CN111959990B - Garbage classification processing device - Google Patents
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Abstract
本发明涉及垃圾处理技术领域,特别涉及一种垃圾分类处理装置,包括破袋模组、旋转皮带模组、环形输送模组、垃圾分类模组、垃圾处理模组和垃圾桶倾倒装置,所述破袋模组用于破除垃圾袋;所述旋转皮带模组用于将经过破袋模组破除垃圾袋后的垃圾送入环形输送模组;所述环形输送模组包括多个工装盘机构和同步带环形导轨机构,通过同步带环形导轨机构将工装盘机构上的垃圾进行输送;所述垃圾分类模组用于垃圾分类抓取;所述垃圾处理模组包括可回收垃圾处理模组、其他垃圾处理模组、厨余垃圾处理模组;所述垃圾桶倾倒装置位于垃圾处理模组下方,用于将处理完毕的垃圾集中收集并倾倒。本发明能够自动对投放的垃圾进行分类并处理,减轻环保人员的压力。
The present invention relates to the technical field of garbage treatment, in particular to a garbage sorting and processing device, including a bag breaking module, a rotating belt module, a circular conveying module, a garbage sorting module, a garbage processing module and a garbage can dumping device. The bag breaking module is used to break the garbage bag; the rotating belt module is used to send the garbage after the bag breaking module breaks the garbage bag into the circular conveying module; the circular conveying module includes a plurality of tooling disc mechanisms and The synchronous belt circular guide rail mechanism transports the garbage on the tooling plate mechanism through the synchronous belt circular guide rail mechanism; the garbage sorting module is used for garbage sorting and grabbing; the garbage processing module includes recyclable garbage processing modules, other Garbage treatment module, kitchen waste treatment module; the garbage bin dumping device is located under the garbage treatment module, and is used to collect and dump the treated garbage in a centralized manner. The invention can automatically classify and process the put in garbage, reducing the pressure of environmental protection personnel.
Description
技术领域technical field
本发明涉及垃圾分类处理技术领域,特别涉及一种垃圾分类处理装置。The invention relates to the technical field of garbage sorting and processing, in particular to a garbage sorting and processing device.
背景技术Background technique
近年来人们开始意识到垃圾分类处理的重要性,开始推动实行生活垃圾分类,2019年7月1日上海市首先正式实行垃圾分类,是我国最早实行垃圾分类的试点城市。但是在推行垃圾分类时,出现了一些问题,现在的垃圾分类主要靠保洁工作者和居民的自觉分类,但是产生的垃圾数量太过巨大,在分类的过程中仅靠人力是很难做到精确分类而且效率极其低下。垃圾分类耗时耗力,目前也没有自动化的装置可以有效地帮助垃圾分类。In recent years, people have begun to realize the importance of waste sorting and began to promote the implementation of domestic waste sorting. On July 1, 2019, Shanghai was the first to officially implement waste sorting, and it was the first pilot city in my country to implement waste sorting. However, some problems have arisen in the implementation of garbage classification. The current garbage classification mainly depends on the conscious classification of cleaning workers and residents, but the amount of garbage generated is too large. It is difficult to achieve accuracy in the classification process only by manpower. Sorted and extremely inefficient. Garbage sorting is time-consuming and labor-intensive, and there is currently no automated device that can effectively help garbage sorting.
虽然,近来各国开始研制垃圾分拣机器人,来代替人力来进行垃圾分类。比如芬兰ZenRobotics公司于2012年公开其首代产品“ZenRobotics回收机“。随后经过五年时间不断研发改进,一种基于视觉判断的垃圾分类机器人Next Generation ZenRobotics Recycler研发成功。这款回收机的机械臂臂展长达两米,通过激光扫描系统,能够提前扫面运输带上的物品并将他们分类,然后通过机械臂将其分类;日本的Fanuc分拣机器人利用视觉分析系统对物品进行跟踪和分类,并设计了一套新技术W.A.R应用于分拣机器人。这套技术允许机器人对物品的化学成分以及形状进行实时扫描和分析,同时也使机器人能够实是指定抓取方式和抓取顺序。虽然这款机器人单个进行分拣的效率低速度较慢,但多个机器共同工作时就能大幅提高效率和准确率;美国麻省理工学院开发了一款名为Rocycle的垃圾回收分选机器人,这款机器人并没有使用视觉分析系统,而是使用触觉作为检测材料的方法,通过触摸的方式来区分纸张、金属和塑料;美国的另一款分拣机器人Max-Al机器人,Max-Al是美国光学分类设备生产商研发的人工智能分类机器人任何事物都逃不过的它的”火眼金睛“。通过深度学习技术,Max-Al能够同时运用多层神经网络和视觉系统对物品进行鉴别,其识别准确率可以与人工匹敌。Max-Al的机械手并非仿人手结构而是采用的气动系统。Although, countries have recently begun to develop garbage sorting robots to replace manpower for garbage sorting. For example, ZenRobotics of Finland released its first-generation product "ZenRobotics Recycling Machine" in 2012. After five years of continuous R&D and improvement, Next Generation ZenRobotics Recycler, a garbage sorting robot based on visual judgment, was successfully developed. The robotic arm of this recycling machine has a span of two meters. Through the laser scanning system, it can scan the items on the conveyor belt in advance and classify them, and then classify them through the robotic arm; Japan's Fanuc sorting robot uses visual analysis The system tracks and classifies items, and a set of new technology W.A.R is designed and applied to sorting robots. This set of technology allows the robot to scan and analyze the chemical composition and shape of the object in real time, and also enables the robot to specify the grasping method and grasping sequence. Although the efficiency of this robot for single sorting is low and the speed is slow, the efficiency and accuracy can be greatly improved when multiple machines work together; the Massachusetts Institute of Technology has developed a garbage collection and sorting robot called Rocycle, This robot does not use a visual analysis system, but uses touch as a method of detecting materials, and distinguishes paper, metal and plastic by touch; another sorting robot in the United States, Max-Al robot, Max-Al is the United States Nothing can escape the "golden eyes" of the artificial intelligence classification robot developed by the manufacturer of optical classification equipment. Through deep learning technology, Max-Al can use multi-layer neural network and visual system to identify items at the same time, and its recognition accuracy can rival that of human beings. Max-Al's manipulator is not a human-like structure but a pneumatic system.
但是,这些机器人都基本实现了垃圾分类的一部分的功能,而且大部分功能比较单一只用于垃圾分拣工作,没有实现垃圾处理的功能。因此,需要提供一种垃圾分类处理装置,力求能够完成垃圾运输、垃圾分类处理功能等功能并能够根据不同的垃圾用不同的方式来处理。However, these robots have basically realized part of the functions of garbage sorting, and most of the functions are relatively simple and only used for garbage sorting, and have not realized the function of garbage disposal. Therefore, it is necessary to provide a garbage sorting and processing device, which strives to be able to complete functions such as garbage transportation and garbage sorting and processing, and can handle different garbage in different ways.
发明内容Contents of the invention
本发明解决了相关技术中的机器人大部分功能比较单一只用于垃圾分拣工作,没有实现垃圾处理的功能问题,提出一种垃圾分类处理装置,通过多个模组实现垃圾的破袋、分类以及处理,在处理完垃圾后,清洗模组可以对装置进行清洗,清除垃圾残余,保持装置整洁,尤其在夏天时,一些垃圾容易吸引蚊虫,清洗模组可以有效地防止这个问题;在所有垃圾分类处理完毕放入垃圾桶后,垃圾桶还可以自行倒入垃圾车内,整个流程基本可以实现自动化完成,节省了大量的人力和物力;将各个功能进行模组化,各个模组工作时相对独立,但在完成一套垃圾处理流程时,各模组之间互相配合共同完成垃圾分类处理工作,各个模组方便拆卸修理,独立工作效率也比较高。The invention solves the problem that most of the functions of the robot in the related art are relatively single and only used for garbage sorting, and does not realize the function of garbage treatment, and proposes a garbage sorting and processing device, which realizes bag breaking and sorting of garbage through multiple modules And processing, after the garbage is processed, the cleaning module can clean the device, remove the garbage residue, and keep the device tidy, especially in summer, some garbage is easy to attract mosquitoes, the cleaning module can effectively prevent this problem; in all garbage After the sorting process is completed and put into the trash can, the trash can can also be poured into the garbage truck by itself. The whole process can basically be automated, saving a lot of manpower and material resources; each function is modularized, and each module is relatively stable when working. Independent, but when completing a set of waste treatment process, each module cooperates with each other to complete the work of waste classification and treatment. Each module is easy to disassemble and repair, and the independent work efficiency is relatively high.
为了解决上述技术问题,本发明是通过以下技术方案实现的:一种垃圾分类处理装置,包括:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions: a garbage sorting and processing device, comprising:
破袋模组,所述破袋模组包括拉刀破袋机构和破袋输送机构,所述破袋模组用于破除垃圾袋;A bag breaking module, the bag breaking module includes a broach bag breaking mechanism and a bag breaking conveying mechanism, and the bag breaking module is used to break garbage bags;
旋转皮带模组,所述旋转皮带模组位于破袋模组的一侧,所述旋转皮带模组用于将经过破袋模组破除垃圾袋后的垃圾送入环形输送模组;Rotating belt module, the rotating belt module is located on one side of the bag breaking module, and the rotating belt module is used to send the garbage after the bag breaking module breaks the garbage bag into the circular conveying module;
环形输送模组,所述环形输送模组包括多个工装盘机构和同步带环形导轨机构,通过同步带环形导轨机构将工装盘机构上的垃圾进行环形输送;A circular conveying module, the circular conveying module includes a plurality of tooling disc mechanisms and a synchronous belt annular guide rail mechanism, and the garbage on the tooling disc mechanism is circularly transported through the synchronous belt annular guide rail mechanism;
垃圾分类模组,所述垃圾分类模组包括XYZ模组、可变距机械手、吸盘机械手和机器视觉识别系统所述可变距机械手、吸盘机械手和机器视觉识别系统均安装于XYZ模组上且位于环形输送模组上方,用于垃圾分类抓取;Garbage sorting module, the garbage sorting module includes XYZ module, variable distance manipulator, suction cup manipulator and machine vision recognition system. The variable distance manipulator, suction cup manipulator and machine vision recognition system are all installed on the XYZ module and Located above the circular conveyor module, it is used for garbage sorting and grabbing;
垃圾处理模组,所述垃圾处理模组包括可回收垃圾处理模组、其他垃圾处理模组、厨余垃圾处理模组;Garbage processing modules, the garbage processing modules include recyclable garbage processing modules, other garbage processing modules, and kitchen waste processing modules;
垃圾桶倾倒装置,所述垃圾桶倾倒装置位于垃圾处理模组下方,用于将处理完毕的垃圾集中收集并倾倒。The garbage can dumping device is located under the garbage processing module and is used for collecting and dumping the processed garbage.
作为优选方案,还包括上罩组件、机架组件,所述上罩组件为由上罩顶板、上罩门板以及上罩侧板围成的罩体,所述上罩顶板上安装有积层式警示灯,一侧的所述上罩侧板上开设有垃圾投递口并安装有人机界面面板,所述罩体内部安装有LED灯,所述上罩门板内部安装有微动开关;所述机架组件上安装有电脑,所述机架组件由顶部的机架框体、机架面板以及左右两侧和后侧的机架门板围成前部为敞开口的结构,所述垃圾桶倾倒装置位于机架组件内部,所述机架框体的四个底角处安装有脚杯和脚轮,左右两侧的机架门板上安装有风扇并设置有内扣把手,后侧的机架门板上安装有内扣把手。As a preferred solution, it also includes an upper cover assembly and a frame assembly. The upper cover assembly is a cover body surrounded by an upper cover top plate, an upper cover door panel and an upper cover side plate. A warning light, a garbage delivery port is provided on the side plate of the upper cover on one side and a man-machine interface panel is installed, an LED light is installed inside the cover body, and a micro switch is installed inside the door panel of the upper cover; A computer is installed on the rack assembly, and the rack assembly is surrounded by the rack frame on the top, the rack panel and the rack door panels on the left, right and rear sides to form a structure with an open front. Located inside the rack assembly, foot cups and casters are installed at the four bottom corners of the rack frame, fans are installed on the left and right rack door panels and inner buckle handles are provided, and the rack door panels on the rear side are Inside buckle handle is installed.
作为优选方案,还包括清洗装置,所述清洗装置包括清洗支架、喷嘴机构、第三薄型气缸、第二无杆气缸,所述第三薄型气缸通过清洗架板安装于清洗支架上,所述清洗架板的四个角处安装有第七导向轴且各所述第七导向轴下端安装于对位板上,所述第二无杆气缸安装于对位板上,所述对位板的下部四周设置有清洗装置挡板,所述对位板下部还安装有弯管接头用于连接吸水管,所述喷嘴机构安装于第二无杆气缸下方。As a preferred solution, it also includes a cleaning device. The cleaning device includes a cleaning bracket, a nozzle mechanism, a third thin cylinder, and a second rodless cylinder. Seventh guide shafts are installed at the four corners of the frame plate and the lower ends of each of the seventh guide shafts are installed on the alignment plate, the second rodless cylinder is installed on the alignment plate, and the lower part of the alignment plate A cleaning device baffle is arranged around, and an elbow joint is installed on the lower part of the alignment plate for connecting a water suction pipe, and the nozzle mechanism is installed under the second rodless cylinder.
作为优选方案,所述破袋模组还包括支撑架,所述拉刀破袋机构和破袋输送机构均安装于支撑架上,所述拉刀破袋机构包括白钢刀组,所述白钢刀组通过滑动块安装于直线导轨上并通过第一气缸驱动;所述破袋输送机构包括第一电机、丝杆组件、开合板组件,所述第一电机通过丝杆组件使得开合板组件做上下运动。As a preferred solution, the bag breaking module also includes a support frame, the broach bag breaking mechanism and the bag breaking conveying mechanism are both installed on the support frame, the broach bag breaking mechanism includes a white steel knife set, the white The steel knife group is installed on the linear guide rail through the sliding block and driven by the first cylinder; the bag breaking conveying mechanism includes the first motor, the screw assembly, and the opening and closing plate assembly, and the first motor makes the opening and closing plate assembly through the screw assembly. Do up and down movements.
作为优选方案,所述旋转皮带模组包括第二电机、角度转轴以及挡边输送带机构,所述第二电机通过角度转轴与挡边输送带机构相连,以驱动挡边输送带机构进行旋转。As a preferred solution, the rotating belt module includes a second motor, an angle shaft and a sidewall conveyor mechanism, and the second motor is connected to the sidewall conveyor mechanism through the angle shaft to drive the sidewall conveyor mechanism to rotate.
作为优选方案,多个所述工装盘机构安装于同步带环形导轨机构上,所述同步带环形导轨机构通过伺服电机和行星减速器驱动,所述工装盘机构包括垃圾盘和翻转机构,所述垃圾盘通过翻转机构进行翻转。As a preferred solution, a plurality of tooling disc mechanisms are installed on the synchronous belt circular guide rail mechanism, and the synchronous belt circular guide rail mechanism is driven by a servo motor and a planetary reducer. The tooling disc mechanism includes a garbage tray and a turning mechanism. The garbage tray is turned over by the turning mechanism.
作为优选方案,所述同步带环形导轨机构包括环形导轨和第二同步带,所述环形导轨安装于环形导轨安装板上,所述第二同步带通过伺服电机和行星减速器驱动;多个所述工装盘机构通过同步带压块安装于第二同步带上,所述环形导轨安装板的四周为阻挡机构。As a preferred solution, the synchronous belt circular guide rail mechanism includes a circular guide rail and a second synchronous belt, the circular guide rail is installed on the circular guide rail mounting plate, and the second synchronous belt is driven by a servo motor and a planetary reducer; a plurality of The tooling disc mechanism is installed on the second timing belt through the timing belt pressure block, and the surrounding of the ring guide rail mounting plate is a blocking mechanism.
作为优选方案,所述XYZ模组包括龙门架、横梁和KK线性模组,所述横梁滑动安装于两龙门架之间,所述KK线性模组滑动安装于横梁上,所述可变距机械手、吸盘机械手和机器视觉识别系统通过KK线性模组安装于横梁上;所述可变距机械手包括第四气缸、步进电机、齿轮组、连杆机构,所述连杆机构的一端通过轨盘与第四气缸相连,所述第四气缸与第二浮动接头相连,所述连杆机构的中部与第二浮动接头相连;所述齿轮组包括相啮合的主动齿轮和从动齿轮,所述主动齿轮通过悬臂销与第一拉块的一端相连,所述从动齿轮为半圈齿轮且所述从动齿轮的两端分别通过连接板以及螺钉与第二拉块相连,所述第一拉块以及第二拉块均通过限制块与第一箍圈相连;所述吸盘机械手包括第五气缸、滚珠直线导轨、双层真空吸盘,所述双层真空吸盘通过滑块连接板与滚珠直线导轨相连,所述滑块连接板与第五气缸相连。As a preferred solution, the XYZ module includes a gantry, a crossbeam and a KK linear module, the crossbeam is slidably installed between two gantry frames, the KK linear module is slidably installed on the crossbeam, and the variable pitch manipulator , the suction cup manipulator and the machine vision recognition system are installed on the beam through the KK linear module; the variable distance manipulator includes the fourth cylinder, stepping motor, gear set, and connecting rod mechanism, and one end of the connecting rod mechanism passes through the rail plate It is connected with the fourth cylinder, the fourth cylinder is connected with the second floating joint, and the middle part of the linkage mechanism is connected with the second floating joint; the gear set includes a driving gear and a driven gear that are meshed, and the driving The gear is connected with one end of the first pull block through a cantilever pin, the driven gear is a half-turn gear and the two ends of the driven gear are respectively connected with the second pull block through a connecting plate and a screw, and the first pull block And the second pulling block is connected with the first hoop through the limiting block; the suction cup manipulator includes the fifth cylinder, the ball linear guide, and the double-layer vacuum suction cup, and the double-layer vacuum suction cup is connected with the ball linear guide through the slider connecting plate , the slider connecting plate is connected with the fifth cylinder.
作为优选方案,所述可回收垃圾处理模组包括第六气缸、压制框体和第三导向轴,所述第六气缸穿过压制框体的一侧并通过浮动接头与浮动接头连接板相连,所述浮动接头连接板与折弯挡板相连,所述压制框体底部安装有压制框体半板,所述第三导向轴安装于第六气缸两侧的压制框体上;所述其他垃圾处理模组包括涡流风机、抽吸道、洒水头、推压制块机构,所述涡流风机通过风机架安装于抽吸道的一端,所述洒水头安装于抽吸道上,所述推压制块机构安装于涡流风机下方的抽吸道上;所述厨余垃圾处理模组包括厨余垃圾刮铲机构和厨余垃圾粉碎机构,所述厨余垃圾刮铲机构包括刮铲机构支架、刮刀、第一无杆气缸、第九气缸,所述刮刀安装于第一无杆气缸上,所述第一无杆气缸通过四柱连接板与第九气缸相连,所述四柱连接板的四个角处安装有第六导向轴;所述厨余垃圾粉碎机构包括第十气缸、减速电机、接收槽和粉碎机构,所述减速电机与粉碎机构相连以便驱动粉碎机构对厨余垃圾进行粉碎,所述第十气缸下端与第三压板相连,所述接收槽安装于粉碎机构的一侧并位于厨余垃圾刮铲机构下方。As a preferred solution, the recyclable garbage processing module includes a sixth cylinder, a pressing frame and a third guide shaft, the sixth cylinder passes through one side of the pressing frame and is connected to the floating joint connection plate through a floating joint, The connecting plate of the floating joint is connected with the bending baffle, the bottom of the pressing frame is installed with a half plate of the pressing frame, the third guide shaft is installed on the pressing frame on both sides of the sixth cylinder; the other rubbish The processing module includes a vortex fan, a suction channel, a sprinkler head, and a pressing block mechanism. The vortex fan is installed on one end of the suction channel through a fan frame, the sprinkler head is installed on the suction channel, and the pressing block The mechanism is installed on the suction channel below the vortex fan; the food waste treatment module includes a food waste scraper mechanism and a food waste crushing mechanism, and the food waste scraper mechanism includes a scraper mechanism bracket, a scraper, a second A rodless cylinder and a ninth cylinder, the scraper is installed on the first rodless cylinder, the first rodless cylinder is connected with the ninth cylinder through a four-column connecting plate, and four corners of the four-column connecting plate are installed with The sixth guide shaft; the kitchen waste crushing mechanism includes a tenth cylinder, a reduction motor, a receiving tank and a crushing mechanism, and the reduction motor is connected with the crushing mechanism so as to drive the crushing mechanism to crush the kitchen waste. The tenth cylinder The lower end is connected with the third pressing plate, and the receiving groove is installed on one side of the crushing mechanism and is located below the kitchen waste scraper mechanism.
作为优选方案,所述垃圾桶倾倒装置包括垃圾桶、电动推杆和翻转连杆,所述垃圾桶安装于倾倒支架上,所述倾倒支架的四个角处安装有脚轮,所述电动推杆与翻转连杆相连,所述翻转连杆的一端与倾倒支架相连,另一端安装于垃圾桶两侧的角板上。As a preferred solution, the trash can dumping device includes a trash can, an electric push rod and a turning link, the trash can is installed on a dumping support, casters are installed at the four corners of the dumping support, and the electric push rod It is connected with the overturning connecting rod, one end of the overturning connecting rod is connected with the dumping bracket, and the other end is installed on the corner plates on both sides of the trash can.
与现有技术相比,本发明的有益效果是:本发明通过多个模组实现垃圾的破袋、分类以及处理,在处理完垃圾后,清洗模组可以对装置进行清洗,清除垃圾残余,保持装置整洁,尤其在夏天时,一些垃圾容易吸引蚊虫,清洗模组可以有效地防止这个问题;在所有垃圾分类处理完毕放入垃圾桶后,垃圾桶还可以自行倒入垃圾车内,整个流程基本可以实现自动化完成,节省了大量的人力和物力;将各个功能进行模组化,各个模组工作时相对独立,但在完成一套垃圾处理流程时,各模组之间互相配合共同完成垃圾分类处理工作,各个模组方便拆卸修理,独立工作效率也比较高。Compared with the prior art, the beneficial effect of the present invention is: the present invention realizes bag breaking, classification and treatment of garbage through multiple modules, and after the garbage is processed, the cleaning module can clean the device to remove garbage residues, Keep the device tidy, especially in summer, some garbage is easy to attract mosquitoes, the cleaning module can effectively prevent this problem; after all the garbage is sorted and put into the garbage can, the garbage can can also be poured into the garbage truck by itself, the whole process Basically, it can be completed automatically, saving a lot of manpower and material resources; each function is modularized, and each module works relatively independently, but when completing a set of waste treatment process, each module cooperates with each other to complete the waste. Classified processing work, each module is easy to disassemble and repair, and the independent work efficiency is relatively high.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明去掉上罩组件的结构示意图;Fig. 2 is the structural representation of removing upper cover assembly of the present invention;
图3是本发明去掉上罩组件的俯视图;Fig. 3 is a top view of the present invention with the upper cover assembly removed;
图4是本发明上罩组件的结构示意图;Fig. 4 is a schematic structural view of the upper cover assembly of the present invention;
图5是本发明上罩组件的结构示意图;Fig. 5 is a schematic structural view of the upper cover assembly of the present invention;
图6是本发明机架组件的结构示意图;Fig. 6 is a schematic structural view of the frame assembly of the present invention;
图7是本发明清洗装置的结构示意图;Fig. 7 is the structural representation of cleaning device of the present invention;
图8是本发明破袋模组的结构示意图;Fig. 8 is a schematic structural view of the bag breaking module of the present invention;
图9是本发明拉刀破袋机构的结构示意图;Fig. 9 is a schematic structural view of the broach bag breaking mechanism of the present invention;
图10是本发明拉刀破袋机构的结构示意图;Fig. 10 is a schematic structural view of the broach bag breaking mechanism of the present invention;
图11是本发明破袋输送机构的结构示意图;Fig. 11 is a schematic structural view of the bag breaking conveying mechanism of the present invention;
图12是本发明破袋输送机构的结构示意图;Fig. 12 is a schematic structural view of the bag breaking conveying mechanism of the present invention;
图13是本发明旋转皮带模组的结构示意图;Fig. 13 is a schematic structural view of the rotary belt module of the present invention;
图14是本发明旋转皮带模组去掉轴承套后的结构示意图;Fig. 14 is a structural schematic view of the rotary belt module of the present invention after the bearing sleeve is removed;
图15是本发明环形输送模组的结构示意图;Fig. 15 is a schematic structural view of the circular conveying module of the present invention;
图16是本发明工装盘机构的结构示意图;Fig. 16 is a schematic structural view of the tooling tray mechanism of the present invention;
图17是本发明工装盘机构的结构(去掉垃圾盘和翻转顶板)示意图;Fig. 17 is a schematic diagram of the structure of the tooling tray mechanism of the present invention (removing the garbage tray and turning top plate);
图18是本发明同步带环形导轨机构的结构示意图;Fig. 18 is a structural schematic diagram of the synchronous belt circular guide rail mechanism of the present invention;
图19是本发明同步带环形导轨机构的结构示意图;Fig. 19 is a structural schematic diagram of the synchronous belt circular guide rail mechanism of the present invention;
图20是本发明垃圾分类模组的结构示意图;Fig. 20 is a schematic structural diagram of the garbage sorting module of the present invention;
图21是本发明XYZ模组的结构示意图;Fig. 21 is a schematic structural view of the XYZ module of the present invention;
图22是本发明XYZ模组的结构示意图;Fig. 22 is a schematic structural view of the XYZ module of the present invention;
图23是本发明可变距机械手、吸盘机械手、机器视觉识别系统在KK线性模组上的位置关系示意图;Fig. 23 is a schematic diagram of the positional relationship between the variable distance manipulator, the sucker manipulator and the machine vision recognition system on the KK linear module of the present invention;
图24是本发明可变距机械手的结构示意图;Fig. 24 is a schematic structural view of the variable-pitch manipulator of the present invention;
图25是本发明吸盘机械手的结构示意图;Fig. 25 is a schematic structural view of the sucker manipulator of the present invention;
图26是本发明可回收垃圾处理模组的结构示意图;Fig. 26 is a schematic structural view of the recyclable garbage processing module of the present invention;
图27是本发明可回收垃圾处理模组(去掉折弯挡板)的结构示意图;Fig. 27 is a schematic structural view of the recyclable garbage processing module (with the bending baffle removed) of the present invention;
图28是本发明其他垃圾处理模组的结构示意图;Fig. 28 is a schematic structural view of other garbage disposal modules of the present invention;
图29是本发明推压制块机构的结构示意图;Fig. 29 is a schematic structural view of the mechanism for pushing blocks according to the present invention;
图30是本发明推压制块机构的结构示意图;Fig. 30 is a schematic structural view of the mechanism for pushing blocks according to the present invention;
图31是本发明推压制块机构的结构(去掉第二压板和压制罩)示意图;Fig. 31 is a schematic view of the structure of the mechanism for pushing the briquette (removing the second pressing plate and the pressing cover) of the present invention;
图32是本发明厨余垃圾刮铲机构的结构示意图;Fig. 32 is a schematic structural view of the kitchen waste scraper mechanism of the present invention;
图33是本发明厨余垃圾粉碎机构的结构示意图;Fig. 33 is a schematic structural view of the kitchen waste crushing mechanism of the present invention;
图34是本发明厨余垃圾粉碎机构(去掉两粉碎刀架)的结构示意图;Fig. 34 is a schematic structural view of the kitchen waste crushing mechanism (remove the two crushing tool holders) of the present invention;
图35是本发明垃圾桶倾倒装置的结构示意图。Fig. 35 is a schematic structural view of the trash can dumping device of the present invention.
图中:In the picture:
1、破袋模组,1-1、拉刀破袋机构,1-2、破袋输送机构,101、支撑架,102、白钢刀组,1021、白钢刀,1022、夹刀座,103、滑块,104、直线导轨,105、第一气缸,106、第一压板,107、第二气缸,108、顶部,109、第一导向轴,110、导轨连接板,111、第一浮动接头,112、浮动接头连接板,113、限位口,114、限位装置,115、第一电机,116、梯形丝杆,117、第二导向轴,118、膜片连轴器,119、三孔对位板,120、第二限位装置,121、第一薄型气缸,122、开合板,123、拉杆,124、角板,125、挡边,126、第一合页,2、旋转皮带模组,201、第二电机,202、角度转轴,203、滚动轴承,204、轴承套,205、法兰,206、旋转连接板,207、铝合金支架,208、导流板,209、挡边皮带,210、第一同步带,211、第三电机,212、旋转皮带模组支架,3、环形输送模组,3-1、工装盘机构,3-2、同步带环形导轨机构,301、第二薄型气缸,302、伺服电机,303、行星减速器,304、垃圾盘,305、垫圈板,306、凸轮轴承随动器,307、铰链,308、翻转顶板,309、翻转底板,310、第三限位装置,311、第三气缸,312、限制连杆,313、环形导轨,314、第二同步带,315、环形导轨安装板,316、阶梯撑脚,317、阻挡块,318、止动块,319、固定杆,320、中心距调整板,4、垃圾分类模组,4-1、XYZ模组,4-2、可变距机械手,4-3、吸盘机械手,4-4、机器视觉识别系统,401、龙门架,402、横梁,403、第一直线导轨模组,404、第四电机,405、第五电机,406、丝杆,407、丝杆螺母,408、第二直线导轨模组,409、同步带机构,410、KK线性模组,411、第四气缸,412、步进电机,413、齿轮组,414、连杆机构,415、轨盘,416、第二浮动接头,417、悬臂销,418、第一拉块,419、第二拉块,420、限制块,421、第一箍圈,422、第二箍圈,423、第三箍圈,424、第五气缸,425、滚珠直线导轨,426、双层真空吸盘,427、滑块连接板,5、垃圾处理模组,5-1、可回收垃圾处理模组,5-2、其他垃圾处理模组,5-2、厨余垃圾处理模组,501、第六气缸,502、压制框体,503、第三导向轴,504、折弯挡板,505、压制框体半板,506、涡流风机,507、抽吸道,508、洒水头,509、推压制块机构,510、第七气缸,511、第八气缸,512、压制容纳腔,513、第四导向轴,514、第五导向轴,515、压制罩,516、第二压板,517、迷你气缸,518、翻动盖板,519、第二合页,520、刮铲机构支架,521、刮刀,522、第一无杆气缸,523、第九气缸,524、第六导向轴,525、第十气缸,526、减速电机,527、接收槽,528、第三压板,6、垃圾桶倾倒装置,601、垃圾桶,602、电动推杆,603、翻转连杆,604、倾倒支架,7、上罩组件,701、上罩顶板,702、上罩门板,703、上罩侧板,704、积层式警示灯,705、垃圾投递口,706、人机界面面板,707、LED灯,708、微动开关,8、机架组件,801、机架框体,802、机架面板,803、机架门板,804、脚杯,805、脚轮,806、风扇,807、内扣把手,9、清洗装置,901、清洗支架,902、喷嘴机构,903、第三薄型气缸,904、第二无杆气缸,905、清洗架板,906、第七导向轴,907、对位板,908、清洗装置挡板,909、弯管接头,10、电脑,11、防泄罩。1. Bag breaking module, 1-1, broach bag breaking mechanism, 1-2, bag breaking conveying mechanism, 101, support frame, 102, white steel knife group, 1021, white steel knife, 1022, knife holder, 103, slide block, 104, linear guide rail, 105, first cylinder, 106, first pressure plate, 107, second cylinder, 108, top, 109, first guide shaft, 110, guide rail connecting plate, 111, first floating Joint, 112, floating joint connecting plate, 113, limit port, 114, limit device, 115, first motor, 116, trapezoidal screw, 117, second guide shaft, 118, diaphragm coupling, 119, Three-hole alignment plate, 120, second limit device, 121, first thin cylinder, 122, opening and closing plate, 123, tie rod, 124, corner plate, 125, rib, 126, first hinge, 2, rotation Belt module, 201, second motor, 202, angle rotating shaft, 203, rolling bearing, 204, bearing sleeve, 205, flange, 206, rotating connecting plate, 207, aluminum alloy bracket, 208, deflector, 209, baffle Side belt, 210, first synchronous belt, 211, third motor, 212, rotating belt module bracket, 3, circular conveying module, 3-1, tooling disc mechanism, 3-2, synchronous belt circular guide rail mechanism, 301 , second thin cylinder, 302, servo motor, 303, planetary reducer, 304, garbage tray, 305, washer plate, 306, cam bearing follower, 307, hinge, 308, flip top plate, 309, flip bottom plate, 310 , the third limit device, 311, the third cylinder, 312, the limit connecting rod, 313, the ring guide rail, 314, the second synchronous belt, 315, the ring guide rail mounting plate, 316, the ladder support foot, 317, the blocking block, 318 , stop block, 319, fixed rod, 320, center distance adjustment plate, 4, waste sorting module, 4-1, XYZ module, 4-2, variable pitch manipulator, 4-3, suction cup manipulator, 4- 4. Machine vision recognition system, 401, gantry, 402, beam, 403, first linear guide module, 404, fourth motor, 405, fifth motor, 406, screw rod, 407, screw nut, 408 , the second linear guide rail module, 409, the synchronous belt mechanism, 410, the KK linear module, 411, the fourth cylinder, 412, the stepper motor, 413, the gear set, 414, the link mechanism, 415, the rail plate, 416 , the second floating joint, 417, the cantilever pin, 418, the first pull block, 419, the second pull block, 420, the restriction block, 421, the first hoop, 422, the second hoop, 423, the third hoop , 424, fifth cylinder, 425, ball linear guide, 426, double-layer vacuum suction cup, 427, slider connecting plate, 5, garbage disposal module, 5-1, recyclable garbage disposal module, 5-2, others Garbage disposal module, 5-2, kitchen waste disposal module, 501, sixth cylinder, 502, pressed frame, 503, third guide shaft, 504, bending baffle, 505, pressed half plate of the frame, 506, vortex fan, 507, suction channel, 508, sprinkler head, 509, pushing block mechanism, 510, the seventh cylinder, 511, the eighth cylinder, 512, pressing the accommodation cavity, 513, the fourth guide shaft, 514, The fifth guide shaft, 515, pressing cover, 516, the second pressing plate, 517, miniature cylinder, 518, flip cover plate, 519, the second hinge, 520, scraper mechanism support, 521, scraper, 522, the first none Rod cylinder, 523, the ninth cylinder, 524, the sixth guide shaft, 525, the tenth cylinder, 526, the reduction motor, 527, the receiving groove, 528, the third pressing plate, 6, the trash can dumping device, 601, the trash can, 602, electric push rod, 603, overturn connecting rod, 604, dumping bracket, 7, upper cover assembly, 701, upper cover top plate, 702, upper cover door panel, 703, upper cover side plate, 704, laminated warning light, 705. Garbage delivery port, 706. Man-machine interface panel, 707. LED light, 708. Micro switch, 8. Rack assembly, 801. Rack frame, 802. Rack panel, 803. Rack door panel, 804 , foot cup, 805, caster, 806, fan, 807, inner buckle handle, 9, cleaning device, 901, cleaning bracket, 902, nozzle mechanism, 903, third thin cylinder, 904, second rodless cylinder, 905, Cleaning rack plate, 906, the seventh guide shaft, 907, alignment plate, 908, cleaning device baffle plate, 909, elbow joint, 10, computer, 11, anti-leakage cover.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. indicate the orientation Or positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. In the absence of a contrary statement, these orientation words do not indicate or imply the device or element referred to. It must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as limiting the protection scope of the present invention; the orientation words "inner and outer" refer to the inner and outer relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations". Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. To limit the protection scope of the present invention.
如图1至35所示,一种垃圾分类处理装置,包括破袋模组1、旋转皮带模组2、环形输送模组3、垃圾分类模组4、垃圾处理模组5和垃圾桶倾倒装置6,破袋模组1包括拉刀破袋机构和破袋输送机构,破袋模组1用于破除垃圾袋;旋转皮带模组2位于破袋模组1的一侧,旋转皮带模组2用于将经过破袋模组1破除垃圾袋后的垃圾送入环形输送模组3;环形输送模组3包括多个工装盘机构3-1和同步带环形导轨机构3-2,通过同步带环形导轨机构3-2将工装盘机构3-1上的垃圾进行环形输送;垃圾分类模组4包括XYZ模组4-1、可变距机械手4-2、吸盘机械手4-3和机器视觉识别系统4-4,XYZ模组4-1让可变距机械手4-2和吸盘机械手4-3能够在X、Y、Z轴上自由运动,可变距机械手4-2、吸盘机械手4-3和机器视觉识别系统4-4均安装于XYZ模组4-1上且位于环形输送模组3上方,其中,机器视觉识别系统4-4用于对垃圾进行分类,当机器视觉识别系统4-4检测到由垃圾时就开始了图像采集,紧接着进行图像分析,然后对结果进行处理在向可变距机械手4-2、吸盘机械手4-3发出命令,进行分类工作,而可变距机械4-2手、吸盘机械手4-3分别对不同类别的垃圾进行抓取,例如,具体的,可变距机械手4-2、吸盘机械手4-3采用上相机位的机器视觉进行视觉抓取,可根据安装在其手臂上的视觉传感器、金属探测器和重量测量仪所采集的综合数据和触觉反馈,从垃圾中分拣出可回收利用的材料,如金属、混凝土、木材和塑料等,进行分类;垃圾处理模组5包括可回收垃圾处理模组5-1、其他垃圾处理模组5-2、厨余垃圾处理模组5-3,其中,可回收垃圾处理模组5-1、其他垃圾处理模组5-2和厨余垃圾处理模组5-3位于靠近垃圾桶倾倒装置6的一侧,便于分类处理后的垃圾落入到垃圾桶倾倒装置6中;垃圾桶倾倒装置6位于垃圾处理模组5下方,用于将处理完毕的垃圾集中收集并倾倒。As shown in Figures 1 to 35, a garbage sorting and processing device includes a
在一个实施例中,垃圾分类装置还包括上罩组件7、机架组件8,上罩组件7用于将破袋模组1、环形输送模组3、垃圾分类模组4、垃圾处理模组5罩在内部予以保护而且可以阻隔一下垃圾难闻的气味,机架组件8用于放置破袋模组1、环形输送模组3、垃圾分类模组4、垃圾处理模组5和垃圾桶倾倒装置6。In one embodiment, the garbage sorting device also includes an
如图4和5所示,上罩组件7为由上罩顶板701、上罩门板702以及上罩侧板703围成的罩体,上罩顶板701上安装有积层式警示灯704,上罩门板702一上安装有门把手,方便打开上罩门板702,侧的上罩侧板703上开设有垃圾投递口705用于投递垃圾并安装有人机界面面板706,通过人机界面面板706可以实现整个流程的自动化控制;罩体内部安装有LED灯707,其中罩体内顶部安装有2个LED灯707,上罩门板702内侧各安装有一个LED灯707,上罩门板702内部安装有微动开关708,具体的,安装于上罩门板702内部的上方靠近上罩顶板701的位置,两扇上罩门板702上方各安装有一个微动开关708。As shown in Figures 4 and 5, the
如图6所示,机架组件8上通过电脑夹板安装有电脑10,机架组件8由顶部的机架框体801、机架面板802以及左右两侧和后侧的机架门板803围成前部为敞开口的结构,机架面板802机通过垫块安装于机架框体801架上,垫块位于四个角处以及沿长度方向的中部位置,面板802垃上开设有5个矩形口,其中一个位于清洗装置9的前方,其中3个分别位于可回收垃圾处理模组5-1、其他垃圾处理模组5-2和厨余垃圾处理模组5-3安装的位置,便于分类处理后的垃圾落入到下方的垃圾桶倾倒装置6中;其中一个四周安装有防泄罩11;圾桶倾倒装置6位于机架组件8内部,机架框体801的四个底角处安装有脚杯804和脚轮805,左右两侧的机架门板803上安装有风扇806并设置有内扣把手807,后侧的机架门板803上安装有内扣把手807。As shown in Figure 6, a
如图8所示,在本实施例中,垃圾分类处理装置还包括清洗装置9,清洗装置9包括清洗支架901、喷嘴机构902、第三薄型气缸903、第二无杆气缸904,第三薄型气缸903通过清洗架板905安装于清洗支架901上,清洗架板905的四个角处安装有第七导向轴906且各第七导向轴906下端安装于对位板907上,第二无杆气缸904安装于对位板907上,对位板907的下部四周设置有清洗装置挡板908,对位板907下部还安装有两个弯管接头909用于连接吸水管,喷嘴机构902安装于第二无杆气缸904下方,则第三薄型气缸903可以间接带动喷嘴机构902做竖直方向的移动,第二无杆气缸904可以带动喷嘴机构902做水平方向的移动,以此来清理环形输送模组3上残留的一些垃圾渣滓。As shown in Figure 8, in this embodiment, the garbage sorting device also includes a cleaning device 9, and the cleaning device 9 includes a
在一个实施例中,破袋模组1还包括支撑架101,拉刀破袋机构1-1和破袋输送机构1-2均安装于支撑架101上。In one embodiment, the
具体的,如图9和10所示,拉刀破袋机构1-1包括两组白钢刀组102,两组白钢刀组102均通过滑动块103安装于直线导轨104上并通过第一气缸105驱动,具体的,直线导轨104安装于第一压板106上且第一压板106通过第二气缸107驱动,第二气缸107安装于顶板108上且第二气缸107的两侧安装有第一导向轴109,第一导向轴109穿过顶板108并与第一压板106相连,第一压板106底部安装有两组白钢刀组102,白钢刀组102包括白钢刀1021和夹刀座1022,白钢刀1021安装于夹刀座1022上,白钢刀组102通过导轨连接板110安装于其中一组直线导轨104的滑动块103上,第一驱动气缸105的驱动轴上安装有第一浮动接头111,第一浮动接头111通过浮动接头连接板112与导轨连接板110相连;第一压板106上沿两白钢刀组102垂直的方向开设有矩形的限位口113,限位口113的两端均安装有第一限位装置114,则通过第二气缸107间接驱动白钢刀组102做竖直方向的运动,第一气缸105间接驱动白钢刀组102做水平方向的运动,来破除垃圾袋。Specifically, as shown in Figures 9 and 10, the broach bag breaking mechanism 1-1 includes two sets of white steel knife sets 102, and the two sets of white steel knife sets 102 are installed on the linear guide rail 104 through the sliding block 103 and pass through the first Driven by cylinder 105, specifically, linear guide rail 104 is installed on the first press plate 106 and first press plate 106 is driven by second cylinder 107, and second cylinder 107 is installed on the top plate 108 and the two sides of second cylinder 107 are installed with first Guide shaft 109, the first guide shaft 109 passes through the top plate 108 and is connected with the first pressure plate 106, two groups of white steel knife sets 102 are installed on the bottom of the first pressure plate 106, and the white steel knife set 102 includes white steel knife 1021 and a knife holder 1022, the white steel knife 1021 is installed on the knife holder 1022, and the white steel knife group 102 is installed on the slide block 103 of one group of linear guide rails 104 through the guide rail connecting plate 110, and the drive shaft of the first driving cylinder 105 is equipped with the first A floating joint 111, the first floating joint 111 is connected with the guide rail connecting plate 110 through the floating joint connecting plate 112; the first pressure plate 106 is provided with a rectangular limit port 113 along the direction perpendicular to the two white steel knife groups 102, the limit port Both ends of 113 are equipped with a first limit device 114, then the second cylinder 107 indirectly drives the white steel knife group 102 to move vertically, and the first cylinder 105 indirectly drives the white steel knife group 102 to move horizontally , to break the garbage bag.
具体的,如图11和12所示,破袋输送机构1-2包括第一电机115、丝杆组件、开合板组件,第一电机115通过丝杆组件使得开合板组件做上下运动,第一电机115通过第一电机架安装于第一铝板上,第一电机架的外侧安装有“匚”形的电机架连接板,破袋输送机构1-2通过电机架连接板以及第一铝板与支撑架101相连;丝杆组件包括梯形丝杆116和两组第二导向轴117,梯形丝杆116通过膜片连轴器118与第一电机115相连,开合板组件通过凸形板安装于两个三孔对位板119上,梯形丝杆116中的螺母安装于上方的三孔对位板119上,则第一电机115驱动梯形丝杆116从而在螺母的带动下两三孔对位板119以及开合板组件沿着第二导向轴117做竖直方向的运动,两第二导向轴117上端安装于第一铝板上且穿过两三孔对位板119,梯形丝杆116以及两第二导向轴117的下端均与第二铝板相连;两第二导向轴117的两侧为第二限位装置120,第二限位装置120分别安装于第一铝板和上部的三孔对位板119之间以及第二铝板上,用于限制开合板组件上下移动的起始点;开合板组件包括第一薄型气缸121、开合板122、拉杆123,第一薄型气缸121通过拉杆123与开合板122相连,第一薄型气缸121安装于角板124上,开合板123的四周设置有挡边125,防止垃圾洒到外面,开合板123通过第一合页126与角板124相连,则通过第一薄型气缸121驱动拉杆123以使得开合板122打开或者关闭,用于将上方落下的经过破袋的垃圾承接住,然后开合板122打开后落入到下方的旋转皮带模组2上。Specifically, as shown in Figures 11 and 12, the broken bag conveying mechanism 1-2 includes a
在一个实施例中,如图13和14所示,旋转皮带模组2包括第二电机201、角度转轴202以及挡边输送带机构,第二电机201通过角度转轴202与挡边输送带机构相连,则第二电机201通过驱动角度转轴202旋转以驱动挡边输送带机构进行旋转,使其位于开合板122的下方以承接住从开合板122中落下的垃圾,具体的,第二电机201通过电机座板安装于旋转皮带模组支架212上,第二电机201通过两滚动轴承203连接角度转轴202,两滚动轴承203外套有轴承套204,角度转轴203上端连接有法兰205,法兰205安装于旋转连接板206上,旋转连接板206通过铝合金支架207与挡边输送带机构相连,挡边输送带机构包括导流板208、挡边皮带209、第一同步带210和第三电机211,挡边皮带209的两侧安装有导流板209,可以对挡边皮带209上的垃圾起到导流作用,防止其落入到挡边皮带209的外侧,第三电机211通过电机安装板安装于铝合金支架207上并通过第一同步带210驱动挡边皮带209。In one embodiment, as shown in Figures 13 and 14, the
在一个实施例中,如图15所示,所述环形输送模组3包括工装盘机构3-1和同步带环形导轨机构3-2,所述工装盘机构3-1安装于同步带环形导轨机构3-2上,所述同步带环形导轨机构3-2通过伺服电机302和行星减速器303驱动,所述工装盘机构3-1包括垃圾盘304和翻转机构,垃圾盘304通过翻转机构进行翻转。In one embodiment, as shown in FIG. 15, the circular conveying
具体的,如图16和17所示,垃圾盘304安装于翻转机构上,翻转机构的底部安装有垫圈板305,垫圈板305一侧安装有凸轮轴承随动器306,另一侧安装有同步带压块;翻转机构包括一侧通过铰链307相连的翻转顶板308和翻转底板309,翻转底板309的另一侧安装有第三限位装置310,垃圾盘304安装于翻转顶板308上,翻转底板309上安装有第三气缸311,第三气缸311驱动相铰接的限制连杆312,限制连杆312通过耐磨铜套相铰接,即限制连杆312有两组,铰接与耐磨铜套的两端,第三气缸311与耐磨铜套相连,限制连杆312的两端通过L形接头安装于翻转顶板308和翻转底板309上,则第三气缸311伸长时,使得限制连杆312打开一定的角度,从而使得相铰接的翻转顶板308以及翻转底板309张开一定的角度,从而将垃圾盘304中的垃圾进行倾倒。Specifically, as shown in Figures 16 and 17, the garbage tray 304 is installed on the turning mechanism, the bottom of the turning mechanism is equipped with a washer plate 305, a cam bearing follower 306 is installed on one side of the washer plate 305, and a synchronous With pressure block; the turning mechanism includes a turning top plate 308 and a turning bottom plate 309 connected by a hinge 307 on one side, a third limit device 310 is installed on the other side of the turning bottom plate 309, the garbage tray 304 is installed on the turning top plate 308, and the turning bottom plate The third cylinder 311 is installed on the 309, and the third cylinder 311 drives the hinged limiting connecting rod 312, and the limiting connecting rod 312 is hinged through the wear-resistant copper sleeve, that is, the limiting connecting rod 312 has two groups, and the hinged and wear-resistant copper sleeve At both ends, the third cylinder 311 is connected with the wear-resistant copper sleeve, and the two ends of the limiting connecting rod 312 are installed on the turning top plate 308 and the turning bottom plate 309 through an L-shaped joint, and when the third cylinder 311 is extended, the limiting connecting rod 312 A certain angle is opened, so that the hinged overturning top plate 308 and the overturning bottom plate 309 are opened at a certain angle, so that the garbage in the garbage tray 304 is dumped.
其中,如图18和19所示,同步带环形导轨机构3-2包括环形导轨313和第二同步带314,环形导轨313安装于环形导轨安装板315上,第二同步带314通过伺服电机302和行星减速器303驱动,具体的,伺服电机302与行星减速器303通过电机架安装于环形导轨安装板315的底部,伺服电机302与行星减速器303相连,行星减速器303连接联轴器,联轴器通过法兰轴与第二同步带314中的主动同步轮相连,主动同步轮通过皮带与从动同步轮相连,从动同步轮对应的环形导轨安装板315上开设有长圆孔且长圆孔的位置安装有中心距调整板320,从动同步轮上的法兰轴穿过中心距调整板320,用以调整从动同步轮的中心距;此外,多个工装盘机构3-1通过同步带压块安装于皮带上,则通过伺服电机302驱动第二同步带314从而使得多个工装盘机构3-1也随之进行转动;环形导轨安装板315的四周为阻挡机构,环形导轨安装板315底部的四个角处安装有阶梯撑脚316;阻挡机构包括沿环形导轨安装板315长度方向的第一阻挡机构和沿环形导轨安装板315宽度方向的第二阻挡机构,第一阻挡机构包括第二薄型气缸301、阻挡块317、止动块318、固定杆319,固定杆319通过轴环安装于阻挡机构轴承座上,阻挡机构轴承座安装于环形导轨安装板315的长度方向两侧,多个阻挡块317间隔安装于固定杆319上,第二薄型气缸301通过止动块318安装于固定杆319上;第二阻挡机构也包括第二薄型气缸301、阻挡块317、止动块318、固定杆319,所述固定杆319通过轴环安装于阻挡机构轴承座上,阻挡机构轴承座安装于环形导轨安装板315沿宽度方向的两侧,阻挡块317安装于固定杆319上,第二薄型气缸301通过止动块318安装于固定杆319上;此外,阻挡块317的总数与工装盘机构3-1的总数相同,阻挡块317顶部开设有与凸轮轴承随动器306相匹配的圆弧形凹槽,凸轮轴承随动器306安装于圆弧形凹槽中,则通过第二薄型气缸301驱动止动块318从而使得固定杆319发生转动,从而使得其上的阻挡块317发生转动,从而使得工装盘机构3-1发生倾斜,便于垃圾的倾倒。Wherein, as shown in Figures 18 and 19, the synchronous belt annular guide rail mechanism 3-2 comprises an annular guide rail 313 and a second synchronous belt 314, the annular guide rail 313 is installed on the annular guide rail mounting plate 315, and the second synchronous belt 314 passes through the servo motor 302 and the planetary reducer 303 drive, specifically, the servo motor 302 and the planetary reducer 303 are installed on the bottom of the ring guide rail mounting plate 315 through the motor frame, the servo motor 302 is connected with the planetary reducer 303, and the planetary reducer 303 is connected with the shaft coupling, The coupling is connected with the active synchronous wheel in the second synchronous belt 314 through the flange shaft, and the active synchronous wheel is connected with the driven synchronous wheel through the belt, and the annular guide rail mounting plate 315 corresponding to the driven synchronous wheel is provided with an oblong hole and an oblong The position of the hole is equipped with a center distance adjustment plate 320, and the flange shaft on the driven synchronous wheel passes through the center distance adjustment plate 320 to adjust the center distance of the driven synchronous wheel; The timing belt pressing block is installed on the belt, and then the second timing belt 314 is driven by the servo motor 302 so that a plurality of tooling disc mechanisms 3-1 also rotate thereupon; the surroundings of the ring guide rail mounting plate 315 are blocking mechanisms, and the ring guide rail installation The four corners of the plate 315 bottom are equipped with ladder braces 316; the blocking mechanism includes a first blocking mechanism along the length direction of the ring guide rail mounting plate 315 and a second blocking mechanism along the width direction of the ring rail mounting plate 315, the first blocking mechanism Including the second thin cylinder 301, blocking block 317, stop block 318, fixed rod 319, the fixed rod 319 is installed on the bearing seat of the blocking mechanism through the collar, and the bearing seat of the blocking mechanism is installed on both sides of the length direction of the ring guide rail mounting plate 315 , a plurality of blocking blocks 317 are installed on the fixed rod 319 at intervals, and the second thin cylinder 301 is installed on the fixed rod 319 through the stop block 318; the second blocking mechanism also includes the second thin cylinder 301, the blocking block 317, the stop block 318, fixed rod 319, described fixed rod 319 is installed on the bearing seat of blocking mechanism through collar, and the bearing seat of blocking mechanism is installed on the both sides of annular guide rail mounting plate 315 along the width direction, and blocking block 317 is installed on the fixed rod 319, The second thin cylinder 301 is installed on the fixed rod 319 through the stop block 318; in addition, the total number of the stop block 317 is the same as the total number of the tooling plate mechanism 3-1, and the stop block 317 top is provided with a cam bearing follower 306 matching The arc-shaped groove of the cam bearing follower 306 is installed in the arc-shaped groove, and the second thin cylinder 301 drives the stop block 318 so that the fixed rod 319 rotates, so that the stop block 317 on it Rotation occurs, so that the tooling tray mechanism 3-1 is tilted to facilitate the dumping of garbage.
在一个实施例中,如图20-22所示,XYZ模组4-1包括龙门架401、横梁402、KK线性模组410,横梁402滑动安装于两龙门架401之间,KK线性模组410滑动安装于横梁402上,具体的,两龙门架401上安装有丝杆机构,丝杆机构包括第一直线导轨模组403、第四电机404、丝杆406和丝杆螺母407,丝杆406与丝杆螺母407螺纹配合并通过第四电机404驱动,横梁402通过螺母安装块与丝杆螺母407相连并且横梁402的两端与第一直线导轨模组403上的滑块相连;其中,第一直线导轨模组403有两组,均通过安装板安装在两龙门架401上,丝杆406和丝杆螺母407有一组,通过丝杆支架安装于一侧的龙门架401上;丝杆机构通过第四电机404驱动丝杆406使得丝杆螺母407转动使得横梁402可以沿着第一直线导轨模组403滑动;横梁402上安装有第二直线导轨模组408和同步带机构409,同步带机构409通过第五电机405驱动,具体的,第五电机405通过膜片联轴器与同步带机构的主动轮相连,主动轮通过皮带与从动轮相连,第二直线导轨模组408的两侧均通过L形的限位螺钉架安装有限位螺钉;可变距机械手4-2、吸盘机械手4-3和机器视觉识别系统4-3通过KK线性模组410安装于第二直线导轨模组408上,具体的,两KK线性模组410通过KK线性模组安装板安装于连接板的两侧,KK线性模组安装板以及连接板通过Z轴安装板安装于第二直线导轨模组408的滑块上,此外,皮带上安装有齿形板,齿形板通过齿形板连接板与Z轴安装板相连,则可变距机械手4-2、吸盘机械手4-3和机器视觉识别系统4-3通过XYZ模组4-1可实现X轴、Y轴以及Z轴方向的运动。In one embodiment, as shown in Figures 20-22, the XYZ module 4-1 includes a
其中,如图24所示,可变距机械手4-2通过角撑支架安装于其中一个KK线性模组410上,可变距机械手4-2包括第四气缸411、步进电机412、齿轮组413、4组连杆机构414,连杆机构414的一端通过轨盘415与第四气缸411相连,第四气缸411与第二浮动接头416相连,连杆机构414的中部与第二浮动接头416相连,连杆机构414包括弧形连杆、三孔直连杆、单孔座、双孔座和橡胶爪,弧形连杆的一端安装于单孔座上,单孔座通过第一楔形块与轨盘415相连,第一楔形块通过限制块420与第二箍圈422相连;三孔直连杆通过第一孔与弧形连杆的另一端铰接,三孔直连杆的第二孔通过第一直连杆与双孔座相连,三孔直连杆的第三孔通过第二直连杆与双孔座相连,双孔座通过第二楔形块与第二浮动接头416相连,第二楔形块通过限制块420与第三箍圈423相连,橡胶爪安装于三孔直连杆的下端;步进电机412通过联轴器与齿轮组413相连,齿轮组413包括相啮合的主动齿轮和从动齿轮,主动齿轮通过悬臂销417与第一拉块418的一端相连,从动齿轮为半圈齿轮且从动齿轮的两端分别通过连接板以及螺钉与第二拉块419相连,第一拉块418以及第二拉块419均通过限制块420与第一箍圈421相连;则在步进电机412以及齿轮组413的带动下,通过第一拉块418以及第二拉块419使得连杆机构414可以做行星运动,此外,第四气缸411缩回时通过第二浮动接头416使得四组连杆机构414闭合从而夹起垃圾,第四气缸411伸长时通过第二浮动接头416使得四组连杆机构414打开从而将垃圾放开使其掉落,可变距机械手4-2对垃圾盘304上的垃圾进行第一次分类,通过可变距机械手4-2的抓取将可回收垃圾挑选出来。Among them, as shown in Figure 24, the variable-pitch manipulator 4-2 is installed on one of the KK
其中,如图25所示,吸盘机械手包括四组第五气缸424、滚珠直线导轨425、双层真空吸盘426,双层真空吸盘426通过滑块连接板427与滚珠直线导轨425相连,滑块连接板427与第五气缸424相连,则第五气缸424可以通过驱动滑块连接板427从而带动其上的双层真空吸盘426上下移动,从而将有害垃圾吸起。Wherein, as shown in Figure 25, the suction cup manipulator includes four sets of
在一个实施例中,如图26和27所示,可回收垃圾处理模组5-1包括第六气缸501、压制框体502和第三导向轴503,第六气缸501穿过压制框体502的一侧并通过浮动接头与浮动接头连接板相连,浮动接头连接板与L形的折弯挡板504相连且两者之间可以进行拆卸,压制框体502底部安装有压制框体半板505,第三导向轴503安装于第六气缸502两侧的压制框体502上并与浮动接头连接板相连;则通过第六气缸501推动浮动接头连接板在折弯挡板504形成的容纳腔内将可回收垃圾进行压缩成块,然后将折弯挡板504拆下,通过第六气缸501将压缩成块的可回收垃圾推入到压制框体502底部的口处,从而落入下方对着的垃圾桶倾倒装置6内。In one embodiment, as shown in Figures 26 and 27, the recyclable garbage processing module 5-1 includes a
在一个实施例中,如图28-31所示,其他垃圾处理模组5-2包括涡流风机506、抽吸道507、洒水头508、推压制块机构509,涡流风机506通过风机架安装于抽吸道507的一端,抽吸道507通过4个支撑支脚进行支撑,洒水头508有3个且安装于抽吸道507上,洒水头508四周设置有落水板,推压制块机构509安装于涡流风机506下方的抽吸道507上,推压制块机构509包括第七气缸510、第八气缸511、迷你气缸517和压制容纳腔512,第七气缸510、第八气缸511的前端均连接有第四导向轴安装板和第五导向轴安装板,第四导向轴安装板上安装有一个第四导向轴513,第四导向轴安装板外有压制罩515,第五导向轴安装板上安装有两个第五导向轴514,第五导向轴安装板上连接有第二压板516腔,迷你气缸517安装于压制容纳腔512底部且所述迷你气缸517与翻动盖板518相连,翻动盖板518通过第二合页519与压制容纳腔512的底板铰接;则通过涡流风机506将较轻的其他垃圾抽入到抽吸道507中,然后通过洒水头508洒水将其他垃圾浸湿,这样更好处理,其他垃圾落入抽吸道507下方的推压制块机构509的压制容纳腔512内,再通过第七气缸510、第八气缸511将压制容纳腔512的垃圾压制成块,迷你气缸517可以使得翻动盖板518打开,从而使得压制成块的其他垃圾从出口落入到下方的圾桶倾倒装置6内。In one embodiment, as shown in Figures 28-31, other garbage disposal modules 5-2 include a
在一个实施例中,如图32-34所示,厨余垃圾处理模组5-3包括厨余垃圾刮铲机构和厨余垃圾粉碎机构,其中,厨余垃圾刮铲机构包括刮铲机构支架520、刮刀521、第一无杆气缸522、第九气缸523,刮铲机构支架520为倾斜状且其倾斜的角度与垃圾盘304可以倾斜的角度相匹配,方便刮刀521对垃圾盘304上的厨余垃圾进行刮铲,刮刀521安装于第一无杆气缸522上,第一无杆气缸522通过四柱连接板与第九气缸523相连,四柱连接板的四个角处安装有第六导向轴524,则通过第九气缸523驱动四柱连接板从而驱动刮刀521,并通过第一无杆气缸522驱动刮刀521,使得刮刀521在垃圾盘304上下刮蹭,从而将厨余垃圾尽数从垃圾盘304刮入厨余垃圾粉碎机构中;厨余垃圾粉碎机构包括第十气缸525、减速电机526、接收槽527和粉碎机构,具体的,减速电机526通过顶丝式连轴器与转轴相连,转轴与粉碎机构相连,减速电机526与粉碎机构相连以便驱动粉碎机构对厨余垃圾进行粉碎,第十气缸525下端与第三压板528相连,具体的,第十气缸525、减速电机526均通过支板安装于L形的粉碎支架上,接收槽527安装于粉碎机构的一侧并位于厨余垃圾刮铲机构下方,并且接收槽527靠近粉碎机构的一侧低于靠近厨余垃圾刮铲机构的一侧,这样方便厨余垃圾刮铲机构刮铲下来的厨余垃圾经过接收槽527落入到粉碎机构中,此外,支板上还安装有2组导向轴且导向轴的另一端和第三压板528相连,其中,粉碎机构包括安装于粉碎支架上的围板529、筛盘530、粉碎刀片531和粉碎刀架532,围板529安装于筛盘530的四周且接收槽527安装于围板529的一侧,筛盘530与转轴相连且安装于筛盘底板533上,筛盘底板533上开设有圆形开口以便将粉碎刀片531露出,筛盘530的下方通过四个粉碎刀架532与粉碎刀片531相连,用于厨余垃圾的粉碎。In one embodiment, as shown in Figures 32-34, the food waste treatment module 5-3 includes a food waste scraper mechanism and a food waste crushing mechanism, wherein the food waste scraper mechanism includes a
在一个实施例中,如图35所示,垃圾桶倾倒装置6有4组,分别位于可回收垃圾处理模组5-1、其他垃圾处理模组5-2、厨余垃圾处理模组5-3以及防泄罩11对应的开口下方,垃圾桶倾倒装置6包括垃圾桶601、电动推杆602和翻转连杆603,垃圾桶601安装于倾倒支架604上,具体的,垃圾桶601的底部安装有成一体的垃圾桶底板,两侧安装有成一体的角板,两角板之间连接有成一体的垃圾桶罩板;倾倒支架604的四个角处安装有脚轮,倾倒支架604的一侧安装有2个把手,方便推动垃圾桶601;电动推杆602与翻转连杆603相连,翻转连杆603的一端与倾倒支架604相连,另一端安装于垃圾桶601两侧的角板上,其中,电动推杆602和翻转连杆603各有两组,分别位于垃圾桶601的两侧,翻转连杆603包括相铰接的短连接板和连接杆,而且每一侧的翻转连杆603都包括2组这样的短连接板和连接杆,短连接板焊接于倾倒支架604上,连接杆通过角板连接板铰接与角板上;则通过电动推杆602伸出从而推动翻转连杆603进而带动垃圾桶601翻转,将垃圾桶601内的垃圾倾倒出来。In one embodiment, as shown in FIG. 35 , there are four sets of garbage
以上为本发明较佳的实施方式,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改,因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作的任何显而易见的改进、替换或变型均属于本发明的保护范围。The above are preferred embodiments of the present invention, and those skilled in the art of the present invention can also change and modify the above-mentioned embodiments. Therefore, the present invention is not limited to the above-mentioned specific embodiments. Any obvious improvements, substitutions or variations made on the basis of the above-mentioned methods belong to the protection scope of the present invention.
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| CN112644909B (en) * | 2020-12-08 | 2022-06-17 | 石家庄博发科技有限公司 | Community garbage centralized processing equipment |
| CN112620165B (en) * | 2020-12-11 | 2022-09-13 | 江西理工大学 | Garbage classification method |
| CN112623542B (en) * | 2020-12-30 | 2022-03-29 | 浙江金实乐环境工程有限公司 | Intelligent garbage classification scanning recognition device |
| CN112607277B (en) * | 2021-01-23 | 2022-09-27 | 山东同其数字技术有限公司 | Garbage classification equipment for garbage station |
| CN113619955B (en) * | 2021-07-01 | 2023-04-14 | 昆明理工大学 | A cleaning mechanism and automatic garbage sorting device constructed therefrom |
| CN113479509B (en) * | 2021-07-09 | 2022-05-03 | 中国美术学院 | Novel timing garbage classification throwing equipment |
| CN113578769A (en) * | 2021-07-09 | 2021-11-02 | 五邑大学 | Garbage sorting system of duplex robot |
| CN113650996B (en) * | 2021-09-10 | 2024-10-11 | 阿尔飞思(昆山)智能物联科技有限公司 | Intelligent garbage classification station |
| CN114655531B (en) * | 2022-03-30 | 2023-12-19 | 杭州华琦再生资源利用科技有限公司 | Dry and wet garbage classification processor and processing method thereof |
| CN115352774A (en) * | 2022-07-15 | 2022-11-18 | 马云 | Intelligent garbage classification box and use method thereof |
| CN116902428B (en) * | 2023-05-22 | 2025-12-30 | 湖南人文科技学院 | A sorting bin and its sorting control method |
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Application publication date: 20201120 Assignee: CHANGZHOU YIBANG INTELLIGENT TECHNOLOGY Co.,Ltd. Assignor: CHANGZHOU INSTITUTE OF TECHNOLOGY Contract record no.: X2024980007245 Denomination of invention: A garbage classification and treatment device Granted publication date: 20230530 License type: Common License Record date: 20240614 |
