CN215856351U - Sheet metal part surface treatment equipment and system - Google Patents
Sheet metal part surface treatment equipment and system Download PDFInfo
- Publication number
- CN215856351U CN215856351U CN202122112672.XU CN202122112672U CN215856351U CN 215856351 U CN215856351 U CN 215856351U CN 202122112672 U CN202122112672 U CN 202122112672U CN 215856351 U CN215856351 U CN 215856351U
- Authority
- CN
- China
- Prior art keywords
- liquid medicine
- sheet metal
- surface treatment
- medicine pond
- metal component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002184 metal Substances 0.000 title claims abstract description 60
- 238000004381 surface treatment Methods 0.000 title claims abstract description 38
- 239000003814 drug Substances 0.000 claims abstract description 80
- 239000007788 liquid Substances 0.000 claims abstract description 72
- 239000007921 spray Substances 0.000 claims abstract description 37
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 238000002791 soaking Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 9
- 239000000126 substance Substances 0.000 description 14
- 239000012535 impurity Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 230000006872 improvement Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
Images
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses a sheet metal part surface treatment device and a sheet metal part surface treatment system, wherein the sheet metal part surface treatment device comprises a spraying room, a spray head, a rotary table, a driving device, a liquid medicine tank and a pipeline; the rotary disc is arranged in the spraying room, the output end of the driving device is connected with the rotary disc and drives the rotary disc to rotate, the spray head is arranged in the spraying room, one end of the pipeline is communicated with the liquid medicine pool, and the other end of the pipeline is communicated with the spray head; the sheet metal part surface treatment system comprises the sheet metal part surface treatment equipment and the soaking pool. The sheet metal part surface treatment equipment and the sheet metal part surface treatment system can simplify the process flow and improve the working efficiency.
Description
Technical Field
The utility model relates to the technical field of sheet metal part surface treatment, in particular to sheet metal part surface treatment equipment and a sheet metal part surface treatment system.
Background
Sheet metal machining is an important machining technology in machining and is an indispensable process for sheet metal product forming. The surface treatment of the sheet metal part is an important part in the sheet metal processing process, and has the functions of preventing parts from rusting, beautifying the appearance of a product and the like. The burr is the most common subsidiary product in machining, and in the sheet metal component course of working, inevitably can be accompanied with the production of grease and burr, and the grease and the burr that remove the sheet metal component surface not only can improve the machining precision, the assembly precision of sheet metal component, can also change the performance of sheet metal component, improve its life.
At present, the surface of a sheet metal part is treated by adopting a chemical solution soaking mode, and the process flow mainly comprises the following steps: the method comprises the following steps of workpiece inspection, hanging basket placing, soaking degreasing, soaking pickling, clean water tank soaking cleaning and the like, wherein a crane is required to be used for hoisting the hanging basket with the workpiece and placing the hanging basket into a soaking tank during soaking, for some large and irregular sheet metal parts, the operation and the treatment are troublesome, the soaking mode is long in time consumption, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides the sheet metal part surface treatment equipment and the sheet metal part surface treatment system for solving a plurality of technical problems in the prior art, so that the process flow is simplified, and the working efficiency is higher.
The solution of the utility model for solving the technical problem is as follows:
the sheet metal part surface treatment equipment comprises a spraying room, a spray head, a rotary table, a driving device, a liquid medicine tank and a pipeline; the carousel is established in the room sprays, drive arrangement's output with the carousel is connected and orders about the axis that the carousel extends from top to bottom rotates, the shower nozzle is established just be located the below of carousel in the room sprays, the one end of pipeline with the liquid medicine pond intercommunication, the other end of pipeline with the shower nozzle intercommunication.
Still provide a sheet metal component surface treatment system, including foretell sheet metal component surface treatment equipment and fermentation vat.
The utility model has at least the following beneficial effects: compared with the prior art, the sheet metal part surface treatment equipment disclosed by the utility model has the advantages that the sheet metal part is subjected to surface treatment in a spraying mode, the sheet metal part is placed on the rotary table at first, the rotary table is driven to rotate by the driving device, the sheet metal part on the rotary table also rotates along with the rotary table, and the agent in the liquid medicine tank is sprayed to the sheet metal part by the spray head, so that the agent can rapidly and comprehensively wash the sheet metal part while carrying out chemical reaction on the surface of the sheet metal part, compared with the traditional process of repeated lifting and soaking, the residual grease and burrs on the surface of the workpiece can be rapidly taken away by high-pressure spraying, the lifting and soaking time is saved, the treatment difficulty is reduced, and the working efficiency is greatly improved. In addition, the sheet metal part surface treatment system provided by the utility model also keeps the existing soaking pool process on the basis of the sheet metal part surface treatment equipment, so that the sheet metal part surface treatment mode has more choices and is more convenient to use.
As a further improvement of the technical scheme, a water pump is arranged in the liquid medicine pool and connected with a pipeline, so that the medicament in the liquid medicine pool can be better guided to the spray head through the pipeline.
As a further improvement of the technical scheme, a backflow channel is arranged below the spraying room, the liquid medicine pool is arranged below the spraying room, one end of the backflow channel is communicated with the spraying room, the other end of the backflow channel is communicated with the liquid medicine pool, the sprayed medicine can be recycled, the cost is saved, zero emission can be achieved, and only water and the medicine are supplemented, so that the environment is protected.
As a further improvement of the above technical scheme, the liquid medicine pond includes first liquid medicine pond and second liquid medicine pond, first liquid medicine pond with be equipped with the baffle between the second liquid medicine pond, first liquid medicine pond is located return flow channel with between the second liquid medicine pond, the top of first liquid medicine pond with the top intercommunication in second liquid medicine pond, the water pump is established in the second liquid medicine pond, impurity in the first liquid medicine pond is arranged in the medicament after retrieving that deposits, and the medicament after depositing can be followed the top in first liquid medicine pond and flowed to second liquid medicine pond for the medicament impurity that gets into the water pump still less.
As a further improvement of the above technical scheme, be equipped with first filter screen in the return channel, be equipped with the second filter screen in the liquid medicine pond, the second filter screen is located first filter screen with between the water pump, impurity on the sheet metal component can flow into the return channel along with the medicament, uses first filter screen can play the effect of filtering impurity, uses the second filter screen then can filter impurity better for the solution impurity that gets into the water pump still less.
As a further improvement of the technical scheme, the rotary disc is arranged in the middle of the spraying room, the upper side face of the rotary disc and the bottom face of the spraying room are located on the same plane, and the sheet metal part to be sprayed is conveniently pushed onto the rotary disc.
As a further improvement of the technical scheme, the driving device is a motor, a rotating shaft is connected below the rotary table, a bearing seat is connected below the rotating shaft, the output end of the motor is connected with the rotating shaft through a chain wheel and a chain transmission assembly, and the transmission effect is better.
As a further improvement of the above technical solution, a support platform is arranged below the spray room, a support wheel is connected below the turntable, and the support wheel abuts against the support platform, so that the turntable can be better supported, and the turntable can be smoother in the rotating process.
As a further improvement of the technical scheme, the number of the spray heads is a plurality, the spray heads are arranged on the side surface and the top surface inside the spray room and are uniformly distributed, and the spray effect is better.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the utility model, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.
FIG. 1 is a schematic overall structure diagram of a first embodiment of the present invention;
fig. 2 is a top view of a second embodiment of the present invention.
In the figure: 1. a spray room; 2. a spray head; 3. a turntable; 4. a drive device; 5. a sprocket and chain drive assembly; 6. a rotating shaft; 7. a return channel; 8. a liquid medicine pool; 81. a first liquid medicine pool; 82. a second medicinal water tank; 9. a pipeline; 10. a first filter screen; 11. a second filter screen; 12. a water pump; 13. a support table; 14. a support wheel; 15. a soaking pool; 16. and (4) the ground.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions. All technical characteristics in the utility model can be interactively combined on the premise of not conflicting with each other.
The first embodiment is as follows:
as shown in fig. 1, the sheet metal part surface treatment equipment comprises a spraying room 1, a spray head 2, a rotary table 3, a driving device 4, a backflow channel 7, a liquid medicine pool 8 and a pipeline 9.
As shown in fig. 1, the spray room 1 is placed on the ground 16, then a space for placing the rotary table 3 is dug on the ground 16, the rotary table 3 is arranged in the middle of the spray room 1, the whole rotary table 3 is arranged underground, the upper side face of the rotary table 3 and the ground 16 are in the same plane, and the sheet metal parts to be sprayed are conveniently pushed onto the rotary table 3.
In some other embodiments, the spray booth 1 may be placed in locations where it is easier to install and use, as appropriate.
As shown in fig. 1, the driving device 4 is a motor, the motor is arranged on the ground, a bearing seat is connected below the rotating shaft, a rotating shaft 6 is connected below the rotating disc 3, the upper end part of the rotating shaft 6 is fixedly connected with the rotating disc 3, the lower end part of the rotating shaft 6 is connected with the bearing seat, a chain wheel and chain transmission assembly 5 is arranged underground, the output end of the motor is connected with the rotating shaft 6 through the chain wheel and chain transmission assembly 5, the motor drives the rotating disc 3 to rotate around the axis extending from top to bottom through the chain wheel and chain transmission assembly 5, and therefore the sheet metal part on the rotating disc 3 is driven to rotate.
In the present embodiment, the rotation speed of the turntable 3 is generally set to 1r/min or 2r/min, since it is necessary to ensure that the chemical reaction between the chemical and the surface of the sheet metal part can sufficiently occur.
In some other embodiments, the motor may drive the rotating disc 3 to rotate through other transmission methods, such as a gear transmission method.
As shown in fig. 1, cut good liquid medicine pond 8 and the backward flow passageway 7 that is used for placing the medicament with ground 16, place the medicament in liquid medicine pond 8, backward flow passageway 7 is the slope form, the higher one end of backward flow passageway 7 is located the below of carousel 3, the lower one end of backward flow passageway 7 is connected with liquid medicine pond 8, leave the space between carousel 3's the lateral wall face and the ground 16, the medicament that sprays on the sheet metal component can flow to backward flow passageway 7 along the space downwards, then along the 7 runner liquid medicine ponds 8 of backward flow passageway again, the medicament after spraying can be retrieved and reuse, and the cost is saved, and environmental protection more.
As shown in fig. 1, a water pump 12 is disposed in the liquid medicine tank 8, and the water pump 12 is connected to the pipe 9, so that the medicine in the liquid medicine tank 8 can be better guided to the spray head 2 through the pipe 9.
In some other embodiments, the liquid medicine tank 8 can be located at a higher position than the spray room 1, so that the water pump 12 is not needed, and the medicine in the liquid medicine tank 8 can flow to the spray head 2.
As shown in fig. 1, the liquid medicine tank 8 includes a first liquid medicine tank 81 and a second liquid medicine tank 82, a partition plate is provided between the first liquid medicine tank 81 and the second liquid medicine tank 82, the first liquid medicine tank 81 is located between the return flow path 7 and the second liquid medicine tank 82, the upper side of the first liquid medicine tank 81 is communicated with the upper side of the second liquid medicine tank 82, that is, the chemicals in the return channel 7 need to pass through the first chemical liquid tank 81 first and then enter the second chemical liquid tank 82, the water pump 12 is disposed in the second chemical liquid tank 82, the first chemical liquid tank 81 is used for precipitating impurities in the recovered chemicals, the chemicals in the return channel 7 generally have some impurities on the surface of the sheet metal parts, the recovered chemicals can pass through the first chemical liquid tank 81 first to precipitate most of the impurities in the first chemical liquid tank 81, the settled chemicals flow into the second liquid medicine pool 82 from above the first liquid medicine pool 81, and the water pump 12 in the second liquid medicine pool 82 continues to deliver the chemicals to the spray head 2 for spraying through the pipeline 9.
In this embodiment, the quantity of shower nozzle 2 is a plurality of, and shower nozzle 2 establishes at the side and the top surface that spray room 1 is inside, and more specifically, establishes shower nozzle 2 at spray room 1 medial surface and along upper and lower direction evenly distributed, establishes shower nozzle 2 at the top surface in spray room 1 along the radial evenly distributed of carousel 3, and the injection direction of all shower nozzles 2 all is towards carousel 3, and it is better to spray the effect.
In this embodiment, what shower nozzle 2 adopted is universal shower nozzle 2, can carry out actual need and carry out angle modulation, and it is more convenient to use.
As shown in fig. 1, still be equipped with a supporting bench 13 in the underground, supporting bench 13 is the ring form, the below of carousel 3 is connected with four supporting seats, all be equipped with supporting wheel 14 on four supporting seats, more specifically, supporting wheel 14 is the universal wheel, four supporting wheels 14 are evenly distributed along carousel 3's circumference, supporting wheel 14 butt is on supporting bench 13, can play the effect of supporting carousel 3, make carousel 3 more smooth at the pivoted in-process, prevent that the unbalanced sheet metal component that leads to of carousel 3 from dropping.
In this embodiment, a rubber pad is further provided on the support base 13, so that the wear of the support wheels 14 can be reduced.
As shown in fig. 1, the present embodiment further provides a sheet metal part surface treatment system, and on the basis of the sheet metal part surface treatment apparatus, a conventional soaking tank 15 is further provided, so that the sheet metal part surface treatment apparatus of the present embodiment or the conventional soaking process can be selectively used according to actual needs, and the selectivity is more, and the actual production and processing requirements can be better met.
In this embodiment, the number of the steeping tanks 15 is two, and in some other embodiments, the number of the steeping tanks 15 can be adjusted accordingly according to actual needs.
Example two:
this embodiment is substantially the same as the first embodiment, except that in this embodiment, a filter screen is used to filter impurities in the medicine in the return passage 7.
As shown in fig. 2, a first filter screen 10 is disposed in the return channel 7, and more specifically, the first filter screen 10 is disposed at a joint of the return channel 7 and the liquid medicine tank 8, so as to achieve a primary filtering effect.
As shown in fig. 2, a second filter screen 11 is arranged in the liquid medicine tank 8, the second filter screen 11 is located between the first filter screen 10 and the water pump 12, more specifically, the second filter screen 11 divides the liquid medicine tank 8 into two parts, one part of the two parts is close to the first filter screen 10, the other part is far away from the first filter screen 10, the water pump 12 is arranged in the part of the liquid medicine tank 8 far away from the first filter screen 10, the second filter screen 11 has a secondary filtering effect, and thus, the impurities in the solution entering the water pump 12 are less.
While the preferred embodiments of the present invention have been described in detail, it is to be understood that the utility model is not limited to the precise embodiments, and that various equivalent changes and modifications may be effected therein by one skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (10)
1. A sheet metal component surface treatment equipment is characterized in that: comprises a spray room, a spray head, a rotary table, a driving device, a liquid medicine tank and a pipeline; the carousel is established in the room sprays, drive arrangement's output with the carousel is connected and orders about the axis that the carousel extended from top to bottom rotates, the shower nozzle is established in the room sprays and be located the top of carousel, the one end of pipeline with the liquid medicine pond intercommunication, the other end of pipeline with the shower nozzle intercommunication.
2. The sheet metal component surface treatment apparatus of claim 1, wherein: the liquid medicine pool is internally provided with a water pump which is connected with the pipeline.
3. The sheet metal component surface treatment apparatus of claim 2, wherein: the below that sprays the room is equipped with return channel, the liquid medicine pond is established the below that sprays the room, return channel's one end with spray the room intercommunication, return channel's the other end with liquid medicine pond intercommunication.
4. The sheet metal component surface treatment apparatus of claim 3, wherein: the liquid medicine pond includes first liquid medicine pond and second liquid medicine pond, first liquid medicine pond with be equipped with the baffle between the second liquid medicine pond, first liquid medicine pond is located return channel with between the second liquid medicine pond, the top in first liquid medicine pond with the top intercommunication in second liquid medicine pond, the water pump is established in the second liquid medicine pond.
5. The sheet metal component surface treatment apparatus of claim 3, wherein: be equipped with first filter screen in the return passage, be equipped with the second filter screen in the liquid medicine pond, the second filter screen is located first filter screen with between the water pump.
6. The sheet metal component surface treatment apparatus of claim 1, wherein: the rotary disc is arranged in the middle of the spraying room, and the upper side face of the rotary disc and the bottom face of the spraying room are located on the same plane.
7. The sheet metal component surface treatment apparatus of claim 1, wherein: the driving device is a motor, a rotating shaft is connected below the rotating disc, a bearing seat is connected below the rotating shaft, and the output end of the motor is connected with the rotating shaft through a chain wheel and a chain transmission assembly.
8. The sheet metal component surface treatment apparatus of claim 1, wherein: a supporting table is arranged below the spraying room, a supporting wheel is connected below the rotary table, and the supporting wheel is abutted to the supporting table.
9. The sheet metal component surface treatment apparatus of claim 1, wherein: the number of the spray heads is a plurality, and the spray heads are arranged on the side face and the top face inside the spraying room.
10. A sheet metal component surface treatment system is characterized in that: comprising a sheet metal part surface treatment apparatus according to any one of claims 1 to 9 and a soaking bath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122112672.XU CN215856351U (en) | 2021-09-02 | 2021-09-02 | Sheet metal part surface treatment equipment and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122112672.XU CN215856351U (en) | 2021-09-02 | 2021-09-02 | Sheet metal part surface treatment equipment and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215856351U true CN215856351U (en) | 2022-02-18 |
Family
ID=80245588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122112672.XU Active CN215856351U (en) | 2021-09-02 | 2021-09-02 | Sheet metal part surface treatment equipment and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215856351U (en) |
-
2021
- 2021-09-02 CN CN202122112672.XU patent/CN215856351U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101875046B (en) | Bearing washer | |
| CN110143185A (en) | A kind of portal full-automatic vehicle washing system | |
| CN212601065U (en) | Cleaning tool for impurities on surface of thermal spraying metal | |
| WO2019237612A1 (en) | Economical rhizomatic agricultural product cleaning machine | |
| CN112210785A (en) | Surface treatment method for non-ferrous metal workpiece | |
| CN210207981U (en) | Cleaning device for electroplating pool | |
| CN215856351U (en) | Sheet metal part surface treatment equipment and system | |
| CN112157077A (en) | Processing device and processing method for high-pressure rubber pipe | |
| CN111822405A (en) | Lengthened oil cylinder barrel cleaning method and full-automatic rotary deep-hole tubular cleaning machine | |
| CN209647117U (en) | A kind of supersonic wave cleaning machine drum apparatus | |
| CN217572337U (en) | Portable pipeline rust cleaning device for hydraulic engineering | |
| CN206882277U (en) | Small parts purging system | |
| CN111167778B (en) | Medical instrument belt cleaning device | |
| CN210906741U (en) | Metal base rust-proof treatment device | |
| CN113458916A (en) | Dustless processingequipment that polishes of work piece | |
| CN211538733U (en) | Luxury fine washing machine | |
| CN113059459A (en) | Automatic rust cleaning of pipeline outer wall integrated device that sprays paint | |
| CN208466695U (en) | A kind of automobile brake pump automatic flushing device | |
| CN209792095U (en) | Cleaning machine with adjustable cleaning speed | |
| CN216542179U (en) | Grey iron pipe water gun cleaning ring cutting machine | |
| CN111216024A (en) | Steel pipe deruster | |
| CN216174976U (en) | Hydraulic pipeline cleaning device | |
| CN212944300U (en) | Full-automatic rotary deep hole pipe type cleaning machine | |
| CN212916831U (en) | Hardware ultrasonic cleaning equipment | |
| CN210279962U (en) | Belt cleaning device of circuit board processing usefulness |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231013 Address after: Room 201, 2nd Floor, Comprehensive Building, No. 1 Huanzhen East Road South, Beijiao Community, Beijiao Town, Shunde District, Foshan City, Guangdong Province, 528000 Patentee after: Foshan Jiateng Intelligent Equipment Co.,Ltd. Address before: 528400 plant 3, No. 65, Tongfu West Road, Nantou Town, Zhongshan City, Guangdong Province Patentee before: Zhongshan Xiangfu metal products Co.,Ltd. |