CN201065430Y - Sprocket-type fine details hot dipping device - Google Patents
Sprocket-type fine details hot dipping device Download PDFInfo
- Publication number
- CN201065430Y CN201065430Y CNU2007201048520U CN200720104852U CN201065430Y CN 201065430 Y CN201065430 Y CN 201065430Y CN U2007201048520 U CNU2007201048520 U CN U2007201048520U CN 200720104852 U CN200720104852 U CN 200720104852U CN 201065430 Y CN201065430 Y CN 201065430Y
- Authority
- CN
- China
- Prior art keywords
- hopper
- wheel
- hot dip
- mandrel
- rotating wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007598 dipping method Methods 0.000 title 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 33
- 239000011701 zinc Substances 0.000 claims abstract description 33
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 19
- 238000007654 immersion Methods 0.000 abstract description 10
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000005246 galvanizing Methods 0.000 abstract 1
- 238000007747 plating Methods 0.000 description 12
- 238000001816 cooling Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 206010044565 Tremor Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Abstract
The utility model provides a wheel disk type hot dip apparatus for small components, comprising a liquid zinc tank and a hopper, which is characterized in that a holding frame is arranged above the liquid zinc tank and a rotating wheel with a hopper is fixed on the holding frame. As the rotating wheel above the liquid zinc tank and the hopper hung on the rotating wheel rotate, the small parts in the hopper are immersed and remained in the liquid zinc automatically to realize galvanizing and then leave liquid level in the zinc tank as the rotating wheel rotates. The whole process is automatically controlled, thereby the problems of great influence of human factor, unstable quantity, low productivity, big labor intensity and the hot dip controlling procedure of immersion, staying and pulling in prior are solved fundamentally. The utility model has the advantages of simple structure, stable and reliable operation, no component contacting with the liquid zinc except for the hopper, long service life, convenient operation and maintenance; thereby the apparatus is an ideal hot dip mechanization device.
Description
Technical field
The utility model relates to a kind of finding hot dip process device, especially a kind of with mechanical system finish by the immersion of plating part, move, the device of process such as fluid, belong to the hot dip process technical field.
Technical background
The hot dip process of finding, need and by tens of seconds in the plating part immersion fused zinc liquid liquid metal zinc and iron to be reacted, form the layer of metal alloy layer at piece surface, then part is proposed from zinc liquid, the mode of getting rid of with vibration or centrifugal throwing is removed unnecessary zinc liquid again, with the thickness of control coating, go into water cooling at last and obtain the metal plating piece.After being immersed the zinc liquid pool by the plating part, soak in zinc liquid, again by proposing in the zinc liquid, these processes are operations of or immersion most critical.Especially the speed of the time of submerged speed, immersion and proposition all directly affects the quality of plating piece.This operation generally is operating as the master with manual and mechanical hopper at present.When manual operations will be immersed hopper the zinc liquid pool 30～120 seconds by pack into the hopper of belt length handle of plating part then by the workman, carry away hopper again from the zinc liquid pool, tremble except that part zinc liquid, will plate afterwards part and pour whizzer into and get rid of remaining zinc liquid, go into water cooling at last.The speed that immerses, proposes and soak time and workman's experience and be accustomed to relevantly, it is bigger influenced by human factor, the quality instability, labour intensity is big, inefficiency, cost height; The general employing of machinery hopper operation cantilever hangs the combination with hopper, by the plating part hopper of packing into, hang chain bucket with cantilever and immerse the zinc liquid pool, soak after tens of seconds and propose, send into whizzer and get rid of unnecessary zinc liquid, go into water cooling at last, though the operation of mechanical hopper has solved big, the ineffective problem of labour intensity, but because that part is piled up is overstocked, plating leakage and problem such as inter-adhesive take place easily in hopper.And two kinds of operating method to the immersion of part, immersion, proposition etc. still by Artificial Control, randomness is stronger, quality product and production efficiency are wayward.Operator are in in-plant high temperature, the obnoxious flavour Working environment for a long time in addition, and healthy to it is totally unfavorable.Therefore, be necessary fully prior art is improved.
Summary of the invention
Big for overcoming the labour intensity that prior art exists, inefficiency, deficiency such as job stability, poor reliability, the utility model provide a kind of mechanization degree height, and the immersion of plating piece, immersion, proposition all are easy to the Wheel-type finding hot dip process device controlled.
This reality has novelly to be finished by following technical proposal: a kind of Wheel-type finding hot dip process device, comprise zinc liquid pool and hopper, and it is characterized in that above the zinc liquid pool, being provided with bracing frame, be fixed with the runner of band hopper on the bracing frame.So that when runner rotates, the hopper on it is rotated thereupon, with in the automatic immersion zinc liquid of realizing hopper and interior plating piece thereof, be soaked in the zinc liquid, process such as from zinc liquid, propose.
Described runner by symmetrically arranged wheel disc to and be located at wheel disc the wheel shaft of center constituted, wheel shaft links to each other with driving mechanism, so that runner is rotated.
Described runner wheel disc is to outer rim, and it is right at interval spoke to be set, and spoke is provided with the mandrel that connects two spokes to the outer end, and the mandrel bridging bucket of hanging oneself is so that hopper enters, stops, proposes the zinc liquid pool with the rotation of wheel disc.
Described hopper is made up of netted or orifice plate hoop, armed lever and Upper shaft sleeve, and Upper shaft sleeve is sleeved on the mandrel, and rotates around mandrel, and the Upper shaft sleeve total length is less than the spoke mandrel, so that hopper and spoke mandrel are not interfered during running.
The utility model compared with prior art has following advantage and effect: adopt such scheme, promptly the runner by zinc liquid pool top and on the rotation of the hopper hung, make thereupon being immersed automatically in the hopper by the plating finding, stay in the zinc liquid and finish hot dip process, afterwards, be rotated away from zinc pond liquid level with runner again, whole process has all realized all control automatically, fundamentally solve in the prior art, the human factor influence is big, the quality instability, inefficiency, labour intensity is big, is difficult to immersing, stop, problems such as proposition waits that the hot dip process process is controlled the utlity model has simple in structure, stable, reliably, except that hopper, all the other any parts all do not contact long service life with zinc liquid, easy handling and maintenance, maintenance is an ideal hot dip process mechanised installation in fact.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the plan structure synoptic diagram of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing the utility model is described further, is not limited thereto but hold within the utility model.
The top of zinc liquid pool 6 installs and fixes bracing frame 5, installs and fixes the wheel shaft 7 of runner 3 on the bracing frame 5 by bearing and bearing support 8, and runner 3 is made of front and back two wheel discs 9 that are oppositely arranged and the wheel shaft 7 of center, and branch settings such as circumference are pressed at the edge of each wheel disc 9
Individual spoke 2, be provided with mandrel 4 between the two relative spokes 2, mandrel 4 loading hopper 1 of hanging oneself, hopper 1 is by netted or orifice plate hoop 10, armed lever 11 and Upper shaft sleeve 12 are formed, Upper shaft sleeve 12 is sleeved on the mandrel 4, and around mandrel 4 rotations, with the outflow that makes things convenient for zinc liquid and the upset discharging of hopper 1, hopper 1 and Upper shaft sleeve 12 total lengths thereof should be less than spoke mandrels 4, hopper 1 does not interfere with spoke mandrel 4 when making running, wheel shaft 7 links to each other with plating pond 6 drive unit outward, to drive runner 3, spoke 2, hopper 1 rotates, and to finish the continuous finding metal-plated of circulation, drive unit is the power motor of prior art, shaft coupling, speed reduction unit and controller, to drive, the rotation of control runner 3 is moved thereby drive hopper 1.
Claims (4)
1. a Wheel-type finding hot dip process device comprises zinc liquid pool and hopper, it is characterized in that zinc liquid pool top is provided with bracing frame, is fixed with the runner of band hopper on the bracing frame.
2. Wheel-type finding hot dip process device according to claim 1, it is characterized in that described runner by symmetrically arranged wheel disc to and be located at wheel disc the wheel shaft of center constituted, wheel shaft links to each other with power drill/driver.
3. it is right that Wheel-type finding hot dip process device according to claim 1, the right outer rim that it is characterized in that described runner wheel disc are provided with spoke at interval, and spoke is provided with the mandrel that connects two spokes to the outer end, the mandrel bridging bucket of hanging oneself.
4. Wheel-type finding hot dip process device according to claim 1 is characterized in that described hopper is made up of netted or orifice plate hoop, armed lever and Upper shaft sleeve, and Upper shaft sleeve is sleeved on the mandrel, and rotates around mandrel, and the Upper shaft sleeve total length is less than the spoke mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201048520U CN201065430Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details hot dipping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201048520U CN201065430Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details hot dipping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201065430Y true CN201065430Y (en) | 2008-05-28 |
Family
ID=39482603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201048520U Expired - Fee Related CN201065430Y (en) | 2007-08-01 | 2007-08-01 | Sprocket-type fine details hot dipping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201065430Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103321888A (en) * | 2013-07-10 | 2013-09-25 | 佛山市广顺电器有限公司 | Miniature air compressor running-in equipment |
| CN112875138A (en) * | 2020-12-31 | 2021-06-01 | 徐州市申克测控机电设备有限公司 | Totally enclosed intelligence feed system |
-
2007
- 2007-08-01 CN CNU2007201048520U patent/CN201065430Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103321888A (en) * | 2013-07-10 | 2013-09-25 | 佛山市广顺电器有限公司 | Miniature air compressor running-in equipment |
| CN103321888B (en) * | 2013-07-10 | 2015-12-02 | 佛山市广顺电器有限公司 | A kind of Miniature air compressor running-in equipment |
| CN112875138A (en) * | 2020-12-31 | 2021-06-01 | 徐州市申克测控机电设备有限公司 | Totally enclosed intelligence feed system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080528 Termination date: 20110801 |