CN215620347U

CN215620347U - Full-automatic assembling system for assembling base in packaging box

Info

Publication number: CN215620347U
Application number: CN202122373049.XU
Authority: CN
Inventors: 刘达川
Original assignee: Wing Fat Printing Sichuan Co ltd
Current assignee: Wing Fat Printing Sichuan Co ltd
Priority date: 2021-09-29
Filing date: 2021-09-29
Publication date: 2022-01-25
Anticipated expiration: 2031-09-29

Abstract

The utility model discloses a full-automatic assembling system for assembling a base in a packaging box, which comprises a rack, and a packaging box conveying belt, a box-dividing proximity sensor, a box-dividing cylinder, a glue-applying proximity sensor, a glue-applying cylinder, an automatic glue-applying gun, an assembling cylinder, an automatic mechanical arm, an inner base conveying belt and a controller which are arranged on the rack. The automatic gluing and assembling device can realize the function of automatically gluing and automatically assembling the inner base, the whole detection process is controlled by machinery, glue gluing and assembling experience of workers is not depended on, the assembling quality and the product percent of pass are improved, and finally, the efficiency, the precision and the automation degree of base assembling in the packaging box are obviously improved; the full-automatic assembling system for assembling the base in the packaging box can realize full-process automatic control, can be matched with the whole production line to form an automatic system, and is favorable for intelligent, automatic and large-scale production of the packaging box.

Description

Full-automatic assembling system for assembling base in packaging box

Technical Field

The utility model relates to packaging box processing equipment, in particular to a full-automatic assembling system for assembling a base in a packaging box.

Background

The packing carton is used very extensively, and a lot of packing carton need install an inner base that is used for supporting inside product additional in the packing carton for satisfying the application demand, for example bottled wine packing carton, often need paste the inner base that is used for supporting bottled wine in the bottom of ready packing carton, can carry out spacingly to bottled wine on the one hand better, and on the other hand also can increase the bearing capacity.

The traditional mode of base adopts manual operation in the installation in the packing carton, hits glue on the interior bottom of operating personnel present packing carton promptly, then closely the compaction in arranging the packing carton in with interior base, and this kind of mode is not only slow, inefficiency, lacks the controllability moreover, is difficult to form automatic system with whole production line cooperation, is unfavorable for intelligent, automatic, the large-scale production of packing carton.

SUMMERY OF THE UTILITY MODEL

The present invention has been made to solve the above problems, and an object of the present invention is to provide a fully automatic assembling system for assembling a base in a packing box, which has significantly improved assembling efficiency.

The utility model realizes the purpose through the following technical scheme:

a full-automatic assembly system for assembling a base in a packaging box comprises a rack, and a packaging box conveying belt, a box-dividing proximity sensor, a box-dividing cylinder, a glue-beating proximity sensor, a glue-beating cylinder, an automatic glue-beating gun, an assembly cylinder, an automatic mechanical arm, an inner base conveying belt and a controller which are arranged on the rack, wherein the transverse running direction of the packaging box conveying belt is from front to back, the inner base conveying belt is arranged above the packaging box conveying belt, the automatic mechanical arm is arranged above the packaging box conveying belt and close to one end of the inner base conveying belt and is used for moving an inner base on the inner base conveying belt to the bottom in the packaging box, the assembly cylinder is positioned below the automatic mechanical arm and is used for temporarily positioning the packaging box at the position, the automatic glue-beating gun is positioned in front of the automatic mechanical arm and is positioned above the packaging box conveying belt, the gluing cylinder is positioned below the automatic gluing gun and is used for temporarily positioning the packaging box at the position, the box dividing cylinder is positioned in front of the gluing cylinder and is used for temporarily positioning the packing box at the position, the gluing proximity sensor is positioned between the box dividing cylinder and the gluing cylinder and is used for detecting the packing box at the position, the box-dividing proximity sensor is positioned in front of the box-dividing cylinder and is used for detecting the packing box at the position, the signal output end of the box separation proximity sensor and the signal output end of the gluing proximity sensor are respectively and correspondingly connected with the signal input end of the controller, the control input end of the box separating cylinder, the control input end of the glue spraying cylinder, the control input end of the automatic glue spraying gun, the control input end of the assembling cylinder and the control input end of the automatic mechanical arm are respectively and correspondingly connected with the control output end of the controller.

In the structure, the packing box conveying belt is used for conveying packing boxes; the box separation approach sensor is a sensor used for detecting the packaging box and positioning the detected packaging box so as to achieve the purpose of separating the front packaging box from the rear packaging box; the box separating cylinder is a driving cylinder used for clamping the packaging box to achieve the purpose of separating the front packaging box from the rear packaging box; the gluing proximity sensor is a sensor used for detecting the packaging box and positioning the detected packaging box so as to achieve the purpose of gluing the bottom in the box; the glue beating cylinder is a driving cylinder used for clamping the packaging box to achieve the purpose of beating glue to the bottom in the box; the automatic glue spraying gun is a glue spraying gun capable of realizing an automatic glue spraying function, completes a timed glue spraying function under the control of a controller, and is an existing mature product; the assembly cylinder is a driving cylinder used for clamping the packaging box so as to achieve the purpose of installing the inner base at the inner bottom of the packaging box; the automatic mechanical arm is an intelligent machine which can realize an automatic moving function and is similar to an arm, and can also be called as a mechanical arm, a three-axis (namely, mutually vertical X, Y, Z axes) motion mechanism, a two-axis (namely, mutually vertical X, Y axes) motion mechanism, a one-way linear reciprocating motion mechanism, a rotating mechanism, a telescopic mechanism and the like can be arranged as required, the automatic mechanical arm is a multidirectional motion machine which can be controlled by a controller, and a specific driving part, a transmission part and the like of the automatic mechanical arm are determined according to actual requirements, so that the automatic mechanical arm is a mature technology; the inner base conveying belt is used for conveying the inner base; the controller is used for integrating and calculating various electronic signals and controlling the action of each electronic component, so that automatic control is realized, and the controller can be a conventional controller.

Preferably, in order to more stably and reliably complete the assembly of the inner base and realize the automatic flow of the packing box, the width of the packing box conveying belt is not less than twice of the width of the packing box, a first guide rod is installed on one side of the packing box conveying belt, a second guide rod is installed above the middle of the packing box conveying belt, a packing box baffle is installed on the rack and located below the automatic mechanical arm, behind the assembling cylinder and above the packing box conveying belt, the assembling cylinder is installed on the rack through an installation support and located at a position close to the second guide rod, a push rod of the assembling cylinder is connected with a vertical assembling push plate for clamping the packing box, and an included angle of 30-60 degrees is formed between the push rod of the assembling cylinder and the horizontal direction, so that the distance between the assembling push plate and the packing box conveying belt after the assembling push plate moves upwards when the push rod of the assembling cylinder is retracted is larger than the distance between the packing box conveying belt and the assembling push rod The height of box is close to first guide bar and with the position that the equipment cylinder corresponds is installed and is pushed away the box cylinder, push rod that pushes away the box cylinder with be used for supporting and promoting the vertical box push pedal that pushes away of packing carton is connected.

As preferred, in order to lead and be convenient for install each cylinder to the packing carton, divide the box cylinder to be two and be located respectively the outside of first guide bar with the second guide bar is kept away from one side of first guide bar, beat glue the cylinder for two and be located respectively the outside of first guide bar with the second guide bar is kept away from one side of first guide bar is located packing carton conveyer belt top divide the box cylinder with beat glue the cylinder and install through horizontal cylinder mounting panel in the frame.

Preferably, in order to facilitate installation of the proximity sensors, the sub-cartridge proximity sensor and the gluing proximity sensor are both installed on the first guide bar.

As preferred, in order to realize centre gripping, removal and the installation of interior base, the last removal seat that installs of robot arm can transversely and vertical removal, it can arrange in to remove the seat in the packing carton, the below of removing the seat is installed and is used for adsorbing the sucking disc of interior base, the sucking disc passes through the trachea and is connected with the air supply, the control input of sucking disc with the control output of controller corresponds the connection. The sucking disc is used for the base in centre gripping and release, and its theory of action utilizes the air supply control to the trachea of being connected with the sucking disc, utilizes the vacuum adsorption principle to realize the absorption centre gripping and the release function to interior base box, and its control mode generally installs the solenoid valve on the trachea, also can directly control the air supply and open and stop, and the control input of sucking disc is the control input of its solenoid valve or the control input of air supply on connecting the trachea promptly, specifically according to actual need and decide.

Preferably, in order to facilitate conveying of the inner base and ensure that the inner base is blocked and then is located at a fixed position so as to be beneficial to being accurately clamped, the inner base conveying belts are two mutually parallel, the distance between the two inner base conveying belts is smaller than the total width of the inner base and larger than the width of the protruding portion of the inner base, an inner base baffle is arranged above one end, close to the robot arm, of the inner base conveying belts, and the inner base baffle is arranged on the rack.

Preferably, guide bars are attached to the outer sides of the two inner base conveyor belts, respectively, for stably and reliably conveying the inner bases.

The utility model has the beneficial effects that:

according to the automatic gluing and assembling inner base, the functions of automatic gluing and automatic assembling of the inner base are realized by designing the box dividing proximity sensor, the box dividing cylinder, the gluing proximity sensor, the gluing cylinder, the automatic gluing gun, the assembling cylinder and the automatic mechanical arm which are matched with each other, the whole detection process is mechanically controlled, glue beating and assembling experience of workers is not depended on, the assembling quality and the product qualification rate are improved, and finally the efficiency, the precision and the automation degree of base assembling in the packaging box are obviously improved; the full-automatic assembling system for assembling the base in the packaging box can realize full-process automatic control, can be matched with the whole production line to form an automatic system, and is favorable for intelligent, automatic and large-scale production of the packaging box.

Drawings

Fig. 1 is a schematic perspective view of a fully automatic assembly system for assembling bases in a package according to the present invention.

Detailed Description

The utility model will be further described with reference to the accompanying drawings in which:

as shown in fig. 1, the fully automatic assembly system for assembling the bases in the packing boxes according to the present invention comprises a frame 17, a packing box conveyor belt 15, a box separation proximity sensor 13, a box separation cylinder 3, a gluing proximity sensor 2, a gluing cylinder 6, an automatic gluing gun 4, an assembly cylinder 20, a robot arm 7, an inner base conveyor belt 24, and a controller (not shown) mounted on the frame 17, wherein the transverse running direction of the packing box conveyor belt 15 is set from front to back, the inner base conveyor belt 24 is mounted above the packing box conveyor belt 15, the robot arm 7 is mounted above the packing box conveyor belt 15 and near one end of the inner base conveyor belt 24 and is used for moving the inner base 22 on the inner base conveyor belt 24 to the bottom in the packing box 12, the assembly cylinder 20 is located below the robot arm 7 and is used for temporarily positioning the packing box 12 at the position, the automatic gluing gun 4 is located in front of the automatic mechanical arm 7 and above the packing box conveying belt 15, the gluing cylinder 6 is located below the automatic gluing gun 4 and used for temporarily positioning the packing box 12 at the position, a push rod of the gluing cylinder 6 is connected with the gluing push plate 5, the box dividing cylinder 3 is located in front of the gluing cylinder 6 and used for temporarily positioning the packing box 12 at the position, a push rod of the box dividing cylinder 3 is connected with the box dividing push plate 1, the gluing proximity sensor 2 is located between the box dividing cylinder 3 and the gluing cylinder 6 and used for detecting the packing box 12 at the position, the box dividing proximity sensor 13 is located in front of the box dividing cylinder 3 and used for detecting the packing box 12 at the position, a signal output end of the box dividing proximity sensor 13 and a signal output end of the gluing proximity sensor 2 are respectively and correspondingly connected with a signal input end of the controller, a control input end of the box dividing cylinder 3, And the control input end of the gluing cylinder 6, the control input end of the automatic gluing gun 4, the control input end of the assembling cylinder 20 and the control input end of the automatic mechanical arm 7 are respectively and correspondingly connected with the control output end of the controller.

As shown in fig. 1, the present invention also discloses a plurality of more optimized specific structures, and the structures can be combined with one or more structures to form a more optimized technical solution according to actual needs.

In order to more stably and reliably complete the assembly of the inner base 22 and realize the automatic flowing of the packing box 12, the width of the packing box conveying belt 15 is not less than twice of the width of the packing box 12, a first guide rod 16 is installed on one side of the packing box conveying belt 15, a second guide rod 14 is installed above the middle part of the packing box conveying belt 15, a packing box baffle plate 11 is installed on the machine frame 17 and at the position below the automatic mechanical arm 7, behind the assembling cylinder 20 and above the packing box conveying belt 15, the assembling cylinder 20 is installed on the machine frame 17 through an installing support 21 and at the position close to the second guide rod 14, a push rod of the assembling cylinder 20 is connected with a vertical assembling push plate 19 for clamping the packing box 12, an included angle of 30-60 degrees is formed between the push rod of the assembling cylinder 20 and the horizontal direction, so that the distance between the assembling push plate 19 and the packing box conveying belt 15 after the assembling push plate 19 moves upwards when the push rod of the assembling cylinder 20 is retracted is greater than the height of the packing box 12, a box pushing cylinder 8 is installed near the first guide bar 16 and at a position corresponding to the assembling cylinder 20, and a push rod of the box pushing cylinder 8 is connected with a vertical box pushing plate (not visible in the figure) for supporting and pushing the packing box 12.

In order to guide the packing box 12 and facilitate installation of the cylinders, the two box separating cylinders 3 are respectively positioned on the outer side of the first guide rod 16 and one side of the second guide rod 14 far away from the first guide rod 16, the two gluing cylinders 6 are respectively positioned on the outer side of the first guide rod 16 and one side of the second guide rod 14 far away from the first guide rod 16, and the box separating cylinder 3 and the gluing cylinder 6 above the packing box conveying belt 15 are installed on the frame 17 through the transverse cylinder installation plates 18.

To facilitate the installation of each proximity sensor, the split-box proximity sensor 13 and the glue proximity sensor 2 are both mounted on a first guide bar 16.

In order to realize the clamping, moving and installation of the inner base 22, a moving seat 9 capable of moving transversely and vertically is installed on the automatic mechanical arm 7, the moving seat 9 can be arranged in the packaging box 12, a suction cup 10 for adsorbing the inner base 22 is installed below the moving seat 9, the suction cup 10 is connected with an air source (not shown) through an air pipe, and the control input end of the suction cup 10 is correspondingly connected with the control output end of the controller.

In order to facilitate the transportation of the inner base 22 and ensure that the inner base is in a fixed position after being blocked so as to facilitate accurate clamping, the inner base conveyor belts 24 are two parallel to each other, the distance between the two inner base conveyor belts 24 is smaller than the total width of the inner base 22 and larger than the width of the convex part of the inner base 22, and an inner base baffle (not marked in the figure) is arranged above one end of the inner base conveyor belt 24 close to the robot arm 7 and is installed on the frame 17.

Guide bars 23 are attached to the outer sides of the two inner base conveyors 24, respectively, for stably and reliably conveying the inner bases 22.

Also shown in fig. 1 is a control panel 25, within which the controller is located.

As shown in figure 1, when in use, the packaging boxes 12 to be assembled are placed on a packaging box conveying belt 15, the first packaging box 12 is detected when passing through a box dividing proximity sensor 13, a controller counts but does not send out a control command, the second packaging box 12 is detected when passing through the box dividing proximity sensor 13, the controller controls the action of a box dividing cylinder 3 to clamp and position the second packaging box 12, meanwhile, the first packaging box 12 is detected when passing through a gluing proximity sensor 2, the controller controls the action of a gluing cylinder 6 to clamp and position the first packaging box 12, then an automatic gluing gun 4 acts to spray glue into the corresponding packaging box 12, after the gluing is finished, the box dividing cylinder 3 and the gluing cylinder both act to release the corresponding packaging box 12, the first packaging box 12 moves to the lower part of an automatic mechanical arm 7 and is blocked by a packaging box baffle plate 11, and then an assembling cylinder 20 acts, the first packing box 12 is clamped and positioned, then the automatic mechanical arm 7 acts, the moving seat 9 moves upwards, moves transversely in the direction close to the inner base 22, moves downwards, the vacuum air source of the suction cup 10 is started to generate suction to suck one inner base 22, moves upwards, moves transversely in the direction close to the first packing box 12 to be assembled, moves downwards until the inner base 22 is adhered to the bottom of the first packing box 12, the moving seat 9 moves upwards to reset, the box pushing cylinder 8 is started to drive the box pushing plate to push the first packing box 12 assembled after the inner base 22 to move in the direction close to the assembling cylinder 20, the first packing box 12 is pushed to the other side close to the packing box conveying belt 15, the first packing box 12 avoids the packing box baffle plate 11 and is conveyed to the next station by the packing box conveying belt 15, the whole process of assembling the inner base 22 is completed; meanwhile, the process of the first packing box 12 is repeated by the second packing box 12, and the process of the second packing box 12 is repeated by the third packing box 12, and the process is repeated to complete the assembly process of all the packing boxes 12 and the inner base 22.

The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, so long as the technical solutions can be realized on the basis of the above embodiments without creative efforts, which should be considered to fall within the protection scope of the patent of the present invention.

Claims

1. The utility model provides a full-automatic equipment system for base in the equipment packing carton which characterized in that: comprises a frame, a packing box conveying belt, a box-dividing proximity sensor, a box-dividing cylinder, a glue-beating proximity sensor, a glue-beating cylinder, an automatic glue-beating gun, an assembling cylinder, an automatic mechanical arm, an inner base conveying belt and a controller, wherein the packing box conveying belt, the box-dividing proximity sensor, the glue-beating cylinder, the automatic glue-beating gun, the assembling cylinder, the automatic mechanical arm, the inner base conveying belt and the controller are arranged on the frame, the transverse running direction of the packing box conveying belt is from front to back, the inner base conveying belt is arranged above the packing box conveying belt, the automatic mechanical arm is arranged above the packing box conveying belt, is close to one end of the inner base conveying belt and is used for moving an inner base on the inner base conveying belt to the bottom in the packing box, the assembling cylinder is arranged below the automatic mechanical arm and is used for temporarily positioning the packing box at the position, the automatic glue-beating gun is arranged in front of the automatic mechanical arm and is arranged above the packing box conveying belt, the gluing cylinder is positioned below the automatic gluing gun and is used for temporarily positioning the packaging box at the position, the box dividing cylinder is positioned in front of the gluing cylinder and is used for temporarily positioning the packing box at the position, the gluing proximity sensor is positioned between the box dividing cylinder and the gluing cylinder and is used for detecting the packing box at the position, the box-dividing proximity sensor is positioned in front of the box-dividing cylinder and is used for detecting the packing box at the position, the signal output end of the box separation proximity sensor and the signal output end of the gluing proximity sensor are respectively and correspondingly connected with the signal input end of the controller, the control input end of the box separating cylinder, the control input end of the glue spraying cylinder, the control input end of the automatic glue spraying gun, the control input end of the assembling cylinder and the control input end of the automatic mechanical arm are respectively and correspondingly connected with the control output end of the controller.

2. A fully automated assembly system for assembling bases in packages according to claim 1, characterised in that: the width of the packaging box conveying belt is not less than twice of the width of the packaging box, a first guide rod is installed on one side of the packaging box conveying belt, a second guide rod is installed above the middle of the packaging box conveying belt, the rack is simultaneously located below the automatic mechanical arm, behind the assembling cylinder and above the packaging box conveying belt, a packaging box baffle is installed on the rack through a mounting support and located at a position close to the second guide rod, a push rod of the assembling cylinder is connected with a vertical assembling push plate for clamping the packaging box, and an included angle of 30-60 degrees is formed between the push rod of the assembling cylinder and the horizontal direction, so that when the push rod of the assembling cylinder is retracted, the distance between the upward moving assembling push plate and the packaging box conveying belt is greater than the height of the packaging box, be close to first guide bar and with the position that the equipment cylinder corresponds is installed and is pushed away the box cylinder, push rod that pushes away the box cylinder with be used for supporting and promoting the vertical box push pedal that pushes away of packing carton is connected.

3. A fully automated assembly system for assembling bases in packages according to claim 2, characterised in that: divide box cylinder to be two and be located respectively the outside of first guide bar with the second guide bar is kept away from one side of first guide bar, beat glue cylinder be two and be located respectively the outside of first guide bar with the second guide bar is kept away from one side of first guide bar is located packing carton conveyer belt top divide box cylinder with beat glue cylinder and install through horizontal cylinder mounting panel in the frame.

4. A fully automated assembly system for assembling bases in packages according to claim 2, characterised in that: divide box proximity sensor with beat and glue proximity sensor and all install in on the first guide bar.

5. A fully automated assembly system for assembling bases in packages according to any of claims 1-4, characterized in that: the last removal seat that installs of automatic mechanical arm can be horizontal and vertical removal, it can arrange in to remove the seat in the packing carton, the below of removing the seat is installed and is used for adsorbing the sucking disc of interior base, the sucking disc passes through the trachea and is connected with the air supply, the control input of sucking disc with the control output of controller corresponds the connection.

6. A fully automated assembly system for assembling bases in packages according to any of claims 1-4, characterized in that: the inner base conveyer belt is two that are parallel to each other, two distance between the inner base conveyer belt is less than the total width of inner base just is greater than the bulge's of inner base width, inner base conveyer belt is close to the one end top of robotic arm is equipped with inner base baffle, inner base baffle install in the frame.

7. A fully automated assembly system for assembling bases in packages according to claim 6, characterized in that: and guide strips are respectively arranged on the outer sides of the two inner base conveying belts.