CN216140234U - Full-automatic detection packaging machine - Google Patents

Abstract

The utility model discloses a full-automatic detection packaging machine, which comprises: the conveying station is internally provided with a conveying mechanism, and the conveying mechanism comprises a first driving device and a material taking device; the feeding mechanism is arranged in the feeding station and comprises a top cutting device, and a discharge hole is formed in the top cutting device; the detection station is internally provided with an appearance detection mechanism and an optocoupler detection mechanism; the positioning device comprises a positioning station, a positioning component and a control device, wherein the positioning station is internally provided with the positioning component which comprises a discharging device; the packaging device comprises a packaging station, wherein a carrier belt transmission mechanism is arranged in the packaging station, and the carrier belt transmission mechanism comprises a carrier belt clamping device for mounting a carrier belt and a second driving device; the material can be automatically loaded, detected and positioned for packaging, so that the participation of workers is reduced, the production efficiency is improved, the error probability of the workers in the production process is reduced, and the qualified rate of products is improved.

Description

Full-automatic detection packaging machine

Technical Field

The utility model relates to the field of detection packaging equipment, in particular to a full-automatic detection packaging machine.

Background

With the rapid development of the industry, many products need to be packaged after being produced. Traditional packing mostly all need be through the material loading, detect and arrange a plurality of steps such as material packing, it is present that every step all is equipped with the production facility of independent step, every production facility all needs the staff to stand and operates and observe by the side, still carry out artifical operation to the material that the production facility of each step produced, serious influence holistic production efficiency, consume a large amount of manpower resources, and need a large amount of staff to participate in the production, the probability of making mistakes in the production process has been increased, thereby lead to the qualification rate decline of product, influence the quality of product.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to solving at least one of the problems of the prior art. Therefore, the full-automatic detection packaging machine provided by the utility model can be used for feeding, detecting and positioning and packaging materials in an integrated automatic manner, so that the participation of workers is reduced, the production efficiency is improved, the error probability of the workers in the production process is reduced, and the product percent of pass is improved.

The full-automatic detection packaging machine provided by the embodiment of the utility model comprises: the conveying station is internally provided with a conveying mechanism, the conveying mechanism comprises a first driving device and a material taking device, the material taking device is arranged on the first driving device, and the first driving device can convey materials on other stations to the next station through the material taking device; the feeding mechanism is arranged in the feeding station and comprises a top cutting device, a discharge hole is formed in the top cutting device, and the top cutting device is used for cutting off materials on the material belt passing through the top of the top cutting device and ejecting the materials from the discharge hole; the device comprises a detection station, a detection device and a control device, wherein an appearance detection mechanism and an optical coupling detection mechanism are arranged in the detection station and are used for detecting materials transmitted from a discharge port by a transmission mechanism; the positioning assembly is arranged in the positioning station and comprises a material placing device, a positioning groove is formed in the material placing device and used for placing materials transmitted from the detection station by the transmission mechanism; the material conveying device comprises a packaging station, wherein a carrier belt transmission mechanism is arranged in the packaging station, the carrier belt transmission mechanism comprises a carrier belt clamping device and a second driving device, the carrier belt clamping device is used for mounting a carrier belt, the transmission mechanism can drive the material to transmit the material in the positioning groove to the carrier belt of the carrier belt clamping device, and meanwhile, the second driving device is used for driving the carrier belt of the carrier belt clamping device to move to match the transmission mechanism to arrange the material on the carrier belt.

The full-automatic detection packaging machine provided by the embodiment of the utility model at least has the following beneficial effects:

a conveying mechanism is arranged in a conveying station, the conveying mechanism comprises a first driving device and a material taking device, an ejection cutting device is arranged in a material feeding station and can cut off materials on a material belt passing through the ejection cutting device and eject the materials from a material outlet, an appearance detection mechanism and an optocoupler detection mechanism are arranged in a detection station, a positioning component is arranged in the positioning station, a positioning groove is arranged in the positioning component, a carrier belt transmission mechanism is arranged in a packaging station and can drive a carrier belt to move, so that the first driving device can drive the material taking device to drive the materials in the material outlet to be conveyed to the detection station for detection, then the conveying mechanism conveys qualified materials detected in the detection station to the positioning groove of the positioning component for positioning, and then the conveying mechanism conveys the positioned materials to the carrier belt of the packaging station for packaging preparation, therefore, a complete processing flow of feeding materials on the material belt, detecting positioning and then packaging is achieved, participation of workers is reduced, production efficiency is improved, the probability of mistakes of the workers in the production process is reduced, and the qualification rate of products is improved.

According to some embodiments of the utility model, the material taking device comprises a material taking bracket and a plurality of material taking heads, the material taking bracket is horizontally arranged on the first driving device, the plurality of material taking heads are arranged on the material taking bracket at equal intervals along the extending direction of the material taking bracket, the feeding station, the detection station, the positioning station and the packaging station are sequentially arranged along the extending direction of the material taking bracket, and the first driving device can simultaneously transport the materials on the feeding station, the detection station and the positioning station to the next station along the extending direction of the material taking bracket through the material taking device.

According to some embodiments of the present invention, the first driving device includes a cam mechanism and a driving motor, the cam mechanism includes a mounting bracket, a roller, a sliding rail, a first slider and a second slider, the mounting bracket is concavely provided with a sliding groove, the roller can be arranged in the sliding groove in a rolling manner along the sliding groove, the sliding rail is mounted on the mounting bracket, the first slider is movably arranged in the sliding rail, the second slider is movably arranged on the first slider, one end of the second slider is connected with the roller, the second slider can rotate relative to the roller along with the movement of the roller, the other end of the second slider is connected with the material taking device, the driving motor is mounted on the mounting bracket, an output shaft of the driving motor is connected with a connecting piece, a strip-shaped hole is arranged on the connecting piece, and the roller passes through the strip-shaped hole, the driving motor is used for driving the roller to roll in the sliding groove through the connecting piece, so that the roller drives the material taking device to move along the same track through the second sliding block.

According to some embodiments of the utility model, the feeding assembly further comprises a guide wheel and a pulling device, the guide wheel and the pulling device are respectively arranged on two opposite sides of the top cutting device, and the guide wheel and the pulling device are used for driving the carrier tape to move through the top cutting device.

According to some embodiments of the utility model, the appearance detecting assembly comprises a lower appearance detector and an upper appearance detector, the lower appearance detector is arranged below the material taking device and used for detecting the materials from bottom to top, and the upper appearance detector is arranged above the material taking device and used for detecting the materials from top to bottom.

According to some embodiments of the present invention, the detection stations include a lower appearance detection station, an upper appearance detection station, and an optocoupler detection station, the lower appearance detection station, the upper appearance detection station, and the optocoupler detection station are sequentially arranged along a same linear direction, the lower appearance detector is disposed on the lower appearance detection station, the upper appearance detector is disposed on the upper appearance detection station, and the optocoupler detection mechanism is disposed on the optocoupler detection station.

According to some embodiments of the utility model, the positioning assembly further comprises a third driving device, the discharging device is connected with the third driving device, and the third driving device is used for driving the discharging device to move so as to cooperate with the material in the material taking device to fall into the positioning groove.

According to some embodiments of the present invention, the discharging device includes a body, a first discharging block, a second discharging block and a third discharging block, the body is provided with a first driver and a second driver, positioning slots for placing materials are respectively arranged between the first discharging block, the second discharging block and the third discharging block, the first discharging block, the third discharging block and the second discharging block are mounted on the body along an extending direction of the body, the first discharging block is connected with the first driver, the first driver can drive the first discharging block to slide along the extending direction of the body, the second discharging block is connected with the second driver, and the second driver can drive the second discharging block to slide along the extending direction of the body.

According to some embodiments of the present invention, the packaging station is further provided with a cover tape mounting block and a hot-pressing device, the cover tape mounting block is provided with a cover tape for packaging the material in cooperation with the carrier tape, the hot-pressing device includes a fourth driving device and a hot-pressing block, the hot-pressing block is connected to the fourth driving device, and the fourth driving device is configured to drive the hot-pressing block to be close to the cover tape and to hot-press the cover tape and the carrier tape together.

According to some embodiments of the present invention, the carrier tape clamping device includes a first mounting plate, a second mounting plate, and an adjusting frame, the first mounting plate and the second mounting plate are disposed on the adjusting frame in parallel, and an adjusting screw is disposed in the adjusting frame and used for adjusting a distance between the first mounting plate and the second mounting plate.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The utility model is further described with reference to the following figures and examples, in which:

fig. 1 is a perspective view of a fully automatic inspection packaging machine according to an embodiment of the present invention;

FIG. 2 is a schematic perspective view of the transfer station, the loading station, the positioning station, and the packaging station shown in FIG. 1;

FIG. 3 is a schematic perspective view of the loading station, inspection station, positioning station and packaging station shown in FIG. 1;

FIG. 4 is a schematic perspective view of the loading assembly shown in FIG. 1;

FIG. 5 is a perspective view of the transport mechanism shown in FIG. 1;

FIG. 6 is a perspective view of the positioning assembly shown in FIG. 1;

FIG. 7 is a perspective view of the carrier tape drive mechanism shown in FIG. 1;

fig. 8 is a perspective view of the carrier tape drive mechanism, cover tape mounting block, and hot press apparatus shown in fig. 1.

Reference numerals:

100 transmission stations, 110 transmission mechanisms, 111 first driving devices, 1111 cam mechanisms, 1112 driving motors, 1113 mounting brackets, 1114 rollers, 1115 slide rails, 1116 first sliding blocks, 1117 second sliding blocks, 112 material taking devices, 1121 material taking brackets, 1122 material taking heads, 1111 material taking devices, 111 material taking devices, 1113 material taking devices, 112 material taking devices, four-dimensional material taking devices, four-type materials,

200 feeding stations, 210 feeding mechanisms, 211 top cutting devices, 2111 discharge ports, 220 guide wheels, 230 pulling devices,

300 detection station, 310 appearance detection mechanism, 311 lower appearance detector, 312 upper appearance detector, 320 optical coupler detection mechanism,

400 positioning station, 410 positioning component, 411 discharging device, 4111 positioning groove, 4112 first discharging block, 4113 second discharging block, 4114 third discharging block, 4115 body, 420 third driving device,

500 packaging stations, 510 carrier tape transmission mechanisms, 511 carrier tape clamping devices, 5111 first mounting plates, 5112 second mounting plates, 5113 adjusting frames, 512 second driving devices, 520 cover tape mounting frames, 530 hot-pressing devices, 531 fourth driving devices, 532 hot-pressing blocks,

600 appearance detection stations,

700 appearance detection station,

800 optical coupler detection stations,

900 engine base.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality is one or more, the meaning of a plurality is two or more, and the above, below, exceeding, etc. are understood as excluding the present numbers, and the above, below, within, etc. are understood as including the present numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.

In the description of the present invention, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

A fully automatic inspection packing machine according to an embodiment of the present invention is described below with reference to fig. 1 to 8.

As shown in fig. 1 to 8, an automated inspection packaging apparatus according to an embodiment of the present invention includes: a conveying station 100, a loading station 200, a detection station 300, a positioning station 400 and a packaging station 500.

A conveying mechanism 110 is arranged in the conveying station 100, the conveying mechanism 110 comprises a first driving device 111 and a material taking device 112, the material taking device 112 is arranged on the first driving device 111, and the first driving device 111 can convey materials on other stations to the next station through the material taking device 112; a feeding mechanism 210 is arranged in the feeding station 200, the feeding mechanism 210 comprises a top cutting device 211, a discharge hole 2111 is formed in the top cutting device 211, and the top cutting device 211 is used for cutting off materials on a material belt passing through the top cutting device 211 and ejecting the materials from the discharge hole 2111; an appearance detection mechanism 310 and an optical coupling detection mechanism 320 are arranged in the detection station 300, and the appearance detection mechanism 310 and the optical coupling detection mechanism 320 are used for detecting the materials transmitted from the discharge port 2111 by the transmission mechanism 110; a positioning component 410 is arranged in the positioning station 400, the positioning component 410 comprises a discharging device 411, a positioning groove 4111 is arranged in the discharging device 411, and the positioning groove 4111 is used for placing materials transmitted from the detection station 300 by the transmission mechanism 110; the packaging station 500 is provided with a carrier tape transmission mechanism 510, the carrier tape transmission mechanism 510 comprises a carrier tape clamping device 511 and a second driving device 512, the carrier tape clamping device 511 is used for mounting a carrier tape, the transmission mechanism 110 can drive the material in the positioning groove 4111 to be transmitted to the carrier tape of the carrier tape clamping device 511, and meanwhile, the second driving device 512 is used for driving the carrier tape of the carrier tape clamping device 511 to move to match with the transmission mechanism 110 to arrange the material on the carrier tape.

For example, as shown in fig. 1 to 8, a conveying mechanism 110 is disposed in the conveying station 100, the conveying mechanism 110 may include a first driving device 111 and a material taking device 112, the material taking device 112 is disposed on the first driving device 111, the first driving device 111 may transport the material on each station to the next station through the material taking device 112, a feeding mechanism 210 may be disposed in the feeding station 200, the feeding mechanism 210 includes a top cutting device 211, the top cutting device 211 has a discharge port 2111, the top cutting device 211 is used to cut the material on the carrier tape that has passed through the top and eject the material from the discharge port 2111, the ejected material is on the upper surface of the top cutting device 211, an appearance detecting mechanism 310 and an optical coupler detecting mechanism 320 may be disposed in the detecting station 300, the appearance detecting mechanism 310 and the optical coupler detecting mechanism 320 are used to detect the material that is conveyed from the discharge port 2111 by the conveying mechanism 110, the positioning station 400 can be provided with a positioning component 410, the positioning component 410 comprises a material placing device 411, the material placing device 411 is used for limiting materials in the positioning component 410, the material placing device 411 can be provided with a positioning groove 4111, the positioning groove 4111 can be used for placing materials transmitted by the transmission mechanism 110 from the detection station 300, the packaging station 500 can be provided with a carrier tape transmission mechanism 510, the carrier tape transmission mechanism 510 can comprise a carrier tape clamping device 511 and a second driving device 512, the carrier tape clamping device 511 is used for mounting a carrier tape, the transmission mechanism 110 can drive the materials to transmit the materials in the positioning groove 4111 to the carrier tape of the carrier tape clamping device 511, and the second driving device 512 is used for driving the carrier tape of the carrier tape clamping device 511 to move to match the transmission mechanism 110 to sequentially arrange the materials on the carrier tape.

Wherein, transmission station 100 sets up in material loading station 200, detect station 300, near location station 400 and packing station 500, wherein extracting device 112 sets up in material loading station 200, detect station 300, location station 400 and packing station 500's top, extracting device 112 absorbs the material through the upper surface contact with the material, in this embodiment, can the top cut out two materials at every turn in the top cutting station, outward appearance detection mechanism 310 and opto-coupler detection mechanism 320 in detecting station 300 detect two materials at every turn, simultaneously, transmission mechanism 110 transmits two materials to the carrier band at every turn and makes the packing preparation.

Specifically, the top cutting device 211 is arranged in the feeding mechanism 210, when feeding is performed, the material belt with the material directly enters the top cutting device 211 from one side of the top cutting device 211, then the top cutting device 211 operates to cut the material in the material belt off from the material belt, and then the cut material is ejected to the upper surface of the top cutting device 211 to provide the material for the next station processing.

Moreover, the transmission mechanism 110 is arranged in the transmission station 100, the transmission mechanism 110 comprises a first driving device 111 and a material taking device 112, the material taking device 211 is arranged in the material feeding station 200, the material on the material belt passing over the material taking device 211 can be cut off and ejected out of the material outlet 2111 by the top cutting device 211, the appearance detection mechanism 310 and the optical coupling detection mechanism 320 are arranged in the detection station 300, the positioning component 410 is arranged in the positioning station 400, the positioning groove 4111 is arranged in the positioning component 410, the carrier tape transmission mechanism 510 is arranged in the packaging station 500, the carrier tape transmission mechanism 510 can drive the carrier tape to move, so that the first driving device 111 can drive the material taking device 112 to drive the material in the material outlet 2111 to be transmitted to the detection station 300 for detection, and then the transmission mechanism 110 transmits the material detected and qualified in the detection station 300 to the positioning groove 4111 of the positioning component 410 for positioning, then the conveying mechanism 110 conveys the positioned materials to the carrier tape of the packaging station 500 for preparation of packaging, so that a complete processing flow of fully automatically feeding the materials on the material tape to detection, positioning and packaging is realized, the participation of workers is reduced, the production efficiency is improved, the error probability of the workers in the production process is reduced, and the product percent of pass is improved.

In some embodiments of the utility model, the material taking device 112 includes a material taking bracket 1121 and a plurality of material taking heads 1122, the material taking bracket 1121 is horizontally disposed on the first driving device 111, the plurality of material taking heads 1122 are equidistantly disposed on the material taking bracket 1121 along an extending direction of the material taking bracket 1121, the feeding station 200, the detecting station 300, the positioning station 400 and the packaging station 500 are sequentially arranged along the extending direction of the material taking bracket 1121, and the first driving device 111 can simultaneously transport materials on the feeding station 200, the detecting station 300 and the positioning station 400 to a next station along the extending direction of the material taking bracket 1121 through the material taking device 112. For example, as shown in fig. 1, fig. 2 and fig. 5, in the present embodiment, a plurality of material taking heads 1122 are disposed on the material taking bracket 1121 at equal intervals along the extending direction of the material taking device 112, the first driving device 111 can drive the material taking device 112 to move along the extending direction of the material taking bracket 1121, and the moving distance is the distance of one station each time, and meanwhile, the feeding station 200, the detecting station 300, the positioning station 400 and the packaging station 500 are arranged in sequence along the extending direction of the material taking bracket 1121, so that the first driving device 111 can simultaneously transport the materials on the loading station 200, the detecting station 300 and the positioning station 400 to the next station by moving the materials by one station along the extending direction of the material taking bracket 1121 through the material taking device 112, the conveying mechanism 110 can convey the materials in the stations at the same time by only one driving device, so that the efficiency of material conveying is improved, and the stability of the conveying process is improved.

In some embodiments of the present invention, the first driving device 111 includes a cam mechanism 1111 and a driving motor 1112, the cam mechanism 1111 includes a mounting bracket 1113, a roller 1114, a slide rail 1115, a first slide block 1116 and a second slide block 1117, the mounting bracket 1113 is concavely provided with a slide groove, the roller 1114 is rollably disposed in the slide groove along the slide groove, the slide rail 1115 is mounted on the mounting bracket 1113, the first slide block 1116 is movably disposed in the slide rail 1115, the second slide block 1117 is movably disposed on the first slide block 1116, one end of the second slide block 1117 is connected to the roller 1114, the second slide block 1117 is relatively rotatable with the roller 1114 along with the movement of the roller 1114, the other end of the second slide block 1117 is connected to the material-taking device 112, the driving motor 1112 is mounted on the mounting bracket 1113, an output shaft of the driving motor 1112 is connected to a connecting member, a strip-shaped hole is formed in the connecting piece, the roller 1114 penetrates through the strip-shaped hole, the driving motor 1112 is used for driving the roller 1114 to roll in the sliding groove through the connecting piece, and therefore the roller 1114 drives the material taking device 112 to move along the same track through the second sliding block 1117. For example, as shown in fig. 5, the sliding groove is "n" shaped, the sliding rail 1115 is horizontally disposed on the mounting bracket 1113, the first sliding block 1116 can only move back and forth along the extending direction of the sliding rail 1115, a groove perpendicular to the sliding rail 1115 is disposed on the surface of the first sliding block 1116, the second sliding block 1117 is slidably disposed in the groove, the connecting member is first driven to rotate by the rotation of the driving motor 1112 in the cam mechanism 1111, a strip-shaped hole is disposed through the middle of the connecting member, the roller 1114 and the connecting member are relatively movably disposed in the strip-shaped hole, the connecting member drives the roller 1114 in the strip-shaped hole to roll in the sliding groove while the driving motor 1112 rotates, the roller 1114 is connected with the second sliding block 1117 in a rolling manner, because the second sliding block 1117 is slidably disposed on the first sliding rail 1116, the first sliding block is slidably disposed on the sliding rail, so that the second sliding block 1117 does not rotate as a whole when the roller 1114 drives the second sliding block 1117 to move, the whole device only moves back and forth along with the roller 1114 to make an "n" type track, the second sliding block 1117 can only span the distance of one station when making the "n" type track, the material is sucked and loosened by the material taking head 1122 in a matching way, the material on the station can be transported to the next station along with the back and forth movement of the "n" type track of the second sliding block 1117, the transportation operation which needs at least two drivers originally can be carried out only through one driver, the use of the drivers is reduced, the transportation process is more efficient and stable, the production efficiency is improved, the manufacturing cost of the device can be saved, meanwhile, due to the limiting effect of the sliding rail 1115 and the second sliding block 1117, the second sliding block 1117 does not rotate in the moving process, and the material in the material taking head 1122 can be stably transported.

In some embodiments of the present invention, the feeding assembly further includes a material guiding wheel 220 and a material pulling device 230, the material guiding wheel 220 and the material pulling device 230 are respectively disposed on two opposite sides of the top cutting device 211, and the material guiding wheel 220 and the material pulling device 230 are configured to drive the carrier tape to move through the top cutting device 211. For example, as shown in fig. 1 to 4, in this embodiment, a feeder is further disposed in the feeding assembly, a material strip is disposed on the feeder, the feeder is mainly used for providing the material strip for the top cutting device 211, when in use, the material strip is firstly set up on the guide wheel 220 from the feeder, the guide wheel 220 rolls along with the movement of the material strip, then the starting end of the material strip passes through the top cutting device 211, and then is installed in the pulling device 230, the whole material strip is pulled by the pulling device 230 to move, each time the material in the material strip is cut by the top cutting device 211, the pulling device 230 pulls the material strip to move a position of one material, and then stops to wait for the top cutting device 211 to cut the current material in the device again, and then the pulling device 230 pulls the material strip to move a position of one material again. Through being equipped with guide wheel 220 and drawing material device 230 for the material area can be according to the steady process top of the blank speed of top cutting device 211 and cut device 211, does not need the staff to remove the removal in control material area, and improve equipment's degree of automation can reduce the probability that the material area blocked material in top cutting device 211 simultaneously, improve equipment's production efficiency.

In some embodiments of the present invention, the appearance detecting assembly includes a lower appearance detector 311 and an upper appearance detector 312, the lower appearance detector 311 is configured to be disposed below the material taking device 112 for detecting the material from the bottom to the top, and the upper appearance detector 312 is configured to be disposed above the material taking device 112 for detecting the material from the top to the bottom. For example, as shown in fig. 1 to 3, in this embodiment, the lower appearance detector 311 is disposed below the position where the material is placed, the position of the lower appearance detector 311 is provided with a first detection bracket, the first detection bracket has an observation hole through which the material is placed, the lower appearance detector 311 passes through the observation hole from bottom to top to detect the lower surface of the material, the upper appearance detector 312 is disposed on the detector bracket such that the upper appearance detector 312 is located above the position where the material is placed, the detector bracket has a height adjustment function, during the working process, the upper appearance detector 312 can be adjusted to a proper height according to the actual situation, wherein the position of the upper appearance detector 312 is provided with a second detection bracket, the material is placed on the upper surface of the second detection bracket, the upper appearance detector 312 detects the upper surface of the material of the second detection bracket from top to bottom, thereby go up appearance detector 312 cooperation down appearance detector 311 can detect the whole outward appearance of material, play fine the accuse effect to the outward appearance of material, do not need that one of staff detects the material, saved a large amount of manpower resources, can also avoid appearing considering the detection error in the testing process simultaneously, reduce the defective rate of product.

In some embodiments of the present invention, the detection station 300 includes a lower appearance detection station 600, an upper appearance detection station 700, and an optical coupler detection station 800, the lower appearance detection station 600, the upper appearance detection station 700, and the optical coupler detection station 800 are sequentially arranged along a same straight direction, the lower appearance detector 311 is disposed on the lower appearance detection station 600, the upper appearance detector 312 is disposed on the upper appearance detection station 700, and the optical coupler detection mechanism 320 is disposed on the optical coupler detection station 800. For example, as shown in fig. 1 and fig. 3, the detection packaging machine is sequentially provided with a feeding station 200, a lower appearance detection station 600, an upper appearance detection station 700, an opto-coupler detection station 800, a positioning station 400 and a packaging station 500, the 6 stations are arranged along the same straight line direction, in this embodiment, 5 material taking heads 1122 are arranged in the material taking device 112, the material taking device 112 transmits the material each time, the 5 material taking heads 1122 simultaneously transmit the material in the feeding station 200, the lower appearance detection station 600, the upper appearance detection station 700, the opto-coupler detection station 800 and the positioning station 400 to the next station, then the original path returns to the original position, and then the next material transportation is repeated, so that the material taking device 112 simultaneously transmits the material in multiple stations through simple actions, and the efficiency of material transmission is improved.

In some embodiments of the present invention, the positioning assembly 410 further includes a third driving device 420, the emptying device 411 is connected to the third driving device 420, and the third driving device 420 is configured to drive the emptying device 411 to move to cooperate with the material in the material taking device 112 to fall into the positioning groove 4111. For example, as shown in fig. 1 and fig. 3, the third driving device 420 may drive the discharging device 411 to move back and forth along the direction of the X-axis, the first driving device 111 drives the material taking device 112 to transport materials along the direction of the Y-axis, and the carrier tape driving mechanism 510 drives the carrier tape to move along the direction of the Y-axis, in this embodiment, two suction nozzles are disposed in each material taking head 1122, and are disposed along the direction of the X-axis, so that the material taking head 1122 can suck two materials at a time for transportation, and at least two positioning slots 4111 are disposed in the discharging device 411, and two positioning slots 4111 are also disposed along the direction of the X-axis, since the carrier tape driving mechanism 510 drives the carrier tape to move two material distances at a time, the transporting mechanism 110 needs to transport two materials into the carrier tape driving mechanism 510 at a time, so that the transporting mechanism 110 can transport the materials in the positioning station 400 until at least two materials exist in the discharging device 411, meanwhile, a waste box for placing unqualified materials is arranged between the detection station 300 and the positioning station 400, when two materials are sucked from the feeding station 200 by the material taking head 1122 and enter the detection station 300, the materials which are detected by the appearance detection mechanism 310 and the optical coupler detection mechanism 320 are unqualified, the unqualified materials are discarded into the waste box when the next material transmission of the transmission mechanism 110 is performed, when only one material is detected to be unqualified, the unqualified materials are discarded into the waste box when the next material transmission of the transmission mechanism 110 is performed, the other unqualified material is transmitted into the corresponding positioning groove 4111, and then the material discharging device 411 is driven by the third driving device 420 to move along the X-axis direction to cooperate with the material taking device 112 to drop the materials into the other vacant positioning groove 4111 during the next material transmission, therefore, more than two qualified materials are put into the material placing device 411, and preparation is made for material packaging of the packaging station 500.

In some embodiments of the present invention, the emptying device 411 includes a body 4115, a first emptying block 4112, a second emptying block 4113 and a third emptying block 4114, the body 4115 is provided with a first driver and a second driver, positioning slots 4111 for placing materials are disposed between the first emptying block 4112, the second emptying block 4113 and the third emptying block 4114, the first emptying block 4112, the third emptying block 4114 and the second emptying block 4113 are mounted on the body 4115 along an extending direction of the body 4115, the first emptying block 4112 is connected to the first driver, the first driver can drive the first emptying block 4112 to slide along the extending direction of the body 4115, the second emptying block 4113 is connected to the second driver, and the second driver can drive the second emptying block 4113 to slide along the extending direction of the body 4115. For example, as shown in fig. 1 to 3 and 6, a first emptying block 4112, a second emptying block 4113 and a third emptying block 4114 are arranged in the emptying device 411, each emptying block is provided with a positioning groove 4111 for placing materials, so that the emptying device 411 is provided with three positioning grooves 4111, the three positioning grooves 4111 can effectively solve the problem that when materials are placed in one positioning groove 4111, the conveying mechanism 110 conveys two qualified detection materials to the emptying device 411 at the next time, at this time, the three positioning grooves 4111 are provided with qualified detection materials, and then at the next material conveying time, the conveying mechanism 110 conveys the materials adjacent to two positions to the packaging station 500, meanwhile, the first emptying block 4112 is connected with a first driver, the first driver can drive the first emptying block 4112 to slide along the direction of the X axis, the second emptying block 4113 is connected with a second driver, the second driver can drive second blowing piece 4113 and also slide along the direction of X axle for first blowing piece 4112 can independently adjust its and third blowing piece 4114 between distance, and second blowing piece 4113 also can independently adjust its and third blowing piece 4114 between distance, thereby can the different extracting device 112 of adaptation between two suction nozzles the distance, make locating component 410 can adapt to the transport mechanism 110 of more different models.

In some embodiments of the present invention, the packaging station 500 further includes a cover tape mounting rack 520 and a heat pressing device 530, the cover tape mounting rack 520 is provided with a cover tape for packaging the material in cooperation with the carrier tape, the heat pressing device 530 includes a fourth driving device 531 and a heat pressing block 532, the heat pressing block 532 is connected to the fourth driving device 531, and the fourth driving device 531 is configured to drive the heat pressing block 532 to approach the cover tape and heat press the cover tape and the carrier tape together. For example, as shown in fig. 1 to 3, 7 and 8, the cover tape mounting rack 520 and the hot-pressing device 530 are both installed above the carrier tape clamping device 511, the cover tape mounting rack 520 is provided with a cover tape for packaging the material in cooperation with the carrier tape, the cover tape mounting rack 520 can provide the cover tape for the carrier tape clamping device 511, when the material is packaged, a worker firstly pulls one end of the cover tape on the cover tape mounting rack 520 to a position right below the hot-pressing device 530, then drives the hot-pressing block 532 to approach the cover tape through the fourth driving device 531 and hot-presses the cover tape and the carrier tape together to complete the packaging of the material, and then drives the cover tape to move together when the second driving device 512 drives the carrier tape to move, thereby realizing the automatic hot-pressing packaging of the material and improving the efficiency of the packaging process, and meanwhile, a product winder is further arranged in the packaging station 500, the product winder can be used for winding the products packaged together by hot pressing, so that the products finished by hot pressing can be wound together in order.

In some embodiments of the present invention, the carrier tape clamping device 511 includes a first mounting plate 5111, a second mounting plate 5112, and an adjusting frame 5113, wherein the first mounting plate 5111 and the second mounting plate 5112 are disposed in parallel on the adjusting frame 5113, and an adjusting screw is disposed in the adjusting frame 5113 and is used for adjusting the distance between the first mounting plate 5111 and the second mounting plate 5112. For example, as shown in fig. 1 to 3, 7 and 8, the adjusting bracket 5113 is disposed below the first mounting plate 5111 and the second mounting plate 5112, the adjusting bracket 5113 includes a first supporting body, a second supporting body and an adjusting screw, the first supporting rod is disposed below the first mounting plate 5111 and has a supporting effect on the first supporting plate, the second supporting rod is disposed below the second mounting plate 5112 and has a supporting effect on the second supporting plate, the adjusting screw horizontally penetrates through the first supporting rod and the second supporting rod and is in threaded connection with the first supporting rod and the second supporting rod, the worker can adjust the distance between the first mounting plate 5111 and the second mounting plate 5112 by adjusting the distance between the first supporting rod and the second supporting rod by rotating the adjusting screw, adjust the distance between the first mounting plate 5111 and the second mounting plate 5112, and enable the carrier tape clamping device 511 to adapt to carrier tapes with different widths, the adaptability of the carrier tape clamping device 511 is improved.

The full-automatic detection packaging machine of the embodiment of the utility model further comprises a base 900, the base 900 can be approximately in the shape of a chassis, and the base 900 mainly has the functions of a working platform and protecting internal equipment, wherein in the embodiment, the transmission station 100, the feeding station 200, the detection station 300, the positioning station 400 and the packaging station 500 are all arranged on the base 900.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention. Furthermore, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.

Claims (10)

1. Full automated inspection packagine machine, its characterized in that includes:

the conveying station is internally provided with a conveying mechanism, the conveying mechanism comprises a first driving device and a material taking device, the material taking device is arranged on the first driving device, and the first driving device can convey materials on other stations to the next station through the material taking device;

the feeding mechanism is arranged in the feeding station and comprises a top cutting device, a discharge hole is formed in the top cutting device, and the top cutting device is used for cutting off materials on the material belt passing through the top of the top cutting device and ejecting the materials from the discharge hole;

the device comprises a detection station, a detection device and a control device, wherein an appearance detection mechanism and an optical coupling detection mechanism are arranged in the detection station and are used for detecting materials transmitted from a discharge port by a transmission mechanism;

the positioning assembly is arranged in the positioning station and comprises a material placing device, a positioning groove is formed in the material placing device and used for placing materials transmitted from the detection station by the transmission mechanism;

the material conveying device comprises a packaging station, wherein a carrier belt transmission mechanism is arranged in the packaging station, the carrier belt transmission mechanism comprises a carrier belt clamping device and a second driving device, the carrier belt clamping device is used for mounting a carrier belt, the transmission mechanism can drive the material to transmit the material in the positioning groove to the carrier belt of the carrier belt clamping device, and meanwhile, the second driving device is used for driving the carrier belt of the carrier belt clamping device to move to match the transmission mechanism to arrange the material on the carrier belt.

2. The full-automatic detection and packaging machine according to claim 1, wherein the material taking device comprises a material taking support and a plurality of material taking heads, the material taking support is horizontally arranged on the first driving device, the plurality of material taking heads are equidistantly arranged on the material taking support along the extending direction of the material taking support, the material loading station, the detection station, the positioning station and the packaging station are sequentially arranged along the extending direction of the material taking support, and the first driving device can simultaneously transport the materials on the material loading station, the detection station and the positioning station to the next station along the extending direction of the material taking support through the material taking device.

3. The full-automatic detection and packaging machine according to claim 2, wherein the first driving device comprises a cam mechanism and a driving motor, the cam mechanism comprises a mounting bracket, a roller, a sliding rail, a first sliding block and a second sliding block, the mounting bracket is concavely provided with a sliding groove, the roller can be arranged in the sliding groove in a rolling manner along the sliding groove, the sliding rail is mounted on the mounting bracket, the first sliding block is movably arranged in the sliding rail, the second sliding block is movably arranged on the first sliding block, one end of the second sliding block is connected with the roller, the second sliding block can rotate relative to the roller along with the movement of the roller, the other end of the second sliding block is connected with the material taking device, the driving motor is mounted on the mounting bracket, an output shaft of the driving motor is connected with a connecting piece, and a strip-shaped hole is arranged on the connecting piece, the roller passes through the strip-shaped hole, and the driving motor is used for driving the roller to roll in the chute through the connecting piece, so that the roller drives the material taking device to move along the same track through the second sliding block.

4. The full-automatic detection and packaging machine according to claim 1, wherein a material guide wheel and a material pulling device are further arranged on the loading station, the material guide wheel and the material pulling device are respectively arranged on two opposite sides of the top cutting device, and the material guide wheel and the material pulling device are used for driving the carrier tape to move through the top cutting device.

5. The machine according to claim 1, wherein the appearance inspection assembly comprises a lower appearance inspection unit and an upper appearance inspection unit, the lower appearance inspection unit is disposed below the material taking device for inspecting the material from bottom to top, and the upper appearance inspection unit is disposed above the material taking device for inspecting the material from top to bottom.

6. The full-automatic detection packaging machine according to claim 5, wherein the detection stations comprise a lower appearance detection station, an upper appearance detection station and an optical coupler detection station, the lower appearance detection station, the upper appearance detection station and the optical coupler detection station are sequentially arranged along the same straight line direction, the lower appearance detector is arranged on the lower appearance detection station, the upper appearance detector is arranged on the upper appearance detection station, and the optical coupler detection mechanism is arranged on the optical coupler detection station.

7. The machine according to claim 1, wherein the positioning assembly further comprises a third driving device, the discharging device is connected to the third driving device, and the third driving device is configured to drive the discharging device to move to cooperate with the material in the material taking device to fall into the positioning slot.

8. The full-automatic detection and packaging machine according to any one of claims 1 or 7, wherein the discharging device comprises a body, a first discharging block, a second discharging block and a third discharging block, the body is provided with a first driver and a second driver, positioning grooves for placing materials are arranged among the first discharging block, the second discharging block and the third discharging block, the first discharging block, the third discharging block and the second discharging block are arranged on the body along the extending direction of the body, the first discharging block is connected with the first driver, the first driver can drive the first discharging block to slide along the extending direction of the body, the second discharging block is connected with the second driver, and the second driver can drive the second discharging block to slide along the extending direction of the body.

9. The full-automatic detection packaging machine according to claim 1, wherein a cover tape mounting rack and a hot pressing device are further arranged on the packaging station, a cover tape used for packaging materials in cooperation with the carrier tape is arranged on the cover tape mounting rack, the hot pressing device comprises a fourth driving device and a hot pressing block, the hot pressing block is connected with the fourth driving device, and the fourth driving device is used for driving the hot pressing block to be close to the cover tape and hot pressing the cover tape and the carrier tape together.

10. The full-automatic detection and packaging machine according to claim 1, wherein the carrier tape clamping device comprises a first mounting plate, a second mounting plate and an adjusting frame, the first mounting plate and the second mounting plate are arranged on the adjusting frame in parallel, an adjusting screw is arranged in the adjusting frame, and the adjusting screw is used for adjusting the distance between the first mounting plate and the second mounting plate.

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