CN216548327U

CN216548327U - Automatic sheet arranging equipment for round ceramic green sheets

Info

Publication number: CN216548327U
Application number: CN202122965039.5U
Authority: CN
Inventors: 李欣; 郭春雨; 吴世堂; 戴裕波
Original assignee: Guangdong Dafu Electronics Co ltd
Current assignee: Guangdong Dafu Electronics Co ltd
Priority date: 2021-11-29
Filing date: 2021-11-29
Publication date: 2022-05-17
Anticipated expiration: 2031-11-29

Abstract

The utility model discloses automatic sheet arranging equipment for round ceramic green sheets, which relates to the technical field of semi-finished product processing of electronic ceramic manufacturing and comprises a base and a workbench, wherein the top of the base is provided with a feeding mechanism, the rear side of the top of the workbench is fixedly provided with a support frame, the support frame is provided with a linear motion mechanism, the linear motion mechanism is provided with a negative pressure material sucking mechanism, the top of the workbench is provided with a discharging platform and a plurality of saggars, the saggars are positioned on two sides of the discharging platform, the top of the workbench is also provided with a material pushing mechanism, the material pushing mechanism is positioned on the rear side of the discharging platform, the left side of the support frame is fixedly provided with a central controller for controlling the feeding mechanism, the linear motion mechanism, the negative pressure material sucking mechanism and the material pushing mechanism to operate, in the utility model, the automatic sheet arranging effect is realized, the labor cost is reduced, the production efficiency is improved, and the damage of products caused by manual operation is reduced, thereby improving the qualification rate and the performance of the product.

Description

Automatic sheet arranging equipment for round ceramic green sheets

Technical Field

The utility model relates to the technical field of semi-finished product processing in electronic ceramic manufacturing, in particular to automatic sheet arranging equipment for a round ceramic green sheet.

Background

At present, the chip arranging process in the chip manufacturing process of the whole relevant fields such as piezoresistor ceramics, disc capacitor ceramics and the like adopts the processes of manual shaking → manual clamping → arranging in a saggar.

The defects of the original manufacturing process are as follows: 1. the labor cost is high; 2. efficacy is completely dependent on the skill of the employee; 3. the manual sheet shaking and clamping easily causes the breakage of the green sheets; 4. the automatic sheet arranging equipment for the round ceramic green sheets is provided for solving the problems because the carrying is repeated and the invalid turnover consumes much time.

SUMMERY OF THE UTILITY MODEL

The utility model provides automatic slice arranging equipment for circular ceramic green sheets, which solves the technical problems that the labor cost is high, the efficiency is completely dependent on the proficiency of staff, and manual slice shaking and clamping easily cause the damage of the green sheets, the carrying is repeated, and the invalid turnover consumes much time.

In order to solve the technical problems, the automatic sheet arranging device for the round ceramic green sheets comprises a base and a workbench, wherein a feeding mechanism is arranged at the top of the base, a support frame is fixedly arranged on the rear side of the top of the workbench, a linear motion mechanism is arranged on the support frame, a negative pressure material sucking mechanism is arranged on the linear motion mechanism, a discharging platform and a plurality of saggars are arranged at the top of the workbench, the saggars are positioned on two sides of the discharging platform, a material pushing mechanism is further arranged at the top of the workbench and positioned on the rear side of the discharging platform, and a central controller for controlling the feeding mechanism, the linear motion mechanism, the negative pressure material sucking mechanism and the material pushing mechanism to operate is fixedly arranged on the left side of the support frame.

Preferably, feeding mechanism includes vibrator, vibration pay-off dish, pay-off track, mounting bracket, vibration pay-off storehouse and plane conveyer belt, the vibrator is installed at the base top, the vibration pay-off dish sets up in the vibrator top, the discharge gate has been seted up to one side of vibration pay-off dish, the externally mounted of discharge gate has the pay-off track, the plane conveyer belt is installed at the workstation top, orbital terminal of pay-off is located plane conveyer belt top, mounting bracket fixed mounting is at the base top, the vibration pay-off storehouse is installed at the mounting bracket top.

Preferably, linear motion mechanism includes linear guide, slide, driving motor, lead screw and ball slider, linear guide fixed mounting is inside the support frame, slide sliding connection is on linear guide, driving motor fixed mounting is in linear guide's inside, the lead screw rotates the inside of installing at linear guide, the right-hand member of lead screw and driving motor's drive end fixed connection, ball slider threaded connection is on the lead screw, ball slider and slide fixed connection can drive slide straight reciprocating motion.

Preferably, the negative pressure is inhaled material mechanism and is included negative sucker, telescopic cylinder and negative pressure pipe, telescopic cylinder fixed mounting is positive at the slide, negative sucker and telescopic cylinder's flexible end fixed connection, negative pressure pipe fixed mounting is on the slide, the one end of negative pressure pipe extends to the slide top, the slide other end is connected with negative sucker, can hold the product, carries out automatic row's piece.

Preferably, the pushing mechanism comprises a pushing cylinder, a pushing rod and a pushing plate, the pushing cylinder is fixed to the top of the workbench, the telescopic end of the pushing cylinder is fixedly connected with the pushing rod, and the other end of the pushing rod is fixedly connected with the pushing plate and can push the product to the discharging table.

Preferably, the front surface of the material pushing plate is provided with a material pushing pad, the material pushing pad is made of rubber, a good protection effect is achieved, and products are prevented from being damaged in the material pushing process.

Preferably, adjustable supporting legs are installed at four corners of the bottom of the base and at four corners of the bottom of the workbench, so that the overall height of the base and the workbench can be finely adjusted conveniently.

Preferably, the inside of workstation is hollow structure, the front of workstation articulates there is the dodge gate, has the effect of storing, improve equipment practicality.

Preferably, the lower surface of the negative pressure sucker is provided with an inductive switch to prevent hard contact between products and equipment and kiln furniture in the process of arranging the pieces.

Preferably, the negative pressure sucker is matched with an opening at the upper part of the sagger, and the negative pressure sucker can cover the sagger.

Compared with the related art, the utility model has the following beneficial effects:

through setting up and cooperate between feeding mechanism, linear motion mechanism, the negative pressure suction mechanism and the pushing equipment to use, realize the automatic effect of arranging the piece of product, the manual work that same output used saves 200%, contracts to 6 people by original 18 people promptly, reduces the cost of labor, has improved production efficiency, reduces the damage that the product leads to because manual operation to promote the qualification rate and the performance of product.

Drawings

FIG. 1 is a schematic structural diagram of an automatic sheet arranging apparatus for circular ceramic green sheets;

FIG. 2 is a schematic view of a connection structure of a ball slider and a screw in an automatic sheet arranging device for circular ceramic green sheets.

Reference numbers in the figures: 1. a base; 2. a vibrator; 3. vibrating the feed tray; 4. a feeding track; 5. a mounting frame; 6. vibrating the feeding bin; 7. a planar conveyor belt; 8. a work table; 9. a support frame; 10. a linear guide rail; 11. a slide base; 12. a drive motor; 13. a screw rod; 14. a ball slider; 15. a negative pressure sucker; 16. a telescopic cylinder; 17. a negative pressure tube; 18. a central controller; 19. a discharge table; 20. a material pushing cylinder; 21. a material pushing rod; 22. a material pushing plate; 23. and (5) sagger.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the first embodiment, as shown in fig. 1-2, an automatic sheet arranging apparatus for a circular ceramic green sheet includes a base 1 and a workbench 8, a feeding mechanism is disposed on the top of the base 1, a support frame 9 is fixedly mounted on the rear side of the top of the workbench 8, a linear motion mechanism is disposed on the support frame 9, a negative pressure material sucking mechanism is disposed on the linear motion mechanism, a discharging platform 19 and a plurality of saggers 23 are mounted on the top of the workbench 8, the saggers 23 are disposed on two sides of the discharging platform 19, a material pushing mechanism is further disposed on the top of the workbench 8, the material pushing mechanism is disposed on the rear side of the discharging platform 19, and a central controller 18 for controlling the feeding mechanism, the linear motion mechanism, the negative pressure material sucking mechanism and the material pushing mechanism to operate is fixedly mounted on the left side of the support frame 9.

Embodiment two, on the basis of embodiment one, feeding mechanism includes vibrator 2, vibration feed table 3, pay-off track 4, mounting bracket 5, vibration feed bin 6 and plane conveyer belt 7, vibrator 2 installs at 1 top of base, vibration feed table 3 sets up in 2 tops of vibrator, the discharge gate has been seted up to one side of vibration feed table 3, the externally mounted of discharge gate has pay-off track 4, plane conveyer belt 7 is installed at 8 tops of workstation, the terminal of pay-off track 4 is located plane conveyer belt 7 top, mounting bracket 5 fixed mounting is at 1 top of base, vibration feed bin 6 is installed at 5 tops of mounting bracket.

Third embodiment, on the basis of first embodiment, the linear motion mechanism includes linear guide 10, a slide 11, a driving motor 12, a screw 13 and a ball slider 14, linear guide 10 is fixedly installed inside support frame 9, slide 11 is slidably connected on linear guide 10, driving motor 12 is fixedly installed inside linear guide 10, screw 13 is rotatably installed inside linear guide 10, the right end of screw 13 is fixedly connected with the driving end of driving motor 12, ball slider 14 is connected on screw 13 by screw thread, ball slider 14 is fixedly connected with slide 11, and can drive slide 11 to reciprocate linearly.

Fourth embodiment, on the basis of first embodiment, negative pressure suction mechanism includes negative pressure suction cup 15, telescopic cylinder 16 and negative pressure pipe 17, and telescopic cylinder 16 fixed mounting is in the slide 11 front, and negative pressure suction cup 15 and telescopic cylinder 16's telescopic end fixed connection, and negative pressure pipe 17 fixed mounting is on slide 11, and the one end of negative pressure pipe 17 extends to the slide 11 top, and the slide 11 other end is connected with negative pressure suction cup 15, can hold the product, carries out automatic row piece.

In the fifth embodiment, on the basis of the first embodiment, the pushing mechanism includes a pushing cylinder 20, a pushing rod 21 and a pushing plate 22, the pushing cylinder 20 is fixed on the top of the workbench 8, the telescopic end of the pushing cylinder 20 is fixedly connected with the pushing rod 21, the other end of the pushing rod 21 is fixedly connected with the pushing plate 22, and the product can be pushed onto the discharging table 19.

In the sixth embodiment, on the basis of the fifth embodiment, the pushing pad is arranged on the front surface of the pushing plate 22, and the pushing pad is made of rubber, so that a good protection effect is achieved, and the product is prevented from being damaged in the pushing process.

Seventhly, on the basis of the first embodiment, the four corners of the bottom of the base 1 and the four corners of the bottom of the workbench 8 are respectively provided with an adjustable supporting leg, so that the overall height of the base 1 and the workbench 8 can be finely adjusted.

Eighth embodiment, on the basis of first embodiment, the inside of workstation 8 is hollow structure, and the front of workstation 8 articulates there is the dodge gate, has the effect of storing, improves the equipment practicality.

In the eighth embodiment, on the basis of the fourth embodiment, the lower surface of the negative pressure suction cup 15 is provided with a sensing switch to prevent the product from being in hard contact with equipment and kiln furniture in the process of arranging the sheets.

In the eighth embodiment, on the basis of the fourth embodiment, the negative pressure suction cup 15 is matched with the upper opening of the sagger 23, and the negative pressure suction cup 15 can be covered on the sagger 23.

The working principle is as follows: when in use, a product is added into the vibration feeding bin 6, a quantitative product is fed into the vibration feeding disc 3 which is rotationally fed through vibration, the product is fed onto the plane conveying belt 7 through the feeding rail 4 through the vibration of the vibrator 2, the product is conveyed to a designated position through the plane conveying belt 7, the speed of the vibration feeding disc 3 and the plane conveying belt 7 is adjusted through the central controller 18, the effect of controlling the unit productivity can be achieved, the pushing cylinder 20 drives the pushing rod 21 to move back and forth, the pushing rod 21 drives the pushing plate 22 to push the product on the plane conveying belt 7 onto the discharging platform 19, the driving motor 12 drives the screw rod 13 to rotate, the ball sliding block 14 moves linearly, the ball sliding block 14 drives the sliding seat 11 to move, the sliding seat 11 drives the negative pressure suction disc 15 to move, the negative pressure suction disc 15 can suck the side face of the product by connecting an external negative pressure source with the negative pressure pipe 17, in the whole disc type suction appointed saggar 23, 2-4 saggar 23 stations are designed, the saggar 23 stations are automatically moved in sequence by the central controller 18, the action of frequently replacing the saggar 23 by manpower is omitted, meanwhile, various inductive switches are arranged on the equipment, hard contact between products and the equipment and kiln furniture is prevented, more than 30 programs are designed, and the use of products with different specifications is met.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic piece equipment of arranging of embryo piece is given birth to circular pottery, includes base (1) and workstation (8), its characterized in that, the top of base (1) is equipped with feeding mechanism, the rear side fixed mounting at the top of workstation (8) has support frame (9), be equipped with linear motion mechanism on support frame (9), the last negative pressure that is equipped with of linear motion mechanism inhales material mechanism, blowing platform (19) and a plurality of casket-like bowl (23) are installed at workstation (8) top, casket-like bowl (23) are located blowing platform (19) both sides, workstation (8) top still is equipped with pushing equipment, pushing equipment is located blowing platform (19) rear side, support frame (9) left side fixed mounting has central controller (18) that are used for controlling feeding mechanism, linear motion mechanism, negative pressure and inhale material mechanism and pushing equipment operation.

2. The automatic sheet arranging apparatus for round ceramic green sheets according to claim 1, the feeding mechanism comprises a vibrator (2), a vibration feeding tray (3), a feeding track (4), a mounting rack (5), a vibration feeding bin (6) and a plane conveying belt (7), the vibrator (2) is arranged at the top of the base (1), the vibration feeding tray (3) is arranged above the vibrator (2), a discharge hole is arranged on one side of the vibration feeding disc (3), a feeding track (4) is arranged outside the discharge hole, the plane conveyer belt (7) is arranged at the top of the workbench (8), the terminal end of the feeding track (4) is positioned above the plane conveyer belt (7), the mounting rack (5) is fixedly mounted at the top of the base (1), and the vibration feeding bin (6) is mounted at the top of the mounting rack (5).

3. The automatic sheet arranging device for the circular ceramic green sheets according to claim 1, wherein the linear motion mechanism comprises a linear guide rail (10), a slide seat (11), a driving motor (12), a screw rod (13) and a ball slide block (14), the linear guide rail (10) is fixedly installed inside the support frame (9), the slide seat (11) is slidably connected to the linear guide rail (10), the driving motor (12) is fixedly installed inside the linear guide rail (10), the screw rod (13) is rotatably installed inside the linear guide rail (10), the right end of the screw rod (13) is fixedly connected with the driving end of the driving motor (12), the ball slide block (14) is in threaded connection with the screw rod (13), and the ball slide block (14) is fixedly connected with the slide seat (11).

4. The automatic sheet arranging device for the circular ceramic green sheets according to claim 1, wherein the negative pressure suction mechanism comprises a negative pressure suction cup (15), a telescopic cylinder (16) and a negative pressure pipe (17), the telescopic cylinder (16) is fixedly installed on the front surface of the sliding seat (11), the negative pressure suction cup (15) is fixedly connected with the telescopic end of the telescopic cylinder (16), the negative pressure pipe (17) is fixedly installed on the sliding seat (11), one end of the negative pressure pipe (17) extends to the position above the sliding seat (11), and the other end of the sliding seat (11) is connected with the negative pressure suction cup (15).

5. The automatic sheet arranging device for the circular ceramic green sheets according to claim 1, wherein the material pushing mechanism comprises a material pushing cylinder (20), a material pushing rod (21) and a material pushing plate (22), the material pushing cylinder (20) is fixed at the top of the workbench (8), the telescopic end of the material pushing cylinder (20) is fixedly connected with the material pushing rod (21), and the other end of the material pushing rod (21) is fixedly connected with the material pushing plate (22).

6. The automatic piece arranging equipment for the circular ceramic green sheets as claimed in claim 5, wherein the front surface of the material pushing plate (22) is provided with a material pushing pad, and the material pushing pad is made of rubber.

7. The automatic sheet arranging equipment for the round ceramic green sheets according to claim 1, wherein adjustable supporting legs are respectively installed at four corners of the bottom of the base (1) and four corners of the bottom of the workbench (8).

8. The automatic sheet arranging equipment for the circular ceramic green sheets as claimed in claim 1, wherein the inside of the workbench (8) is of a hollow structure, and the front surface of the workbench (8) is hinged with a movable door.

9. The automatic sheet arrangement equipment for the circular ceramic green sheets according to claim 4, wherein the lower surface of the negative pressure suction cup (15) is provided with a sensing switch.

10. The automatic sheet arranging apparatus for round ceramic green sheets as claimed in claim 4, wherein the vacuum chuck (15) is adapted to an upper opening of the sagger (23), and the vacuum chuck (15) is adapted to cover the sagger (23).