CN211247421U - Bearing roller production detection assembly line - Google Patents

Bearing roller production detection assembly line Download PDF

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Publication number
CN211247421U
CN211247421U CN201921305916.2U CN201921305916U CN211247421U CN 211247421 U CN211247421 U CN 211247421U CN 201921305916 U CN201921305916 U CN 201921305916U CN 211247421 U CN211247421 U CN 211247421U
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China
Prior art keywords
roller
conveying
detection
bearing roller
disc
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CN201921305916.2U
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Chinese (zh)
Inventor
何邦友
侯飞
李陈勇
王汝鑫
曹潇萍
钱葆隆
鲍志刚
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Zhejiang Yilong Testing Technology Co ltd
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Zhejiang Yilong Testing Technology Co ltd
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Abstract

The utility model provides a bearing roller production detection assembly line belongs to bearing roller and detects technical field. The bearing roller detection boxing device solves the problems that workers are high in working strength and low in production efficiency and easily cause secondary damage to bearing rollers in the production process of existing bearing roller detection boxing. The utility model discloses a roller cleaning equipment, roller blowing lifting device, roller surface defect check out test set and the automatic branch material equipment of roller that connect gradually, roller cleaning equipment is used for wasing and drying the bearing roller, roller blowing lifting device is used for transporting the bearing roller to roller surface defect check out test set through air current and trachea, roller surface defect check out test set is used for detecting the defect on bearing roller surface and carries out categorised ejection of compact to certified products and substandard product, the automatic branch material equipment of roller is used for packing into the operation to the qualified products of bearing roller. The utility model has the advantages of reduce workman working strength, occupation space is little, avoid bearing roller secondary damage, degree of automation is high.

Description

Bearing roller production detection assembly line
Technical Field
The utility model relates to a bearing roller detects technical field, and specifically speaking relates to a bearing roller production detection assembly line.
Background
The bearing is a key basic part in precision machinery and instrument equipment, is an important basis for developing high-tech equipment in the fields of precision machine tools, precision instruments, national defense and the like, and has a great influence on the overall performance of the equipment. The precision roller is a key component of the bearing, has vital influence on the working performance and service life of the bearing, is an important basis for developing high-tech equipment in the fields of precision machine tools, energy machinery (wind driven generators), precision instruments, national defense and the like, and plays an important role in the performance of functional parts due to the precision and consistency of the precision roller.
Roller bearings are one type of rolling bearings, and are one of the components widely used in modern machinery. It relies on rolling contact between the primary elements to support the rotating parts. Roller bearings are now mostly standardized. The roller bearing has the advantages of small moment required by starting, high rotation precision, convenience in selection and the like. The rollers serve as important components of the roller bearing, the quality of which greatly influences the performance of the roller bearing. Bearing roller need carry out a series of washing detection steps after having processed, then vanning, current production methods adopts the multistation setting usually, and the workman washs the roller or detects steps such as on corresponding the station operation machine, and every completion one step needs the manual work to be transported, not only greatly increased workman's working strength, and the human cost is higher moreover, and production efficiency is low, is unfavorable for enterprise's rapid development, can be by the problem of secondary damage when having roller detection or wasing simultaneously. The existing conveying between two devices is carried out on the bearing roller through a hoister, and although the problem of secondary damage of the bearing roller can be reduced, the problems of large occupied space and high device cost exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned problem that exists among the prior art, provide a bearing roller production detection assembly line that equipment cost is low, reduce workman working strength, occupation space is little.
In order to realize the purpose of the utility model, the utility model adopts the following technical scheme: the production detection assembly line for the bearing roller is characterized by comprising a roller cleaning device, a roller blowing lifting device, a roller surface defect detection device and an automatic roller distribution device which are sequentially connected, wherein the roller cleaning device is used for cleaning and drying the bearing roller, the roller blowing lifting device is used for conveying the bearing roller into the roller surface defect detection device through an air flow and an air pipe, the roller surface defect detection device is used for detecting the defects on the surface of the bearing roller and classifying and discharging qualified products and unqualified products, and the automatic roller distribution device is used for boxing the qualified products of the bearing roller.
The utility model discloses a theory of operation: after the bearing roller is machined, feeding is carried out through roller cleaning equipment, the bearing roller is cleaned and dried through the roller cleaning equipment, the bearing roller is conveyed to roller surface defect detection equipment through roller air blowing lifting equipment, the roller surface defect detection equipment detects surface defects of the bearing roller and classifies qualified products and defective products of the bearing roller, the qualified bearing roller is boxed through roller automatic distribution equipment, and a magazine filled with the bearing roller is conveyed to a boxing position through the roller automatic distribution equipment. By adopting the structure, the equipment has low cost, small occupied space and low working strength of workers, reduces the labor cost and has high production efficiency.
In the production and detection assembly line for the bearing roller, the roller cleaning equipment comprises a first machine frame, a conveying device and a cleaning device which are arranged on the first machine frame, the conveying device comprises a feed hopper and a first conveying mechanism, the feed hopper is arranged above the first rack, the outlet slideway of the feed hopper is obliquely and downwards provided with a first butt-joint conveying mechanism, the first frame is also provided with a first discharge hole, the discharge hole is connected to a cleaning device, the cleaning device comprises a cleaning oil groove and a second conveying mechanism arranged on the cleaning oil groove, the cleaning oil groove is used for containing and recovering cleaning oil, an oil spraying mechanism and an air blowing mechanism are also arranged above the second conveying mechanism, the oil spraying mechanism is arranged at the middle section of the second conveying mechanism, and the air blowing mechanism is arranged at the rear half section of the second conveying mechanism.
In foretell bearing roller production detection assembly line, first transport mechanism include two parallel arrangement's conveying roller, drive arrangement one, slidable mounting seat and sliding guide, drive arrangement drive connect two conveying rollers, the both ends of two conveying rollers all install on slidable mounting seat, slidable mounting seat install on sliding guide's slider, two conveying rollers homoenergetic be reciprocating motion along sliding guide length direction, slidable mounting seat on still be equipped with the fixed mounting hole, the fixed mounting hole be used for fixed slidable mounting seat.
In the production and detection assembly line for the bearing roller, the sliding installation seat is further provided with a limiting support, the limiting support is provided with a first inclined plane, the two limiting supports are respectively arranged above the two conveying rollers, and the two first inclined planes form a V-shaped notch.
In foretell bearing roller production detection assembly line, first transport mechanism on still seted up adjusting screw and lock nut, the slidable mounting seat on seted up the regulation hole, first frame on be equipped with vertical installation piece one, installation piece one on seted up with the endocentric through-hole of screw hole, adjusting screw pass through-hole and regulation hole, lock nut set up respectively in the left and right sides of two sides, the slidable mounting seat of installation piece one, lock nut fixed the slidable mounting seat through locking.
In the production detection assembly line for the bearing roller, the first driving device is connected with the two conveying rollers through the synchronous belt, and the synchronous belt enables the two conveying rollers to rotate in opposite directions.
In foretell bearing roller production detection assembly line, first frame on still be provided with group material device, group material device include first driving motor, group material claw, first driving motor install in first frame, group material claw include group material disc and a plurality of group material post, group material post around group material disc axle center evenly set up on the side of group material disc, group material disc install on first driving motor's main shaft tip, group material claw be located first transport mechanism top.
In foretell bearing roller production detection assembly line, first frame on still be provided with first detection mechanism that has or not, first detection mechanism that has or not include the switching support and have or not the sensor, the sensor that has or not pass through the switching support and install in first transport mechanism top.
In foretell bearing roller production detection assembly line, the export slide on still be provided with flange, triangle-shaped hang plate and baffle, the hang plate butt on V-arrangement breach, the flange set up in the edge of export slide, the flange be used for guiding the roller gliding, the baffle set up in export slide top, the flange make by transparent flexible material.
In foretell bearing roller production detection assembly line, the feeder hopper still be equipped with limit baffle, limit baffle bottom be equipped with the breach, breach intercommunication export slide, limit baffle set up in one side that the feeder hopper is close to export slide and divide the feeder hopper into the feeding region and pass through the region, pass through regional bottom and be equipped with on-off mechanism, on-off mechanism be used for controlling the switching of breach.
In foretell bearing roller production detection assembly line, on-off mechanism include second driving motor, eccentric wheel and switch dog, second driving motor install in first frame, the eccentric wheel install on second driving motor's main shaft, switch dog slidable mounting on the feeder hopper, switch dog and the tangent setting of eccentric wheel, the switch dog can be under the eccentric wheel drive along the feeder hopper direction of height reciprocating motion.
In the above-mentioned bearing roller production detection assembly line, the second transport mechanism include first conveyer belt, second conveyer belt, first conveyer belt and second conveyer belt set up on same straight line, first conveyer belt upper surface be higher than the highest face of washing oil groove, the second conveyer belt be less than the highest face of washing oil groove, first conveyer belt and second conveyer belt between still be provided with the slope slide, the slope slide be used for the roller from first conveyer belt landing to the second conveyer belt on, first conveyer belt and second conveyer belt direction of rotation the same.
In the production detection assembly line for the bearing roller, the oil injection mechanism is arranged above the inclined sliding plate and comprises a plurality of uniformly arranged nozzles.
In the production detection assembly line for the bearing roller, the cleaning oil groove is further provided with a first mounting bracket, the first mounting bracket comprises two mounting bars arranged in parallel, and the second conveying mechanism is mounted between the two mounting bars.
In foretell bearing roller production detection assembly line, the mechanism of blowing include pneumatic motor, speed reducer and blow the gas hood, pneumatic motor connect the speed reducer respectively and blow the gas hood, the gas hood bottom be provided with a plurality of air holes of evenly setting.
In the production detection assembly line for the bearing roller, the second conveying mechanism further comprises two third driving motors, and the two third driving motors are mounted on the side surface of the first mounting bracket and are in driving connection with the first conveying belt and the second conveying belt respectively.
In foretell bearing roller production detection assembly line, roller blowing lifting means include the support bracket and install the transportation hose on the support bracket, wherein one end of transportation hose be connected with aerating device, aerating device on still be equipped with the inlet pipe, inlet pipe and transportation hose intercommunication.
In foretell bearing roller production testing assembly line, the support holder include fixed bolster, mounting panel and support bar, the mounting panel install on the fixed bolster, the support bar install on the mounting panel, the fixed bolster be used for with the fixed bolster, the support bar be the setting of heliciform winding mounting panel, the transportation hose bind on the support bar.
In the above production and detection assembly line for the bearing rollers, the conveying hose is further provided with a fourth detection mechanism, the fourth detection mechanism is used for detecting the passing of the bearing rollers, and a counting detection mechanism is further arranged at one end of the conveying hose for discharging.
In the above-mentioned bearing roller production detection assembly line, aerating device include air pump, connecting valve, the air pump pass through the trachea and be connected with connecting valve, connecting valve connect respectively and carry hose and discharging pipe.
In the production detection assembly line for the bearing rollers, the roller surface defect detection equipment comprises a third rack and a computer arranged on the third rack, and is characterized in that a conveying mechanism, a first driving mechanism, a first detection mechanism, a second detection mechanism, a storage rotating disc, a detection disc and a second driving mechanism are arranged in the third rack, the second driving mechanism is in driving connection with the conveying mechanism, the first detection mechanism is arranged above the conveying mechanism, the conveying mechanism conveys the rollers to the storage rotating disc through a conveying hose, the conveying mechanism comprises a conveying screw rod and a conveying polished rod which rotate in the same direction and are arranged in parallel, the conveying screw rod and the conveying polished rod can realize automatic separation of a plurality of rollers and automatically expand the rolling surface, so that the detection of the rolling surface is realized, the second detection mechanism is arranged on one side of the conveying hose and is opposite to the conveying hose, the storage rotating disc is provided with a plurality of roller storage grooves which are uniformly arranged along the circumferential direction, the storage rotating disc is in transmission connection with the detection disc and can rotate in the same direction at the same time, the first driving mechanism is in driving connection with the detection disc, the detection disc is provided with a plurality of roller clamping mechanisms which are uniformly arranged along the circumferential direction, the roller clamping mechanisms are provided with elastic reset pieces, a second detection mechanism which is just opposite to the position of the roller clamping mechanisms is also arranged above the detection disc, a plurality of clamping opening mechanisms, a third detection mechanism, a fourth detection mechanism, a third detection mechanism and an electric supporting mechanism which are just opposite to the position of the roller clamping mechanisms are arranged below the detection disc, and the clamping opening mechanisms can control the loosening and clamping of the roller clamping mechanisms through telescopic motion, therefore, qualified products and unqualified products of the rollers can be screened and discharged, the electric supporting mechanism is used for being matched with the clamping and opening mechanism to adjust the height position of the rollers, a qualified material pipe and an unqualified material pipe are further arranged on the third rack and are respectively used for discharging the qualified products and the unqualified products of the rollers, and the first driving mechanism, the second driving mechanism, the first detection mechanism, the second detection mechanism, the clamping and opening mechanism, the second detection mechanism, the third detection mechanism, the fourth detection mechanism, the third detection mechanism and the electric supporting mechanism are all in communication connection with a computer.
In foretell bearing roller production testing assembly line, roller fixture include that first splint and elasticity reset, elasticity reset and include second splint, back shaft, spring and dog, the back shaft connect second splint and dog, the spring mounting on the back shaft, both ends butt second splint and dog respectively, second splint can be along back shaft length direction and do reciprocating motion, second splint and first splint on all seted up and press from both sides tight breach, second splint bottom be equipped with the ejector pad, the ejector pad and personally submit arc with centre gripping opening mechanism butt for with centre gripping opening mechanism cooperation promotion second splint.
In foretell bearing roller production detection assembly line, electronic supporting mechanism include guide rail bracket, linear module and supporting shoe, guide rail bracket install in the third frame, linear module vertically install on guide rail bracket, the supporting shoe install on linear module, and be located the below of pressing from both sides tight breach.
In the production detection assembly line for the bearing rollers, the clamping and opening mechanism is divided into a horizontal executing mechanism and a vertical executing mechanism, the horizontal executing mechanism is used for discharging unqualified rollers, and the vertical executing mechanism is used for discharging qualified rollers and adjusting the heights of the rollers.
In foretell bearing roller production detection assembly line, horizontal actuating mechanism include gyro wheel, installation piece two, first cylinder, spacing separation blade and installing support three, installing support three install in the third frame, first cylinder and spacing separation blade install respectively on installing support three, installation piece two install on the push rod of first cylinder, the gyro wheel install on installation piece two, and can with the ejector pad butt of second splint, installation piece two bottoms insert the fluting of spacing separation blade in, realize the guide effect.
In the above bearing roller production detection assembly line, the vertical actuating mechanism comprises a roller, an extension rod and a second cylinder, the second cylinder is installed on the third rack, the extension rod is installed on a push rod of the second cylinder, and the roller is installed on the extension rod and can be abutted to a push block of the second clamping plate.
In the above production and detection assembly line for the bearing roller, the first detection mechanism further comprises a lighting device, and the lighting device is mounted above the conveying mechanism through a bracket.
In foretell bearing roller production detection assembly line, the detection disc with store the rotating circular disc and be connected through the belt drive detection disc and store the rotating circular disc top and still install the fixed plate, the fixed plate on be equipped with the screw hole of a plurality of even settings, the fixed plate side-mounting have tight pulley mechanism that rises, tight pulley mechanism that rises pass through the connecting piece and fix on the screw hole of fixed plate, and can adjust the mounted position according to the demand.
In the production detection assembly line for the bearing roller, the first driving mechanism comprises a reduction gearbox and a servo motor, the servo motor is mounted at the bottom of the reduction gearbox and is in driving connection with the reduction gearbox, the reduction gearbox is mounted on the third rack and is located at the bottom of the detection disc, and the reduction gearbox is in driving connection with the detection disc.
In foretell bearing roller production detection assembly line, storage rotating disc include upward spinning dish and lower fixed disk, upward spinning dish swivelling joint under in on the fixed disk, lower fixed disk install in the third frame, lower fixed disk on still be equipped with roller conveying through hole, the roller holding tank evenly set up in upward spinning dish up end along upward spinning dish circumferencial direction, upward spinning dish be connected with the up end that detects the disc transmission and leave the space with the up end of lower fixed disk, upward spinning dish and detection disc can be the corotation simultaneously.
In foretell bearing roller production detection assembly line, the automatic material equipment that divides of roller include the second frame and set up magazine storehouse, magazine conveying mechanism and feed arrangement in the second frame, the magazine storehouse in place range upon range of magazine of placing, the magazine storehouse on still be provided with magazine feeding device, magazine feeding device be used for the centre gripping and throw in the magazine, magazine storehouse and feed arrangement all set up in magazine conveying mechanism's top, the second frame on still be provided with the feeding and open the mechanism, the feeding open the mechanism and be used for controlling feed arrangement's switching.
In the above bearing roller production detection assembly line, the magazine comprises a plurality of vertically arranged support rods, and the support rods are mounted on the second rack through connecting pieces.
In the production detection assembly line for the bearing roller, the material box bin is further provided with a transverse mounting rod, and the material box feeding device is mounted on the transverse mounting rod.
In the production detection assembly line for the bearing roller, the material box feeding device comprises a third cylinder and a top block arranged on a piston rod of the third cylinder, and the top block is used for supporting the material box.
In the production detection assembly line for the bearing rollers, the feeding opening mechanism comprises a fourth cylinder and a closed baffle arranged on a push rod of the fourth cylinder, and the closed baffle realizes the opening and closing control of the feeding device through the action of the fourth cylinder.
In foretell bearing roller production detection assembly line, feed arrangement upper surface seted up feed opening, the feed arrangement side still seted up the switch opening, the switch opening be used for the installation of feeding opening mechanism, feed arrangement in still be provided with the slope, the slope be used for bearing roller's feeding, feed arrangement bottom still seted up the blanking mouth, the blanking mouth be located the bottom of slope.
In foretell bearing roller production detection assembly line, magazine conveying mechanism include two drive chains and two parallel arrangement's drive shaft, two drive chains install respectively in the both sides of two drive shafts through driving sprocket, drive chain be used for placing and transporting the magazine, one of them drive shaft still be connected with drive arrangement two.
In the production detection assembly line for the bearing roller, the bottom of the second rack is also provided with a caster; and the second rack is also provided with an electrical box which is used for installing and protecting various electrical elements.
Compared with the prior art, the bearing roller production detection assembly line adopting the technical scheme has the following beneficial effects: the utility model has the advantages of reduce workman working strength, occupation space is little, avoid bearing roller secondary damage, degree of automation height.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the roller cleaning apparatus of the present invention;
FIG. 3 is a schematic diagram of a conveyor of the roller cleaning apparatus;
FIG. 4 is a top plan view of the conveyor of the roller cleaning apparatus;
FIG. 5 is a schematic view of a spacing bracket structure of the roller cleaning device;
FIG. 6 is a cross-sectional view of a conveyor of the roller cleaning apparatus;
FIG. 7 is a schematic view of a cleaning device mounting bar of the roller cleaning apparatus;
FIG. 8 is a top plan view of the cleaning apparatus of the roller cleaning device;
FIG. 9 is a schematic structural view of the roller blowing lifting device of the present invention;
fig. 10 is an isometric view of the roller surface defect inspection apparatus of the present invention;
FIG. 11 is a schematic diagram of a detection disc structure of the roller surface defect detection device;
FIG. 12 is a schematic cross-sectional view of a roller surface defect inspection apparatus;
FIG. 13 is a schematic structural view of a conveying mechanism of the roller surface defect detecting apparatus;
FIG. 14 is a rear view of the roller surface defect detecting apparatus;
FIG. 15 is a schematic view of a roller holding mechanism of the roller surface defect detecting apparatus;
FIG. 16 is a schematic diagram of the structure of a horizontal actuator of the roller surface defect detecting device;
FIG. 17 is a schematic structural diagram of an electric supporting mechanism of the roller surface defect detecting device;
FIG. 18 is a schematic view of the internal structure of a roller surface defect inspection apparatus;
fig. 19 is a schematic structural view of the automatic roller distributing device of the present invention;
FIG. 20 is a top view of the roller automatic feed device;
FIG. 21 is another angular schematic view of FIG. 21;
fig. 22 is a schematic structural view of the automatic roller material separating device.
In the figure, Q1, roller cleaning device; q2, roller air-blowing lifting equipment; q3, roller surface defect detection equipment; q4, roller automatic material distributing equipment; a1, a first frame; a2, a feed hopper; a3, a first conveying mechanism; a4, a first driving device; a5, an outlet slide way; a6, a first discharge hole; a7, conveying rollers; a8, a sliding mounting seat; a9, a sliding guide rail; a10, a limit bracket; a11, a first inclined surface; a12, V-shaped notch; a13, fixing the mounting hole; a14, adjusting screw; a15, locking a first nut; a16, adjusting holes; a17, mounting a first block; a18, a through hole; a19, a material stirring device; a20, a first driving motor; a21, a material shifting claw; a22, a kick-out disc; a23, a kick-out column; a24, presence or absence of a detection mechanism; a25, a transfer bracket; a26, presence or absence of a sensor; a27, a flange; a28, inclined plate; a29, baffle; a30, a limit baffle; a31, gap; a32, feed zone; a33, passing area; a34, a switch mechanism; a35, a second driving motor; a36, eccentric wheel; a37, a switch stop; a38, synchronous belt; a39, a second inclined surface; a40, cleaning an oil groove; a41, a second conveying mechanism; a42, an oil injection mechanism; a43, a blowing mechanism; a44, a first conveyor belt; a45, a second conveyor belt; a46, oblique sliding plate; a47, nozzle; a48, mounting a first bracket; a49, mounting bars; a50, a pneumatic motor; a51, a speed reducer; a52, a blowing cover; a53, a third driving motor; a54, conveying device; a55, a cleaning device; b1, a support bracket; b2, a transportation hose; b3, an inflator; b4, a feed pipe; b5, fixing a bracket; b6, mounting plates; b7, supporting strips; b8, a fourth presence/absence detection mechanism; b9, a count detection mechanism; b10, an air pump; b11, a connecting valve; b12, a binding tape; c1, a third rack; c2, computer; c3, a conveying mechanism; c4, a first drive mechanism; c5, a first detection mechanism; c6, a second presence/absence detecting means; c7, storing a rotating disc; c8, detecting a disc; c9, a second drive mechanism; c10, conveying hoses; c11, conveying screw; c12, transmission polished rod; c13, roller storage groove; c14, roller gripping mechanism; c15, elastic reset piece; c16, a second detection mechanism; c17, grip opening mechanism; c18, a third detection mechanism; c19, a fourth detection mechanism; c20, a third presence/absence detection mechanism; c21, an electric supporting mechanism; c22, a first splint; c23, second splint; c24, supporting shaft; c25, a spring; c26, a stop block; c27, clamping notch; c28, a push block; c29, guide rail bracket; c30, linear module; c31, a supporting block; c32, horizontal actuator; c33, vertical actuator; c34, a roller; c35, mounting block II; c36, first cylinder; c37, a limit stop sheet; c38, mounting a bracket III; c39, an extension rod; c40, second cylinder; c41, a pipeline mounting bracket; c42, lighting; c43, fixing plates; c44, threaded hole; c45, a tension wheel mechanism; c46, a reduction gearbox; c47, a servo motor; c48, a discharge hole II; c49, a feed inlet; c50, qualified material pipe; c51, defective material pipe; c52, rotating the disc upwards; c53, a lower fixed disc; c54, roller conveying through hole; d1, a second rack; d2, a magazine bin; d3, a magazine conveying mechanism; d4, a feeding device; d5, a cartridge; d6, a material box feeding device; d7, a feed opening mechanism; d8, a support rod; d9, transverse mounting rods; d10, a third cylinder; d11, a top block; d12, a fourth cylinder; d13, a closing baffle; d14, feed opening; d15, switch opening; d16, inclined slope; d17, a blanking port; d18, a transmission chain; d19, drive shaft; d20, casters; d21, an electric appliance box; d22, a transmission chain wheel; d23 and a second driving device.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1, the production detection assembly line for the bearing rollers comprises a roller cleaning device Q1, a roller blowing lifting device Q2, a roller surface defect detection device Q3 and an automatic roller distribution device Q4 which are connected in sequence, wherein the roller cleaning device Q1 is used for cleaning and drying the bearing rollers, the roller blowing lifting device Q2 is used for transporting the bearing rollers into a roller surface defect detection device Q3, the roller surface defect detection device Q3 is used for detecting defects on the surfaces of the bearing rollers and classifying and discharging qualified products and defective products, and the automatic roller distribution device Q4 is used for boxing the qualified bearing rollers.
As shown in fig. 2-9, the roller cleaning apparatus Q1 includes a first rack a1, and a conveying device a54 and a cleaning device a55 disposed on a first rack a1, the conveying device a54 includes a feed hopper a2 and a first conveying mechanism A3, the feed hopper a2 is installed above the first rack a1, an outlet chute A5 of the feed hopper a2 is obliquely and downwardly disposed to abut against the first conveying mechanism A3, a discharge outlet A6 is further disposed on the first rack a1, the discharge outlet A6 is connected to the cleaning device a55, the cleaning device a55 includes a cleaning oil tank a40 and a second conveying mechanism a41 mounted on the cleaning oil tank a40, the cleaning oil tank a40 is used for accommodating and recovering cleaning oil, an oil spraying mechanism a42 and a spraying mechanism a43 are further disposed above the second conveying mechanism a41, the oil spraying mechanism a42 is disposed in the middle section of the second conveying mechanism a41, and the spraying mechanism a43 is disposed in the rear half section of the second conveying mechanism a 41.
In more detail, the first conveying mechanism A3 includes two conveying rollers a7 arranged in parallel, a first driving device a4, a sliding mounting seat A8 and a sliding guide rail a9, the first driving device a4 is connected with the two conveying rollers a7 in a driving manner, two ends of the two conveying rollers a7 are both mounted on the sliding mounting seat A8, a sliding mounting seat A8 is mounted on a slider of the sliding guide rail a9, the two conveying rollers a7 can both reciprocate along the length direction of the sliding guide rail a9, a fixed mounting hole a13 is further formed in the sliding mounting seat A8, and the fixed mounting hole a13 is used for fixing the sliding mounting seat A8. Adopt above-mentioned setting can conveniently adjust the distance between the conveying roller A7, be fit for the transportation of multiple bearing roller. The feed roller a7 surface material is preferably a flexible material to avoid secondary injury.
In more detail, the sliding mounting seat A8 is further provided with a limiting support a10, the limiting support a10 is provided with a first inclined surface a11, the two limiting supports a10 are respectively mounted above the two conveying rollers a7, and the two first inclined surfaces a11 form a V-shaped notch a 12. The distance between two conveying rollers A7 can be conveniently finely adjusted by adopting the structure, and the bearing rollers are prevented from falling off in the conveying process. With the arrangement of the structure, the roller of the bearing can better slide into the gap between the two conveying rollers A7 from the inclined V-shaped notch A12, and the two conveying rollers A7 rotate relatively to convey the roller to the second discharge port continuously.
In a further detail, an adjusting screw a14 and a first locking nut a15 are further arranged on the first conveying mechanism A3, an adjusting hole a16 is arranged on the sliding mounting seat A8, a vertical mounting block a17 is arranged on the first frame a1, a through hole a18 concentric with the threaded hole is arranged on the mounting block a17, an adjusting screw a14 penetrates through the through hole a18 and the adjusting hole a16, the first locking nut a15 is respectively arranged on two sides of the mounting block a17 and on the left side and the right side of the sliding mounting seat A8, and the first locking nut a15 fixes the sliding mounting seat A8 through locking. Adopt the setting of above-mentioned structure, can conveniently finely tune the distance between two conveying rollers A7, guarantee that the bearing roller can not drop in the transportation process. Adopt the setting of above-mentioned structure, can conveniently finely tune the distance between two conveying rollers A7, guarantee that the bearing roller can not drop in the transportation process.
In more detail, the first driving device a4 is connected to the two conveying rollers a7 at the same time via a timing belt a38, and the timing belt a38 allows the two conveying rollers a7 to rotate in opposite directions. The structure is compact.
In further detail, a material shifting device a19 is further arranged on the first rack a1, the material shifting device a19 comprises a first driving motor a20 and a material shifting claw a21, the first driving motor a20 is installed on a first rack a1, the material shifting claw a21 comprises a material shifting disc a22 and a plurality of material shifting columns a23, the material shifting columns a23 are evenly arranged on the side surface of the material shifting disc a22 around the axis of the material shifting disc a22, the material shifting disc a22 is installed on the end portion of a main shaft of the first driving motor a20, and the material shifting claw a21 is located above the first conveying mechanism A3. With the adoption of the structure, the roller can be prevented from being accumulated between the two conveying rollers A7, the condition that secondary damage is caused by roller collision is reduced, and the conveying efficiency is improved.
In more detail, the first chassis a1 is further provided with a first presence/absence detecting mechanism a24, the first presence/absence detecting mechanism a24 includes a transfer bracket a25 and a presence/absence sensor a26, and the presence/absence sensor a26 is mounted above the first conveying mechanism A3 through the transfer bracket a 25. The presence or absence of the sensor a26 is a common product on the market and is not described in detail here. This setting can be calculated the quantity of bearing roller, and whether the feeding is whether avoided the machine idle running to the induction bearing roller simultaneously.
In more detail, the outlet chute a5 is further provided with a rib a27, a triangular inclined plate a28 and a baffle a29, the inclined plate a28 abuts against the V-shaped notch a12, the rib a27 is arranged at the edge of the outlet chute a5, the rib a27 is used for guiding the roller to slide downwards, the baffle a29 is arranged above the outlet chute a5, and the rib a27 is made of a transparent flexible material. This setting can be with the roller leading-in first transport mechanism A3 better, and baffle A29 can prevent that the roller from falling out, can also conveniently observe.
In further detail, the feed hopper a2 is further provided with a limit baffle a30, the bottom of the limit baffle a30 is provided with a notch a31, the notch a31 is communicated with the outlet slideway a5, the limit baffle a30 is arranged on one side of the feed hopper a2 close to the outlet slideway a5 and divides the feed hopper a2 into a feed area a32 and a passing area a33, the bottom of the passing area a33 is provided with a switch mechanism a34, and the switch mechanism a34 is used for controlling the opening and closing of the notch a 31.
In further detail, the switch mechanism a34 includes a second driving motor a35, an eccentric wheel a36 and a switch block a37, the second driving motor a35 is mounted on the first frame a1, the eccentric wheel a36 is mounted on the main shaft of the second driving motor a35, the switch block a37 is slidably mounted on the feeding hopper a2, the switch block a37 is disposed in a tangent with the eccentric wheel a36, and the switch block a37 can reciprocate along the height direction of the feeding hopper a2 under the driving of the eccentric wheel a 36. The rollers fall into the feed area a32 and whether they enter the exit chute a5 is controlled by a switch mechanism a 34.
In more detail, the first half of the second conveying mechanism a41 is higher than the highest surface of the cleaning oil tank a40, and the second half of the second conveying mechanism a41 is lower than the highest surface of the cleaning oil tank a 40.
In further detail, the second conveying mechanism a41 includes a first conveyor belt a44 and a second conveyor belt a45, the first conveyor belt a44 and the second conveyor belt a45 are arranged on the same straight line, the upper surface of the first conveyor belt a44 is higher than the highest surface of the cleaning oil groove a40, the second conveyor belt a45 is lower than the highest surface of the cleaning oil groove a40, an inclined slide plate a46 is further arranged between the first conveyor belt a44 and the second conveyor belt a45, the inclined slide plate a46 is used for sliding the rollers from the first conveyor belt a44 onto the second conveyor belt a45, and the first conveyor belt a44 and the second conveyor belt a45 rotate in the same direction. Adopt above-mentioned setting can the independent control roller input speed to carry out more abundant washing to the roller, slope slide A46 can utilize gravity to make the roller automatic down slide to the second conveyer belt A45 on, the energy can be saved.
To further elaborate, in order to improve the cleaning effect, the oil injection mechanism a42 is arranged above the inclined sliding plate a46, and the oil injection mechanism a42 comprises a plurality of nozzles a47 which are uniformly arranged.
In more detail, the cleaning oil tank a40 is further provided with a first mounting bracket a48, the first mounting bracket a48 comprises two parallel mounting bars a49, and the second transmission mechanism a41 is mounted between the two mounting bars a 49. Simple structure is firm, simple to operate.
To put it further in detail, in order to reduce the machining cost and the design cost, the mounting bar a49 is made of type aluminum.
In further detail, the air blowing mechanism a43 includes a pneumatic motor a50, a speed reducer a51 and an air blowing cover a52, the pneumatic motor a50 is respectively connected with the speed reducer a51 and the air blowing cover a52, and a plurality of air blowing holes are uniformly arranged on the bottom surface of the air blowing cover a 52. The blowing hood A52 can also be directly connected with blowing equipment of a factory for blowing air.
In more detail, the second conveying mechanism a41 further includes two third driving motors a53, and the two third driving motors a53 are mounted on the side surface of the first mounting bracket a48 and are respectively connected with the first conveyor belt a44 and the second conveyor belt a45 in a driving manner. The running speeds of the first conveyor belt A44 and the second conveyor belt A45 can be independently controlled, so that a better cleaning effect is achieved.
More specifically, the bottom of the cleaning oil groove a40 is provided with a second inclined surface a 39. The bottom of the cleaning oil groove A40 is preferably inclined upward from the first conveyor belt A44 to the second conveyor belt A45 to facilitate the recovery of the cleaning oil.
As shown in fig. 10, the roller air-blowing lifting device Q2 comprises a support bracket B1 and a transportation hose B2 mounted on the support bracket B1, wherein one end of the transportation hose B2 is connected with an air charging device B3, the air charging device B3 is further provided with a feeding pipe B4, and the feeding pipe B4 is communicated with the transportation hose B2. The air charging device B3 can be installed on the roller surface defect detection equipment Q3 or the roller cleaning equipment Q1, and the space utilization rate is improved. Feed line B4 was used to connect to roller cleaning apparatus Q1. The other end of the conveying hose is connected with a roller surface defect detecting device Q3. The transport hose B2 is preferably made of a transparent material to facilitate a worker's view of the bearing rollers inside the transport hose B2.
In further detail, the supporting bracket B1 includes a fixing bracket B5, a mounting plate B6 and a supporting bar B7, the mounting plate B6 is installed on the fixing bracket B5, the supporting bar B7 is installed on the mounting plate B6, the fixing bracket B5 is used for fixing the supporting bracket B1, the supporting bar B7 is spirally wound on the mounting plate B6, and the transportation hose B2 is bound on the supporting bar B7.
In further detail, the transport hose B2 is bound to the support bar B7 by a tie B12. The fixing mode of the ribbon B12 is not limited, and the ribbon B12 can be fixed by using iron wires, fixing clips and the like.
More specifically, the transport hose B2 is also provided with a fourth presence/absence detecting means B8, and the fourth presence/absence detecting means B8 detects passage of the bearing rollers. The fourth presence/absence detecting means B8 uses a commercially available presence/absence detecting sensor, and is preferably a non-contact type; and a counting detection mechanism B9 is also arranged at the discharging end of the transportation hose B2. The count detection means B9 and the fourth presence detection means B8 are preferably sensors of the same type, and can reduce the purchase cost and the design cost.
In further detail, the inflator B3 comprises an air pump B10 and a connecting valve B11, wherein the air pump B10 is connected with the connecting valve B11 through an air pipe, and the connecting valve B11 is respectively connected with a conveying hose B2 and a feeding pipe B4. The air pump B10 and the connection valve B11 may be installed on the roller inspecting apparatus or the roller cleaning apparatus Q1.
As shown in fig. 11-19, the roller surface defect detecting apparatus Q3 includes a third frame C1 and a computer C2 disposed on the third frame C1, wherein a conveying mechanism C3, a first driving mechanism C4, a first detecting mechanism C5, a second detecting mechanism C6, a storage rotating disk C7, a detection disk C8 and a second driving mechanism C9 are disposed in the third frame C1, the second driving mechanism C9 is drivingly connected with the conveying mechanism C3, the first detecting mechanism C5 is disposed above the conveying mechanism C3, the conveying mechanism C3 conveys the rollers to drop into the storage rotating disk C7 through a conveying hose C10, the conveying mechanism C3 includes a conveying screw C11 and a conveying polished rod C12 which are disposed in parallel in the same direction, the conveying screw C11 and the conveying polished rod C12 can automatically separate the plurality of rollers and automatically spread the rolling surface, the second detecting mechanism C10 is disposed on one side of the conveying hose C6, just opposite to the conveying hose C10, a plurality of roller storage grooves C13 uniformly arranged along the self circumferential direction are arranged on a storage rotating disc C7, the storage rotating disc C7 is in transmission connection with a detection disc C8 and can rotate in the same direction at the same time, a first driving mechanism C4 is in driving connection with a detection disc C8, a plurality of roller clamping mechanisms C14 uniformly arranged along the self circumferential direction are arranged on the detection disc C8, an elastic resetting piece C15 is arranged on a roller clamping mechanism C14, a second detection mechanism C16 opposite to the position of the roller clamping mechanism C14 is also arranged above the detection disc C8, a plurality of clamping and opening mechanisms C17 opposite to the position of the roller clamping mechanism C14, a third detection mechanism C18, a fourth detection mechanism C19, a third detection mechanism C20 and an electric supporting mechanism C21 are also arranged below the detection disc C8, and the clamping and opening mechanism C17 can control the loosening and clamping of the clamping mechanism C14 through telescopic motion, therefore, qualified products and unqualified products of the rollers can be screened and discharged, the electric supporting mechanism C21 is used for being matched with the clamping and opening mechanism C17 to adjust the height and the position of the rollers, the third rack C1 is further provided with a qualified material pipe C50 and an unqualified material pipe C51, the qualified material pipe C50 and the unqualified material pipe C51 are respectively used for discharging the qualified products and the unqualified products of the rollers, and the first driving mechanism C4, the second driving mechanism C9, the first detecting mechanism C5, the second detecting mechanism C6, the clamping and opening mechanism C17, the second detecting mechanism C16, the third detecting mechanism C18, the fourth detecting mechanism C19, the third detecting mechanism C20 and the electric supporting mechanism C21 are all in communication connection with the computer C2.
In further detail, the roller clamping mechanism C14 includes a first clamping plate C22 and an elastic resetting member C15, the elastic resetting member C15 includes a second clamping plate C23, a supporting shaft C24, a spring C25 and a stopper C26, the supporting shaft C24 connects the second clamping plate C23 and the stopper C26, the spring C25 is installed on the supporting shaft C24, two ends of the spring C25 respectively abut against the second clamping plate C23 and the stopper C26, the second clamping plate C23 can reciprocate along the length direction of the supporting shaft C24, the second clamping plate C23 and the first clamping plate C22 are both provided with a clamping gap C27, the bottom of the second clamping plate C23 is provided with a pushing block C28, and the pushing block C28 abutting against the clamping opening mechanism C17 is in a circular arc shape, and is used for cooperating with the clamping opening mechanism C17 to push the second clamping plate C23. When the clamp opening mechanism C17 contracts, the second clamp plate C23 will clamp the roller due to the resilience of the spring C25; when the clamping and opening mechanism C17 extends, the pushing block C28 rotates to the position of the clamping and opening mechanism C17, and due to the arc-shaped contact surface of the pushing block C28, the roller C34 pushes the second clamping plate C23 away, so that the function of the roller clamping mechanism C14 to release the roller is realized.
To be more specific, in order to reduce the contact area, avoid the secondary damage of the roller and increase the falling speed of the roller, the clamping notch C27 is triangular, and the second clamping plate C23 and the clamping notch C27 of the first clamping plate C22 are combined to form a parallelogram.
In further detail, the electric supporting mechanism C21 includes a rail bracket C29, a linear module C30 and a supporting block C31, the rail bracket C29 is installed on the third frame C1, the linear module C30 is vertically installed on the rail bracket C29, and the supporting block C31 is installed on the linear module C30 and is located below the clamping notch C27. When the detection disc C8 is about to rotate to the position where the clamping and opening mechanism C17 and the electric supporting mechanism C21 exist at the same time, the clamping and opening mechanism C17 ascends to be matched with the roller clamping mechanism C14 which rotates right now to enable the roller clamping mechanism C14 to loosen the roller, at the moment, the electric supporting mechanism C21 supports the roller right now, the electric supporting mechanism C21 ascends or descends to adjust the height position of the roller, and then the roller is clamped by the roller clamping mechanism C14 through the clamping and opening mechanism C17. The linear module C30 is a commercially available product and will not be described herein. The rail brackets C29, the linear module C30 and the support block C31 are mounted in a conventional manner of fixing a connector, preferably in an adjustable mounting hole and screw mounting manner.
In further detail, the grip opening mechanism C17 is divided into a horizontal actuator C32 and a vertical actuator C33, the horizontal actuator C32 is used for discharging defective rollers, and the vertical actuator C33 is used for discharging defective rollers and adjusting the heights of the rollers. When the vertical actuator C33 and the electric supporting mechanism C21 are installed at the same station, the vertical actuator C33 is used for height adjustment of the roller; when the vertical actuator C33 and the qualified tube C50 are at the same station, the vertical actuator C33 is used for discharging qualified roller products.
In further detail, the horizontal actuator C32 includes a roller C34, a second mounting block C35, a first cylinder C36, a limiting block C37 and a third mounting bracket C38, the third mounting bracket C38 is mounted on the third rack C1, the first cylinder C36 and the limiting block C37 are respectively mounted on the third mounting bracket C38, the second mounting block C35 is mounted on a push rod of the first cylinder C36, the roller C34 is mounted on the second mounting block C35 and can abut against a push block C28 of the second clamp plate C23, and the bottom of the second mounting block C35 is inserted into a slot of the limiting block C37 to achieve a guiding effect. In order to make the device more compact, the first cylinder C36 of the horizontal actuator C32 is supported by a mounting bracket three C38. The stroke of first cylinder C36 is shorter, and the action is quick, can promote ejection of compact speed greatly.
In more detail, the vertical actuator C33 includes a roller C34, an extension rod C39 and a second cylinder C40, the second cylinder C40 is mounted on the third frame C1, the extension rod C39 is mounted on the push rod of the second cylinder C40, and the roller C34 is mounted on the extension rod C39 and can abut against the push block C28 of the second clamp plate C23. When the roller C34 abuts against the push block C28, the roller C34 can push the second clamp plate C23 away along with the sliding of the detection disc C8. Simple structure is high-efficient, reliable and stable.
In further detail, the third rack C1 is further provided with a plurality of pipe mounting brackets C41 for mounting the conveying hose C10, the qualified material pipe C50 and the defective material pipe C51.
To put it more concretely, in order to enable the camera of the first detecting mechanism C5 to detect the roller more clearly, the first detecting mechanism C5 further includes an illuminating device C42, and the illuminating device C42 is mounted above the conveying mechanism C3 by a bracket.
In further detail, in order to facilitate tensioning of the synchronous belt, the detection disc C8 is connected with the storage rotating disc C7 through belt transmission, a fixing plate C43 is further installed above the detection disc C8 and the storage rotating disc C7, a plurality of uniformly arranged threaded holes C44 are formed in the fixing plate C43, a tensioning wheel mechanism C45 is installed on the side surface of the fixing plate C43, and the tensioning wheel mechanism C45 is fixed on the threaded hole C44 of the fixing plate C43 through a connecting piece and can be adjusted in installation position as required.
In further detail, the first driving mechanism C4 includes a reduction gearbox C46 and a servo motor C47, the servo motor C47 is mounted at the bottom of the reduction gearbox C46 and is in driving connection with the reduction gearbox C46, the reduction gearbox C46 is mounted on the third rack C1 and is located at the bottom of the detection disc C8, and the reduction gearbox C46 is in driving connection with the detection disc C8.
In further detail, the storage rotating disk C7 includes an upper rotating disk C52 and a lower fixing disk C53, the upper rotating disk C52 is rotatably connected to the lower fixing disk C53, the lower fixing disk C53 is mounted on a third rack C1, a roller conveying through hole C54 is further formed in the lower fixing disk C53, roller storage tanks C13 are uniformly arranged on the upper end face of the upper rotating disk C52 along the circumferential direction of the upper rotating disk C52, the upper rotating disk C52 is in transmission connection with the detection disk C8 and is spaced from the upper end face of the lower fixing disk C53, and the upper rotating disk C52 and the detection disk C8 can simultaneously rotate in the same direction. When the upper rotating disc C52 rotates to the position of the roller conveying through hole C54 of the lower fixing disc C53, the roller clamping mechanism C14 on the detection disc C8 just aligns with the roller conveying through hole C54, the clamping and opening mechanism C17 acts to open the roller clamping mechanism C14, the roller falls onto the electric supporting mechanism C21 from the roller conveying through hole C54, and the roller clamping mechanism C14 clamps the roller.
As shown in fig. 20-22, the automatic roller material distributing device Q4 includes a second rack D1, a magazine bin D2, a magazine conveying mechanism D3 and a feeding device D4 that are disposed on the second rack D1, magazines D5 that are stacked in a stack are disposed in the magazine bin D2, a magazine throwing device D6 is further disposed on the magazine bin D2, the magazine throwing device D6 is used for clamping and throwing the magazine D5, the magazine bin D2 and the feeding device D4 are both disposed above the magazine conveying mechanism D3, a feed opening mechanism D7 is further disposed on the second rack D1, and the feed opening mechanism D7 is used for controlling opening and closing of the feeding device D4. The second frame D1 is preferably assembled by connecting members using profiles, preferably common aluminum profiles.
In further detail, the magazine bin D2 includes a plurality of vertically disposed support bars D8, and the support bars D8 are mounted on the second frame D1 through connectors. The quantity of bracing piece D8 is preferably four, installs respectively in four diagonal departments of magazine D2, and bracing piece D8's mounting means is simple to operate not only, simple structure, low in manufacturing cost.
In further detail, in order to increase the strength of the magazine bin D2 and facilitate the installation of the magazine throwing device D6, the magazine bin D2 is further provided with a transverse installation rod D9, and the magazine throwing device D6 is installed on the transverse installation rod D9.
In further detail, the magazine throwing device D6 includes a third cylinder D10 and a top block D11 mounted on a piston rod of the third cylinder D10, and the top block D11 is used for supporting the magazine D5. When the lowermost magazine D5 is transported away by magazine transport mechanism D3, the top block D11 releases magazine D5, magazine D5 falls onto magazine transport mechanism D3, the upper magazine D5 falls at the same time, and the next magazine D5 is supported by top block D11, and the cycle is repeated.
More specifically, the feed opening mechanism D7 includes a fourth cylinder D12 and a closing flap D13 attached to a rod of the fourth cylinder D12, and the closing flap D13 controls the opening and closing of the feed device D4 by the operation of the fourth cylinder D12.
In a further detail, feeding device D4 upper surface has been seted up feed opening D14, feeding device D4 side has still been seted up switch opening D15, switch opening D15 is used for the installation of feeding opening mechanism D7, still be provided with slope D16 in feeding device D4, slope D16 is used for the feeding of bearing roller, feeding device D4 bottom has still been seted up blanking mouth D17, blanking mouth D17 is located the bottom of slope D16. The bearing roller enters from a feeding opening D14, the bearing roller slides into a blanking port D17 through an inclined slope D16 and then enters into a material box D5 below, when a closed baffle D13 of a feeding opening mechanism D7 blocks the inclined slope D16, the bearing roller cannot fall into the material box D5, when a closed baffle D13 of the feeding opening mechanism D7 does not block the inclined slope D16, the bearing roller can fall into the material box D5, and the risk that the bearing roller directly falls to cause secondary damage is reduced. A transparent baffle is preferably mounted at the feed opening D14 of the feed device D4, the transparent baffle serving to reduce the risk of contamination of the bearing rollers by dust.
In further detail, the magazine conveying mechanism D3 includes two transmission chains D18 and two parallel driving shafts D19, the two transmission chains D18 are respectively mounted on two sides of the two driving shafts D19 through transmission sprockets D22, the transmission chains D18 are used for placing and transporting the magazine D5, and one of the driving shafts D19 is further connected with a second driving device D23. By adopting the structure, the function of closing the switch opening D15 can be achieved, and the risk of dust pollution to the bearing roller is reduced.
In further detail, the bottom of the second frame D1 is also provided with a caster D20; in order to make the roller receiving device more beautiful and enhance the safety, an electrical box D21 is further arranged on the second rack D1, and the electrical box D21 is used for mounting and protecting various electrical elements. The caster D20 is preferably a horsewheel.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although more terms are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Claims (10)

1. The production and detection production line of the bearing roller is characterized by comprising a bearing roller cleaning device (Q1), a roller blowing lifting device (Q2), a bearing roller surface defect detection device (Q3) and a bearing roller automatic distribution device (Q4) which are sequentially connected, wherein the bearing roller cleaning device (Q1) is used for cleaning and drying the bearing roller, the roller blowing lifting device (Q2) is used for transporting the bearing roller to the bearing roller surface defect detection device (Q3), the bearing roller surface defect detection device (Q3) is used for detecting the defect on the surface of the bearing roller and classifying and discharging qualified products and unqualified products, and the bearing roller automatic distribution device (Q4) is used for boxing the qualified bearing roller.
2. A bearing roller production inspection line according to claim 1, wherein the bearing roller cleaning apparatus (Q1) comprises a first frame (A1), a conveying device (A54) and a cleaning device (A55) which are arranged on the first frame (A1), the conveying device (A54) comprises a feed hopper (A2) and a first conveying mechanism (A3), the feed hopper (A2) is arranged above the first frame (A1), an outlet chute (A5) of the feed hopper (A2) is obliquely and downwards arranged to be butted with the first conveying mechanism (A3), a discharge port (A6) is further arranged on the first frame (A1), the discharge port (A6) is connected to the cleaning device (A55), the cleaning device (A55) comprises a cleaning oil tank (A40) and a second conveying mechanism (A41) which is arranged on a cleaning oil tank (A40), the cleaning oil tank (A40) is used for containing and recovering cleaning oil, an oil injection mechanism (A42) and an air blowing mechanism (A43) are further arranged above the second conveying mechanism (A41), the oil injection mechanism (A42) is arranged at the middle section of the second conveying mechanism (A41), the air blowing mechanism (A43) is arranged at the rear half section of the second conveying mechanism (A41), the first conveying mechanism (A3) comprises two conveying rollers (A7) arranged in parallel, a first driving device (A4), a sliding installation seat (A8) and a sliding guide rail (A9), the first driving device (A4) is in driving connection with the two conveying rollers (A7), two ends of the two conveying rollers (A7) are both arranged on the sliding installation seat (A8), the sliding installation seat (A8) is arranged on a sliding guide rail (A9), and the two conveying rollers (A7) can both make reciprocating movement along the sliding guide rail (A9), the sliding installation seat (A8) is further provided with a fixed installation hole (A13), the fixed installation hole (A13) is used for fixing the sliding installation seat (A8), the sliding installation seat (A8) is further provided with a limiting support (A10), the limiting support (A10) is provided with a first inclined surface (A11), the two limiting supports (A10) are respectively installed above the two conveying rollers (A7), the two first inclined surfaces (A11) form a V-shaped notch (A12), the first conveying mechanism (A3) is further provided with an adjusting screw rod (A14) and a locking nut, the sliding installation seat (A8) is provided with an adjusting hole (A16), the first rack (A1) is provided with a vertical installation block (A17), the installation block (A17) is provided with a through hole (A18) concentric with a threaded hole, and the adjusting screw rod (A14) passes through the through hole (A18A 16), the locking nut set up respectively in the both sides of installation piece (A17), the left and right sides of sliding mount pad (A8), locking nut pass through the locking and fix sliding mount pad (A8), first frame (A1) on still be provided with kickoff (A19), kickoff (A19) including first driving motor (A20), kickoff claw (A21), first driving motor (A20) install on first frame (A1), kickoff claw (A21) including kickoff disc (A22) and a plurality of kickoff post (A23), kickoff post (A23) around kickoff disc (A84) axle center evenly set up on the side of kickoff disc (A22), kickoff disc (A22) install on the spindle nose portion of first driving motor (A20), kickoff claw (A21) be located first transfer block (A585) export top (A573) still be provided with on the slide (A5) export (A573) the push off limit (A5) export (A) Triangular inclined plate (A28) and baffle (A29), inclined plate (A28) butt on V-arrangement breach (A12), flange (A27) set up in the edge of export slide way (A5), flange (A27) be used for guiding the roller gliding, baffle (A29) set up in export slide way (A5) top, flange (A27) make by transparent flexible material, feeder hopper (A2) still be equipped with limit baffle (A30), limit baffle (A30) bottom be equipped with breach (A31), breach (A31) communicate export slide way (A5), limit baffle (A30) set up in feeder hopper (A2) be close to the one side of export slide way (A5) and divide feeder hopper (A2) into feeding region (A32) and pass through region (A33), pass through region (A33) bottom be equipped with switch mechanism (A34), the switch mechanism (A31) that is used for control of switch mechanism (A34) is used for, switch mechanism (A34) include second driving motor (A35), eccentric wheel (A36) and switch dog (A37), second driving motor (A35) install on first frame (A1), eccentric wheel (A36) install on the main shaft of second driving motor (A35), switch dog (A37) slidable mounting on feeder hopper (A2), switch dog (A37) and eccentric wheel (A36) tangent setting, switch dog (A37) can be under eccentric wheel (A36) drive along feeder hopper (A2) direction of height reciprocating motion.
3. The bearing roller production inspection line according to claim 2, wherein the second conveying mechanism (A41) comprises a first conveying belt (A44) and a second conveying belt (A45), the first conveying belt (A44) and the second conveying belt (A45) are arranged on the same straight line, the upper surface of the first conveying belt (A44) is higher than the highest surface of the cleaning oil tank (A40), the second conveying belt (A45) is lower than the highest surface of the cleaning oil tank (A40), an inclined sliding plate (A46) is further arranged between the first conveying belt (A44) and the second conveying belt (A45), the inclined sliding plate (A46) is used for sliding rollers from the first conveying belt (A44) to the second conveying belt (A45), the rotating directions of the first conveying belt (A44) and the second conveying belt (A45) are the same, the A42) is arranged above the inclined sliding plate (A46), the oil injection mechanism (A42) comprises a plurality of nozzles (A47) which are uniformly arranged, the cleaning oil groove (A40) is also provided with a first mounting bracket (A48), the first mounting bracket (A48) comprises two parallel mounting bars (A49), the second conveying mechanism (A41) is arranged between two mounting bars (A49), the blowing mechanism (A43) comprises a pneumatic motor (A50), a speed reducer (A51) and a blowing hood (A52), the pneumatic motor (A50) is respectively connected with a speed reducer (A51) and an air blowing cover (A52), the bottom surface of the air blowing cover (A52) is provided with a plurality of air blowing holes which are uniformly arranged, the second conveying mechanism (A41) also comprises two third driving motors (A53), the two third driving motors (A53) are arranged on the side surfaces of the first mounting bracket (A48) and are respectively in driving connection with the first conveyor belt (A44) and the second conveyor belt (A45).
4. A bearing roller production inspection line according to claim 1, wherein the roller blowing lifting device (Q2) comprises a supporting bracket (B1) and a transporting hose (B2) installed on the supporting bracket (B1), one end of the transporting hose (B2) is connected with an inflating device (B3), the inflating device (B3) is further provided with a feeding pipe (B4), the feeding pipe (B4) is communicated with the transporting hose (B2), the supporting bracket (B1) comprises a fixed bracket (B5), a mounting plate (B6) and a supporting strip (B7), the mounting plate (B6) is installed on the fixed bracket (B5), the supporting strip (B7) is installed on the mounting plate (B6), the fixed bracket (B5) is used for fixing the supporting bracket (B1), the supporting strip (B7) is spirally wound on the mounting plate (B6), transportation hose (B2) bind on support bar (B7), transportation hose (B2) on still be equipped with fourth detection mechanism (B8) whether, fourth detection mechanism (B8) be used for detecting passing through of bearing roller, the one end of transportation hose (B2) ejection of compact still be provided with count detection mechanism (B9).
5. The bearing roller production detection production line as claimed in claim 4, wherein the inflating device (B3) comprises an air pump (B10) and a connecting valve (B11), the air pump (B10) is connected with the connecting valve (B11) through an air pipe, and the connecting valve (B11) is respectively connected with a conveying hose (B2) and a feeding pipe (B4).
6. A bearing roller production inspection line according to claim 1, wherein the bearing roller surface defect inspection apparatus (Q3) comprises a third frame (C1) and a computer (C2) disposed on the third frame (C1), and is characterized in that a conveying mechanism (C3), a first driving mechanism (C4), a first inspection mechanism (C5), a second inspection mechanism (C6), a storage rotating disc (C7), an inspection disc (C8) and a second driving mechanism (C9) are disposed in the third frame (C1), the second driving mechanism (C9) is in driving connection with the conveying mechanism (C3), the first inspection mechanism (C5) is disposed above the conveying mechanism (C3), the conveying mechanism (C3) conveys the rollers to the storage rotating disc (C7) through a conveying hose (C10), and the conveying mechanism (C362) comprises a conveying screw rod (11) and a conveying screw rod (11) disposed in parallel to the conveying line (3) C12) Transmission screw (C11) and transmission polished rod (C12) can realize the autosegregation to a plurality of rollers, and expand the rolling surface automatically, thereby realize the detection of rolling surface, the second have detection mechanism (C6) to set up in conveying hose (C10) one side, just to conveying hose (C10), storage rotating disc (C7) on set up a plurality of roller holding groove (C13) that evenly set up along self circumferencial direction, storage rotating disc (C7) be connected with detection disc (C8) transmission, can be the syntropy rotatory simultaneously, first actuating mechanism (C4) drive connect detection disc (C8), detection disc (C8) on be equipped with a plurality of roller fixture (C14) that evenly set up along self circumferencial direction, roller fixture (C14) on be equipped with elasticity piece (C15) that resets, detection disc (C8) top still be equipped with just to the second detection mechanism (C3542) that clamping mechanism (C14) is located roller detection mechanism (C15), detect the position (C16) A plurality of clamping opening mechanisms (C17), a third detection mechanism (C18), a fourth detection mechanism (C19), a third detection mechanism (C20) and an electric support mechanism (C21) which are right opposite to the roller clamping mechanism (C14) are arranged below the detection disc (C8), the clamping opening mechanism (C17) can control the roller clamping mechanism (C14) to loosen and clamp through telescopic movement, so that qualified roller products and unqualified roller products are screened and discharged, the electric support mechanism (C21) is used for being matched with the clamping opening mechanism (C17) to adjust the height position of the roller, a qualified material pipe (C50) and an unqualified material pipe (C51) are further arranged on the third rack (C1), the qualified material pipe (C50) and the unqualified material pipe (C51) are respectively used for discharging the qualified roller products and the unqualified roller products, and the first drive mechanism (C4) and the second drive mechanism (C4) are arranged on the third rack (C3652), The second driving mechanism (C9), the first detection mechanism (C5), the second detection mechanism (C6), the clamping opening mechanism (C17), the second detection mechanism (C16), the third detection mechanism (C18), the fourth detection mechanism (C19), the third detection mechanism (C20) and the electric support mechanism (C21) are all in communication connection with a computer (C2).
7. The bearing roller production detection line as claimed in claim 6, wherein the roller clamping mechanism (C14) comprises a first clamping plate (C22) and an elastic resetting member (C15), the elastic resetting member (C15) comprises a second clamping plate (C23), a supporting shaft (C24), a spring (C25) and a stopper (C26), the supporting shaft (C24) is connected with the second clamping plate (C23) and the stopper (C26), the spring (C25) is mounted on the supporting shaft (C24), two ends of the spring are respectively abutted against the second clamping plate (C23) and the stopper (C26), the second clamping plate (C23) can reciprocate along the length direction of the supporting shaft (C24), clamping notches (C27) are respectively formed in the second clamping plate (C23) and the first clamping plate (C22), a pushing block (C28) is arranged at the bottom of the second clamping plate (C2), and the pushing block (C8653) is abutted against an arc-shaped clamping mechanism (C8653), the clamping and opening mechanism (C17) is used for pushing the second clamping plate (C23) in a matched mode, the electric supporting mechanism (C21) comprises a guide rail bracket (C29), a linear module (C30) and a supporting block (C31), the guide rail bracket (C29) is installed on the third rack (C1), the linear module (C30) is vertically installed on the guide rail bracket (C29), and the supporting block (C31) is installed on the linear module (C30) and is located below the clamping notch (C27).
8. The bearing roller production inspection line of claim 7, wherein the clamping and opening mechanism (C17) is divided into a horizontal actuator (C32) and a vertical actuator (C33), the horizontal actuator (C32) is used for discharging defective rollers, the vertical actuator (C33) is used for discharging defective rollers and adjusting the height of rollers, the horizontal actuator (C32) comprises a roller (C34), a second mounting block (C35), a first air cylinder (C36), a limiting baffle (C37) and a third mounting bracket (C38), the third mounting bracket (C38) is mounted on the third frame (C1), the first air cylinder (C36) and the limiting baffle (C37) are respectively mounted on the third mounting bracket (C38), the second mounting block (C35) is mounted on a push rod of the first air cylinder (C36), and the second mounting block (C34) is mounted on the second mounting block (C35), the detection device is characterized by also comprising a push block (C28) capable of being abutted against a second clamping plate (C23), a second mounting block (C35) with the bottom inserted into a slot of a limiting baffle (C37), a vertical actuating mechanism (C33) comprising a roller (C34), an extension rod (C39) and a second cylinder (C40), a second cylinder (C40) mounted on a third rack (C1), an extension rod (C39) mounted on a push rod of the second cylinder (C40), a roller (C34) mounted on the extension rod (C39) and capable of being abutted against a push block (C28) of the second clamping plate (C23), a detection disc (C8) connected with a storage rotating disc (C7) through belt transmission, a fixing plate (C43) further mounted above the detection disc (C8) and the storage rotating disc (C7), a plurality of tension wheel mechanisms (C8672) uniformly arranged on the fixing plate (C6 43), and a plurality of tension wheel mechanisms (43) uniformly arranged on the side surface of the fixing plate (C8672), the tension wheel mechanism (C45) is fixed on a threaded hole (C44) of the fixing plate (C43) through a connecting piece, the first driving mechanism (C4) comprises a reduction gearbox (C46) and a servo motor (C47), the servo motor (C47) is mounted at the bottom of the reduction gearbox (C46) and is in driving connection with the reduction gearbox (C46), the reduction gearbox (C46) is mounted on a third rack (C1) and is located at the bottom of the detection disc (C8), the reduction gearbox (C46) is in driving connection with the detection disc (C8), the storage rotating disc (C7) comprises an upper rotating disc (C52) and a lower fixing disc (C53), the upper rotating disc (C52) is rotatably connected onto the lower fixing disc (C53), the lower fixing disc (C367) is mounted on the third rack (C1), the lower fixing disc (C53) is further provided with a conveying through hole (C53), and rollers (C36874) of the upper rotating disc (C53) are uniformly arranged on the circumferential surface of the upper rotating disc 53), the upper rotating disc (C52) is in transmission connection with the detection disc (C8) and is spaced from the upper end face of the lower fixed disc (C53), and the upper rotating disc (C52) and the detection disc (C8) can rotate in the same direction.
9. The bearing roller production detection production line according to claim 1, wherein the bearing roller automatic material distribution device (Q4) comprises a second rack (D1), a magazine bin (D2) arranged on the second rack (D1), a magazine conveying mechanism (D3) and a feeding device (D4), stacked magazines (D5) are placed in the magazine bin (D2), a magazine throwing device (D6) is further arranged on the magazine bin (D2), the magazine throwing device (D6) is used for clamping and throwing magazines (D5), the magazine bin (D2) and the feeding device (D4) are both arranged above the magazine conveying mechanism (D3), a feeding opening mechanism (D7) is further arranged on the second rack (D1), the feeding opening mechanism (D7) is used for controlling the feeding device (D4) to open and close, and the supporting rods (D2) comprise a plurality of vertical supporting rods (D8), the supporting rod (D8) is installed on a second rack (D1) through a connecting piece, a transverse installation rod (D9) is further arranged on the magazine bin (D2), the magazine throwing device (D6) is installed on a transverse installation rod (D9), the magazine throwing device (D6) comprises a third cylinder (D10) and a top block (D11) installed on a piston rod of the third cylinder (D10), the top block (D11) is used for supporting a magazine (D5), the feeding opening mechanism (D7) comprises a fourth cylinder (D12) and a closed baffle (D13) installed on a push rod of the fourth cylinder (D12), the closed baffle (D13) realizes opening and closing control of the feeding device (D4) through the action of the fourth cylinder (D12), a feeding opening (D14) is formed in the upper surface of the feeding device (D4), and a switch opening (D15) is further formed in the side surface of the feeding device (D67 4), switch opening (D15) be used for the installation of feeding opening mechanism (D7), feed arrangement (D4) in still be provided with slope (D16), slope (D16) be used for the feeding of bearing roller, feed arrangement (D4) bottom still seted up blanking mouth (D17), blanking mouth (D17) be located the bottom of slope (D16).
10. The bearing roller production detection production line of claim 9, wherein the magazine conveying mechanism (D3) comprises two transmission chains (D18) and two parallel driving shafts (D19), the two transmission chains (D18) are respectively mounted on two sides of the two driving shafts (D19) through transmission sprockets (D22), the transmission chains (D18) are used for placing and transporting the magazine (D5), one of the driving shafts (D19) is further connected with a second driving device (D23), the bottom of the second frame (D1) is further provided with casters (D20), the second frame (D1) is further provided with an electrical box (D21), and the electrical box (D21) is used for mounting and protecting electrical components.
CN201921305916.2U 2019-08-13 2019-08-13 Bearing roller production detection assembly line Active CN211247421U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110420889A (en) * 2019-08-13 2019-11-08 浙江亿龙检测技术有限公司 A kind of bearing roller production detection assembly line
CN112157002A (en) * 2020-08-25 2021-01-01 视拓(苏州)工业自动化有限公司 Disc visual detection mechanism
CN112893262A (en) * 2021-01-20 2021-06-04 谭启民 Reciprocating rotary type bearing spraying and cleaning device
CN116046392A (en) * 2023-04-03 2023-05-02 山东交通学院 High-speed rotation testing machine
CN117443749A (en) * 2023-12-21 2024-01-26 昆山奥德鲁自动化技术有限公司 Hub bearing appearance defect detection equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110420889A (en) * 2019-08-13 2019-11-08 浙江亿龙检测技术有限公司 A kind of bearing roller production detection assembly line
CN112157002A (en) * 2020-08-25 2021-01-01 视拓(苏州)工业自动化有限公司 Disc visual detection mechanism
CN112893262A (en) * 2021-01-20 2021-06-04 谭启民 Reciprocating rotary type bearing spraying and cleaning device
CN112893262B (en) * 2021-01-20 2022-10-18 南京允正工业设备有限公司 Reciprocating rotary bearing spraying and cleaning device
CN116046392A (en) * 2023-04-03 2023-05-02 山东交通学院 High-speed rotation testing machine
CN116046392B (en) * 2023-04-03 2023-06-20 山东交通学院 High-speed rotation testing machine
CN117443749A (en) * 2023-12-21 2024-01-26 昆山奥德鲁自动化技术有限公司 Hub bearing appearance defect detection equipment
CN117443749B (en) * 2023-12-21 2024-02-27 昆山奥德鲁自动化技术有限公司 Hub bearing appearance defect detection equipment

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