CN215477939U - Quantitative feeding device for open annular flaky parts - Google Patents

Quantitative feeding device for open annular flaky parts Download PDF

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Publication number
CN215477939U
CN215477939U CN202121047073.8U CN202121047073U CN215477939U CN 215477939 U CN215477939 U CN 215477939U CN 202121047073 U CN202121047073 U CN 202121047073U CN 215477939 U CN215477939 U CN 215477939U
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quantitative
rod
distributing
distribution
storing
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王桂棠
陈建强
江裕生
谢秋兰
张颖敏
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Guangzhou Cangheng Automatic Control Technology Co ltd
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Guangzhou Cangheng Automatic Control Technology Co ltd
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Abstract

Quantitative feeding device for opening annular flaky parts, which is characterized by comprising: the piston ring stacking and storing device comprises a storing mechanism for storing piston rings in free moving states, a quantitative distributing mechanism for separating a specified number of piston rings from the piston rings stored in the storing mechanism in a stacking mode to a next-stage mechanism, a material receiving mechanism for receiving the piston rings moved out of the quantitative distributing mechanism, and a material pushing mechanism for moving the piston rings from the front end of the storing mechanism to the tail end and assisting the quantitative distributing mechanism in separating the piston rings to the material receiving mechanism. The device realizes high-efficiency, accurate, smooth, continuous, batch and multi-specification universal automatic quantitative material distribution and feeding of elastic flaky parts with annular openings, which have strong motion followability in a free state and are easy to tangle together. The device adopts the servo motion mechanism of propelling movement material to drive and pulls out the material fork and carry out the automatic propelling movement of work piece, sets up the piston ring quantity of propelling movement through adjustment ration feed mechanism position, detects through laser sensor and accomplishes quantitative propelling movement state. The device is simple to operate and high in efficiency.

Description

Quantitative feeding device for open annular flaky parts
Technical Field
The utility model discloses a quantitative feeding device for an open annular flaky part, and belongs to a brand new technology in the field of full-automatic production with accurate quantitative feeding and material distribution in the production process of the open annular part.
Background
The ring-shaped elastic lamellar parts with openings, such as piston rings and the like, have light mass, millimeter-sized thickness and 60-150mm diameter, and are parts which have strong follow-up property, are easy to entangle together and are not easy to control the posture in a free state motion. In the full-automatic production transformation of the piston ring production and detection industry, the automatic and efficient conveying and feeding of the parts has a technical difficulty. In the automatic processing and detecting process of the opening annular sheet parts such as piston rings and the like, continuous smooth quantitative feeding is needed to a processing or detecting device. The automatic processing and detecting equipment for the parts has the advantages that the production rhythm is fast generally, and the size range of the processed parts is large, so that the quantitative feeding which is wide in size range, fast, continuous, smooth and accurate and is matched with the automatic processing and detecting equipment for the piston rings is always the bottleneck of the automatic processing and detecting of the piston rings.
Currently, there are two types of routine operations in the industry. (1) The first is that semi-automatic production equipment combines the manual work to carry out the pay-off or the transportation of piston ring, and this kind of mode is put into the barreled of the unanimous whole pile stack of opening direction with the piston ring arrangement through the manual work to fix at the next station of waiting to process or detecting, and this method still has consumed a large amount of repetition labour, and because the piston ring quality is light, thickness characteristics such as little, in the ration material distribution link of work piece, the error rate of workman's operation occasionally takes place. (2) The second is an automatic feeding technique and device by feeding single piston ring, which generally only feeds one piston ring at a time and generally has only one storage position, so that it is difficult to automatically feed batch materials according to the set quantity. Both of these two ways affect the special requirements of processing and detection, thereby affecting the overall automation level and productivity efficiency of the piston ring production line.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a quantitative feeding device for an open annular sheet part. The utility model aims to solve the problems of multiple specifications, universality, accuracy and batch automatic quantitative material distribution and feeding of piston rings which have strong free-state motion followability, are easy to be entangled together and are difficult to control in a unified way.
The technical scheme of the utility model is as follows: quantitative feeding device for opening annular flaky parts, which is characterized by comprising: the piston ring stacking and storing device comprises a storing mechanism for storing piston rings with openings consistent with a free moving state, a quantitative distributing mechanism for separating and temporarily storing a specified number of piston rings from the piston rings stacked and stored in the storing mechanism, a material receiving mechanism for receiving the piston rings moved out of the quantitative distributing mechanism, and a material pushing mechanism for controlling the piston rings to move in the storing mechanism;
the pushing mechanism is arranged on the base; the material storage mechanism is arranged above the material pushing mechanism, and the material storage mechanism and the material pushing mechanism are consistent in horizontal direction and same in vertical direction; the quantitative material distribution mechanism is arranged at the tail end of the material storage mechanism; the receiving mechanism is arranged on the base and close to the tail ends of the quantitative material distributing mechanism and the material pushing mechanism.
Further, storage mechanism contains the storage pole, and the storage pole transversely sets up and is equipped with the chute, and the card that has the flaky piston ring part of opening ring shape keeps the opening unanimous freely slides on the perpendicular gesture that hangs of storage pole.
Further, the material pushing mechanism is provided with a material pushing shifting fork and a material pushing servo lead screw guide rail module, the material pushing shifting fork horizontally moves on the material pushing servo lead screw guide rail module, and the material pushing servo lead screw guide rail module is arranged below the material storage rod and is parallel to the material storage rod; the pushing shifting fork is a stop block with a movable pushing piece arranged at the top and a hollow middle part.
Furthermore, the quantitative distribution mechanism is provided with a quantitative distribution sensor, a quantitative distribution rod, a position adjusting servo module of the quantitative distribution mechanism, a material storage rod distribution pressing block and a quantitative distribution rod pressing block.
Further, the quantitative material distribution rod is arranged at the tail end of the material storage rod and is slightly lower than the material storage rod in height, and the piston ring which is quantitatively distributed and is removed from the material storage rod is stored.
Further, the quantitative material distributing rod pressing block is used for fixing a piston ring placed on the quantitative material distributing rod to keep the current working posture and prevent the rod from falling off and sliding; the material storage rod distributing and pressing block is used for fixing a piston ring arranged at the tail end of the material storage rod to keep the current working posture and prevent the rod from falling and sliding; the quantitative material distributing rod pressing block is arranged at the upper end of the quantitative material distributing rod and at the joint of the material storing rod and the quantitative material distributing rod, the material storing rod distributing pressing block is arranged on the upper portion of the tail end of the material storing rod, and the material storing rod distributing pressing block is close to the quantitative material distributing rod pressing block.
Further, the quantitative material distributing sensor is a laser sensor and is used for sensing whether a piston ring quantitatively distributed on the quantitative material distributing rod is in place or not; the quantitative material distribution sensor is provided with a driving module for controlling the horizontal moving position of the quantitative material distribution sensor; the quantitative material distribution sensor is arranged on the position adjusting servo module of the quantitative material distribution mechanism and is arranged at the upper parts of the quantitative material distribution rod and the fixed material distribution rod pressing block; the quantitative material distribution sensor has the horizontal moving position L, the number of piston rings subjected to quantitative material distribution is N, the height of each piston ring is H, the original position of the quantitative material distribution sensor is arranged at the joint of the material storage rod and the quantitative material distribution rod, and the horizontal moving position L of the quantitative material distribution sensor is N H.
Furthermore, the quantitative distribution mechanism position adjusting servo module controls the quantitative distribution mechanism to move between the material storage mechanism and the material receiving mechanism.
Furthermore, the material receiving mechanism is provided with a material receiving arm and a material receiving driving module, the material receiving arm horizontally extends forwards to be close to the quantitative material distributing mechanism, and a piston ring which is quantitatively distributed and fixed on the quantitative material distributing rod is connected to the material receiving arm; the horizontal center of the material receiving arm is consistent with the horizontal center of a piston ring fixed on the quantitative material distributing rod.
Compared with the prior art, the utility model has the beneficial effects that:
aiming at automatic processing and detection of piston rings, the utility model designs a set of quantitative feeding device for open-ring-shaped flaky parts, which comprises a material storage mechanism, a quantitative material distribution mechanism, a material pushing mechanism and a material receiving mechanism, so as to realize high-efficiency, accurate, smooth, continuous, batch and multi-specification universal automatic quantitative material distribution and feeding of elastic flaky parts with open rings, which have strong motion following property in a free state, are easy to be entangled together and have difficult posture normalization control. The device adopts the servo motion mechanism of propelling movement material to drive and pulls out the material fork and carry out the automatic propelling movement of work piece, sets up the piston ring quantity of propelling movement through adjustment ration feed mechanism position, detects through laser sensor and accomplishes quantitative propelling movement state. The device has the advantages that the requirements of rapid, continuous, smooth and automatic quantitative feeding of various piston rings are met, the progress of automatic processing and detection technology and equipment is promoted, the operation is simple, and the efficiency is high. Besides piston rings, the utility model can be widely applied to other open ring parts, such as various sealing rings and the like.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of the structure and working state of the pushing mechanism of the present invention;
FIG. 3 is a block diagram of a quantitative dispensing mechanism;
FIG. 4 is a schematic view of a quantitative distribution mechanism with a quantitative feeding work piece;
FIG. 5 is a structural diagram of the receiving mechanism;
FIG. 6 is a view showing the structure of the pusher fork;
wherein: 1-a piston ring, 2-a material storage mechanism, 21-a material storage rod, 3-a quantitative material distribution mechanism, 31-a quantitative material distribution sensor, 32-a quantitative material distribution rod, 33-a quantitative material distribution mechanism position adjustment servo module, 34-a material storage rod material distribution pressing block, 35-a quantitative material distribution rod pressing block, 4-a material receiving mechanism, 41-a material receiving arm, 42-a material receiving driving module, 5-a material pushing mechanism, 51-a material pushing shifting fork and 52-a material pushing servo lead screw guide rail module.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the utility model but are not intended to limit the scope of the utility model.
The embodiment of the utility model is schematically shown in figure 1, and the quantitative feeding device for the open annular sheet-shaped part is characterized by comprising: the piston ring stacking and storing device comprises a storing mechanism 2, a quantitative distributing mechanism 3, a material receiving mechanism 4 and a material pushing mechanism 5, wherein the storing mechanism 2 is used for storing piston rings 1 with openings consistent with a free moving state, the quantitative distributing mechanism 3 is used for separating and temporarily storing a specified number of piston rings from piston rings stacked and stored in the storing mechanism in a stacking manner, the material receiving mechanism 4 is used for receiving the piston rings moved out of the quantitative distributing mechanism, and the material pushing mechanism 5 is used for controlling the piston rings to move in the storing mechanism;
the pushing mechanism 5 is arranged on the base; the material storage mechanism 2 is arranged above the material pushing mechanism 5, and the material storage mechanism 2 and the material pushing mechanism 5 are consistent in horizontal direction and same in vertical direction; the quantitative material distribution mechanism 3 is arranged at the tail end of the material storage mechanism 2; the material receiving mechanism 4 is arranged on the base and close to the tail ends of the quantitative material distributing mechanism 3 and the material pushing mechanism 5.
Further, storage mechanism contains storage pole 21, and the storage pole transversely sets up and is equipped with the chute, and the card that has the flaky piston ring part of opening ring shape keeps opening unanimity freely slides on the perpendicular gesture that hangs of storage pole.
Referring to fig. 2, the pushing mechanism 5 is provided with a pushing shifting fork 51 and a pushing servo lead screw guide rail module 52, the pushing shifting fork moves horizontally on the pushing servo lead screw guide rail module, and the pushing servo lead screw guide rail module is arranged below the storage rod and parallel to the storage rod. Fig. 2 shows the moving direction of the pusher fork 51 from a to B.
Referring to fig. 6, the pushing fork 51 is a stopper having a movable pushing piece at the top and a hollow middle portion. The material pushing shifting fork pushes the piston ring on the material storage rod back and forth through the movable push piece. The middle part of the shifting fork is left empty to adapt to piston rings with various specifications, diameters and sizes, and the pushing shifting fork can directly bypass the front end of the piston ring which is stacked and stored on the material storage rod and reach the tail end, so that a plurality of pushing materials are required.
Referring to fig. 3 and 4, the quantitative distribution mechanism 3 is provided with a quantitative distribution sensor 31, a quantitative distribution rod 32, a quantitative distribution mechanism position adjusting servo module 33, a storage rod distribution pressing block 34, and a quantitative distribution rod pressing block 35.
Further, the dosing rod 32 is at the end of the magazine rod and at a level slightly below the magazine rod 21, storing piston rings which have been dosed and from which the magazine rod has been removed. The position a and the position B shown in fig. 4 are the position states of the piston ring which is not quantitatively divided and is quantitatively divided.
Further, the quantitative distributing rod pressing block 35 is used for fixing a piston ring placed on the quantitative distributing rod to keep the current working posture and prevent the rod from falling off and sliding; the material storage rod distributing and pressing block 34 is used for fixing a piston ring placed at the tail end of the material storage rod to keep the current working posture and prevent the rod from falling off and sliding; the quantitative material distributing rod pressing block 35 is arranged at the upper end of the quantitative material distributing rod 32 and at the joint of the material storing rod 21 and the quantitative material distributing rod 32, the material storing rod distributing pressing block 34 is arranged at the upper part of the tail end of the material storing rod 21, and the material storing rod distributing pressing block 34 is close to the quantitative material distributing rod pressing block 35.
Further, the quantitative material distributing sensor 31 is a laser sensor, and is used for sensing whether a piston ring quantitatively distributed on the quantitative material distributing rod is in place, and the detection position of the laser sensor is shown as 36 indication marks in fig. 4; the quantitative material distribution sensor 31 is provided with a driving module for controlling the horizontal moving position of the quantitative material distribution sensor; the quantitative material distributing sensor 31 is arranged on the position adjusting servo module 33 of the quantitative material distributing mechanism and is arranged on the upper parts of the quantitative material distributing rod 32 and the fixed material distributing rod pressing block 35; the quantitative material distribution sensor has the horizontal moving position L, the number of piston rings subjected to quantitative material distribution is N, the height of each piston ring is H, the original position of the quantitative material distribution sensor is arranged at the joint of the material storage rod and the quantitative material distribution rod, and the horizontal moving position L of the quantitative material distribution sensor is N H. The quantitative material distribution sensor moves to an appointed position L from an original position to the direction of the quantitative material distribution rod, when the laser sensor detects that the pushed piston ring falls into the edge of the foremost (right) piston ring of the quantitative material distribution rod, the material pushing shifting fork stops moving, and N piston rings fall into the quantitative material distribution rod of the material distribution mechanism. At the moment, the material storage rod distributing and pressing block moves downwards to press the piston rings on the material storage rod, the quantitative material distributing rod pressing block moves downwards to press the piston rings on the positioning material distributing rod, the quantitative material distributing mechanism moves away from the material storage rod (rightwards), the separation of the piston rings on the material storage rod and the piston rings on the quantitative material distributing rod is realized, and finally the quantitative material distribution of the N piston rings in the specified number is realized.
Further, the quantitative distribution mechanism position adjusting servo module 33 controls the movement of the quantitative distribution mechanism 3 between the material storing mechanism 2 and the material receiving mechanism 4.
Further, the receiving mechanism 4 is provided with a receiving arm 41 and a receiving driving module 42. The material receiving arm horizontally extends forwards to be close to the quantitative material distributing mechanism, and a piston ring which is quantitatively distributed and fixed on the quantitative material distributing rod is connected to the material receiving arm; the horizontal center of the material receiving arm is consistent with the horizontal center of a piston ring fixed on the quantitative material distributing rod.
The working steps of the device are as follows:
(1) automatic pushing and feeding: the batch piston rings are hung and pushed to the material storage rod of the device by a feeding machine or manually, and the piston rings are conveyed from the material storage rod to the quantitative material distribution mechanism through a material pushing shifting fork (from left to right) driven by a material pushing servo lead screw guide rail module. The quantitative material distributing mechanism is arranged at the tail end (right side) of the material storing rod, and the position (left and right) of the quantitative material distributing mechanism is adjusted by a servo module of the quantitative material distributing mechanism.
(2) Automatic quantitative material distribution: the height of the material receiving rod on the quantitative material distributing mechanism is slightly lower than that of the material storage rod. The mechanism is provided with a laser sensor. And calculating the position of a quantitative material distribution mechanism (a laser sensor) to be positioned as L (N H) according to the set push quantity N of the piston rings and the height H of each piston ring, and adjusting by a quantitative material distribution servo module. When the laser sensor detects that the pushed piston rings fall into the edge of the foremost (right side) piston ring of the quantitative material distribution rod, the material pushing shifting forks stop moving, and N piston rings fall into the quantitative material distribution rod of the material distribution mechanism. At the moment, the material storage rod distributing and pressing block moves downwards to press the piston rings on the material storage rod, the quantitative material distributing rod pressing block moves downwards to press the piston rings on the positioning material distributing rod, the material distributing mechanism moves away from the material storage rod (rightwards), the separation of the piston rings on the material storage rod and the piston rings on the quantitative material distributing rod is realized, and finally the quantitative distribution of N piston rings in the specified number is realized.
(3) Automatic material receiving: the material receiving mechanism receives the N piston rings to enter the next processing procedure. When the laser sensor detects that the quantitative material distributing rod is in the piston ring empty position, the quantitative material distributing mechanism approaches the material storing rod again, and the next quantitative material distributing is circulated.
The device is characterized in that:
(1) the problems of automatic, efficient and uninterrupted batch feeding and storing, batch feeding, batch accurate quantitative distribution and batch transfer among different stations of the piston ring parts which are strong in follow-up property, easy to entangle and difficult to control in posture under free state motion are solved;
(2) by transversely arranging a smooth material storage rod structure with a chute, the piston ring is clamped on the material storage rod in a vertical hanging posture and freely slides in a consistent opening direction, and batch feeding and storage of stacked piston ring parts with open annular sheets are realized;
(3) the material pushing and shifting fork is driven by a material pushing and shifting servo motion mechanism to automatically push workpieces, and a multi-specification universal material pushing and shifting fork structure is designed, so that piston rings which are strong in follow-up property and easy to entangle are pushed in batches and accurately without manual intervention;
(4) the piston ring quantity of propelling movement is set through adjusting the moving position of the quantitative distribution mechanism, automatic separation of the piston rings of the material storage rod and the piston rings with the specified propelling movement quantity is carried out through a matched structure of the quantitative distribution mechanism, and the whole process state of quantitative propelling movement is detected and completed through a laser sensor. The quantitative and batch accurate material distribution of the piston rings with strong follow-up property, easy entanglement and difficult posture control is realized.
It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (9)

1. Quantitative feeding device for opening annular flaky parts, which is characterized by comprising: the piston ring stacking and storing device comprises a storing mechanism for storing piston rings with openings consistent with a free moving state, a quantitative distributing mechanism for separating and temporarily storing a specified number of piston rings from the piston rings stacked and stored in the storing mechanism, a material receiving mechanism for receiving the piston rings moved out of the quantitative distributing mechanism, and a material pushing mechanism for controlling the piston rings to move in the storing mechanism;
the pushing mechanism is arranged on the base; the material storage mechanism is arranged above the material pushing mechanism, and the material storage mechanism and the material pushing mechanism are consistent in horizontal direction and same in vertical direction; the quantitative material distribution mechanism is arranged at the tail end of the material storage mechanism; the receiving mechanism is arranged on the base and close to the tail ends of the quantitative material distributing mechanism and the material pushing mechanism.
2. The quantitative feeding device for the open-ring-shaped flaky parts according to claim 1, characterized in that the storage mechanism comprises a storage rod which is transversely arranged and provided with a chute, and the piston ring parts with the open-ring-shaped flaky parts are kept open and clamped on the storage rod in a consistent manner to be freely suspended and suspended in a vertical manner.
3. The quantitative feeding device for the open-ended annular sheet-shaped parts according to claim 2, characterized in that the material pushing mechanism is provided with a material pushing shift fork and a material pushing servo screw rod guide rail module, the material pushing shift fork horizontally moves on the material pushing servo screw rod guide rail module, and the material pushing servo screw rod guide rail module is arranged below the material storage rod and is parallel to the material storage rod; the pushing shifting fork is a stop block with a movable pushing piece arranged at the top and a hollow middle part.
4. The quantitative feeding device for the open-loop annular flaky parts according to claim 1, characterized in that the quantitative distribution mechanism is provided with a quantitative distribution sensor, a quantitative distribution rod, a position adjusting servo module of the quantitative distribution mechanism, a material storage rod distribution pressing block and a quantitative distribution rod pressing block.
5. The open loop sheet part meter feeder of claim 4, wherein the meter bar is at the end of the magazine bar and at a height slightly below the magazine bar, storing piston rings that have been meter-divided and from which the magazine bar has been removed.
6. The quantitative feeding device for the open-loop annular sheet-shaped parts according to claim 4, characterized in that the quantitative distributing rod pressing block is used for fixing a piston ring placed on the quantitative distributing rod to keep the current working posture and prevent the rod from falling off and sliding; the material storage rod distributing and pressing block is used for fixing a piston ring arranged at the tail end of the material storage rod to keep the current working posture and prevent the rod from falling and sliding; the quantitative material distributing rod pressing block is arranged at the upper end of the quantitative material distributing rod and at the joint of the material storing rod and the quantitative material distributing rod, the material storing rod distributing pressing block is arranged on the upper portion of the tail end of the material storing rod, and the material storing rod distributing pressing block is close to the quantitative material distributing rod pressing block.
7. The quantitative feeding device for the open-loop annular sheet-shaped parts according to claim 4, characterized in that the quantitative material distributing sensor is a laser sensor for sensing whether the piston ring quantitatively distributed on the quantitative material distributing rod is in place; the quantitative material distribution sensor is provided with a driving module for controlling the horizontal moving position of the quantitative material distribution sensor; the quantitative material distribution sensor is arranged on the position adjusting servo module of the quantitative material distribution mechanism and is arranged at the upper parts of the quantitative material distribution rod and the fixed material distribution rod pressing block; the quantitative material distribution sensor has the horizontal moving position L, the number of piston rings subjected to quantitative material distribution is N, the height of each piston ring is H, the original position of the quantitative material distribution sensor is arranged at the joint of the material storage rod and the quantitative material distribution rod, and the horizontal moving position L of the quantitative material distribution sensor is N H.
8. The quantitative feeding device for the open-loop annular flaky parts according to claim 4, characterized in that a position adjusting servo module of the quantitative distributing mechanism controls the movement of the quantitative distributing mechanism between the storing mechanism and the receiving mechanism.
9. The quantitative feeding device for the open-loop annular sheet-shaped parts according to claim 1, characterized in that the receiving mechanism is provided with a receiving arm and a receiving driving module, the receiving arm horizontally and forwardly extends to be close to the quantitative distribution mechanism, and a piston ring which is quantitatively distributed and fixed on the quantitative distribution rod is connected to the receiving arm; the horizontal center of the material receiving arm is consistent with the horizontal center of a piston ring fixed on the quantitative material distributing rod.
CN202121047073.8U 2021-05-17 2021-05-17 Quantitative feeding device for open annular flaky parts Active CN215477939U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121047073.8U CN215477939U (en) 2021-05-17 2021-05-17 Quantitative feeding device for open annular flaky parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121047073.8U CN215477939U (en) 2021-05-17 2021-05-17 Quantitative feeding device for open annular flaky parts

Publications (1)

Publication Number Publication Date
CN215477939U true CN215477939U (en) 2022-01-11

Family

ID=79778407

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121047073.8U Active CN215477939U (en) 2021-05-17 2021-05-17 Quantitative feeding device for open annular flaky parts

Country Status (1)

Country Link
CN (1) CN215477939U (en)

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