CN113510762A - Automatic material system that cuts off of polishing brush strip - Google Patents
Automatic material system that cuts off of polishing brush strip Download PDFInfo
- Publication number
- CN113510762A CN113510762A CN202110919783.3A CN202110919783A CN113510762A CN 113510762 A CN113510762 A CN 113510762A CN 202110919783 A CN202110919783 A CN 202110919783A CN 113510762 A CN113510762 A CN 113510762A
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- Prior art keywords
- strip
- storage bin
- brush
- plate
- brush strip
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- 239000000463 material Substances 0.000 title claims abstract description 154
- 238000005498 polishing Methods 0.000 title claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 68
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 8
- 230000001737 promoting effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 230000003749 cleanliness Effects 0.000 claims description 3
- 238000012840 feeding operation Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
- B26D2007/208—Cutting beds having a cleaning device
Abstract
The invention discloses an automatic material cutting system for polishing brush strips, which comprises a brush strip placing table, wherein a storage bin formed by baffles is erected on the brush strip placing table, a discharge port is formed in the bottom end of the storage bin, a push plate is erected at one end of the discharge port, the push plate is driven by a screw rod assembly below the push plate to move, a circulating conveyer belt is erected at the other end of the discharge port, limiting guide plates are respectively erected on two sides of the circulating conveyer belt, a liftable cutting knife is erected at the discharge end of the circulating conveyer belt, a limiting end plate used for limiting the length of the cut brush strips is erected at the discharge end of a material cutting workbench, a movable collecting frame is erected on one side of the material cutting workbench between the cutting knife and the limiting end plate, and a material ejecting assembly is arranged on the other side frame of the material cutting workbench. In the whole process, the brush strips are placed into the storage bin in batches, special operation is not needed, time and labor are saved, the working efficiency is high, and the manual participation degree is reduced, so that the error in the production process is reduced, and the product quality is ensured.
Description
The technical field is as follows:
the invention relates to the field of brush strip production and processing, and mainly relates to an automatic material cutting system for a polishing brush strip.
Background art:
the brush strips are also called strip brushes, iron sheet strip brushes, aluminum strip brushes, stainless steel strip brushes, industrial strip brushes, dustproof brushes, waterproof brushes, oil mist-proof brushes and the like, brush wires are added in the iron sheet strips, the aluminum strips and the stainless steel strips and are pressed into a U shape, and some brush wires can be assembled with a base or extend out of an L shape on the side surface according to the requirements of customers so as to facilitate the installation and fixation of the customers; the main functions of the brush strip are wind prevention, dust prevention, ash removal, dirt removal, equipment sealing, elastic pressure assistance, polishing, grinding and the like. The brush strip is mainly applicable to the industry: the cleaning brush is used for sealing the elevator industry, the food machinery, the packaging machinery, the numerical control machine tool, the glass industry, the ceramic industry, the door and window industry, the wood industry, the furniture industry, the hardware industry and the environmental sanitation industry, the cleaning brush, the dust collector fittings and the wind generating set, and removing dust in a machinery factory.
With the development of society, various industries are developing towards the automation degree, and the brush bar has very large demand because of very wide application, the steel is mostly continuously processed during processing, and due to the structural characteristics, the steel is mostly processed into long strips at present during processing, and then the long strips are sequentially cut off, because the brush strip consists of the brush hairs and the clamping grooves, the material cutting process is to cut the brush strip one by one, in the prior art, only a simple material cutting mechanism is adopted to cut the brush strip from the side surface of the brush strip, then slowly and continuously feeding the materials until the material of the whole long brush strip is broken, replacing another brush strip, the feeding and the discharging after the material cutting are carried out in the process of the method and are matched manually, the labor intensity of workers is high, the working efficiency is low, and the requirement of batch processing production cannot be met.
The invention content is as follows:
the invention aims to make up the defects of the prior art and provides an automatic material cutting system for a polishing brush strip, which aims to solve the problems in the prior art.
The invention is realized by the following technical scheme:
an automatic material cutting system for polishing brush strips comprises a brush strip placing table, two baffles with adjustable intervals are erected on the brush strip placing table, a storage bin for stacking the brush strips is formed between the baffles, a discharge port is arranged at the bottom end of the storage bin, a push plate is arranged at one end of the discharge port, the push plate is driven by a screw rod component below the push plate to move, a circulating conveyer belt is erected at the other end of the discharge port, limiting guide plates are respectively erected on two sides of the circulating conveyor belt, a material cutting worktable is arranged at the discharge end of the circulating conveyor belt, a liftable cutting-off cutter is erected on the material cutting worktable, a limiting end plate for limiting the material cutting-off length of the brush strip is erected at the discharge end of the material cutting worktable, one side of the material cutting workbench between the cutting knife and the limiting end plate is provided with a movable collecting frame, and the other side of the material cutting workbench is provided with a material ejecting component.
The baffle be the transparent acrylic plate body, its lateral surface is respectively through two L shape fixed plates fixed mounting that two intervals set up place the bench at the brush strip, the position of the horizontal segment of L shape fixed plate is placed the bench at the brush strip and is adjustable, the last port of baffle is equipped with the outside baffle that makes things convenient for the card to go into the card strip that inclines respectively.
Limiting plates are respectively installed at two end portions of the storage bin, the limiting plates are of groove-shaped structures, mounting holes are respectively distributed at intervals on two sides of each limiting plate, positioning holes are respectively arranged on baffles on two sides of the storage bin in a display mode, and the positioning holes and the mounting plates of the limiting plates are fixedly connected through connecting pins.
The brush strip that storage silo bottom discharge gate correspond place the bench and seted up the bar opening, the roof of the supplementary blowing of liftable is installed to the direction in the bar opening, the lift cylinder drive of roof through its below.
The push pedal be a strip plate body structure, the push pedal can be followed and passed between the baffle of storage silo bottom portion, the bottom distribution of push pedal has the universal ball that makes things convenient for the removal, the lead screw subassembly is including removing the lead screw, the both ends of removing the lead screw are installed on the end base through rotating respectively, remove the direction on the lead screw install rather than the complex slide, install long bar-shaped structure's push pedal on the slide, the below of removing the lead screw is equipped with the guide arm, be equipped with on the slide with guide arm direction complex guiding hole, the rotation of removing the lead screw passes through motor drive.
The position of the limiting end plate on the material breaking workbench is adjustable, the end part of the discharge end of the material breaking workbench is provided with a fixed block, the fixed block is internally provided with a screw rod with adjustable position, and the end part of the screw rod is provided with the limiting end plate for limiting.
One side of the cutting knife is provided with a bristle suction hood after material cutting, and the bristle suction hood is connected to the bag-type dust collector through a pipeline.
The collecting frame comprises a transversely-movable bottom plate, the receiving frame is placed on the bottom plate, a guide seat is installed at the bottom end of the bottom plate and is installed on a horizontal lead screw in a guiding mode, a horizontal guide rod is arranged below the horizontal lead screw, a guide hole matched with the horizontal guide rod is formed in the guide seat, and the horizontal lead screw is driven by a motor at the end of the horizontal lead screw in a rotating mode.
The material ejecting assembly comprises a pushing block, the pushing block is driven to move by a cylinder placed behind the pushing block, and a guide chute which is obliquely arranged is erected above the material receiving frame.
The use method of the automatic material cutting system comprises the following steps:
s1, discharging: firstly, adjusting the positions of a baffle and limiting plates at two ends according to the specification of a brush strip to be processed, ensuring that the length in a storage bin is in clearance fit with the length of the brush strip, the width of the storage bin is matched with the width of the brush strip, then starting a lifting cylinder at the bottom end of the storage bin, enabling a top plate to pass through a strip-shaped opening to rise to the upper end part in the storage bin, manually clamping a long strip brush strip upwards, downwards a clamping groove in the storage bin, placing the lifting cylinder while descending until the whole storage bin is filled with the brush strip, and sequentially stacking the brush strips from top to bottom;
s2, pushing materials: when the material feeding operation is carried out, the brush strip at the lowest part of the storage bin is fed every time, the power for feeding is pushed by the push plate at one side of the storage bin, and the push plate is a strip-shaped plate body which can realize the support of the upper part of the storage bin while pushing the material;
s3: feeding: the lowermost handspike is pushed to the circulating conveyor belt through the push plate, the circulating conveyor belt drives the handspike to continue feeding, the materials are conveyed on the circulating conveyor belt in a transition mode and are limited through the limiting guide plates on the two sides, when the materials retreat, the lowermost materials of the storage bin fall to the lowermost part, the materials of the next brush bar are fed and move, the materials are driven by the sliding seat on the movable screw rod, and the reciprocating movement of the push plate is realized through the front side and the back side of the motor;
s4, material breaking: when the brush strip moves to the material cutting worktable and the end part of the brush strip pushes against the limiting end plate, the material cutting can be driven to cut the material, so that the continuous feeding of the brush strip is realized through continuous operation; when the material is cut off, the bristles of the sections are sucked away through the bristle suction cover on one side, so that the cleanliness of the working sealwort during continuous operation is ensured;
s5, collecting: can realize promoting the unloading to the brush strip after expecting absolutely through the ejector pad, when having realized automatic unloading, saved artifical intensity of labour, direct blanking after promoting is to collecting in the frame, and connect the material frame to place on the bottom plate, can remove along with the removal of bottom plate to realize reciprocating type removal and connect the material, avoid following the same position blanking, material distribution is uneven and mixed and disorderly in the material frame, and the operation of the automatic material of expecting absolutely of brush strip has been accomplished promptly in the processing of inconvenient back process.
The principle is as follows: through the setting of each subassembly, form automatic feed, expect and the system architecture of collection absolutely, it has changed the traditional disconnected mode of expecting of brush strip level, carries out vertical disconnected material to it, and its vertical structure makes things convenient for the autoloading's of brush strip process, and its concrete structure is as follows: the material storage of a large number of brush strips is realized through the material storage bin on the brush strip placing table, a material preparation basis is provided for continuous production and processing, the material discharged from the material storage bin is discharged through a discharge port at the bottom end of the material storage bin, when the material is discharged, the power of the material storage bin is pushed through a push plate at one end of the material storage bin to be pushed to a circulating conveying belt, the material is conveyed to a material cutting working table along with the circulating conveying belt, during the material conveying process, the limiting guide is carried out through the limiting guide plates at two sides of the material storage bin, the stability of the brush strips in the vertical conveying process is ensured, the length of the cut material is automatically limited through the limiting end plate at the discharge end of the material storage bin after the material is conveyed to the material cutting working table, when the end of the brush strips is propped against the limiting end plate, the cut material can be automatically collected after the cut material is realized through the matching of a mobile phone frame and a material ejecting assembly, the whole process only needs to be placed into the material storage bin in batches without the operation of a special person, time and labor are saved, the working efficiency is high, and the manual participation degree is reduced, so that the error in the production process is reduced, the product quality is ensured, and the requirement of batch processing production is met.
The invention has the advantages that:
the brush strip storage bin is reasonable in structural design, only the brush strips are required to be placed into the storage bin in batches in the whole process, special personnel is not required to operate, time and labor are saved, the working efficiency is high, and the manual participation degree is reduced, so that the error in the production process is reduced, the product quality is guaranteed, and the requirement of batch processing production is met.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural view of the two side baffles of the storage bin.
Fig. 3 is a schematic structural diagram of a movable collection frame.
Reference numerals:
1. a brush bar placing table; 2. a baffle plate; 3. pushing the plate; 4. a screw assembly; 5. circulating the conveyer belt; 6. a limiting guide plate; 7. a material cutting workbench; 8. a cutting knife; 9. a limiting end plate; 10. a collection frame; 11. a material ejecting component; 12. an L-shaped fixing plate; 13. a guide plate; 14. a limiting plate; 15. positioning holes; 16. a strip-shaped opening; 17. a top plate; 18. a lifting cylinder; 4-1, moving a screw rod; 4-2, a slide seat; 4-3, a guide rod; 19. a fixed block; 20. a screw; 21. a brush dust hood; 10-1, a bottom plate; 10-2, a material receiving frame; 10-3, a guide seat; 10-4, horizontal screw rod; 10-5, horizontal guide rod.
The specific implementation mode is as follows:
see the drawings.
The utility model provides an automatic disconnected material system of polishing brush strip, place platform 1 including the brush strip, the brush strip is placed platform 1 and is put the overhead baffle 2 that has two interval adjustable, constitute the stack storage silo of placing the brush strip between the baffle 2, the bottom of storage silo is equipped with the discharge gate, push pedal 3 has been erect to the one end of discharge gate, the removal of push pedal 3 is through the drive of lead screw subassembly 4 of its below, the other end frame of discharge gate is equipped with endless conveyor 5, endless conveyor 5's both sides have been erect respectively and have spacing baffle 6, endless conveyor 5's discharge end is equipped with disconnected material workstation 7, the overhead of disconnected material workstation 7 is equipped with liftable cutting off cutter 8, the discharge end frame of disconnected material workstation 7 is equipped with spacing end plate 9 that is used for spacing brush strip disconnected material length, one side frame of disconnected material workstation between cutting off cutter 8 and the spacing end plate 9 has erect mobilizable collection frame 10, its another side frame is equipped with liftout subassembly 11.
Further, the baffle 2 is a transparent acrylic plate body, the outer side surface of the baffle is fixedly installed on the brush strip placing table 1 through two L-shaped fixing plates 12 which are arranged at intervals, the position of the horizontal section of each L-shaped fixing plate 12 on the brush strip placing table 1 is adjustable, and the upper port of the baffle 2 is provided with a guide plate 13 which is inclined outwards and is convenient to clamp into a clamping strip. The material blocking device is arranged on the brush strip placing table through the L-shaped fixed plate supporting frame, so that a material discharging bin is formed between the two baffles above the brush strip placing table, the position of the L-shaped fixed plate is adjustable, and the clamping requirements of the brush strips with different specifications are met. Limiting plates 14 are respectively installed at two end parts of the storage bin, the limiting plates 14 are of groove-shaped structures, mounting holes are respectively distributed at two sides of each limiting plate 14 at intervals, positioning holes 15 are respectively arranged on the baffles 2 at two sides of the storage bin in a display mode, and the positioning holes 15 and the mounting plates of the limiting plates 14 are fixedly connected through connecting pins. The limiting plates at the two ends limit the two ends of the storage bin, and the brush strips are placed in the storage bin more conveniently.
Further, a strip opening 16 is formed in the brush strip placing table 1 corresponding to the discharge port at the bottom end of the storage bin, a liftable top plate 17 for assisting discharging is installed in the strip opening 16 in a guiding mode, and the top plate 17 is driven to lift through a lifting cylinder 18 below the top plate 17. Through the structure of the roof of liftable, can conveniently place the brush strip in the storage silo, when placing, at first with the roof upper end that rises to the storage silo, then will brush the storehouse and place, its structure can be stable place the storage silo with the brush strip in proper order in, stability when avoiding its gravity of too high unloading to influence the brush strip and overlap to gravity is too big and produce when influencing its ejection of compact or whereabouts and strike, influences the regularity before the brush strip expects absolutely.
Further, the push plate 3 is of a strip plate structure, the push plate 3 can penetrate through the space between the baffle plates 2 at the bottom end of the storage bin, universal balls convenient to move are distributed at the bottom end of the push plate 3, the lead screw assembly 4 comprises a moving lead screw 4-1, two ends of the moving lead screw 4-1 are respectively installed on the end seats in a rotating mode, a sliding seat 4-2 matched with the moving lead screw 4-1 is installed on the moving lead screw 4-1 in a guiding mode, the push plate 3 of a long strip-shaped structure is installed on the sliding seat 4-2, a guide rod 4-3 is arranged below the moving lead screw 4-1, a guide hole matched with the guide rod 4-3 in a guiding mode is formed in the sliding seat 4-2, and the moving lead screw 4-1 rotates under the driving of a motor. The movable screw rod is driven to rotate through positive and negative rotation of the motor, the sliding seat on the movable screw rod is driven to move through moving rotation, the sliding seat drives the push plate to move in a reciprocating mode, and therefore the process of pushing materials is achieved.
Further, the position of the limiting end plate 9 on the material cutting workbench is adjustable, a fixed block 19 is installed at the end part of the discharging end of the material cutting workbench 7, a screw rod 20 with an adjustable position is installed in the fixed block 19, and the end part of the screw rod 20 is provided with the limiting end plate 9 for limiting. Through the structure of spacing end plate, can realize spacing to disconnected material position to ensure to lack the uniformity of material length, satisfy the requirement of batch production processing, add man-hour when the brush strip to different length moreover, only need the adjusting screw drive spacing end plate move corresponding position can, its labour saving and time saving, the adjustability is good, has satisfied automated processing production's requirement. One side of the cutting knife 8 is provided with a bristle dust hood 21 after material cutting, and the bristle dust hood 21 is connected to a bag-type dust collector through a pipeline. The brush hair dust hood can be used for collecting and cleaning brush hair in the material cutting process in time, and the brush hair dust hood is prevented from directly scattering in the working environment during blanking and is not good in influence.
Further, the collecting frame 10 comprises a base plate 10-1 capable of moving transversely, the material receiving frame 10-2 is placed on the base plate 10-1, a guide seat 10-3 is installed at the bottom end portion of the base plate 10-1, the guide seat 10-3 is installed on a horizontal screw rod 10-4 in a guiding mode, a horizontal guide rod 10-5 is arranged below the horizontal screw rod 10-4, a guide hole matched with the horizontal guide rod 10-5 is formed in the guide seat 10-3, and the horizontal screw rod 10-4 is driven by a motor at the end portion of the horizontal screw rod. Connect the material frame to place on the bottom plate, can remove along with the removal of bottom plate to realize reciprocating type removal and connect the material, avoid following the same position blanking, material distributes unevenly and mixed and disorderly in the material frame, the processing of inconvenient back process. The material ejecting assembly 11 comprises a pushing block 11-1, the pushing block 11-1 is driven by a cylinder 11-2 placed behind the pushing block to move, and a guide chute which is obliquely arranged is erected above the material receiving frame. The brush strip after the material is cut off can be pushed to discharge through the push block, so that the labor intensity of workers is saved while automatic discharging is realized.
The use method of the automatic material cutting system comprises the following steps:
s1, discharging: firstly, according to the specification of a brush strip to be processed, adjusting the positions of a baffle and limiting plates at two ends to ensure that the length in a storage bin is in clearance fit with the length of the brush strip, the width of the storage bin is matched with the width of the brush strip, then starting a lifting cylinder at the bottom end of the storage bin, enabling a top plate to pass through a strip-shaped opening to rise to the upper end part in the storage bin, then manually enabling long-strip brush strips to be upward, clamping grooves to be downwards clamped in the storage bin, placing the lifting cylinder while descending until the whole storage bin is filled with the brush strips, and sequentially stacking the brush strips from top to bottom;
s2, pushing materials: when the material feeding operation is carried out, the brush strip at the lowest part of the storage bin is fed every time, the power for feeding is pushed by the push plate at one side of the storage bin, and the push plate is a strip-shaped plate body which can realize the support of the upper part of the storage bin while pushing the material;
s3: feeding: the lowermost handspike is pushed to the circulating conveyor belt through the push plate, the circulating conveyor belt drives the handspike to continue feeding, the materials are conveyed on the circulating conveyor belt in a transition mode and are limited through the limiting guide plates on the two sides, when the materials retreat, the lowermost materials of the storage bin fall to the lowermost part, the materials of the next brush bar are fed and move, the materials are driven by the sliding seat on the movable screw rod, and the reciprocating movement of the push plate is realized through the front side and the back side of the motor;
s4, material breaking: when the brush strip moves to the material cutting worktable and the end part of the brush strip pushes against the limiting end plate, the material cutting can be driven to cut the material, so that the continuous feeding of the brush strip is realized through continuous operation; when the material is cut off, the bristles of the sections are sucked away through the bristle suction cover on one side, so that the cleanliness of the working sealwort during continuous operation is ensured;
s5, collecting: can realize promoting the unloading to the brush strip after expecting absolutely through the ejector pad, when having realized automatic unloading, saved artifical intensity of labour, direct blanking after promoting is to collecting in the frame, and connect the material frame to place on the bottom plate, can remove along with the removal of bottom plate to realize reciprocating type removal and connect the material, avoid following the same position blanking, material distribution is uneven and mixed and disorderly in the material frame, and the operation of the automatic material of expecting absolutely of brush strip has been accomplished promptly in the processing of inconvenient back process.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic disconnected material system of polishing brush strip which characterized in that: place platform (1) including the brush strip, the brush strip is placed platform (1) and is erect baffle (2) that two intervals are adjustable, constitute the stack storage silo of placing the brush strip between baffle (2), the bottom of storage silo is equipped with the discharge gate, and push pedal (3) have been erect to the one end of discharge gate, lead screw subassembly (4) the drive of removal through its below of push pedal (3), the other end frame of discharge gate is equipped with endless conveyor (5), spacing baffle (6) have been erect respectively to the both sides of endless conveyor (5), the discharge end of endless conveyor (5) is equipped with absolutely material workstation (7), the last of absolutely material workstation (7) is erect cutting off tool (8) that the liftable, the discharge end frame of absolutely material workstation (7) is equipped with spacing end plate (9) that are used for spacing brush strip to expect length absolutely, one side of erecting the absolutely material workstation between cutting off tool (8) and spacing end plate (9) has mobilizable collection frame (10) And the other side frame is provided with a material ejecting component (11).
2. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: baffle (2) be the transparent acrylic plate body, its lateral surface is respectively through two L shape fixed plates (12) fixed mounting that two intervals set up on platform (1) is placed to the brush strip, the position of the horizontal segment of L shape fixed plate (12) on platform (1) is placed to the brush strip is adjustable, the last port of baffle (2) is equipped with respectively that the slope is outside to make things convenient for card to go into baffle (13) of card strip.
3. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: limiting plates (14) are respectively installed at two end portions of the storage bin, the limiting plates (14) are of groove-shaped structures, mounting holes are respectively distributed at two sides of each limiting plate (14) and are arranged at intervals, positioning holes (15) are respectively arranged on the baffles (2) at two sides of the storage bin in a display mode, and the positioning holes (15) and the mounting plates of the limiting plates (14) are fixedly connected through connecting pins.
4. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: the brush strip placing table (1) corresponding to the discharge port at the bottom end of the storage bin is provided with a strip opening (16), a liftable top plate (17) for assisting in placing materials is installed in the strip opening (16) in a guiding mode, and the top plate (17) is driven to lift through a lifting cylinder (18) below the top plate (17).
5. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: the push plate (3) is of a strip-shaped plate body structure, the push plate (3) can penetrate through the baffle plates (2) at the bottom end of the storage bin, universal balls convenient to move are distributed at the bottom end of the push plate (3), the screw rod component (4) comprises a movable screw rod (4-1), two ends of the movable screw rod (4-1) are respectively arranged on the end seats through rotation, a sliding seat (4-2) matched with the movable screw rod (4-1) is arranged on the movable screw rod (4-1) in a guiding way, a push plate (3) with a strip-shaped structure is arranged on the sliding seat (4-2), a guide rod (4-3) is arranged below the movable screw rod (4-1), the sliding seat (4-2) is provided with a guide hole which is matched with the guide rod (4-3) in a guiding way, and the rotation of the movable screw rod (4-1) is driven by a motor.
6. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: spacing end plate (9) the position on disconnected material workstation adjustable, the discharge end tip of disconnected material workstation (7) installs fixed block (19), install position adjustable screw rod (20) in fixed block (19), the tip of screw rod (20) is installed and is used for spacing end plate (9).
7. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: one side of the cutting-off knife (8) is provided with a bristle dust collection cover (21) after material cutting, and the bristle dust collection cover (21) is connected to the bag-type dust collector through a pipeline.
8. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: the collecting frame (10) comprises a bottom plate (10-1) capable of moving transversely, a material receiving frame (10-2) is placed on the bottom plate (10-1), a guide seat (10-3) is installed at the bottom end portion of the bottom plate (10-1), the guide seat (10-3) is installed on a horizontal screw rod (10-4) in a guiding mode, a horizontal guide rod (10-5) is arranged below the horizontal screw rod (10-4), a guide hole matched with the horizontal guide rod (10-5) is formed in the guide seat (10-3), and the horizontal screw rod (10-4) rotates under the driving of a motor at the end portion of the horizontal screw rod.
9. The automatic material cutting system for polishing brush strips according to claim 1, characterized in that: the material ejecting assembly (11) comprises a pushing block (11-1), the pushing block (11-1) is driven to move by a rear air cylinder (11-2), and a guide chute which is obliquely arranged is erected above the material receiving frame.
10. An automatic material cutting system for a polishing brush strip according to any one of claims 1 to 9, wherein the automatic material cutting system is used by the following method:
s1, discharging: firstly, adjusting the positions of a baffle and limiting plates at two ends according to the specification of a brush strip to be processed, ensuring that the length in a storage bin is in clearance fit with the length of the brush strip, the width of the storage bin is matched with the width of the brush strip, then starting a lifting cylinder at the bottom end of the storage bin, enabling a top plate to pass through a strip-shaped opening to rise to the upper end part in the storage bin, manually clamping a long strip brush strip upwards, downwards a clamping groove in the storage bin, placing the lifting cylinder while descending until the whole storage bin is filled with the brush strip, and sequentially stacking the brush strips from top to bottom;
s2, pushing materials: when the material feeding operation is carried out, the brush strip at the lowest part of the storage bin is fed every time, the power for feeding is pushed by the push plate at one side of the storage bin, and the push plate is a strip-shaped plate body which can realize the support of the upper part of the storage bin while pushing the material;
s3: feeding: the lowermost handspike is pushed to the circulating conveyor belt through the push plate, the circulating conveyor belt drives the handspike to continue feeding, the materials are conveyed on the circulating conveyor belt in a transition mode and are limited through the limiting guide plates on the two sides, when the materials retreat, the lowermost materials of the storage bin fall to the lowermost part, the materials of the next brush bar are fed and move, the materials are driven by the sliding seat on the movable screw rod, and the reciprocating movement of the push plate is realized through the front side and the back side of the motor;
s4, material breaking: when the brush strip moves to the material cutting worktable and the end part of the brush strip pushes against the limiting end plate, the material cutting can be driven to cut the material, so that the continuous feeding of the brush strip is realized through continuous operation; when the material is cut off, the bristles of the sections are sucked away through the bristle suction cover on one side, so that the cleanliness of the working sealwort during continuous operation is ensured;
s5, collecting: can realize promoting the unloading to the brush strip after expecting absolutely through the ejector pad, when having realized automatic unloading, saved artifical intensity of labour, direct blanking after promoting is to collecting in the frame, and connect the material frame to place on the bottom plate, can remove along with the removal of bottom plate to realize reciprocating type removal and connect the material, avoid following the same position blanking, material distribution is uneven and mixed and disorderly in the material frame, and the operation of the automatic material of expecting absolutely of brush strip has been accomplished promptly in the processing of inconvenient back process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110919783.3A CN113510762A (en) | 2021-08-11 | 2021-08-11 | Automatic material system that cuts off of polishing brush strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110919783.3A CN113510762A (en) | 2021-08-11 | 2021-08-11 | Automatic material system that cuts off of polishing brush strip |
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| CN113510762A true CN113510762A (en) | 2021-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110919783.3A Pending CN113510762A (en) | 2021-08-11 | 2021-08-11 | Automatic material system that cuts off of polishing brush strip |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115090649A (en) * | 2022-06-02 | 2022-09-23 | 浙江谋皮环保科技有限公司 | Polishing belt recycling method |
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| CN203804320U (en) * | 2014-01-06 | 2014-09-03 | 佛山市顺德区广宇铝业有限公司 | Fully automatic aluminum sectional material cutting machine |
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| CN115090649B (en) * | 2022-06-02 | 2023-06-16 | 浙江谋皮环保科技有限公司 | Polishing belt recycling method |
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