CN201065429Y - Sprocket-type fine details continuous hot dipping device - Google Patents
Sprocket-type fine details continuous hot dipping device Download PDFInfo
- Publication number
- CN201065429Y CN201065429Y CNU2007201048516U CN200720104851U CN201065429Y CN 201065429 Y CN201065429 Y CN 201065429Y CN U2007201048516 U CNU2007201048516 U CN U2007201048516U CN 200720104851 U CN200720104851 U CN 200720104851U CN 201065429 Y CN201065429 Y CN 201065429Y
- Authority
- CN
- China
- Prior art keywords
- hopper
- sprocket
- shaft
- chain
- dipping device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 13
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 34
- 239000011701 zinc Substances 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 241001236644 Lavinia Species 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 16
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000005246 galvanizing Methods 0.000 abstract 2
- 238000007747 plating Methods 0.000 description 11
- 238000007654 immersion Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 206010044565 Tremor Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
The utility model relates to a chain-wheel type continuous small part hot dipping device, comprising a liquid zinc tank and a hopper. The utility model is characterized in that a holding frame is arranged above the zinc tank; at least two rotating wheels are horizontally fixed on the holding frame; and a circular chain with the hopper is arranged between the rotating wheels to enable the small part in the hopper to automatically dip into and stay in the liquid zinc to finish the hot-dip galvanizing process, and then leave the surface of the liquid zinc tank along with the movement of the circular chain of the rotating wheel. The whole process is automatically controlled so as to radically solve the problems in prior art of big influence of human factor, unstable quality, low work efficiency, heavy labor intensity, and difficult control on the hot dipping process, such as dipping, staying and leaving. The utility model has the advantages of simple structure, stable running, reliability, no contact with the liquid zinc of all parts except the hopper, long service life, and easy operation and maintenance. Therefore, the utility model is an ideal hot-dip galvanizing machine.
Description
Technical field
The utility model relates to a kind of finding continuous hot-dipping device, especially a kind of with mechanical system finish by the immersion of plating part, move, the device of process such as fluid, belong to the hot dip process technical field.
Technical background
The hot dip process of finding, need and by tens of seconds in the plating part immersion fused zinc liquid liquid metal zinc and iron to be reacted, form the layer of metal alloy layer at piece surface, then with part by proposing in the zinc liquid, the mode of getting rid of with vibration or centrifugal throwing is removed unnecessary zinc liquid again, the thickness of control coating is gone into the part that water cooling obtains zinc coating at last.Immersed the zinc liquid pool by the plating part, in zinc liquid, soak and be the operation of or immersion most critical by this process that proposes in the zinc liquid.The speed of submerged speed, soak time and proposition all directly affects the quality of plating piece.This operation generally adopts manual and mechanical hopper operation dual mode at present.When manual operations, by manually being packed in the hopper, hopper was immersed the zinc liquid pool 30～120 seconds then by the plating part, from the zinc liquid pool, carry away hopper again, tremble except that behind the surplus zinc liquid, pour plating back part into whizzer and get rid of unnecessary zinc liquid, go into water cooling at last.The speed that immerses, proposes and soak time and workman's experience and be accustomed to relevantly, it is bigger influenced by human factor, the quality instability, labour intensity is big, inefficiency, cost height; The general employing of machinery hopper operation cantilever hangs the combination with hanging basket, by the plating part hanging basket of packing into, hang the lifting hopper with cantilever and immerse the zinc liquid pool, soak after tens of seconds and to propose sending into whizzer and get rid of unnecessary zinc liquid, go into water cooling at last, though machinery hanging basket operation has solved big, the ineffective problem of labour intensity, because that part is piled up is overstocked, plating leakage and problem such as inter-adhesive take place easily in hanging basket.And two kinds of operating method to the immersion of part, immersion, proposition etc. still by Artificial Control, randomness is stronger, quality product and production efficiency are wayward.Operator are in in-plant high temperature, the obnoxious flavour Working environment for a long time in addition, and healthy to it is totally unfavorable.Therefore, be necessary fully prior art is improved.
Summary of the invention
Big for overcoming the labour intensity that prior art exists, inefficiency, deficiency such as job stability, poor reliability, the utility model provide a kind of mechanization degree height, and the immersion of plating piece, stop, proposition all are easy to the sprocket-type finding continuous hot-dipping device controlled.
The utility model is finished by following technical proposal: a kind of sprocket-type finding continuous hot-dipping device, comprise zinc liquid pool and hopper, it is characterized in that above the zinc liquid pool, being provided with bracing frame, be fixed with horizontally disposed at least two runners on the bracing frame, be provided with the ring chain of band hopper between the runner.So that when runner rotates, the ring chain of the band hopper on it is rotated thereupon, with in the automatic immersion zinc liquid of realizing hopper and interior plating piece thereof, stay in the zinc liquid, process such as from zinc liquid, propose.
Described horizontally disposed runner is made of two wheel discs with wheel shaft, wheel shaft places on the bracing frame by bearing support and bearing, wherein the wheel shaft of a runner is a main drive shaft, link to each other with drive-motor by shaft coupling, speed reduction unit, so that under electric motor driving, make runner and on the chain of band hopper rotate thereupon, finish the mechanical type hot dip process.
Be provided with supporting rail between the described runner that be arranged in parallel, be used for support belt hopper and ring chain, guarantee the stability and the high reliability of its cycle operation.
Described endless chain places respectively on horizontally disposed two runners, at interval chain link shaft is set between two endless chains, hitches hopper on the chain link shaft.
Described hopper is made up of netted or orifice plate hoop, armed lever and Upper shaft sleeve, and Upper shaft sleeve is sleeved on the chain link shaft, and rotates around chain link shaft, with easy-unloading.
The utility model compared with prior art has following advantage and effect: adopt such scheme, promptly by the runner of zinc liquid pool top and the ring chain of the bridging bucket of hanging oneself thereof, make thereupon being immersed automatically in the hopper by the plating finding, stay in the zinc liquid and finish hot dip process, afterwards, move away zinc pond liquid level with the ring chain on the runner again, whole process has all realized all control automatically, fundamentally solve in the prior art, the human factor influence is big, the quality instability, inefficiency, labour intensity is big, is difficult to immersing, stop, problems such as proposition waits that the hot dip process process is controlled the utlity model has simple in structure, stable, reliably, except that hopper, all the other any parts all do not contact long service life with zinc liquid, easy handling and maintenance, maintenance is an ideal hot dip process mechanised installation in fact.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the plan structure synoptic diagram of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing the utility model is described further, is not limited thereto but hold within the utility model.
On the fixing support rack 2 of 1 top, zinc pond, install and fix the wheel shaft 10 of runner 3 and runner 6 by bearing and bearing support 11, wherein the wheel shaft 10 of runner 6 is a main drive shaft, pass through shaft coupling, reduction box links to each other with drive-motor, so that under driven by motor, make runner 3,6 rotate, runner 3 is by front and back two wheel discs 13 that are oppositely arranged, 14 and the wheel shaft 10 of center constitute, runner 6 is also by front and back two wheel discs 16 that are oppositely arranged, 17 and the wheel shaft 10 of center constitute, establish ring chain 18 between the wheel disc 13 and 16, establish endless chain 19 between wheel disc 14 and the wheel disc 17, two endless chains 18 19 between chain link shaft 20 is set at interval, hopper 9 is installed on the chain link shaft 20, hopper 9 is by netted or orifice plate hoop, armed lever 8 and Upper shaft sleeve 7 are formed, Upper shaft sleeve 7 is sleeved on the chain link shaft 20, and with chain link shaft 20 rotations, with the outflow that makes things convenient for zinc liquid and the upset discharging of hopper 9, endless chain 18,19 by two runners 3, supporting rail 5 support fixation between 6, when main drive shaft 10 makes runner 6 rotate under driven by motor, the chain 18 of the band hopper 9 on it, 19 and driven runner 3 also rotate synchronously thereupon, make hopper 9 at chain 18,19 drives are moved down, finding in the hopper 9 is immersed, stay in the zinc liquid and finish hot dip process, afterwards, again with the ring chain on the runner move away zinc pond liquid level, whole process has all realized all control automatically.
Claims (5)
1. a sprocket-type finding continuous hot-dipping device comprises zinc liquid pool and hopper, it is characterized in that being provided with bracing frame above the zinc liquid pool, is fixed with horizontally disposed at least two runners on the bracing frame, is provided with the ring chain of band hopper between the runner.
2. sprocket-type finding continuous hot-dipping device according to claim 1, it is characterized in that described horizontally disposed runner is made of two wheel discs with wheel shaft, wheel shaft places on the bracing frame by bearing support and bearing, wherein the wheel shaft of a runner is a main drive shaft, links to each other with drive-motor by shaft coupling, speed reduction unit.
3. sprocket-type finding continuous hot-dipping device according to claim 1 is characterized in that being provided with between the described runner that be arranged in parallel the supporting rail of the ring chain of support belt hopper.
4. sprocket-type finding continuous hot-dipping device according to claim 1 is characterized in that described endless chain places respectively on horizontally disposed two runners, at interval chain link shaft is set between two endless chains, hitches hopper on the chain link shaft.
5. sprocket-type finding continuous hot-dipping device according to claim 1 is characterized in that described hopper is made up of netted or orifice plate hoop, armed lever and Upper shaft sleeve, and Upper shaft sleeve is sleeved on the chain link shaft, and rotates around chain link shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201048516U CN201065429Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details continuous hot dipping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201048516U CN201065429Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details continuous hot dipping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201065429Y true CN201065429Y (en) | 2008-05-28 |
Family
ID=39482602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201048516U Expired - Fee Related CN201065429Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details continuous hot dipping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201065429Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106577901A (en) * | 2017-01-18 | 2017-04-26 | 汕头市煜丰机械有限公司 | Automated donut production apparatus |
| CN108194597A (en) * | 2018-02-10 | 2018-06-22 | 华北理工大学 | One kind takes off chain apparatus by the anti-plating leakage of formula round-link chain continuous hot-dipping |
| CN114737146A (en) * | 2022-04-12 | 2022-07-12 | 嘉兴康柏特表面科技股份有限公司 | High-wear-resistance corrosion-resistance anti-seismic support bolt hot-dip galvanizing device |
-
2007
- 2007-08-01 CN CNU2007201048516U patent/CN201065429Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106577901A (en) * | 2017-01-18 | 2017-04-26 | 汕头市煜丰机械有限公司 | Automated donut production apparatus |
| CN108194597A (en) * | 2018-02-10 | 2018-06-22 | 华北理工大学 | One kind takes off chain apparatus by the anti-plating leakage of formula round-link chain continuous hot-dipping |
| CN108194597B (en) * | 2018-02-10 | 2023-04-25 | 华北理工大学 | Through-type round-link chain continuous hot dip plating leakage-proof plating chain releasing device |
| CN114737146A (en) * | 2022-04-12 | 2022-07-12 | 嘉兴康柏特表面科技股份有限公司 | High-wear-resistance corrosion-resistance anti-seismic support bolt hot-dip galvanizing device |
| CN114737146B (en) * | 2022-04-12 | 2023-10-27 | 嘉兴康柏特表面科技股份有限公司 | High wear-resisting corrosion-resisting antidetonation support bolt hot dip galvanization device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080528 Termination date: 20110801 |