CN208748241U - A kind of diamond wire plating processing unit (plant) - Google Patents
A kind of diamond wire plating processing unit (plant) Download PDFInfo
- Publication number
- CN208748241U CN208748241U CN201821341751.XU CN201821341751U CN208748241U CN 208748241 U CN208748241 U CN 208748241U CN 201821341751 U CN201821341751 U CN 201821341751U CN 208748241 U CN208748241 U CN 208748241U
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- CN
- China
- Prior art keywords
- plant
- processing unit
- rinse bath
- steel wire
- diamond wire
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a kind of technical solution of diamond wire plating processing unit (plant), including machine table, the top of the machine table are disposed with driven voller, pretreatment tank, rinse bath, upper sand launder, drive roll and active roll driving apparatus from side to the other side；Reel is installed, the reel has been externally wrapped with steel wire on the driven voller；Pickling solution is filled in the pretreatment tank, the electroplate liquid of diamond particle is filled in the upper sand launder, and the top of the rinse bath is equipped with spray head；The power intake of the drive roll and the power output end of active roll driving apparatus are sequentially connected；The steel wire is set around on drive roll after sequentially passing through pretreatment tank, rinse bath and upper sand launder.Diamond wire plating processing unit (plant) described in the utility model can make steel wire pretreatment, cleaning and plating are primary to complete, and substantially increase the production efficiency of diamond wire plating processing, moreover it is possible to which the speed of service by adjusting steel wire obtains different thickness of coating.
Description
Technical field
The utility model relates to diamond wire electroplating technologies more particularly to a kind of diamond wire, and processing unit (plant) is electroplated.
Background technique
It is that diamond abrasive is fixedly arranged on steel wire matrix by metal plating method that diamond wire, which is electroplated, is made for hard crisp
The thread-cutting tool of material cutting, the performance that diamond wire is electroplated mainly have Fracture Force, go out sword rate, height of protrusion, Freezone diameter, stick up
The technology essential factors such as grease head highness, therefore diamond wire is electroplated, crystal silicon cutting is widely used in its excellent cutting efficiency.
When diamond wire is electroplated, if having greasy dirt, iron rust etc. on steel wire matrix, when being electroplated can not on plate or have delamination etc.
Problem seriously affects the electroplating quality of diamond wire, therefore needs to carry out pickling processes to steel wire before plating.Diamond wire electricity at present
Plating producer by pickling and plating handle respectively, can not continuous production, influence diamond wire plating production efficiency；Steel wire is clear after pickling
It washes and is not thorough, also affect the electroplating quality of plating diamond wire；Meanwhile in diamond wire plating, existing electroplating device is not yet
The thickness of electroplated layer can be conveniently adjusted.This is existing deficiencies in the technology.
Utility model content
Technical problem to be solved in the utility model aiming at deficiency of the prior art, and provides one kind
The technical solution of diamond wire plating processing unit (plant).
This programme is achieved by the following technical measures: a kind of diamond wire plating processing unit (plant), including machine table, institute
State machine table top be disposed with from side to the other side driven voller, pretreatment tank, rinse bath, upper sand launder, drive roll and
Active roll driving apparatus；Reel is installed, the reel has been externally wrapped with steel wire on the driven voller；In the pretreatment tank
Pickling solution is filled, the electroplate liquid of diamond particle is filled in the upper sand launder, the top of the rinse bath is equipped with spray head；The steel
Silk is set around on drive roll after sequentially passing through pretreatment tank, rinse bath and upper sand launder.
Preferably, top cover is provided at the top of the rinse bath, the top of the top cover is provided with booster pump, the pressurization
The water inlet pipe of pump is connect with external fluid delivery conduit, and the outlet pipe of the booster pump is connect with the spray head.
Preferably, the bottom of the rinse bath is provided with sewage pipe, and sump is provided with below the machine table, described
Sewage pipe is passed through sump through machine table.
Preferably, the both ends of the inner sidewall of the pretreatment tank are oppositely arranged there are two the first directive wheel, the rinse bath
The both ends of lateral wall be oppositely arranged there are two the second directive wheel, there are two the both ends of the inner sidewall of the upper sand launder are oppositely arranged
Third directive wheel.
Preferably, the active roll driving apparatus includes servomotor, gear reducer and driving wheel, the speed reducer with it is described
Driving wheel is connected by belt, and the driving wheel is fixedly and coaxially connected with the drive roll.
Preferably, the both ends of the drive roll are fixedly connected in the active roller support on machine table top by bearing block.
The beneficial effect of this programme can according to the description of the above program, the utility model the top of machine table according to
Driven voller, pretreatment tank, rinse bath, upper sand launder, drive roll and active roll driving apparatus is arranged in secondary setting, installs on driven voller
Reel has been externally wrapped with steel wire, and steel wire is successively set around on drive roll after pretreatment tank, rinse bath and upper sand launder, actively
The powered rotation that roller is provided by active roll driving apparatus, the pickling, cleaning, plating of steel wire are primary when plating completes, and improves
The production efficiency of diamond wire plating processing.The top of top cover at the top of rinse bath is equipped with booster pump, the high pressure water that booster pump generates
The steel wire after pickling is cleaned by spray head, so that steel wire cleaning is thoroughly, then while being electroplated ensure that plating processing
Quality.Active roll driving apparatus includes that servo motor and speed reducer adjust steel wire and exist by controlling to adjust the revolving speed of servo motor
Rolling speed on drive roll, to have adjusted electroplating time of the steel wire in upper sand launder, and then can according to demand, to steel wire
Electroplating surface different-thickness diamond coating.
It can be seen that the utility model compared with prior art, has substantive features and progress, the beneficial effect implemented
Fruit is also obvious.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that processing unit (plant) is electroplated in the utility model diamond wire.
Fig. 2 is the main view partial sectional view of Fig. 1.
In figure: 1, machine table, 2, drive roll, 3, upper sand launder, 4, rinse bath, 5, pretreatment tank, 6, reel, 7, driven voller,
8, servo motor, 9, speed reducer, 10, sump, 11, steel wire, 12, top cover, 13, spray head, 14, booster pump, 14-1, outlet pipe,
14-2, water inlet pipe, 15, active roller support, 16, bearing block, 17, driven roller support, 18, sewage pipe, the 19, first directive wheel, 20,
Second directive wheel, 21, third directive wheel, 22, external fluid delivery conduit, 23, driving wheel.
Specific embodiment
In order to clarify the technical characteristics of the invention, below by a specific embodiment, and its attached drawing is combined, it is right
This programme is illustrated.
It can be seen that a kind of diamond wire plating processing unit (plant), including machine table 1, the top of machine table 1 by attached drawing 1-2
Driven voller 7, pretreatment tank 5, rinse bath 4, upper sand launder 3, drive roll 2 and drive roll driving are disposed with from side to the other side
Device.Driven voller 7 is mounted in the driven roller support 17 at the top of machine table 1, is equipped with reel 6 on driven voller 7, outside reel 6
It is wound with steel wire 11；Pickling solution is filled in pretreatment tank 5, for pre-processing to steel wire 11；The top of rinse bath 4 is provided with
Top cover 12, top cover 12 and 4 detachable connection of rinse bath, the top of top cover 12 are equipped with booster pump 14, and booster pump 14 passes through electricity
Machine provides power, and the water inlet pipe 14-2 of booster pump 14 is connect with external fluid delivery conduit 22, and the outlet pipe 14-1 of booster pump 14 passes through top
Lid 12 connects the spray head 13 for being located at 12 lower part of top cover, and spray head 13 is for cleaning the steel wire 11 after pickling；Inside upper sand launder 3
Equipped with the electroplate liquid for mixing diamond particle, for steel wire 11 to be electroplated.The both ends of drive roll 2 are solid by bearing block 16
Surely it is connected in the active roller support 15 at 1 top of machine table.Active roll driving apparatus includes servo motor 8, speed reducer 9 and driving
Wheel 23, the input terminal of the output end connection speed reducer 9 of servo motor 8, the output shaft end of speed reducer 9 is equipped with belt pulley, main
The input shaft end of dynamic roller 2 has been fixedly and coaxially connected driving wheel 23, and speed reducer 9 is connect with driving wheel 23 by belt, drive roll 2
It is connect with active roll driving apparatus by belt and carries out power transmission.Steel wire 11 on reel 6 is successively by pretreatment tank 5, clear
It is set around on drive roll 2 after washing trough 4 and upper sand launder 3.
The bottom of rinse bath 4 is provided with sewage pipe 18, the lower section of machine table 1 is provided with sump 10, and sewage pipe 18 passes through
It wears machine table 1 and is passed through sump 10, sump 10 will be concentrated resolution to handle, avoided after the sewage collecting generated after cleaning steel wire 11
Containing environmental pollution caused by acid sewage direct emission, working environment is protected.
First directive wheel 19 there are two being oppositely arranged at the both ends of the inner sidewall of pretreatment tank 5.In the lateral wall of rinse bath 4
Both ends be oppositely arranged there are two the second directive wheel 20, offer steel wire on the two sidewalls equipped with the second directive wheel of rinse bath 4
The through-hole of 11 disengaging rinse baths 4.Third directive wheel 21 there are two being oppositely arranged at the both ends of the inner sidewall of upper sand launder 3.
Working principle of the utility model is: then allowing firstly, the reel 6 for being wound with steel wire 11 is mounted on driven voller 7
Steel wire 11 sequentially passes through the first directive wheel 19 on 5 inner sidewall of pretreatment tank, 20 and of the second directive wheel on 4 lateral wall of rinse bath
The third directive wheel 21 on 3 inner sidewall of through-hole and upper sand launder on 4 side wall of rinse bath is finally wound up the outer of drive roll 2
Portion.Pickling solution is added in pretreatment tank 5, the electroplate liquid of diamond particle, 5 inner sidewall of pretreatment tank are added in upper sand launder 3
First directive wheel 19 at both ends is completely submerged in steel wire 11 in the pickling solution in pretreatment tank 5, upper 3 inner sidewall both ends of sand launder
Third directive wheel 21 is completely submerged in steel wire 11 in the electroplate liquid in sand launder 3.Start servo motor 8, servo motor 8 drives
Speed reducer 9 rotates, and the output end of speed reducer 9 delivers power to the input terminal of drive roll 2 by belt, rotates drive roll 2,
Steel wire 11 is driven to sequentially pass through pretreatment tank 5, rinse bath 4 and upper sand launder 3；While servo motor 8 starts, booster pump 14 is opened
It opens, the high pressure water that booster pump 14 generates is sprayed by spray head 13, cleans to by pretreated steel wire 11, completion is electroplated
Diamond wire can be wrapped on drive roll 2, finally cut off the not electroplated steel wire 11 being wrapped on drive roll 2 most started i.e.
It can.
The advantages of the utility model embodiment is: the pickling, cleaning of steel wire 11, plating one-time continuous are completed when plating,
Improve the production efficiency of diamond wire plating processing.The top of the top cover 12 at 4 top of rinse bath is equipped with booster pump 14, booster pump 14
The high pressure water of generation cleans the steel wire 11 after pickling by spray head 13, so that steel wire 11 cleans thoroughly, then is electroplated
When ensure that plating processing quality.By control to adjust servo motor 8 revolving speed, adjust steel wire 11 on drive roll 2
Rolling speed, to have adjusted electroplating time of the steel wire 11 in upper sand launder 3, and then can according to demand, to the table of steel wire 11
The diamond coating of face plating different-thickness.
Except for the technical features described in the specification, it all is technically known to those skilled in the art.
Although above-mentioned be described in conjunction with specific embodiment of the attached drawing to utility model, not to the utility model
The limitation of protection scope, those skilled in the art should understand that, based on the technical solution of the present invention, this field
Technical staff does not need to make the creative labor the various modifications or changes that can be made still in the protection scope of the utility model
Within.
Claims (6)
1. processing unit (plant), including machine table (1) is electroplated in a kind of diamond wire, it is characterised in that: the top of the machine table (1) is from one
Side is disposed with driven voller (7), pretreatment tank (5), rinse bath (4), upper sand launder (3), drive roll (2) and active to the other side
Roll driving apparatus；
It is equipped with reel (6) on the driven voller (7), the reel (6) has been externally wrapped with steel wire (11)；
Pickling solution is filled in the pretreatment tank (5), and the electroplate liquid of diamond particle is filled in the upper sand launder (3), it is described clear
The top of washing trough (4) is equipped with spray head (13)；
The steel wire (11) is set around on drive roll (2) after sequentially passing through pretreatment tank (5), rinse bath (4) and upper sand launder (3).
2. processing unit (plant) is electroplated in a kind of diamond wire according to claim 1, it is characterised in that: the top of the rinse bath (4)
Portion is provided with top cover (12), and the top of the top cover (12) is provided with booster pump (14), the water inlet pipe of the booster pump (14)
(14-2) is connect with external fluid delivery conduit (22), and the outlet pipe (14-1) of the booster pump (14) is connect with the spray head (13).
3. processing unit (plant) is electroplated in a kind of diamond wire according to claim 2, it is characterised in that: the bottom of the rinse bath (4)
Portion is provided with sewage pipe (18), is provided with sump (10) below the machine table (1), and the sewage pipe (18) is through processing
Platform (1) is passed through sump (10).
4. processing unit (plant) is electroplated in a kind of diamond wire according to claim 1, it is characterised in that: the pretreatment tank (5)
The both ends of inner sidewall are oppositely arranged there are two the first directive wheel (19), and the both ends of the lateral wall of the rinse bath (4) are oppositely arranged
There are two the second directive wheel (20), the both ends of the inner sidewall of the upper sand launder (3) are oppositely arranged that there are two third directive wheel (21).
5. processing unit (plant) is electroplated in a kind of diamond wire according to claim 1, it is characterised in that: the active roll driving apparatus
Including servo motor (8), speed reducer (9) and driving wheel (23), the speed reducer (9) and the driving wheel (23) are connected by belt
It connects, the driving wheel (23) is fixedly and coaxially connected with the drive roll (2).
6. processing unit (plant) is electroplated in a kind of diamond wire according to claim 1, it is characterised in that: the two of the drive roll (2)
End is fixedly connected in the active roller support (15) at the top of machine table (1) by bearing block (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821341751.XU CN208748241U (en) | 2018-08-20 | 2018-08-20 | A kind of diamond wire plating processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821341751.XU CN208748241U (en) | 2018-08-20 | 2018-08-20 | A kind of diamond wire plating processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208748241U true CN208748241U (en) | 2019-04-16 |
Family
ID=66079688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821341751.XU Expired - Fee Related CN208748241U (en) | 2018-08-20 | 2018-08-20 | A kind of diamond wire plating processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208748241U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116427003A (en) * | 2023-06-12 | 2023-07-14 | 无锡富泰盛精模科技有限公司 | Diamond wire electroplating equipment |
-
2018
- 2018-08-20 CN CN201821341751.XU patent/CN208748241U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116427003A (en) * | 2023-06-12 | 2023-07-14 | 无锡富泰盛精模科技有限公司 | Diamond wire electroplating equipment |
| CN116427003B (en) * | 2023-06-12 | 2023-09-01 | 无锡富泰盛精模科技有限公司 | Diamond wire electroplating equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190416 Termination date: 20200820 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |