CN212944300U - Full-automatic rotary deep hole pipe type cleaning machine - Google Patents
Full-automatic rotary deep hole pipe type cleaning machine Download PDFInfo
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- CN212944300U CN212944300U CN202021365335.0U CN202021365335U CN212944300U CN 212944300 U CN212944300 U CN 212944300U CN 202021365335 U CN202021365335 U CN 202021365335U CN 212944300 U CN212944300 U CN 212944300U
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Abstract
The utility model relates to a full-automatic rotatory deep hole tubular cleaning machine, including rinsing system, the fine purifiation system, central control system (10), rotating system (12), guard shield (13), guard shield removal power speed reducer (14), spray set (18), protection casing drive chain (19), spiral spray set (20), washing tank (21), make extension hydro-cylinder realize directional rotation through rotating system (12), rinsing system makes the shower head spout high-pressure cleaning liquid under the pump pressure effect, evenly wash the cylinder outside, spiral spray set (18) are under the pump pressure effect, spiral spray head spouts high-pressure cleaning liquid evenly washs the hole, because spiral rivers spout direction and cylinder direction of rotation form the opposite direction, liquid flows out from the cylinder rapidly, no dirt stays in the cylinder; the high-pressure water flow pressure is utilized to push the rotating nozzle brush combination (11) to rotate for 360 degrees, so that the cleaning without dead angles in the cylinder barrel of the lengthened oil cylinder is realized.
Description
Technical Field
The utility model relates to a cleaning machine for wasing extension hydro-cylinder, more specifically relate to a full-automatic rotatory deep hole tubular cleaning machine.
Background
Along with the development of engineering machinery hydraulic technology and market, the operating requirement to engineering machinery pneumatic cylinder constantly improves, for guaranteeing hydraulic cylinder's sealing member performance, prevents that the sealing member from wearing and tearing and reducing life, guarantees high leakproofness ability, and then improves hydraulic cylinder's performance and life-span, must thoroughly wash the pneumatic cylinder. At present, the cleaning mode of the hydraulic cylinder cleaning machine is mainly two types: manual cleaning and cleaning of an upper and lower soaking type cylinder barrel cleaning machine. Both of these cleaning methods have disadvantages: the manual cleaning has poor cleanliness and low efficiency, the deep part of the hydraulic cylinder cannot be thoroughly cleaned, dead corners exist, and the cleaning quality cannot be ensured; when the cylinder barrel of the lengthened oil cylinder is cleaned in an up-and-down soaking type cylinder barrel cleaning mode, cleaning liquid in the cylinder barrel cannot flow out quickly due to the fact that the cylinder barrel pipe is too long, and dirt is prone to being left in the cylinder barrel; meanwhile, the upper and lower soaking type cylinder barrel cleaning machine is not provided with a liquid circulation system, cleaning liquid cannot be filtered, secondary pollution is easily caused, and the assembly quality of products is seriously influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides a solution designs a better pneumatic cylinder cleaning machine of cleaning performance.
In order to realize the purpose, the utility model discloses reciprocate (soak the formula) cleaning method with the cleaning machine, change into rotatory fountain washing, utilize high-pressure rivers to drive brush and rotatory nozzle, high-pressure rivers pressure promotes 360 rotations of shower nozzle and brush to realize that no dead angle washs in a section of thick bamboo, make and wash the cleanliness higher.
The utility model discloses a full-automatic rotary deep hole tubular cleaning machine, which comprises a rinsing system, a fine cleaning system, a central control system, a rotary system, a protective cover mobile power speed reducer, a spraying device, a protective cover transmission chain, a spiral spraying device and a cleaning tank; spray set sets up the inboard top of left side wall of washing tank, spiral spray set sets up the inboard below of back lateral wall of washing tank, the guard shield lock is in the washing tank top, one end fixed connection be in the preceding lateral wall top of washing tank, the guard shield removes the power speed reducer and fixes the preceding lateral wall outside of washing tank, protection casing drive chain sets up washing tank left side wall outside top, the guard shield with protection casing drive chain meshing is connected, the guard shield removes the power speed reducer and rotates the drive protection casing drive chain removes, the guard shield is in flexible removal under protection casing drive chain's the drive.
In the full-automatic rotary deep-hole pipe type cleaning machine, a rotary system is utilized to enable the cylinder barrel of the lengthened oil cylinder to realize directional rotation; the spraying device enables the spraying head to spray high-pressure cleaning liquid by pump pressure, and uniformly rinses the outside of the cylinder barrel; the spiral spraying device sprays water through the spiral nozzle by using pump pressure, so that the water is discharged in a spiral state to uniformly clean the inner hole. The brush and the rotary nozzle are driven by high-pressure water flow, and the nozzle is pushed to rotate by 360 degrees by the pressure of the high-pressure water flow, so that the cleaning of no dead angle in the cylinder is realized.
As a further improvement, the rinsing system comprises a rinsing pump, a rinsing filter, an oil remover and a rinsing tank, wherein the rinsing filter is connected with the oil remover in sequence through a pipeline.
As a further improvement of the utility model, the fine cleaning system comprises a fine cleaning pump, a 360-degree rotary cleaning device, a fine cleaning filter, an oil remover and a fine cleaning box; the fine cleaning filter, the oil remover, the fine cleaning box, the fine cleaning pump and the 360-degree rotary cleaning device are sequentially connected through pipelines. As a further improvement, 360 rotatory belt cleaning device of degree includes that high pressure 360 degrees shower nozzles, brush, high-pressure pump, high-pressure valve, high-pressure water pipe receive the rope ware, high pressure 360 degrees shower nozzles pass the tube-shape the brush center, the two sticky fixed, rubber water pipe is inserted to high pressure 360 degrees shower nozzle one end, uses high-pressure water pipe receives the rope ware and tightens up rubber water pipe, the high-pressure valve water inlet is connected the high-pressure pump, rubber water pipe is connected to the delivery port.
As a further improvement of the utility model, rotational system includes hexagonal transmission shaft, nylon drive wheel, transmission support, motor reducer, drive sprocket, the transmission support uses the bolt fastening to be in the cleaning tank bottom, the hexagonal transmission shaft passes through bearing fixed connection nylon drive wheel, transmission support, motor reducer passes through the drive sprocket drive the hexagonal transmission shaft rotates.
By adopting the technical scheme, the beneficial effects of the utility model are that: the rotating system enables the cylinder barrel of the lengthened oil cylinder to realize directional rotation; the rinsing system makes the shower nozzle blowout high pressure washing liquid under the pump pressure effect, evenly washs the cylinder outside, and spiral spray set is under the pump pressure effect, and the hole is evenly washd to spiral shower nozzle blowout high pressure washing liquid, because spiral rivers blowout direction and cylinder rotation direction form the opposite direction, consequently, liquid flows out in the cylinder rapidly, and no dirt stays in the cylinder. The brush and the rotary nozzle are driven by high-pressure water flow, and the nozzle is pushed to rotate by 360 degrees by the pressure of the high-pressure water flow, so that the cleaning of no dead angle in the cylinder is realized. The cleaning liquid adopts oil removal filtration, rinsing filtration and fine cleaning filtration to remove oil stains and impurities in the cleaning liquid, thereby avoiding secondary pollution of the cleaning liquid.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and embodiments of the present invention.
Fig. 1 is the utility model discloses three-dimensional view of full-automatic rotatory deep hole tubular cleaning machine.
FIG. 2 is the utility model discloses full-automatic rotatory deep hole tubular cleaning machine top view
FIG. 3 is the utility model discloses 360 degrees rotatory belt cleaning device structures pictures in full-automatic rotatory deep hole tubular cleaning machine
FIG. 4 is a structure diagram of a rotary system in the full-automatic rotary deep-hole tubular cleaning machine of the present invention
Description of reference numerals:
1: and (3) fine washing pump 2: a rinsing pump 3: rinsing the filter 4: fine washing of the filter 5: an oil remover 6: rotating system speed reducer 7: the high-pressure pump 8: high-pressure pump valve 9: high-pressure water pipe rope retracting device 10: the central control system 11: rotating the nozzle brush assembly 12: the rotating system 13: the shroud 14: the shroud-moving power reducer 15: rinse tank 16: the fine washing tank 17: turning to the system bracket 18: the spraying device 19: the shield drive chain 20: spiral spraying device 21: cleaning tank 22: the hexagonal transmission shaft 23: nylon driving wheel 24: rubber tube 25: motor reducer 26: the oil remover 27: high pressure 360 degree showerhead 28: the brush 29: a drive sprocket.
Detailed Description
It should be noted that the terms "front", "rear", "left" and "right" used in the present invention to indicate directions respectively refer to "front", "rear", "left" and "right" in the plan view (fig. 2) of the present invention.
The full-automatic rotary deep-hole tubular cleaning machine of the utility model is shown in figure 1 and comprises a rinsing system, a fine cleaning system, a central control system 10, a rotary system, a shield 13, a shield mobile power speed reducer 14, a spraying device 18, a shield transmission chain 19, a spiral spraying device 20 and a cleaning tank 21;
the spraying device 18 is arranged above the inner side of the left side wall of the cleaning tank 21, the spiral spraying device 20 is arranged below the inner side of the rear side wall of the cleaning tank 21, the protective cover 13 is buckled above the cleaning tank 21, one end of the protective cover 13 is fixedly connected above the front side wall of the cleaning tank 21, the protective cover moving power reducer 14 is fixed outside the front side wall of the cleaning tank 21, the protective cover transmission chain 19 is arranged above the outer side of the left side wall of the cleaning tank 21, the protective cover 13 is in meshed connection with the protective cover transmission chain 19, the protective cover moving power reducer 14 rotates to drive the protective cover transmission chain 19 to move, and the protective cover 13 stretches and moves;
the rinsing system comprises a rinsing pump 2, a rinsing filter 3, an oil remover 5 and a rinsing tank 15, wherein the rinsing filter 3, the oil remover 5, the rinsing tank 15 and the rinsing pump 2 are sequentially connected through pipelines.
The fine cleaning system comprises a fine cleaning pump 1, a 360-degree rotary cleaning device, a fine cleaning filter 4, an oil remover 26 and a fine cleaning box 16; the fine cleaning filter 4, the oil remover 26, the fine cleaning box 16, the fine cleaning pump 1 and the 360-degree rotary cleaning device are connected in sequence through pipelines.
360 rotatory belt cleaning device of degree includes that 360 degrees shower nozzles of high pressure 27, brush 28, high-pressure pump 7, high-pressure valve 8, high-pressure water pipe receive rope ware 9, and 360 degrees shower nozzles of high pressure 27 pass the center of tube-shape brush 28, and the two is sticky fixed, and 360 degrees shower nozzles of high pressure 27 one end insert the rubber water pipe, receive rope ware 9 with high-pressure water pipe and tighten up the rubber water pipe, and high-pressure pump 7 is connected to 8 water inlets of high-pressure valve, and rubber water pipe 24 is connected to the delivery port.
The rotating system comprises a hexagonal transmission shaft 22, a nylon transmission wheel 23, a transmission bracket 17, a motor speed reducer 25 and a transmission chain wheel 29, the transmission bracket 17 is fixed at the bottom of the cleaning tank 21 by bolts, the hexagonal transmission shaft 22 is fixedly connected with the nylon transmission wheel 23 and the transmission bracket 17 through bearings, and the motor speed reducer 25 drives the hexagonal transmission shaft 22 to rotate through the transmission chain wheel 29.
When the cleaning machine is used, the central control system 10 controls the hydraulic cylinder body to automatically move from a front station to a rinsing station of the machine, the protective cover 13 is automatically closed to prevent cleaning liquid from splashing outside the cleaning tank, the rotary system 12 drives the cylinder barrel to rotate, meanwhile, the central control system 10 controls a spraying program opening command to rinse the filtered cleaning liquid sprayed on the cylinder barrel for 1-2 minutes, the spiral spraying device 20 starts to spray the filtered cleaning liquid to the inside of the cylinder body for rinsing, and the spiral spraying device 20 and the rotary system 12 rotate in opposite directions to form cleaning in the cylinder barrel, so that liquid quickly flows out of the cylinder barrel, dirt cannot be deposited in the cylinder barrel, and the protective cover is automatically opened after cleaning; the cylinder body moves to the fine cleaning station, the guard shield is closed automatically, the high-pressure water pipe rope collecting device 9 rotates to send the rotary nozzle brush assembly 11 into the inner hole of the cylinder body, the high-pressure pump 7 is opened, the high-pressure pump valve 8 is opened, under the thrust of high-pressure water, the rotary nozzle brush assembly rotates inside the 11 cylinder barrels, 360-degree all-dimensional fine cleaning is carried out, meanwhile, the high-pressure water pipe rope collecting device 9 is tightened or loosened to enable the rotary nozzle brush assembly 11 to carry out reciprocating fine cleaning inside the cylinder barrels, the program time is finished, and the workpiece is moved to the next process by the automatic workpiece hoisting system.
The fully automatic rotary deep hole pipe type cleaning machine of the present invention is described in detail with reference to the accompanying drawings and the detailed description. The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a full-automatic rotatory deep hole tubular cleaning machine which characterized in that: comprises a rinsing system, a fine washing system, a central control system (10), a rotating system (12), a shield (13), a shield moving power reducer (14), a spraying device (18), a shield transmission chain (19), a spiral spraying device (20) and a washing tank (21);
spray set (18) set up the inboard top of left side wall of washing tank (21), spiral spray set (20) set up the inboard below of back lateral wall of washing tank (21), guard shield (13) lock is in washing tank (21) top, one end fixed connection be in the preceding lateral wall top of washing tank (21), the guard shield removes power speed reducer (14) and fixes the preceding lateral wall outside of washing tank (21), protection shield drive chain (19) set up washing tank (21) left side wall outside top, guard shield (13) with protection shield drive chain (19) meshing is connected, guard shield removes power speed reducer (14) and rotates the drive protection shield drive chain (19) remove, guard shield (13) are in flexible removal under the drive of protection shield drive chain (19).
2. The fully automatic rotary deep hole pipe type cleaning machine according to claim 1, characterized in that: the rinsing system comprises a rinsing pump (2), a rinsing filter (3), an oil remover (5) and a rinsing tank (15), wherein the rinsing filter (3), the oil remover (5), the rinsing tank (15) and the rinsing pump (2) are sequentially connected through pipelines.
3. The fully automatic rotary deep hole pipe type cleaning machine according to claim 1, characterized in that: the fine cleaning system comprises a fine cleaning pump (1), a 360-degree rotary cleaning device, a fine cleaning filter (4), an oil remover (26) and a fine cleaning box (16); the fine cleaning filter (4), the oil remover (26), the fine cleaning box (16), the fine cleaning pump (1) and the 360-degree rotary cleaning device are sequentially connected through pipelines.
4. The fully automatic rotary deep hole pipe type cleaning machine according to claim 3, characterized in that: 360 rotatory belt cleaning device of degree includes that 360 degrees shower nozzles of high pressure (27), brush (28), high-pressure pump (7), high-pressure valve (8), high-pressure water pipe receive rope ware (9), 360 degrees shower nozzles of high pressure (27) pass the tube-shapes brush (28) center, the two sticky fixed, 360 degrees shower nozzles of high pressure (27) one end insert the rubber water pipe, use high-pressure water pipe receives rope ware (9) and tightens up the rubber water pipe, high-pressure valve (8) water inlet is connected high-pressure pump (7), rubber water pipe (24) are connected to the delivery port.
5. The fully automatic rotary deep hole pipe cleaning machine according to any one of claims 1 to 4, wherein: rotating system (12) include hexagonal transmission shaft (22), nylon drive wheel (23), transmission support (17), motor reducer (25), drive sprocket (29), transmission support (17) use the bolt fastening in washing tank (21) bottom, hexagonal transmission shaft (22) are through bearing fixed connection nylon drive wheel (23), transmission support (17), motor reducer (25) are passed through drive sprocket (29) the drive hexagonal transmission shaft (22) rotate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021365335.0U CN212944300U (en) | 2020-07-13 | 2020-07-13 | Full-automatic rotary deep hole pipe type cleaning machine |
Applications Claiming Priority (1)
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CN202021365335.0U CN212944300U (en) | 2020-07-13 | 2020-07-13 | Full-automatic rotary deep hole pipe type cleaning machine |
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CN212944300U true CN212944300U (en) | 2021-04-13 |
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CN202021365335.0U Active CN212944300U (en) | 2020-07-13 | 2020-07-13 | Full-automatic rotary deep hole pipe type cleaning machine |
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2020
- 2020-07-13 CN CN202021365335.0U patent/CN212944300U/en active Active
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Address after: 276000 at the junction of national highway 205 and BEICI road in Linyi Economic Development Zone, Shandong Province Patentee after: Shandong Jinli Hydraulic Technology Co.,Ltd. Address before: 276000 at the junction of national highway 205 and BEICI road in Linyi Economic Development Zone, Shandong Province Patentee before: LINYI JINLI HYDRAULIC TECHNOLOGY Co.,Ltd. |