sliding chute seat 41, housing pin 114, pressed slider 42, pressing plate 43, pressing jig
44, swing arm 45, swing arm fixing seat 46, swing arm shaft 47, compression cylinder fixed plate 115 and compression cylinder connector 116, such as 7 figure institutes
Show, swing arm fixing seat 46 is connected with sliding chute seat 41 is compressed, and compression cylinder 33 is fixed on tooth machining unit by compression cylinder fixed plate 115
In rack 1, compression cylinder 33 used is SMC Standard Cylinder, and wherein compression cylinder 33 is equipped with compression cylinder connector 116, used
Compression cylinder connector 116 be SMC cylinder Y type knuckle joint, 45 one end of swing arm are connected with compression cylinder connector 116 in pairs, swing arm
45 other ends pass through swing arm shaft 47 and connect swing arm fixing seat 46, and swing arm fixing seat 46 is connected with sliding chute seat 41 is compressed, used
Swing arm fixing seat 46 totally two, pressed slider 42, which is fixed on, to be compressed among sliding chute seat 41, and pressing plate 43 is pressing against pressed slider 42, pressing plate
42 pass through screw connection with sliding chute seat 41 is compressed, and housing pin 114 is fixed on swing arm 45 and connect one end with swing arm fixing seat 46
Port, housing pin 114 used are high-intensitive closely-pitched hex nut, and housing pin 114 faces 42 one end of pressed slider,
The other end of pressed slider 42 is equipped with pressing jig 44.
Wherein compress the dress of sliding chute seat 41 on the bottom sheet 34, jacking block fixed block 38 fills on the bottom sheet 34, compresses 41 He of sliding chute seat
38 position of jacking block fixed block is corresponding, intermediate hollow out, is responsible for clamping workpiece, jacking block 39 is fixed on jacking block fixed block 38, is pushing up
The end of block 39 is equipped with jacking block auxiliary block 40, and jacking block auxiliary block 40 is used to further strengthen reaction force, and workpiece is made to press tighter,
Jacking block 39 matches with 42 position of pressed slider, is waste outlet 37 below the position that workpiece compresses, and clamps in hold-down mechanism 7
After workpiece, when tooth machining unit 9 carries out tapping processing to workpiece from top, waste material drops to following waste outlet 37, from trash discharge
Pipeline is drained, and clamping block 35 and pneumatic clamper 36 is equipped with by waste outlet 37, and there are two clamping block 35 is set altogether, pneumatic clamper 36 is SMC gas
Pawl, compression cylinder 33 used are SMC Standard Cylinder, and entire hold-down mechanism is stretched out by compression cylinder 33, drive swing arm 45, with
Swing arm fixing seat 46 is fulcrum, is moved to 39 direction of jacking block, and housing pin 114 is fixed in swing arm 45 simultaneously to 39 direction of jacking block
Movement, presses to pressed slider 42, moves pressed slider 42 to jacking block 39, and pressing jig 44 is fixed on pressed slider 42, together
When press to jacking block 39, pressed slider 42 slide when, pressing plate 43 can also press against pressed slider 42 securely, shift it not, press
The tight bottom plate 34 of mechanism 7 is fixed together with the workbench 2 of tooth machining unit rack 1, compression cylinder fixed plate 115 and tooth machining unit machine
Frame 1 is fixed together, and for compression cylinder fixed plate 115 in the bottom of tooth machining unit rack 1, pneumatic clamper 36 is solid by clamping cylinder fixing seat
It is fixed, convenient for adjusting clamping height, when due to tapping, long and spiral an iron filings waste material can be generated, when tapping is to lower limit,
Pneumatic clamper 36 clamps iron filings, the screw tap of tooth machining unit rises reply after, XY transport mechanism 3 work transporting to next station, this
When pneumatic clamper 36 open and reset, iron filings waste material drops to waste outlet.
Wherein tooth machining unit 9 used in whole tapping host is general's board tooth machining unit, and tooth machining unit 9 is installed at tooth machining unit rack 1
On, it is connected with filter mechanism 8, the position of tapping knife alignment 7 workpiece pressing of hold-down mechanism of tooth machining unit 9.
Wherein avoiding jetting mechanism 10 includes three hydro-peening groups, including the first hydro-peening group, the second hydro-peening group and third hydro-peening group, and three
A hydro-peening group is arranged successively from product workspace toward product testing clear area, wherein the first hydro-peening group includes first group of cylinder 48,
Jet axis 117, first group of air-jet cover 49, jet axis fixing sleeve 50, first group of cylinder fixed seat 51, first group of connecting plate 52, such as
Shown in Fig. 8, jet axis 117 is connected by jet axis fixing sleeve 50 with first group of cylinder 48, and first group of cylinder 48 passes through first group
Connecting plate 52 connects first group of cylinder fixed seat 51, and first group of cylinder fixed seat 51 is fixed on workbench 2, first group of jet
Cover 49 surrounds jet axis 117, and first group of cylinder 48 is SMC cylinder.
Second hydro-peening group includes second group of cylinder 53, air injection block 54, jet guide rod 55, second group of air-jet cover 56, jet company
Fishplate bar 57, second group of cylinder fixed seat 58, second group of connecting plate 59, as shown in figure 8, air injection block 54 is divided by jet connecting plate 57
It is not connected with jet guide rod 55 and second group of cylinder 53, jet guide rod 55 and second group of cylinder 53 are connected by second group of connecting plate 59
Second group of cylinder fixed seat 58 is connect, jet guide rod 55 is connected by linear bearing 118 with second group of connecting plate 59, second group of cylinder
Fixing seat 58 is fixed on workbench 2, and second group of air-jet cover 56 surrounds air injection block 54, and second group of cylinder 53 used is SMC
Cylinder.
Third hydro-peening group includes third group cylinder 60, spray head 61, third group air-jet cover 62, throttle valve 63, third group cylinder
Fixing seat 64, third group connecting plate 65, as shown in figure 8, spray head 61 is connected by throttle valve 63 with third group cylinder 60, third group
Cylinder 60 is connected by third group connecting plate 65 with third group cylinder fixed seat 64, and third group cylinder fixed seat 64 is fixed on work
On platform 2, third group air-jet cover 62 surrounds spray head 61, and third group cylinder 60 used is SMC standard, and throttle valve 63 is SMC section
Valve is flowed, spray head 61 is MISUMI rotary nozzle, and first group of air-jet cover 49, second group of air-jet cover 56 and third group air-jet cover 62 are distinguished
Equipped with first group of jet cover plate 119, second group of jet cover plate 120 and third group jet cover plate 121, first group of jet cover plate
119, second group of jet cover plate 120 and third group jet cover plate 121 are transparent baffle.
Wherein avoiding jetting mechanism 10 carries out hydro-peening to workpiece, can remove waste material remaining in workpiece, keep workpiece cleaner,
First group of air-jet cover 49 simultaneously, second group of air-jet cover 56 and third group air-jet cover 62 are avoided that waste material in other four splatters of hydro-peening
It opens, pollutes entire workbench, it is clean and tidy to be able to maintain workbench.
Further, measuring mechanism 11 includes positioning cylinder 66, positioning cylinder fixing seat 67, and locating piece attachment base 68 is determined
Position block 69, measures jacking block 70, measures jacking block fixed block 71, and be screwed plate 72, is threadedly coupled plate 73, threaded connection block 74, spiral shell
Line adjustment plate 75, outer cover 76, sensor 77, screw rod 78, as shown in figure 9, measurement jacking block 70 is solid by measurement jacking block fixed block 71
It is scheduled on workbench 2, locating piece 69 is connected by locating piece attachment base 68 with positioning cylinder 66, and positioning cylinder 66 passes through positioning
Cylinder fixed seat 67 is fixed on workbench 2, and positioning cylinder 66 is equipped with threaded connection block 74, and threaded connection block 74 passes through screw rod
78 connection screw thread connecting plates 73 are threadedly coupled plate 73 and are fixed on the third group cylinder fixed seat 64 of avoiding jetting mechanism, and screw thread connects
74 connection screw thread adjustment plate 75 of block is connect, measuring mechanism 11 is equipped with sensor 77, and sensor 77 used is Keyemce laser sensing
Device, positioning cylinder 66 used are SMC duplex cylinder, and Keyemce laser sensor, which is fixed on, to be screwed on plate 72, and screw thread is solid
Fixed board 72 is connected with threaded adjustment plate 75, and outer cover 76 surrounds sensor 77.
Wherein positioning cylinder 66 pushes locating piece 69, measures jacking block 70 and locating piece 69 fixes to clamp workpiece, then by leading to
It crosses sensor 77 and measures whether workpiece has tapping, if any tapping, reflective value can be bigger, if reflective value can be smaller without tapping.
XY transport mechanism includes transporting plate 79, X-axis slide 80,81X axis movable plate, 82X axis cylinder, and 83X axis cylinder is fixed
Seat, 84X shaft coupling, 85X axis cylinder link block, 86Y axis movable plate, 87Y axis cylinder, 88Y axis cylinder link block, 89Y axis cylinder
Fixed plate, 90Y shaft coupling, the high plate of 91Y axle pad, 92X axis sliding rail, 93X axis sliding block, shifting sledge and 95 moves up movable slider on 94,
As shown in Figure 10, X-axis cylinder 82 is connected by X-axis connector 84 with X-axis slide 80, and X-axis cylinder 82 is equipped with X-axis cylinder fixed seat 83
It is fixed on workbench 2, X-axis slide rail 92 is connected above X-axis slide 80, X-axis slide block 93 is connected above X-axis slide rail 92, X-axis is sliding
Block 93 is connected 81 with X-axis moving plate, moves up movable slider 95 and upper shifting sledge 94 is fixed in X-axis moving plate 81, upper mobile sliding
Block 95 is fixed on shifting sledge 94, wherein X-axis slide 80, X-axis slide rail 92, X-axis slide block 93, move up movable slider 95 and move up
Dynamic sliding rail 94 is respectively equipped with two, and X-axis cylinder 82 is equipped with one, and there are two X-axis cylinder fixed seat 83 is set, two X-axis cylinders are solid
Respectively in 82 both sides of X-axis cylinder, Y-axis moving plate 86, which is fixed on, to be moved up on movable slider 95 for reservation 83, and Y-axis cylinder link block 88 is fixed
It is connected in Y-axis moving plate 86, Y-axis cylinder 87 is fixed in X-axis moving plate 81 by Y-axis air cylinder fixed plate 89, Y-axis cylinder 87
It is connected by Y-axis connector 90 with Y-axis cylinder link block 88, conveying plate 79 is connected by the padded plate 91 of Y-axis with Y-axis moving plate 86,
It transports plate 79 and is equipped with work transporting mouth, work transporting mouth is equipped with seven altogether, and work transporting mouth aperture width is greater than diameter of work 3-
5mm, wherein Y-axis moving plate 86, Y-axis cylinder 87, Y-axis cylinder link block 88, Y-axis air cylinder fixed plate 89, Y-axis connector 90 and Y-axis
There are two padded plate 91 is all provided with, wherein X-axis cylinder 82 and Y-axis cylinder 87 use SMC cylinder, X-axis connector 84 and Y-axis connector 90
Use SMC floating junction.
Wherein XY transport mechanism 3 transports process as shown in figs. 11 and 15, and workpiece initially passes through workpiece by workpiece separating mechanism 5
Support plate and XY transport mechanism 3 enter lower station, and X-axis cylinder 82 and Y-axis cylinder 87 are all in origin, and then X-axis cylinder 82 is in original
Point, Y-axis cylinder 87 stretch out, and by work transporting mouth alignment pieces, workpiece are put into work transporting mouth, then Y-axis cylinder 87 is kept
Stretching state, X-axis cylinder 82 stretch out, and workpiece is brought into next station, carry out inspection and block up, and then X-axis cylinder 82 keeps stretching state,
Y-axis cylinder 87 retracts origin, and conveying plate 79 exits transmission rail 4, and work transporting mouth leaves workpiece, then keeps to Y-axis cylinder 87
In origin, X-axis cylinder 82 retracts origin, when then repeating the above steps and transported, then transporting next workpiece, first work
Part transport mouth again from workpiece separating mechanism transport workpiece, and second work transporting mouth by previous workpiece from Jian Du mechanism
It is transported to hold-down mechanism, is processed, the workpiece of circulation conveying always is so analogized, is transported by XY transport mechanism 3, transport plate 79
It can be carried out and all around move, workpiece is transported on transmission track 4 by conveying plate 79, further improve production effect
Rate, it is more intelligently, more convenient.
Being recycled mechanism 12 includes recycling cylinder 96, recycles cylinder fixed seat 122, recycles cylinder mounting base 97, recycling
Cylinder connector 98, slide 99, slide fixed plate 100, swing mounting base 101 swing connecting plate 102 and swinging axle 103, such as Figure 16
Shown, the recycling cylinder 96 connects back to receipts cylinder fixed seat 122 by recycling cylinder mounting base 97, and the recycling cylinder is fixed
Seat 122 is fixed in tooth machining unit rack 1, and recycling cylinder connector 98 connects swinging axle 103, and the connection of swinging axle 103 swings connecting plate
102, it swings connecting plate 102 and connects slide fixed plate 100, slide fixed plate 100 connects slide 99, slide 99 used totally two
It is a, slide fixed plate 100 is driven by recycling cylinder 96, so that slide 99 be driven to move, is formed under workpiece among two slides 99
Sliding channel is responsible for receiving workpiece from transmission track 4 to outlet inlet box, and 99 horizontal tilt of slide to workpiece can be at itself
It voluntarily being slid under gravity, reception is more convenient, and it is more convenient, it improves work efficiency simultaneously, recycling cylinder 96 used
For SMC Standard Cylinder, recycling cylinder fixed seat 122 used is SMC cylinder mounting base, and recycling cylinder connector 98 used is
AirTAC flake connector.
When measuring mechanism 11 detects that workpiece does not have tapping, recovery processing mechanism 12 is failure to actuate in origin position,
Workpiece is shifted onto following recovery processing case 13 from measuring mechanism by XY transport mechanism, when measuring mechanism 11 detects that workpiece has tapping
When, recovery processing mechanism 12 is fallen from origin position, and workpiece is shifted onto recovery processing from measuring mechanism 11 by XY transport mechanism 3
The slide 99 of left and right two of mechanism 12, workpiece recovered processing mechanism 12 under the effect of gravity skids off, and finally arrives outlet inlet box
17, as shown in figs. 17-18
Wherein filter mechanism is equipped with fuel tank 104 and Rose Box 105, as shown in figure 19, the fuel tank 105 and Rose Box 105
Be connected, at the top of fuel tank 104 be equipped with fuel tank cap 123, fuel tank cap 123 be equipped with oil pump 124, fuel tank cap 123 at least one, Rose Box
105 are equipped with filter disc 125 and filter cartridge, filter cartridge top filtration box filter plate 127 and box cover 128, and wherein box cover 128 is equipped with handle,
Cover board is transparent material, and filter disc 125 is equipped with filter plate 126, and filter mechanism 8 is connected with tooth machining unit 9, is responsible for providing the profit that processing needs
Lubricating oil, while filter mechanism 8 can be filtered twice lubricating oil, can be reused, it is more environmentally-friendly, it also can be reduced and be produced into
This.
Exporting inlet box 17 includes cabinet 106 and bracket 107, and as shown in figure 20, bracket 107 is connected with cabinet 106, can
To be fixedly connected by screw or welding manner, bracket 107 is connected with tooth machining unit rack 1, can pass through screw or welding side
Formula is fixedly connected, and cabinet 106 is equipped with finished product interface 108, finished product interface 108 and recovery processing mechanism 12 close to tooth machining unit rack side
Slide 99 cooperate, 99 one end of slide enters finished product interface, and in outlet, 17 top of inlet box is respectively equipped with top cover with side
129, baffle 130, top cover 129 and baffle 130 are equipped with handle, and top cover is transparent material, are responsible for collection by outlet inlet box 17
The workpiece of completion is collected together by finished product one by one, after case is full, can be taken away, baffle 130 can pull open, and workpiece be taken away, top cover
128 transparent can observe situation about coming in inlet box from outside, it is known that and it is when full, facilitate worker to take workpiece away.
Wherein workbench 2 is equipped with the splash guard 109 for surrounding workbench 2, and 109 side of splash guard is equipped with perspective board 110
With cover board 111, cover plate 111 is transparent material, and mist of oil flashes when splash guard 109 can prevent tooth machining unit from working, and pollutes work
Environment, while the case where processing can be better seen in perspective board 110 and transparent cover board 111, as shown in figure 21, in tooth machining unit
The fuselage side plate of rack is equipped with electronic box 14, and electronic box 14 is responsible for being equipped with and attacking in 1 bottom of tooth machining unit rack to whole tapping host supplying power
Tooth machine adjusts foot 15, is responsible for 1 height of adjustment tooth machining unit rack, can be adjusted, be equipped with according to actual needs among tooth machining unit rack 1
Trash discharge pipeline 16 is as shown in figure 22 waste outlet 37 above trash discharge pipeline 16, and trash discharge pipeline 16 is responsible for connecing
The residue waste material generated when tapping machining is received, is discharged by trash discharge pipeline 16.
Wherein feeding machine includes feeding machine rack 131 and slideway mechanism 132, and as shown in figs. 23-24, slideway mechanism 132 connects
Feeding machine rack 131 is connect, feeding machine rack is equipped with leading truck 133, and crane 134, leading truck 133 replaces with crane 134 to be put
It sets in feeding machine rack, is equipped with attachment base in 134 bottom of crane and connects lifting cylinder 135, pushed and risen by lifting cylinder 135
Frame 134 drops, and lifting cylinder 135 is placed on 131 bottom of feeding machine rack, anti-overlapping mechanism 136 is arranged at the top of slideway mechanism 132,
For anti-overlapping mechanism 136 in feeding machine rack 131, leading truck 133 replaces placement with crane 134, if there are three leading trucks
133 and two cranes 134, first leading truck 133 is placed then to first crane 134, then to second leading truck
133, then tilted to second crane 134, leading truck 133 and 134 plateau levels of crane, tilting to workpiece can be with itself weight
Power slides forward, and first leading truck 133 and crane 134 compare in plane of rack, second leading truck 133 and crane 134
First leading truck 133 and crane 134 are 15cm high, and 133 to the second leading trucks of third leading truck 133 are high with crane 134
15cm can adjust height according to actual needs, can also adjust the quantity of leading truck 133 and crane 134 according to actual needs,
When piece count is more, workpiece is small in size, when needing more accurate distribution workpiece, can increase leading truck 133 and the number of crane 134
Amount, workpiece are slipped to crane 134 from 133 sloping platform of leading truck, and crane 134 rises, workpiece is transmitted to next stage and is led
It is slipped to next stage crane 134 to frame 133, then by leading truck 133, and so on, slideway mechanism is connected at the top of leading truck 133
2, wherein multiple cranes 134 can be pushed to be gone up and down by multiple lifting cylinders 135, it can also single lifting cylinder 135
Multiple cranes 134 are pushed simultaneously, the multiple lifting cylinders of preferred embodiment push multiple cranes 134 simultaneously, can improve efficiency, and rise
135 quantity of sending down abnormally ascending cylinder is identical as crane 134, and lifting cylinder 135 used is SMC Standard Cylinder, and attachment base used connects for Y
Head attachment base.
As shown in figs. 23-24, material storing box 137, material storing box 137 and 136 phase of anti-overlapping mechanism are equipped in feeding machine frame side
Even, material storing box 137 is responsible for receiving the overlapped works filtered out by anti-overlapping mechanism 136, and workpiece is flowed back into bottom leading truck
133, below the junction of feeding machine rack 131 and slideway mechanism 132, feeding machine rack 131 is equipped with oil-containing groove 138, will be
The greasy dirt that workpiece remnants are dripped on slideway mechanism 132 is collected, and avoids greasy dirt from influencing working environment, in 131 bottom of feeding machine rack
Foot 139 is adjusted equipped with feeding machine, the slideway motor reducer 140 of connection slideway mechanism 132 is housed in 131 side of feeding machine rack,
Feeding machine adjustment foot 139 used is that M16 adjusts foot.
Anti-overlapping mechanism 136 is equipped with anti-overlapping wheel 141, as shown in figure 25, is equipped among anti-overlapping wheel 141 and exempts from key axle sleeve
142, exempt to pass through anti-overlapping shaft 143 among key axle sleeve 142,143 both ends of anti-overlapping shaft are equipped with rolling bearing units 144, axis of usheing to seat
It holds 144 and is connected to shaft bearing plate 145, shaft bearing plate 145 is connected to shaft bearing plate round belt wheel 146, if there are two round belt wheels, one of them is
Shaft bearing plate round belt wheel 146, another is motor reducer round belt wheel 147, and motor reducer round belt wheel 147 connects anti-overlapping motor
Speed reducer 148 provides power by anti-overlapping motor reducer 148, drives 141 rotary work of anti-overlapping wheel, wherein anti-overlapping wheel
141 set there are two, two 141 bifurcateds of anti-overlapping wheel stack, be not overlapped, anti-overlapping motor reducer 148 connect motor installation branch
Frame 149 is fixed on motor fixing plate 150, and anti-overlapping motor shroud 151 is housed outside entire anti-overlapping mechanism 136, and used is anti-
Overlapping motor reducer 148 is 40W motor reducer.
Slideway mechanism 132 divides for feed zone and slide plate area, as shown in figure 26, by two slide plates among feed zone and slide plate area
Fixing seat 152 is fixed, and feed zone is equipped with cylinder mechanism, and cylinder mechanism one end is connected with slide plate area, the other end and feeding machine rack
131 slideway motor reducer 140 is connected, and cylinder mechanism is connected by slideway round belt wheel with slideway motor reducer 140, roller
Mechanism and 140 connected end of slideway motor reducer are higher than cylinder mechanism and slide plate area connected end 5mm, can carry out height according to actual needs
Degree adjustment, the slide plate area other end, which is set, fixes 153 there are two inclined plate fixing seat, and slide plate area is equipped with two pieces of slide plates 154, two pieces of slide plates
154 clip intermediate form delivery area, are equipped with workpiece backing plate 155 in 154 bottom of slide plate, cylinder mechanism both ends are fixed by feed spool
Seat 160 is fixed, sets altogether there are two cylinder mechanism, four feed spool fixing seats 160, in sending for cylinder mechanism and slideway area connected end
Expect that feed spool adjusting seat 161 is housed in axis fixing seat 160, there are two feed spool adjusting seats 161 for dress altogether, can adjust according to actual needs
Cylinder mechanism height, slideway round belt wheel used are double ditch round belt wheels, and slideway motor reducer 140 used is that 40W motor subtracts
Fast machine.
In slide plate area, outlet is equipped with downslide limit plate 156 as shown in figure 27, and downslide limit plate 156 is fixed by downslide limit plate
Plate 157 is fixed, if there are two downslide limit plate fixed plates 157, slideway mechanism switch 158 is housed on slide plate, slideway mechanism is opened
It closes 158 to be fixed on slide plate 154 by switch bracket 159, for controlling the work of entire slideway mechanism 132, slideway used
Organization switch is Omron proximity switch.
Wherein, cylinder mechanism is equipped with feeding roller 162, and feeding roller 162 is equipped with feed spool 163,163 both ends of feed spool dress
There are feeding axle bearing 164, hole card 165.
The workflow of thread generator:
1. driving the First crane of Y-shaped connector attachment base locking and second crane to carry out by SMC Standard Cylinder
Lower movement, 1 grade 1 grade of workpiece of transport in the storing frame of rack to slideway mechanism.
2. workpiece conveys downwards in slideway mechanism, through feeding roller mechanism, the workpiece to overlap is through anti-overlapping machine
Structure gets to anti-overlapping processing slideway, finally slips back to the storing frame of rack.
3. normal through workpiece accumulated in two pieces of slide plates of slideway mechanism, until the Omron proximity of slideway mechanism is opened
Pass senses full material, SMC Standard Cylinder stopping movement.
4. in the Workpiece supply tooth machining unit body of work of slideway mechanism accumulation.
5. workpiece enters from slideway mechanism, by the swing jig of workpiece separating mechanism, 11 point of workpiece of accumulation
It separates out and, work for next station;
6.XY transport mechanism drives conveying plate by cylinder, the work transporting separated in workpiece separating mechanism to inspection
Stifled mechanism;
7. Jian Du mechanism drives detection axis and Omron proximity switch to move downward by cylinder, if workpiece has blocking, inspection
Surveying axis can stop on tamper, and Omron proximity switch will continue to downwards, the flange end until sensing detection axis, equipment report
It warns and stops operating, when workpiece does not block, XY transport mechanism is work transporting to hold-down mechanism;
8. hold-down mechanism drives swing rod and housing pin by cylinder, 4 times of pressing forces are promoted using lever principle, compress spiral shell
Silk presses to pressed slider, pressing jig, last workpiece pressing;
9. tooth machining unit starts tapping after workpiece pressing, filter mechanism provides tapping oil, workbench to entire tapping process
On splash guard the isolation of the mist of oil of diffusion is fallen, be avoided that waste and pollution working environment;
10. after the completion of tapping, XY transport mechanism is having attacked the work transporting of tooth to avoiding jetting mechanism, avoiding jetting mechanism first step work
It blows in part, blows outside second step workpiece, rotation is blown in third step workpiece;
For the work transporting that 11.XY transport mechanism has cleaned avoiding jetting mechanism to measuring mechanism, measuring mechanism is to utilize laser
Sensor detects the irradiation reflectance at Workpiece tapping position, has its reflective amount of the workpiece of tapping big, the received light of sensor
With regard to relatively more, conversely, its reflective amount of the workpiece of tapping is not small, the received light of sensor is with regard to fewer;
12 when it is qualified product that workpiece, which is tapping, and recovery processing mechanism cylinder stretches out, and slide swings decline, XY transport mechanism
Workpiece is shifted onto recovery processing mechanism, the recovered processing mechanism of workpiece is slipped to outlet inlet box;
When workpiece is rejected product without tapping, recovery processing mechanism cylinders retract drives two slides to swing and rises, and XY is removed
The recovery processing case for sending mechanism workpiece to be shifted onto tooth machining unit rack and working panel completes a wheel work piece production.
Claims (10)
1. a kind of thread generator, which is characterized in that the thread generator is made of tapping host and feeding machine, feeding machine with
Tapping host is linked together by slideway mechanism, and the feeding machine includes feeding machine rack, anti-overlapping mechanism, the slideway mechanism
Feeding machine rack is connected, the feeding machine rack is equipped with leading truck, crane, and the leading truck and crane are placed on feeding machine
In rack, crane bottom is equipped with attachment base and connects lifting cylinder, and the lifting cylinder is fixed in feeding machine rack, described anti-
Overlapping mechanism is fixed in feeding machine rack, the leading truck and crane at least one.
2. thread generator according to claim 1, which is characterized in that the feeding machine rack passes through material storing box and anti-overlapping
Mechanism connection, the material storing box are fixed in feeding machine rack, and the feeding machine rack is equipped with oil-containing groove, the feeding machine rack
Bottom is equipped with feeding machine and adjusts foot.
3. thread generator according to claim 1, which is characterized in that the anti-overlapping mechanism is equipped with anti-overlapping wheel, anti-heavy
Folded motor reducer, anti-overlapping shaft, round belt wheel, the anti-overlapping wheel is connected by exempting from key axle sleeve with anti-overlapping shaft, described
Anti-overlapping both ends of the shaft is equipped with rolling bearing units, and described rolling bearing units one end is connected by shaft bearing plate with round belt wheel, the anti-overlapping
Motor reducer is connected to motor fixing plate by motor mounting rack, and the motor mounting rack is connected with round belt wheel, described
Anti-overlapping wheel at least one.
4. thread generator according to claim 3, which is characterized in that there are two the anti-overlapping wheel is set, two anti-overlappings
Take turns the bifurcated placement that is staggered.
5. thread generator according to claim 1, which is characterized in that the tapping host includes tooth machining unit rack, work
Platform, the workbench are fixed in tooth machining unit rack, and the workbench is equipped with transport mechanism, and the transport mechanism is equipped with
XY transport mechanism and transmission track, the transmission track are in turn divided into product input area, product workspace, product testing cleaning
Area, the product input area are equipped with workpiece separating mechanism and Jian Du mechanism, and workpiece separating mechanism and Jian Du mechanism are fixed on work
On platform, the product workspace is equipped with hold-down mechanism, filter mechanism and tooth machining unit, and the hold-down mechanism is fixed on workbench
On, tooth machining unit is fixed in tooth machining unit rack, and filter mechanism is connected with tooth machining unit, and the product testing clear area is equipped with injection rinsing machine
Structure and measuring mechanism, avoiding jetting mechanism and measuring mechanism are fixed on workbench, and the output end of the product testing clear area is set
There are recovery processing mechanism and recovery processing case, the recovery processing mechanism and recovery processing case are fixed in tooth machining unit rack, institute
State workbench be equipped with surround workbench splash guard, splash guard be equipped with side perspective board and cover board, the cover board be it is transparent,
The tooth machining unit rack is equipped with electronic box and outlet inlet box, and the outlet inlet box is connected with recovery processing mechanism, the tapping
Machine bottom of the frame is equipped with tooth machining unit and adjusts foot, is equipped with trash discharge pipeline among the tooth machining unit rack.
6. thread generator according to claim 5, which is characterized in that the hold-down mechanism includes holding down assembly, connection group
Part and compression cylinder, described hold down assembly are connected by connection component with compression cylinder, and the compression cylinder passes through compression cylinder
Fixed plate is fixedly connected in tooth machining unit rack, described to hold down assembly including bottom plate, fixation kit and moving assembly, the fixation
Component and moving assembly are fixed on bottom plate, and the bottom plate is fixed on workbench, and the bottom is fixed equipped with clamping cylinder
Seat, pneumatic clamper and waste outlet, the fixation kit include jacking block fixed block and jacking block, and the jacking block is fixed on jacking block fixed block
On, the jacking block is equipped with jacking block auxiliary block, and the moving assembly includes compressing sliding chute seat, pressed slider and pressing plate, the compression
Sliding chute seat, pressed slider and pressing plate are sequentially connected, and the compression sliding chute seat is fixed on bottom, and the pressed slider, which is equipped with, to be compressed
Jig, the pressing jig are matched with jacking block, and the connection component includes swing arm, and swing arm fixing seat, described swing arm one end leads to
It crosses swing arm shaft to be connected with swing arm fixing seat, the swing arm fixing seat is connected with sliding chute seat is compressed, and the swing arm fixing seat is at least
One, the swing arm other end is connected with compression cylinder, and the swing arm is equipped with housing pin.
7. thread generator according to claim 5, which is characterized in that the avoiding jetting mechanism is successively arranged the first hydro-peening group,
Second hydro-peening group and third hydro-peening group, the first hydro-peening group are equipped with first group of cylinder, and jet axis, first group of air-jet cover be described
Jet axis is connected by jet axis fixing sleeve with first group of cylinder, and first group of cylinder passes through first group of connecting plate connection first
Group cylinder fixed seat, first group of cylinder fixed seat are fixed on workbench, and first group of air-jet cover surrounds jet axis,
The second hydro-peening group passes through jet equipped with second group of cylinder, air injection block, jet guide rod, second group of air-jet cover, the air injection block
Connecting plate is connected with jet guide rod and second group of cylinder respectively, and the jet guide rod and second group of cylinder pass through second group of connecting plate
Second group of cylinder fixed seat is connected, second group of cylinder fixed seat is fixed on workbench, and second group of air-jet cover surrounds spray
Air parcel, the third hydro-peening group pass through throttle valve and third equipped with third group cylinder, spray head, third group air-jet cover, the spray head
Group cylinder is connected, and the third group cylinder is connected by third group connecting plate with third group cylinder fixed seat, the third group gas
Cylinder fixing seat is fixed on workbench, and the third group air-jet cover surrounds spray head, first group of air-jet cover, second group of jet
Cover and third group air-jet cover are respectively equipped with first group of baffle, second group of baffle, third group baffle, first group of baffle, and second
Group baffle, third group baffle is transparent baffle.
8. thread generator according to claim 5, which is characterized in that the recovery processing mechanism is equipped with recycling cylinder, sliding
Holder assembly, wobble component and recycling cylinder fixed seat, the recycling cylinder connect sliding assembly, the recycling by wobble component
Cylinder connects back to receipts cylinder fixed seat by recycling cylinder mounting base, and the recycling cylinder fixed seat is fixed on tooth machining unit rack
On, the wobble component, which is equipped with, swings connecting plate, and the sliding assembly is equipped with slide and slide fixed plate, the slide and slide
Fixed plate is connected, and the slide horizontal tilt to workpiece can freely slide under self gravity.
9. thread generator according to claim 5, which is characterized in that the XY transport mechanism includes X-axis component, Y-axis portion
Part and conveying plate, the X-axis component are connected with Y-axis component, and the conveying plate is connected with Y-axis component, and the X-axis component includes X
Axis slide, X-axis moving plate and X-axis cylinder, the X-axis cylinder are connected by X-axis connector with X-axis slide, and the X-axis cylinder is equipped with
Cylinder fixed seat is fixed on workbench, and the X-axis slide is successively arranged X-axis slide rail and X-axis slide block, the X-axis slide block and X
Axis movable plate is connected, and the X-axis moving plate is equipped with and moves up movable slider and upper shifting sledge, and Y-axis component includes Y-axis moving plate, Y-axis
Cylinder, Y-axis cylinder link block, the Y-axis moving plate, which is fixed on, to be moved up on movable slider, and the Y-axis cylinder link block is fixedly connected
In Y-axis moving plate, the Y-axis cylinder is fixed in X-axis moving plate by Y-axis air cylinder fixed plate, and the Y-axis cylinder passes through Y
Shaft coupling is connected with Y-axis cylinder link block, and the conveying plate is connected by the padded plate of Y-axis with Y-axis moving plate, the X-axis component,
Y-axis component is at least one set of, the conveying plate equipped with work transporting mouth, the work transporting mouth at least one.
10. thread generator according to claim 5, which is characterized in that the outlet inlet box is equipped with finished product interface and branch
Frame, the bracket are connected with tooth machining unit rack, and the finished product interface is connected with recovery processing mechanism, at the top of outlet inlet box
It is equipped with top cover with side, baffle, the top cover, for baffle equipped with handle, the top cover is transparent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820572325.0U CN208341935U (en) | 2018-04-20 | 2018-04-20 | A kind of thread generator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820572325.0U CN208341935U (en) | 2018-04-20 | 2018-04-20 | A kind of thread generator |
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Publication Number | Publication Date |
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CN208341935U true CN208341935U (en) | 2019-01-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201820572325.0U Active CN208341935U (en) | 2018-04-20 | 2018-04-20 | A kind of thread generator |
Country Status (1)
Country | Link |
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CN (1) | CN208341935U (en) |
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2018
- 2018-04-20 CN CN201820572325.0U patent/CN208341935U/en active Active
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Address after: 528200 Workshop of Innovation Hardware Industry Co., Ltd. No. 8 Fenghuang Avenue, Nanhai National Eco-industrial Demonstration Park, Danzao Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Gannan Electromechanical Equipment Co. Ltd Address before: 528200 Xie Zhisheng Workshop, Liangdeng Industrial Zone, Liangdeng Village Committee, Danzao Town, Nanhai District, Foshan City, Guangdong Province Patentee before: Foshan Gannan Electromechanical Equipment Co. Ltd |
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