CN116140998B - Caster wheel assembling, packaging and stacking system - Google Patents

Caster wheel assembling, packaging and stacking system Download PDF

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Publication number
CN116140998B
CN116140998B CN202310234365.XA CN202310234365A CN116140998B CN 116140998 B CN116140998 B CN 116140998B CN 202310234365 A CN202310234365 A CN 202310234365A CN 116140998 B CN116140998 B CN 116140998B
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CN
China
Prior art keywords
assembly
rivet
steel ball
bottom plate
screw
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Active
Application number
CN202310234365.XA
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Chinese (zh)
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CN116140998A (en
Inventor
刘鹏
刘程
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Chuangyou Automation Technology Co ltd
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Zhongshan Chuangyou Automation Technology Co ltd
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Application filed by Zhongshan Chuangyou Automation Technology Co ltd filed Critical Zhongshan Chuangyou Automation Technology Co ltd
Priority to CN202311271884.XA priority Critical patent/CN117182548B/en
Priority to CN202311271848.3A priority patent/CN117182547A/en
Priority to CN202310234365.XA priority patent/CN116140998B/en
Publication of CN116140998A publication Critical patent/CN116140998A/en
Application granted granted Critical
Publication of CN116140998B publication Critical patent/CN116140998B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04Packaging single articles
    • B65B5/045Packaging single articles in bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B53/00Shrinking wrappers, containers, or container covers during or after packaging
    • B65B53/02Shrinking wrappers, containers, or container covers during or after packaging by heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

Abstract

The trundle assembling, packaging and stacking system comprises a first conveying device, a bottom plate feeding device, an upper cover plate feeding device, a first oiling device, a first steel ball feeding device, a bracket feeding device, a second oiling device, a second steel ball feeding device, a lower cover plate feeding device, a rivet feeding device, a riveting device, a wheel body assembling device, a finished product detecting device and a finished product blanking device, and further comprises a second conveying device, a labeling device, a coating device, a manual boxing region, a box sealing device and a stacking robot which are sequentially arranged along the conveying direction of the second conveying device, wherein the starting end of the second conveying device is in butt joint with the finished product blanking device; the first conveying device comprises a plurality of caster wheel placing seats and a first conveying assembly, and the first conveying assembly is used for driving the caster wheel placing seats to move along the conveying direction. The automatic assembling, packaging and stacking degree of the casters is improved, and the production efficiency is effectively improved.

Description

Caster wheel assembling, packaging and stacking system
Technical Field
The invention relates to the technical field of caster manufacturing, in particular to a caster assembling, packaging and stacking system.
Background
Casters are widely used as parts of car bodies in various industries. The conventional castor, as shown in fig. 1, comprises a base plate 110, an upper cover plate 120, a bracket 130, a lower cover plate 140 and a wheel body 160, wherein the base plate 110, the upper cover plate 120, the bracket 130 and the lower cover plate 140 are riveted together by rivets 150, the wheel body 160 and the bracket 130 are combined together by the cooperation of screws 170 and nuts 180, and a plurality of steel balls are arranged between the upper cover plate 120 and the bracket 130 and between the lower cover plate 140 and the bracket 130, so that the bracket 130 can rotate relative to the base plate 110. Because the assembly process is more, the assembly of the existing castor is generally finished by manpower, so that the production efficiency is difficult to improve.
Disclosure of Invention
The invention provides a trundle assembling, packaging and stacking system, which improves the automation degree of trundle automatic assembling, packaging and stacking and effectively improves the production efficiency.
In order to solve the problems, the invention adopts the following technical scheme:
the embodiment of the invention provides a trundle assembling, packaging and stacking system which comprises a first conveying device, a bottom plate feeding device, an upper cover plate feeding device, a first oiling device, a first steel ball feeding device, a bracket feeding device, a second oiling device, a second steel ball feeding device, a lower cover plate feeding device, a rivet feeding device, a riveting device, a wheel body assembling device, a finished product detecting device and a finished product discharging device, a second conveying device, a labeling device, a coating device, a manual boxing area, a box sealing device and a stacking robot, wherein the labeling device, the coating device, the manual boxing area, the box sealing device and the stacking robot are sequentially arranged along the conveying direction of the first conveying device; the first conveying device comprises a plurality of caster wheel placing seats and a first conveying assembly, and the first conveying assembly is used for driving the caster wheel placing seats to move along the conveying direction; the bottom plate feeding device is used for placing the bottom plate on the caster wheel placing seat, the upper cover plate feeding device is used for placing the upper cover plate on the bottom plate, the first oiling device is used for oiling on the upper cover plate, the first steel ball feeding device is used for placing steel balls into the upper cover plate, the bracket feeding device is used for placing a bracket on the upper cover plate, the second oiling device is used for oiling on the bracket, the second steel ball feeding device is used for placing steel balls into the bracket, the lower cover plate feeding device is used for placing the lower cover plate on the bracket, the rivet feeding device is used for enabling rivets to pass through central holes of the bottom plate, the upper cover plate, the bracket and the lower cover plate, the riveting device is used for riveting rivets, the wheel body assembling device is used for assembling the wheel body onto the bracket, the finished product detecting device is used for detecting whether products are qualified or not, and the finished product discharging device is used for moving qualified products to the second conveying device; the labeling device is used for labeling products, the coating device is used for sleeving the products into the packaging bags and performing thermal shrinkage on the packaging bags, the manual boxing area is used for enabling workers to put the products sleeved into the packaging bags into the packaging boxes, the box sealing device is used for sealing the packaging boxes, and the stacking robot is used for orderly stacking the packaging boxes.
In some embodiments, the caster placement seat comprises a caster placement plate, wherein a first caster placement groove is formed in the top surface of the caster placement plate, and a caster positioning column which can elastically stretch in the vertical direction is arranged in the first caster placement groove; a first through hole penetrating through the caster wheel placing plate in the vertical direction is formed in the first caster wheel placing groove, and a positioning sleeve butted with the first through hole is fixed on the bottom surface of the caster wheel placing plate; the truckle locating column passes through the first through hole and can move in the first through hole, and the lower extreme of truckle locating column is arranged in the locating sleeve, be provided with the first elastic reset piece of butt truckle locating column in the locating sleeve.
In some embodiments, the bottom plate feeding device comprises a bottom plate blanking assembly, a bottom plate conveying belt and a bottom plate shifting assembly, wherein the bottom plate blanking assembly comprises a bottom plate blanking seat, the bottom plate blanking seat is provided with an inclined bottom plate blanking groove, the bottom plate blanking groove forms a blanking outlet at the lower end of the bottom plate blanking seat, and the bottom plate conveying belt is in butt joint with the blanking outlet; the blanking outlet is provided with a first blanking switch mechanism and a second blanking switch mechanism, the first blanking switch mechanism and the second blanking switch mechanism are used for enabling the bottom plates in the bottom plate blanking groove to drop onto the bottom plate conveying belt one by one, the bottom plate conveying belt is used for conveying the bottom plates falling onto the bottom plate conveying belt, and the bottom plate moving assembly is used for moving away and feeding the bottom plates conveyed by the bottom plate conveying belt.
In some embodiments, the upper cover plate feeding device and the lower cover plate feeding device each comprise a cover plate vibration disc, a cover plate direct vibration guide rail connected with the cover plate vibration disc and a cover plate carrying assembly, the cover plate vibration disc is used for outputting a cover plate, the cover plate direct vibration guide rail is used for moving the cover plate to the lower side of the cover plate carrying assembly, and the cover plate carrying assembly is used for carrying the cover plate on the cover plate direct vibration guide rail and carrying out feeding.
In some embodiments, the first oiling device and the second oiling device each comprise an oiling bracket, an oiling bottom plate arranged below the oiling bracket, an oiling vertical moving assembly arranged on the oiling bracket and connected with the oiling bottom plate, an oiling head rotationally connected with the oiling bottom plate, an oiling rotating assembly arranged on the oiling bottom plate and connected with the oiling head, and an oil pump connected with the oiling bottom plate; the vertical movement assembly of fat liquoring is used for driving the fat liquoring bottom plate to follow vertical direction and removes, the fat liquoring rotation assembly is used for driving the fat liquoring head and rotates, the bottom of fat liquoring head is provided with a plurality of oil pipe that scribbles, the top of fat liquoring head is provided with the inlet port that links to each other with the fat liquoring pipe, the output tube of oil pump inserts in the inlet port and can rotate in the inlet port.
In some embodiments, the first steel ball feeding device and the second steel ball feeding device each comprise a steel ball placing box, a steel ball moving support arranged above the steel ball placing box, a steel ball transverse moving mechanism arranged on the steel ball moving support, a steel ball vertical moving mechanism connected with the steel ball transverse moving mechanism, and a steel ball moving head connected with the steel ball vertical moving mechanism; the steel ball placing box is internally provided with a steel ball jacking head, the top surface of the steel ball jacking head is provided with a plurality of steel ball grooves for placing steel balls, the steel ball jacking head is connected with a steel ball jacking lifting mechanism, and the steel ball jacking lifting mechanism is used for driving the steel ball jacking head to lift in the vertical direction in the steel ball placing box; the steel ball transverse moving mechanism is used for driving the steel ball vertical moving mechanism to move transversely, the steel ball vertical moving mechanism is used for driving the steel ball material moving head to move vertically, and the steel ball material moving head is used for adsorbing steel balls in the steel ball groove or loosening the adsorption of the steel balls.
In some embodiments, the support loading attachment includes support conveyer belt, vision detection subassembly and support handling subassembly, the one end of support conveyer belt is provided with the vision detection station, the support conveyer belt is used for carrying the support to the vision detection station, the vision detection subassembly is located the top of vision detection station, and the vision detection subassembly is used for taking the photo of support and confirm the position orientation of support according to the photo of taking, the support handling subassembly is used for rotating the support to predetermineeing the angle according to the position orientation of support that the vision detection subassembly confirmed to place the support on the upper cover plate.
In some embodiments, the rivet loading device comprises a rivet conveying assembly, a rivet buffering seat and a rivet assembling assembly, wherein the rivet conveying assembly is used for conveying rivets to the rivet buffering seat, and the rivet assembling assembly is used for taking off the rivets on the rivet buffering seat and assembling the rivets; the rivet assembly component comprises a rivet transverse moving mechanism, a rivet vertical moving mechanism connected with the rivet transverse moving mechanism, a rivet longitudinal moving mechanism connected with the rivet vertical moving mechanism, and a bottom plate clamp and a rivet clamp connected with the rivet longitudinal moving mechanism, wherein the rivet transverse moving mechanism is used for driving the rivet vertical moving mechanism to move transversely, the rivet vertical moving mechanism is used for driving the rivet longitudinal moving mechanism to move in the vertical direction, the rivet longitudinal moving mechanism is used for driving the bottom plate clamp and the rivet clamp to move longitudinally, the bottom plate clamp is used for clamping a bottom plate or loosening the bottom plate, and the rivet clamp is used for clamping a rivet on a rivet buffer seat or loosening the rivet.
In some embodiments, the wheel assembly device includes a wheel transfer assembly, a wheel handling assembly, a wheel assembly station, a nut supply assembly, a nut assembly, a screw supply assembly, and a screw assembly; the wheel body conveying assembly is used for conveying the wheel body to be assembled, and the wheel body conveying assembly is used for moving the wheel body conveyed by the wheel body conveying assembly to a wheel body assembling station; the nut assembling assembly and the screw assembling assembly are respectively arranged at two sides of the wheel body assembling station, the nut assembling assembly comprises a nut assembling seat, a nut clamping position used for limiting the rotation of a nut is arranged on the side surface, close to the wheel body assembling station, of the nut assembling seat, and the nut supplying assembly is used for conveying the nut to the nut clamping position; the screw assembling assembly comprises a screw assembling seat, a screw rotating head, a screw pushing assembly and a screw rotating assembly, wherein the screw assembling seat is provided with a screw assembling cavity, a screw assembling hole corresponding to the nut clamping position is formed in the side face, close to the wheel body assembling station, of the screw assembling seat, and the screw supplying assembly is used for conveying screws to the screw assembling cavity; the screw rotating head is arranged in the screw assembly cavity, the screw rotating head is connected with the screw rotating assembly, and the screw rotating assembly is used for driving the screw rotating head to rotate so as to drive the screw in the screw assembly cavity to rotate; the screw rotating assembly is connected with the screw pushing assembly, and the screw pushing assembly is used for driving the screw rotating assembly to axially move along the screw assembly hole.
In some embodiments, the finished product detection device comprises a wheel body rotation detection assembly and a support rotation detection assembly, wherein the wheel body rotation detection assembly is used for detecting whether rotation of the wheel body is qualified or not, and the support rotation detection assembly is used for detecting whether rotation of the support relative to the bottom plate is qualified or not.
The invention has at least the following beneficial effects: according to the automatic packaging machine, automatic assembly of casters can be achieved through mutual coordination of the first conveying device, the bottom plate feeding device, the upper cover plate feeding device, the first oiling device, the first steel ball feeding device, the support feeding device, the second oiling device, the second steel ball feeding device, the lower cover plate feeding device, the rivet feeding device, the riveting device, the wheel body assembling device, the finished product detecting device and the finished product discharging device, meanwhile, finished products are conveyed through the second conveying device, the labeling device is used for labeling the products, the coating device is used for sleeving the products into packaging bags and carrying out heat shrinkage on the packaging bags, a worker is used for placing the products sleeved into the packaging bags into the packaging boxes, the packaging boxes are sealed by the sealing device, and the packaging boxes are orderly stacked by the stacking robot, so that the automation degree of automatic assembly, packaging and stacking of the casters is improved, and the production efficiency is effectively improved.
Drawings
FIG. 1 is an exploded view of a caster in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of the caster assembly, packaging and palletizing system according to one embodiment of the present invention;
FIG. 3 is a schematic top view of the caster assembly, packaging and palletizing system according to one embodiment of the present invention;
FIG. 4 is a schematic diagram of the second conveying device, the labeling device, the film coating device, the manual box packing area, the box sealing device and the palletizing robot according to an embodiment of the present invention;
FIG. 5 is a schematic view of a caster mount according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a blanking assembly of a base plate according to an embodiment of the present invention;
FIG. 7 is a schematic view of a floor conveyor and floor shift assembly according to one embodiment of the invention;
FIG. 8 is a schematic structural view of an upper cover plate feeding device according to an embodiment of the present invention;
FIG. 9 is a schematic view of a first oiling station according to one embodiment of this invention;
FIG. 10 is a schematic view of a first oiling station in accordance with one embodiment of the invention at another perspective;
fig. 11 is a schematic structural view of a first steel ball loading device according to an embodiment of the present invention;
fig. 12 is an enlarged schematic view of a steel ball lifter head according to an embodiment of the present invention;
Fig. 13 is a schematic structural view of a steel ball lateral movement mechanism and a steel ball vertical movement mechanism according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a bracket feeding device according to an embodiment of the present invention;
FIG. 15 is a schematic structural view of a rivet feeding device according to an embodiment of the present invention;
FIG. 16 is a schematic view of a rivet assembly, according to one embodiment of the invention;
FIG. 17 is a schematic view of the construction of a floor clamp and rivet clamp of one embodiment of the present invention;
FIG. 18 is a schematic view of a rivet delivery assembly and rivet buffer seat, according to one embodiment of the present invention;
FIG. 19 is a schematic view of a wheel assembly device according to an embodiment of the present invention;
FIG. 20 is a schematic view of the structure of a nut supply assembly and a nut assembly according to an embodiment of the present invention;
FIG. 21 is a schematic view of a screw assembly according to one embodiment of the present invention;
FIG. 22 is a partially exploded view of a screw assembly according to one embodiment of the present invention;
FIG. 23 is a schematic view of a wheel conveying assembly according to an embodiment of the present invention.
Wherein, the reference numerals are as follows:
the bottom plate 110, the upper cover plate 120, the bracket 130, the lower cover plate 140, the wheel 160, the screw 170 and the nut 180;
The first conveyor 2100, the caster mount 20, the caster mount plate 210, the first caster mount 211, the second caster mount 212, the second through hole 213, the caster positioning column 220, the positioning sleeve 230, the sleeve cover 231, the placement base 240, the placement connecting rod 250, the rivet support post 260, the second elastic restoring member 270, the bracket positioning block 280, and the bracket positioning groove 281;
the device comprises a bottom plate feeding device 300, a bottom plate blanking seat 3110, a bottom plate blanking groove 3111, a blanking guide rod 3112, a weighting roller 3113, a first blanking switch mechanism 3120, a distributing plate 3121, a first blanking switch driver 3122, a second blanking switch mechanism 3130, a blocking plate 3131, a second blanking switch driver 3132, a blanking mounting plate 3140, a distributing guide plate 3150, a bottom plate conveying belt 320, a bottom plate material moving assembly 330, a longitudinal bottom plate material moving mechanism 331, a vertical bottom plate material moving mechanism 332 and a bottom plate material feeding clamp 333;
upper cover plate loading device 400, cover plate vibration plate 410, cover plate direct vibration guide rail 420, and cover plate carrying assembly 430;
the device comprises a first oiling device 500, an oiling bracket 510, an oiling support column 511 and an oiling top plate 512; oiling the bottom plate 520; the oiling vertical moving assembly 530, the oiling vertical driver 531, the oiling transverse plate 532 and the oiling guide rod 533; an oiling head 540 and an oiling pipe 541; the oiling machine comprises an oiling rotating assembly 550, an oiling rotating driver 551, an oiling transmission mechanism 552, a first rotating wheel 553, a second rotating wheel 554, a conveyor belt 555 and a rotating bracket 556; the oil pump 560, the output pipe 561 and the oiling connecting frame 562;
The first steel ball feeding device 600, a steel ball placing box 610, a steel ball material moving support 620, a steel ball material moving support rod 621 and a steel ball material moving top plate 622; a steel ball lateral movement mechanism 630, a steel ball lateral movement guide rail 631, a steel ball lateral movement plate 632, and a steel ball lateral movement driver 633; the steel ball vertical movement mechanism 640, the first transverse plate 641, the second transverse plate 642, the steel ball vertical movement guide rod 643 and the steel ball vertical movement driver 644; the steel ball material moving head 650, the steel ball material ejecting head 660, the steel ball groove 661, the blanking notch 662 and the steel ball material ejecting lifting mechanism 670;
the rack loading device 700, the rack conveyor 710, the visual inspection station 711, the visual inspection assembly 720, and the rack handling assembly 730;
the second oiling device 800, the second steel ball feeding device 900 and the lower cover plate feeding device 1000;
rivet loading attachment 1100, rivet conveying subassembly 1110, rivet vibration dish 1111, rivet linear vibration track 1112; rivet buffer seat 1120, buffer seat moving component 1121, rivet buffer groove 1122; rivet assembly 1130, rivet traverse mechanism 1140, rivet assembly bracket 1141, rivet traverse guide 1142, rivet traverse bracket 1143, rivet traverse driver 1144, rivet vertical movement mechanism 1150, rivet vertical movement guide 1151, rivet vertical movement bracket 1152, rivet vertical movement driver 1153, rivet vertical movement mechanism 1160; bottom plate clamp 1170, bottom plate clamp drive mechanism 1171, bottom plate clamp jaw 1172, bottom plate clamp block 1173, bottom plate clamp slot 1174, rivet clamp 1180, rivet clamp drive mechanism 1181, rivet clamp jaw 1182;
Riveting device 1200, semi-manufactured goods unloader 1300;
wheel assembly apparatus 1400, wheel assembly station 1401; nut supply assembly 1410, nut transport mechanism 1411, nut pushing mechanism 1412; nut assembly component 1420, nut assembly seat 1421, nut clamping position 1422, nut placement groove 1423, screw positioning rod 1424, positioning rod pushing component 1425, first assembly bottom plate 1426, first longitudinal adjustment mechanism 1427, first vertical adjustment mechanism 1428; a screw supply assembly 1430, a screw vibration plate 1431, a screw blowing mechanism 1432; screw assembly 1440, screw assembly mount 1441, screw assembly cavity 14410, assembly front mount 14411, screw assembly plate 14412, assembly rear mount 14413, screw feed tube 14414, screw assembly hole 1442, screw rotation head 1443, screw rotation assembly 1444, screw push assembly 1445, second assembly base 1446, second vertical adjustment mechanism 1447, second longitudinal adjustment mechanism 1448; a wheel placement box 1451, a wheel conveyor 1452, a conveyor inclined section 1453, lifting bars 1454, a wheel transfer base 1455, a wheel guide groove 1456, and a wheel buffer groove 1457;
the finished product detection device 1500 and the finished product blanking device 1600;
the device comprises a second conveying device 2200, a labeling device 2300, a coating device 2400, a manual box filling area 2500, a box sealing device 2600 and a palletizing robot 2700.
Description of the embodiments
The disclosure provides a thorough understanding of various embodiments of the disclosure as defined by the claims and their equivalents, with reference to the following description of the drawings. The description includes various specific details to aid in understanding, but these details should be regarded as merely exemplary. Accordingly, one of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present disclosure. In addition, descriptions of the functions and constructions of the disclosed embodiments may be omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to literal meanings, but are only used by the inventors to enable a clear and consistent understanding of the disclosure. Thus, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present disclosure are provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims and their equivalents.
It will be understood that when an element (e.g., a first element) is "connected" to another element (e.g., a second element), the element can be directly connected to the other element, or there can be an intervening element (e.g., a third element) between the element and the other element.
The embodiment of the invention provides a trundle assembling, packaging and stacking system, which comprises a first conveying device 2100, a bottom plate feeding device 300, an upper cover plate feeding device 400, a first oiling device 500, a first steel ball feeding device 600, a bracket feeding device 700, a second oiling device 800, a second steel ball feeding device 900, a lower cover plate feeding device 1000, a rivet feeding device 1100, a riveting device 1200, a wheel body assembling device 1400, a finished product detecting device 1500 and a finished product discharging device 1600, and further comprises a second conveying device 2200, a labeling device 2300, a coating device 2400, a manual boxing zone 2500, a box sealing device 2600 and a stacking robot 2700 which are sequentially arranged along the conveying direction of the first conveying device 2100, wherein the starting end of the second conveying device 2200 is in butt joint with the finished product discharging device 1600 so as to receive a finished product. The first transporting device 2100 includes a plurality of caster placement bases 20 and a first transporting assembly for driving the caster placement bases 20 to move in a transporting direction thereof, and the assembly of casters is performed on the caster placement bases 20. Wherein the first conveying assembly may comprise an endless conveying track for arranging the various devices in an endless manner, reducing space occupation. The base plate feeding device 300 places the base plate on the caster placement seat 20, the upper cover plate feeding device 400 places the upper cover plate on the base plate, the first oiling device 500 is used for oiling on the upper cover plate to increase the lubricity of steel balls, the first steel ball feeding device 600 is used for placing the steel balls into the upper cover plate, ring grooves for accommodating the steel balls are formed in the upper cover plate, the support and the lower cover plate, and the steel balls are particularly placed in the ring grooves. The bracket feeding device 700 places the bracket on the upper cover plate, the second oiling device 800 performs oiling on the bracket to increase the lubricity of the second group of steel balls, the second steel ball feeding device 900 places the steel balls in the bracket, the lower cover plate feeding device 1000 places the lower cover plate on the bracket, the rivet feeding device 1100 passes the rivet through the central holes of the bottom plate, the upper cover plate, the bracket and the lower cover plate, and the riveting device 1200 rivets the rivet so that the bottom plate, the upper cover plate, the bracket and the lower cover plate are riveted together. The wheel assembling apparatus 1400 assembles the wheel to the rack, the product detecting apparatus 1500 detects whether the product is acceptable, the product blanking apparatus 1600 moves the acceptable product to the second conveying apparatus 2200, and the unqualified product is moved to other places by the product blanking apparatus 1600. The second conveying device 2200 may include a plurality of conveying rollers to convey the product. The labeling device 2300 labels the product, the wrapping device 2400 sleeves the product into the packaging bag and performs heat shrinkage on the packaging bag, the manual boxing region 2500 is a region where workers can work, the workers can put the product sleeved into the packaging bag into the packaging box, the box sealing device 2600 seals the packaging box, and the palletizing robot 2700 stacks the packaging box tidily. From this, this embodiment has promoted the automation degree of truckle automation equipment, packing and pile up neatly for entire system is more intelligent, has effectively promoted production efficiency.
In some embodiments, as shown in fig. 5, the caster placing seat includes a caster placing plate 210, a first caster placing groove 211 is provided on the top surface of the caster placing plate 210, the bottom plate of the caster is placed in the first caster placing groove 211, the first caster placing groove 211 is used for positioning the bottom plate of the caster, a caster positioning column 220 which can elastically stretch in the vertical direction is provided in the first caster placing groove 211, and the caster positioning column 220 is inserted into a riveting hole on the bottom plate of the caster to secondarily position the bottom plate of the caster. Because the truckle reference column 220 is elastically telescopic, at the in-process of placing the rivet, the rivet can extrude the truckle reference column 220 for truckle reference column 220 contracts, just so can not take place to interfere with the rivet, and truckle reference column 220 can be made longer, can all fix a position parts such as truckle bottom plate, upper cover plate and support, has promoted the positioning effect. Meanwhile, the rivet is subjected to the jacking force of the caster positioning column 220 in the process of placing the rivet into the riveting hole, so that the rivet is not easy to shake and can be stably and accurately inserted into the riveting hole.
In some embodiments, a first through hole penetrating the caster placement plate 210 in the vertical direction is provided in the first caster placement groove 211, and a positioning sleeve 230 abutting the first through hole is fixed to the bottom surface of the caster placement plate 210, and the positioning sleeve 230 may be coaxially disposed with the first through hole. The caster positioning column 220 passes through and is movable in the first pass-through hole, and the lower end of the caster positioning column 220 is positioned in the positioning sleeve 230, and the caster positioning column 220 is also movable along the positioning sleeve 230. A first elastic restoring member (not shown) abutting the caster positioning column 220 is provided in the positioning sleeve 230, which allows the caster positioning column 220 to elastically expand and contract. The positioning sleeve 230 plays a guiding role on the caster positioning column 220, so that the caster positioning column 220 keeps elastic expansion and contraction along the vertical direction.
Further, the lower end of the positioning sleeve 230 is detachably fixed with a sleeve cover 231, and two ends of the first elastic restoring member are respectively abutted against the caster positioning column 220 and the sleeve cover 231, so as to apply an elastic restoring force along the vertical direction to the caster positioning column 220, so that the caster positioning column 220 is elastically stretched along the vertical direction. Meanwhile, since the sleeve cap 231 is detachably fixed to the lower end of the positioning sleeve 230, the caster positioning column 220 and the first elastic restoring member can be conveniently assembled in the positioning sleeve 230.
Further, the first elastic restoring member is a spring, and the upper and lower ends of the spring are respectively abutted against the caster positioning column 220 and the sleeve cover 231, so that a more stable elastic restoring force can be provided.
In some embodiments, a placement base plate 240 is further disposed below the caster placement plate 210, and a plurality of placement connection rods 250 extending in a vertical direction are disposed on the placement base plate 240, and the upper ends of the placement connection rods 250 are fixedly connected to the caster placement plate 210 to connect the caster placement plate 210 and the placement base plate 240 together.
The placement base 240 may be connected to a caster delivery assembly that may drive the entire caster placement base to move to different processing stations. Specifically, a plurality of base plate mounting holes may be provided in the placement base plate 240, and screws may be inserted into the base plate mounting holes to secure the placement base plate 240 to the caster delivery assembly.
Further, the top surface of the caster placing plate 210 is further provided with a second caster placing groove 212, a second through hole 213 penetrating through the caster placing plate 210 along the vertical direction is provided in the second caster placing groove 212, and a riveting support column 260 abutted with the second through hole 213 is fixed on the placing bottom plate 240, specifically, the riveting support column 260 may be coaxially provided with the second through hole 213.
Since the caster positioning column 220 in the first caster placing groove 211 is elastically stretchable, if the casters in the first caster placing groove 211 are riveted, the rivets will squeeze the caster positioning column 220, and the caster positioning column 220 cannot be forced to complete the riveting. In this embodiment, a second caster placement groove 212 and a riveting support column 260 are further added, before riveting, the casters in the first caster placement groove 211 can be moved into the second caster placement groove 212 by using a carrying device, and the riveting support column 260 supports and forces the rivets to complete riveting.
In some embodiments, the placement base 240 is provided with a plurality of third through holes adapted to the placement connection rods 250 and penetrating the placement base 240, and the lower ends of the placement connection rods 250 penetrate the third through holes and are movable in the third through holes, so that the placement connection rods 250 are slidably connected with the placement base 240 in the vertical direction, and the interval between the caster placement plates 210 and the placement base 240 can be changed. Still be provided with the second elasticity reset piece 270 between the truckle placed plate 210 and the bottom plate 240 of placing, the both ends of second elasticity reset piece 270 butt truckle placed plate 210 and bottom plate 240 of placing respectively to support the truckle placed plate 210 through the second elasticity reset piece 270, simultaneously, make the truckle placed plate 210 can be in the elastic displacement of vertical direction, like this, the position that the truckle placed plate 210 is not fixed, in the in-process of equipment truckle, the component part of truckle is difficult to take place rigid collision with the truckle placed plate 210, avoid the component part of truckle or the truckle placed plate 210 to damage, and the truckle placed plate 210 can adapt to the component part of truckle more flexibly.
Further, the second elastic restoring member 270 is a spring sleeved on the placing connecting rod 250, the placing connecting rod 250 plays a limiting role on the spring, the spring is prevented from moving transversely on the placing bottom plate 240, and the spring stretches and contracts to a guiding role, so that the spring keeps stretching and contracting along the vertical direction.
In some embodiments, the top surface of the caster placement plate 210 is further provided with a support positioning block 280, and the support positioning block 280 is provided with a support positioning groove 281 to position the support of the caster so that the caster is not easy to shake. Wherein, the two support positioning blocks 280 may be disposed on one side of the first caster placing groove 211 and one side of the second caster placing groove 212, so that the casters can be positioned on the support of the casters when the casters are placed in the first caster placing groove 211 and the second caster placing groove 212.
In some embodiments, as shown in fig. 6 and 7, the floor feeding device includes a floor discharging assembly, a floor conveyor 320, and a floor moving assembly 330, the floor discharging assembly includes a floor discharging seat 3110, the floor discharging seat 3110 is provided with an inclined floor discharging slot 3111, and a lowest height end of the floor discharging slot 3111 is at a lower end of the floor discharging seat 3110, so that the floor discharging slot 3111 forms a discharging outlet at the lower end of the floor discharging seat 3110, the floor 110 is stacked in the floor discharging slot 3111, and the floor 110 naturally moves toward the discharging outlet due to its own weight, so as to be able to fall from the discharging outlet. The floor conveyor 320 is configured to interface with the blanking outlet, and the floor 110 falling from the blanking outlet will fall onto the floor conveyor 320.
The first and second blanking switch mechanisms 3120 and 3130 are disposed at the blanking outlet, and the first and second blanking switch mechanisms 3120 and 3130 are used to drop the bottom plates 110 in the bottom plate blanking groove 3111 onto the bottom plate conveying belt 320 one by one instead of dropping a plurality of bottom plates at a time, so that the bottom plate conveying belt 320 conveys a single bottom plate 110 at a time, so that the bottom plate moving assembly 330 is fed. The base plate moving assembly 330 is used for removing and feeding the base plate 110 conveyed by the base plate conveying belt 320, specifically, moving the base plate 110 to the next station for further processing by the caster production line. Thereby realizing automatic feeding of the bottom plate 110, and greatly improving the production efficiency compared with the traditional manual mode.
In some embodiments, the first blanking switch mechanism 3120 includes a distribution plate 3121 and a first blanking switch driver 3122 connected to the distribution plate 3121, and the second blanking switch mechanism 3130 includes a blanking plate 3131 and a second blanking switch driver 3132 connected to the blanking plate 3131. The dividing plate 3121 and the blanking plate 3131 are sequentially arranged in the blanking direction (the direction in which the base plate 110 naturally falls in the base plate drop chute 3111), and in the blanking direction, the distance between the dividing plate 3121 and the blanking plate 3131 is slightly larger than the thickness of the base plate 110, so that only one base plate 110 can be accommodated just between the dividing plate 3121 and the blanking plate 3131. The baffle 3131 has a blocking position for blocking the bottom plate 110 from falling from the blanking outlet and a discharging position for allowing the bottom plate 110 to fall from the blanking outlet, and when the baffle 3131 is in the blocking position, it is located on the blanking path of the bottom plate 110, so that the bottom plate 110 can be blocked from blanking, and the bottom plate 110 will not fall from the blanking outlet; when the striker plate 3131 is in the discharge position, it moves away from the discharge path of the bottom plate 110 so as to no longer block the bottom plate 110 from discharging, the bottom plate 110 can be dropped from the discharge outlet. The second blanking switch driver 3132 is configured to drive the striker plate 3131 between a striker position and a discharge position to control the falling of the bottom plate 110. The first blanking switch driver 3122 is used to drive the distribution plate 3121 to be inserted between two adjacent bottom plates 110 (two bottom plates 110 with the lowest height) at the lowest end to separate the bottom plate 110 (the bottom plate 110 with the lowest height), and at the same time, the distribution plate 3121 will block the bottom plate 110 behind the bottom plate 110 at the lowest end from moving. Of course, the first blanking switch driver 3122 may also drive the distribution plate 3121 away from the moving path of the bottom plate 110. The specific working principle is as follows:
The second blanking switch driver 3132 drives the striker plate 3131 to move to the material blocking position, and the first blanking switch driver 3122 drives the distribution plate 3121 to move away from the moving path of the bottom plate 110, and the bottom plate 110 is blocked by the striker plate 3131, so as to abut against the striker plate 3131. The first blanking switch driver 3122 drives the distribution plate 3121 to be inserted between the two bottom plates 110 at the lowermost end, so that the bottom plate 110 at the lowermost end will be partitioned, which is located between the distribution plate 3121 and the blanking plate 3131, and the distribution plate 3121 will block the bottom plate 110 behind the bottom plate 110 at the lowermost end from moving in the blanking direction. When the second blanking switch driver 3132 drives the blanking plate 3131 to move to the blanking position, the bottom plate 110 at the lowest end drops from the blanking outlet, so that one bottom plate 110 is output. Thereafter, the second blanking switch driver 3132 drives the blanking plate 3131 to move to the blocking position, the first blanking switch driver 3122 drives the dividing plate 3121 to move away from the moving path of the bottom plate 110, and the next bottom plate 110 will be blocked by the blanking plate 3131 and thus abut against the blanking plate 3131, thereby the bottom plate 110 will drop onto the bottom plate conveyer 320 one by one through the control of the first blanking switch driver 3122 to the dividing plate 3121 and the control of the second blanking switch driver 3132 to the blanking plate 3131.
In some embodiments, in the insertion direction (the direction in which the distribution plate 3121 is inserted between two adjacent bottom plates 110 at the lowermost end), the thickness of the distribution plate 3121 is gradually reduced, and the cross section thereof may be in a triangular structure, so that the thickness of the lowermost end of the distribution plate 3121 is minimum, the distribution plate 3121 can be smoothly inserted into two bottom plates 110 at the lowermost end, and as the insertion depth of the distribution plate 3121 increases, the two bottom plates 110 at the lowermost end will be gradually separated, so that the bottom plate 110 at the lowermost end can be separated.
In some embodiments, the lower end of the bottom plate blanking seat 3110 is fixed with a blanking mounting plate 3140, the first blanking switch driver 3122 is fixed to an inner side of the blanking mounting plate 3140, and the second blanking switch driver 3132 is fixed to an outer side of the blanking mounting plate 3140. The blanking mounting plate 3140 may be located above the blanking outlet, and the distribution plate 3121 and the dam plate 3131 may be moved up and down along the blanking mounting plate 3140. Wherein both the first and second blanking switch drivers 3122 and 3132 may be cylinders.
Further, the inner side surface of the blanking mounting plate 3140 is further fixed with a distributing guide plate 3150, the distributing guide plate 3150 is provided with a distributing guide groove, the distributing plate 3121 is slidably arranged in the distributing guide groove, that is, the distributing plate 3121 can slide in the distributing guide groove, so that the distributing guide groove plays a guiding role on the movement of the distributing plate 3121, and the stable movement of the distributing plate 3121 along the insertion direction is ensured. The distributing guide plate 3150 may be bent in a U shape to form the distributing guide groove.
In some embodiments, a plurality of blanking guide bars 3112 are provided on the inner wall of the bottom plate blanking channel 3111, and the extending direction of the blanking guide bars 3112 is parallel to the extending direction of the bottom plate blanking channel 3111. The surface of the blanking guide bar 3112 is smoother, and the bottom plate 110 slides along the blanking guide bar 3112 more smoothly, so that the bottom plate 110 can slide more smoothly toward the blanking outlet.
In some embodiments, a weighted roller 3113 is disposed within the floor chute 3111 and is rotatable along the floor chute 3111, the weighted roller 3113 abutting the uppermost floor 110. The weight of the weight drum 3113 is heavier, which applies pressure to the bottom plates 110, so that the bottom plates 110 are more closely discharged, reducing the gap between adjacent two bottom plates 110, so that the bottom plate 110 at the lowermost end can accurately fall between the distribution plate 3121 and the dam 3131.
In some embodiments, the floor shift assembly 330 includes a longitudinal floor shift mechanism 331, a vertical floor shift mechanism 332 coupled to the longitudinal floor shift mechanism 331, and a floor feed clamp 333 coupled to the vertical floor shift mechanism 332. The base plate loading clamp 333 may be a clamping jaw, a magnetic suction head, or a negative pressure suction head, and is used to clamp the base plate 110 or loosen the base plate 110. The vertical bottom plate material moving mechanism 332 is used for driving the bottom plate material feeding clamp 333 to move along the vertical direction, the vertical bottom plate material moving mechanism 331 is used for driving the vertical bottom plate material moving mechanism 332 to move along the longitudinal direction, correspondingly, the bottom plate material feeding clamp 333 can be driven to move along the longitudinal direction, and the clamped bottom plate 110 can be moved to the next station through the mutual matching of the vertical bottom plate material moving mechanism 331 and the vertical bottom plate material moving mechanism 332. The longitudinal base plate moving mechanism 331 may include a longitudinal base plate moving base, a longitudinal guide rail disposed on the longitudinal base plate moving base, a longitudinal slider slidingly engaged with the longitudinal guide rail, and a longitudinal driver for driving the longitudinal slider to move, where the longitudinal base plate moving mechanism 332 is connected to the longitudinal slider. The vertical bottom plate moving mechanism 332 may include a vertical bottom plate moving base, a vertical guide rail disposed on the vertical bottom plate moving base, a vertical slider slidingly matched with the vertical guide rail, and a vertical driver driving the vertical slider to move, where the vertical bottom plate moving base is connected to the vertical slider, and the bottom plate feeding clamp 333 is connected to the vertical slider.
In some embodiments, the upper cover plate loading device and the lower cover plate loading device may have the same structure, where the upper cover plate loading device includes a cover plate vibration plate 410, a cover plate direct vibration guide rail 420 connected to the cover plate vibration plate 410, and a cover plate handling assembly 430, as shown in fig. 8, for example. The cover plate vibration disk 410 is output towards the unified upper cover plate or lower cover plate, the cover plate vibration guide rail 420 moves the cover plate output by the cover plate vibration disk 410 to the lower part of the cover plate carrying assembly 430 through the linear vibrator, and the cover plate carrying assembly 430 carries the cover plate on the cover plate vibration guide rail 420 again and carries out feeding. The cover plate handling assembly 430 includes a longitudinal cover plate moving mechanism, a vertical cover plate moving mechanism connected to the longitudinal cover plate moving mechanism, and a cover plate clamp connected to the vertical cover plate moving mechanism, where the cover plate clamp may be a clamping jaw, a magnetic adsorption head or a negative pressure suction head, and the cover plate is clamped or loosened by the cover plate clamp, and the cover plate clamp is moved by the longitudinal cover plate moving mechanism and the vertical cover plate moving mechanism.
In some embodiments, the first oiling device and the second oiling device may have the same structure, wherein, taking the first oiling device as an example, as shown in fig. 9 and 10, the first oiling device includes an oiling bracket 510, an oiling bottom plate 520 disposed below the oiling bracket 510, an oiling vertical moving assembly 530 disposed on the oiling bracket 510 and connected to the oiling bottom plate 520, an oiling head 540 rotatably connected to the oiling bottom plate 520, an oiling rotating assembly 550 disposed on the oiling bottom plate 520 and connected to the oiling head 540, and an oil pump 560 connected to the oiling bottom plate 520. Accordingly, the oiling head 540, the oiling rotating assembly 550 and the oil pump 560 are linked with the oiling bottom plate 520 in the vertical direction, and when the oiling vertical moving assembly 530 drives the oiling bottom plate 520 to move in the vertical direction, the oiling head 540, the oiling rotating assembly 550 and the oil pump 560 correspondingly move in the vertical direction so as not to affect the oil pump 560 to supply oil to the oiling head 540 and the oiling rotating assembly 550 to drive the oiling head 540 to rotate. The bottom of the oiling head 540 is provided with a plurality of oiling pipes 541, oil is extruded from the oiling pipes 541, the oiling rotating assembly 550 is used for driving the Tu Youtou to rotate, the oiling pipes 541 are correspondingly driven to rotate, and the oiling pipes 541 can rotationally paint a circle of lubricating oil on the upper cover plate. The top of the oiling head 540 is provided with an oil inlet hole connected with the oiling pipe 541, the output pipe 561 of the oil pump 560 outputs oil, and the output pipe 561 is inserted into the oil inlet hole and can rotate in the oil inlet hole, so that the output pipe 561 is not influenced to convey the oil to the oiling head 540 when the oiling head 540 rotates.
The specific working principle of the oiling device of this embodiment is as follows: when oiling, the oiling vertical moving assembly 530 drives the oiling bottom plate 520 to move downwards along the vertical direction so as to enable the oiling pipe 541 to be close to the upper cover plate, and then the oiling rotating assembly 550 drives the oiling head 540 to rotate, so that the oiling pipe 541 can rotationally smear a circle of lubricating oil on the upper cover plate to finish oiling; then, the oiling rotation assembly 550 stops driving the oiling head 540 to rotate, and the oiling vertical movement assembly 530 drives the oiling bottom plate 520 to move in a vertically upward reset manner to wait for oiling the next upper cover plate.
In some embodiments, the oiling support 510 includes a plurality of oiling support columns 511 and an oiling top plate 512 connected to the top ends of the oiling support columns 511, and the oiling vertical movement assembly 530 is disposed on the oiling top plate 512, and the oiling bottom plate 520 is disposed below the oiling top plate 512. The oiling support column 511 may extend in a vertical direction, with the oiling top plate 512 and oiling bottom plate 520 remaining horizontal.
Further, the oiling through hole vertically penetrating the oiling top plate 512 is formed in the oiling top plate 512, the oiling vertical moving assembly 530 comprises an oiling vertical driver 531 fixed on the oiling top plate 512, an oiling transverse plate 532 arranged above the oiling top plate 512 and connected with the oiling vertical driver 531, and an oiling guide rod 533, the upper end of the oiling guide rod 533 is connected with the oiling transverse plate 532, and the lower end of the oiling guide rod 533 passes through the oiling through hole and is connected with the oiling bottom plate 520, and the oiling guide rod 533 can move in the oiling through hole.
When the oiling vertical driver 531 drives the oiling transverse plate 532 to move in the vertical direction, the oiling guide rod 533 correspondingly drives the oiling bottom plate 520 to move in the vertical direction, and the oiling head 540, the oiling rotating assembly 550 and the oil pump 560 correspondingly move in the vertical direction. The oiling guide 533 also guides the movement of the oiling bottom plate 520 so as to keep it moving in the vertical direction.
Still further, the oiling connecting frame 562 is fixed on the oiling transverse plate 532, the oil pump 560 is fixedly connected with the oiling connecting frame 562, and the oil pump 560 is located above the oiling head 540, so that the oil pump 560 is connected with the oiling bottom plate 520, and the oil pump 560 can be linked with the oiling bottom plate 520 in the vertical direction.
Wherein the oiled vertical drive 531 may be a cylinder.
In some embodiments, the oiling rotation assembly 550 includes an oiling rotation driver 551 and an oiling transmission 552, with the oiling transmission 552 being connected to the oiling rotation driver 551 and the oiling head 540, respectively. The oiling rotation driver 551 applies a driving force, and the oiling transmission mechanism 552 plays a role of transmitting the driving force to indirectly drive the oiling head 540 to rotate.
In some embodiments, the oiling bottom plate 520 is provided with a rotating bracket 556, and the oiling rotating driver 551 is fixed on the rotating bracket 556; the oiling transmission mechanism 552 comprises a first rotating wheel 553 sleeved on an output shaft of the oiling rotation driver 551, a second rotating wheel 554 sleeved on the oiling head 540, and a conveying belt 555 sleeved on the first rotating wheel 553 and the second rotating wheel 554, wherein the output shaft of the oiling rotation driver 551 drives the first rotating wheel 553 to rotate, and the conveying belt 555 drives the second rotating wheel 554 to rotate so as to drive the oiling head 540 to rotate.
In some embodiments, the first steel ball loading device and the second steel ball loading device may have the same structure, where, taking the first steel ball loading device as an example, as shown in fig. 11-13, the first oiling device includes a steel ball placement box 610, a steel ball moving support 620 disposed above the steel ball placement box 610, a steel ball lateral moving mechanism 630 disposed on the steel ball moving support 620, a steel ball vertical moving mechanism 640 connected to the steel ball lateral moving mechanism 630, and a steel ball moving head 650 connected to the steel ball vertical moving mechanism 640. The steel ball placing box 610 is internally provided with a steel ball jacking head 660, and the steel ball jacking head 660 can be lifted and lowered along the vertical direction. A plurality of steel ball grooves 661 for placing steel balls are formed in the top surface of the steel ball jacking head 660, the steel ball jacking head 660 is connected with a steel ball jacking lifting mechanism 670, and the steel ball jacking lifting mechanism 670 is used for driving the steel ball jacking head 660 to lift in the vertical direction in the steel ball placing box 610. A large number of steel balls are placed in the steel ball placing box 610, and in the process of jacking the steel ball jacking head 660, the steel balls in the steel ball placing box 610 fall into a steel ball groove 661 on the top surface of the steel ball jacking head 660 and jack up along with the steel ball jacking head 660. After the steel ball moving head 650 obtains the steel ball, the steel ball jacking lifting mechanism 670 drives the steel ball jacking head 660 to reset so as to continuously jack the steel ball.
The steel ball transverse moving mechanism 630 is used for driving the steel ball vertical moving mechanism 640 to move transversely, and correspondingly can drive the steel ball moving head 650 to move transversely, so that the steel ball moving head 650 can move to the upper parts of different stations, the steel ball vertical moving mechanism 640 is used for driving the steel ball moving head 650 to move vertically, so that the height of the steel ball moving head 650 can be changed, and the steel ball moving head 650 is used for adsorbing steel balls in the steel ball groove 661 or loosening the adsorption of the steel balls so as to take away the steel balls or put down the steel balls.
The complete working process is as follows: after the steel ball jacking head 660 jacks up the steel ball, under the combined action of the steel ball transverse moving mechanism 630 and the steel ball vertical moving mechanism 640, the steel ball moving head 650 can approach the jacked steel ball jacking head 660, so that the steel ball on the steel ball jacking head 660 is adsorbed away; under the combined action of the steel ball transverse moving mechanism 630 and the steel ball vertical moving mechanism 640, the steel ball moving head 650 moves to the position above the appointed position (such as a steel ball cover plate for placing the steel balls), and the steel ball moving head 650 releases the adsorption of the steel balls, so that the steel balls can be loaded to the appointed position; then, the steel ball jacking lifting mechanism 670 is used for driving the steel ball jacking head 660 to reset, and the steel ball transverse moving mechanism 630 and the steel ball vertical moving mechanism 640 drive the steel ball material moving head 650 to reset so as to continuously feed the next group of steel balls; therefore, steel ball feeding can be automatically performed, and the production efficiency is greatly improved.
In some embodiments, the steel ball ejecting head 660 is in a cylinder shape arranged vertically, and the steel ball grooves 661 are distributed on the top surface of the steel ball ejecting head in a ring shape, so that the steel balls can just fall into one circle, which is just matched with one circle of steel balls required by the bearing structure, and the steel ball moving head 650 adsorbs one circle of steel balls each time and then places the steel balls at a specified position so as to meet actual production requirements.
Further, a blanking notch 662 communicated with the inner space of the steel ball jacking head 660 is arranged at the lower end of the steel ball jacking head 660, when the steel balls fall to the inner side of the steel ball jacking head 660, the steel balls can fall back into the steel ball placing box 610 from the blanking notch 662 to wait for the next jacking, so that the utilization rate of the steel balls can be improved.
In some embodiments, the steel ball moving support 620 includes a plurality of steel ball moving support rods 621 and a steel ball moving top plate 622 connected to the top of the steel ball moving support rods 621, the steel ball moving top plate 622 is located right above the steel ball placing box 610, the steel ball lateral moving mechanism 630 is disposed on the steel ball moving top plate 622, the steel ball moving top plate 622 is provided with a moving opening passing through, the steel ball moving head 650 is located below the steel ball moving top plate 622, and the steel ball vertical moving mechanism 640 passes through the moving opening to be connected to the steel ball moving head 650.
Further, the steel ball lateral movement mechanism 630 includes a steel ball lateral movement rail 631 fixed to the steel ball moving top plate 622, a steel ball lateral movement plate 632 slidably fitted with the steel ball lateral movement rail 631, and a steel ball lateral movement driver 633 connected to the steel ball lateral movement plate 632. The steel ball lateral movement driver 633 is configured to drive the steel ball lateral movement plate 632 to slide along the steel ball lateral movement rail 631, thereby achieving lateral movement.
Still further, the steel ball vertical moving mechanism 640 includes a first transverse plate 641 disposed above the steel ball transverse moving plate 632, a second transverse plate 642 disposed below the steel ball transverse moving plate 632, a steel ball vertical moving guide rod 643, and a steel ball vertical moving driver 644 fixed on the steel ball transverse moving plate 632, wherein the steel ball transverse moving plate 632 is provided with a through hole penetrating vertically, the steel ball vertical moving guide rod 643 penetrates through the through hole and the material moving opening and can move in the through hole, and the upper end and the lower end of the steel ball vertical moving guide rod 643 are respectively connected with the first transverse plate 641 and the second transverse plate 642. The steel ball vertical movement driver 644 is connected to the first traverse 641, and the steel ball moving head 650 is connected to the second traverse 642. The steel ball vertical movement driver 644 drives the first traverse plate 641 to move in the vertical direction, and drives the steel ball moving head 650 to move in the vertical direction through the steel ball vertical movement guide rod 643 and the second traverse plate 642. The steel ball lateral movement driver 633 and the steel ball vertical movement driver 644 may be air cylinders.
In some embodiments, an electromagnet is disposed on the steel ball moving head 650, and the steel ball moving head 650 attracts the steel ball in the steel ball groove by an attraction force generated by the electromagnet. When the electromagnet is powered on, a magnetic attraction force is generated on the steel ball moving head 650, so that the steel balls in the steel ball grooves can be attracted, and when the electromagnet is powered off, the magnetic attraction force on the steel ball moving head 650 disappears, so that the attracted steel balls can be loosened.
In some embodiments, the steel ball jacking lifting mechanism 670 includes a jacking cylinder disposed below the steel ball placement box 610, and a push rod of the jacking cylinder extends into the steel ball placement box 610 and is connected to the steel ball jacking head 660, and lifting of the steel ball jacking head 660 is achieved through extension and retraction of the push rod.
In some embodiments, as shown in fig. 14, the rack loading device includes a rack conveyor 710, a visual inspection assembly 720, and a rack handling assembly 730. One end of the rack conveyor 710 is provided with a vision inspection station 711, and the other end is used for feeding by a worker, the worker places the rack on the rack conveyor 710, and the rack conveyor 710 conveys the rack to the vision inspection station 711. When a worker places the bracket, the combined part of the bracket and the upper cover plate faces downwards, and the two support arms face upwards, so that the placing angles of the two support arms deviate, and the worker needs to rotate the support arms to a preset angle matched with the bottom plate on the caster placing seat. The visual inspection assembly 720 is located above the visual inspection station 711 and includes a camera, and the visual inspection assembly 720 takes a photograph of the support located at the visual inspection station 711 and determines the position orientation of the support, i.e., the placement angle of the support arm, based on the taken photograph. The rack handling assembly 730 rotates the rack to a preset angle according to the position orientation of the rack determined by the vision inspection assembly, and places the rack on the upper cover plate. Specifically, the rack handling assembly 730 may specifically include a rack lateral movement mechanism, a rack longitudinal movement mechanism connected to the rack lateral movement mechanism, a rack vertical movement mechanism connected to the rack longitudinal movement mechanism, a rack rotation mechanism connected to the rack vertical movement mechanism, and a rack clamp connected to the rack rotation mechanism, where the rack clamp may clamp or loosen a rack, and the rack rotation mechanism may rotate the rack clamp to change a position orientation of the rack. The support transverse moving mechanism, the support longitudinal moving mechanism and the support vertical moving mechanism can move the support in three dimensions so as to carry the support.
In some embodiments, as shown in fig. 15-18, the rivet loading device includes a rivet delivery assembly 1110, a rivet buffer seat 1120, and a rivet assembly 1130, the rivet delivery assembly 1110 being configured to deliver rivets to the rivet buffer seat 1120 for continuous supply of rivets, the rivet assembly 1130 being configured to remove rivets from the rivet buffer seat 1120 and to assemble the rivets. The rivet assembly 1130 specifically includes a rivet traverse mechanism 1140, a rivet vertical movement mechanism 1150 coupled to the rivet traverse mechanism 1140, a rivet longitudinal movement mechanism 1160 coupled to the rivet vertical movement mechanism 1150, and a bottom plate clamp 1170 and a rivet clamp 1180 coupled to the rivet longitudinal movement mechanism 1160. The rivet transverse moving mechanism 1140 is used for driving the rivet vertical moving mechanism 1150 to move transversely, and accordingly can drive the bottom plate clamp 1170 and the rivet clamp 1180 to move transversely, the rivet vertical moving mechanism 1150 is used for driving the rivet vertical moving mechanism 1160 to move vertically, and accordingly can drive the bottom plate clamp 1170 and the rivet clamp 1180 to move vertically, and the rivet vertical moving mechanism 1160 is used for driving the bottom plate clamp 1170 and the rivet clamp 1180 to move longitudinally, so that the bottom plate clamp 1170 and the rivet clamp 1180 can move transversely, longitudinally and/or vertically, and the bottom plate clamp 1170 and the rivet clamp 1180 can be close to a target position through the mutual coordination of the rivet transverse moving mechanism 1140, the rivet vertical moving mechanism 1150 and/or the rivet vertical moving mechanism 1160, and further the bottom plate clamp 1170 clamps the bottom plate of the caster or releases the bottom plate, and the rivet clamp 1180 clamps the rivet or releases the rivet.
The specific working principle is as follows: the rivet conveying component 1110 firstly conveys rivets to the rivet buffer seat 1120 to buffer the rivets in the rivet buffer seat 1120, and under the mutual coordination of the rivet transverse moving mechanism 1140, the rivet vertical moving mechanism 1150 and/or the rivet vertical moving mechanism 1160, the rivet clamp 1180 is close to the rivet buffer seat 1120, so that the rivet clamp 1180 can clamp the rivets on the rivet buffer seat 1120; then, the rivet transverse moving mechanism 1140, the rivet vertical moving mechanism 1150 and/or the rivet longitudinal moving mechanism 1160 further act, so that the rivet clamp 1180 moves above the caster with the rivet, and then the rivet is inserted into the riveting hole on the caster, and the rivet clamp 1180 releases the clamped rivet, thereby completing the assembly of the rivet. Therefore, automatic assembly of rivets can be realized, and the production efficiency is effectively improved.
After the assembly of the rivet is completed, the bottom plate clamp 1170 clamps the bottom plate of the caster so that the entire caster assembled with the rivet can be moved, and the caster assembled with the rivet is moved to another station under the coordinated cooperation of the rivet lateral movement mechanism 1140, the rivet vertical movement mechanism 1150 and/or the rivet longitudinal movement mechanism 1160, and the bottom plate clamp 1170 releases the bottom plate again so as to rivet the rivet at the other station.
In some embodiments, the floor clamp 1170 includes a floor clamp drive mechanism 1171 coupled to the rivet longitudinal movement mechanism 1160 and two floor clamp jaws 1172 each coupled to the floor clamp drive mechanism 1171, the floor clamp drive mechanism 1171 for urging the two floor clamp jaws 1172 toward each other to clamp a floor and also urging the two floor clamp jaws 1172 away from each other to unclamp the floor. The rivet clamp 1180 is disposed between the two base plate clamping jaws 1172, because the center position of the base plate is provided with a riveting hole, the rivet clamp 1180 needs to insert a rivet into the riveting hole, and the position relationship between the rivet clamp 1180 and the two base plate clamping jaws 1172 can adapt to the actual structure of the caster, so that the requirement of assembly work is met. Meanwhile, after the rivet is assembled in place and the rivet clamp 1180 releases the rivet, the bottom plate clamp driving mechanism 1171 can immediately drive the two bottom plate clamping jaws 1172 to clamp the bottom plate, so that the bottom plate is transferred to the next station, and the waiting time is reduced due to the position relationship between the rivet clamp 1180 and the two bottom plate clamping jaws 1172, so that clamping actions of the clamps are more consistent, and the working efficiency can be further improved.
The rivet holder 1180 includes a rivet holder drive mechanism 1181 fixed to the bottom of the bottom plate clamp drive mechanism 1171, and two rivet clamping jaws 1182 each connected to the rivet holder drive mechanism 1181, wherein the rivet holder drive mechanism 1181 is configured to urge the two rivet clamping jaws 1182 toward each other to clamp a rivet, and also to urge the two rivet clamping jaws 1182 away from each other to release the rivet. The clamping direction of the bottom plate clamping jaw 1172 is perpendicular to the clamping direction of the rivet clamping jaw 1182, so that the rivet clamping jaw 1182 can avoid a bracket on a caster, and the bottom plate clamping jaw 1172 and the rivet clamping jaw 1182 can be prevented from interfering with each other, so that the two clamps can work independently and smoothly.
Further, the inner sides of the two base plate clamping claws 1172 are provided with base plate clamping blocks 1173, and the inner sides of the base plate clamping blocks 1173 are provided with base plate clamping grooves 1174 for the base plate to be embedded. When the base plate is clamped, both ends of the base plate are respectively inserted into the base plate clamping grooves 1174 of the two base plate clamping blocks 1173, so that the base plate is not easy to separate from the base plate clamping blocks 1173, and the base plate can be clamped more stably.
In some embodiments, the rivet delivery assembly 1110 includes a rivet vibrating plate 1111 and a rivet linear vibration rail 1112 connected to the rivet vibrating plate 1111, the rivet vibrating plate 1111 being configured to screen out rivets of a suitable orientation such that the rivets drop into the rivet linear vibration rail 1112, the rivet linear vibration rail 1112 delivering the rivets along the rivet linear vibration rail 1112 under the influence of a linear vibrator. The rivet buffer mount 1120 interfaces with the rivet linear vibration rail 1112 to receive rivets delivered by the rivet linear vibration rail 1112.
Further, the rivet buffer seat 1120 is connected to a buffer seat moving component 1121, the buffer seat moving component 1121 is used for driving the rivet buffer seat 1120 to move along a direction perpendicular to the rivet linear vibration rail 1112, and the rivet buffer seat 1120 is provided with a rivet buffer groove 1122 in butt joint with the rivet linear vibration rail 1112.
The rivet linear vibration rail 1112 conveys the rivet to the rivet buffer groove 1122, and the buffer seat moving component 1121 drives the rivet buffer seat 1120 to move along the direction perpendicular to the rivet linear vibration rail 1112, which is equivalent to dislocating the rivet in the rivet buffer groove 1122 with the rivet linear vibration rail 1112, so that the rivet deviates from the rivet linear vibration rail 1112, and the rivet clamp 1180 clamps the dislocated rivet, so that the rivet clamp 1180 is prevented from touching other rivets on the rivet linear vibration rail 1112, and the rivet clamp 1180 is convenient to clamp the rivet stably.
The volume of the rivet buffer slot 1122 can be designed to accommodate just one rivet, such that the rivet clamps 1180 also grip one rivet at a time, one rivet at a time. A rivet detecting sensor, such as a photoelectric sensor, may be disposed at the rivet-buffering groove 1122, and after the rivet detecting sensor detects that a rivet exists in the rivet-buffering groove 1122, the buffering seat moving component 1121 drives the rivet buffering seat 1120 to move along a direction perpendicular to the rivet linear vibration rail 1112. The buffer seat moving assembly 1121 may be a linear guide.
In some embodiments, the rivet traversing mechanism 1140 includes a rivet assembly bracket 1141, a rivet traversing rail 1142 disposed on the rivet assembly bracket 1141 and extending in a transverse direction, a rivet traversing bracket 1143 in sliding engagement with the rivet traversing rail 1142, and a rivet traversing driver 1144 disposed on the rivet assembly bracket 1141 and coupled to the rivet traversing bracket 1143, the rivet traversing driver 1144 driving the rivet traversing bracket 1143 in a transverse direction; the rivet vertical movement mechanism 1150 includes a rivet vertical movement guide 1151 disposed on the rivet traverse bracket 1143 and extending vertically, a rivet vertical movement bracket 1152 slidably engaged with the rivet vertical movement guide 1151, and a rivet vertical movement driver 1153 disposed on the rivet traverse bracket 1143 and connected to the rivet vertical movement bracket 1152, the rivet vertical movement driver 1153 driving the rivet vertical movement bracket 1152 to move vertically. Rivet longitudinal movement mechanism 1160 includes linear guides coupled to rivet vertical movement support 1152 to which bottom plate clamp 1170 and rivet clamp 1180 are coupled to drive bottom plate clamp 1170 and rivet clamp 1180 to move longitudinally by the linear guides. Thereby, the bottom plate clamp 1170 and the rivet clamp 1180 can be actuated to move laterally, longitudinally, and/or vertically. Wherein both the rivet lateral movement driver 1144 and the rivet vertical movement driver 1153 can be air cylinders.
In some embodiments, as shown in fig. 2 and 3, the riveting device 1200 may be configured in the prior art, and will not be described herein.
In some embodiments, as shown in fig. 2 and 3, a semi-product blanking device 1300 may be disposed between the riveting device 1200 and the wheel assembly device 1400 in the conveying direction, where the semi-product blanking device 1300 may blank the riveted semi-product for other caster products.
In some embodiments, as shown in fig. 19-23, the wheel assembly apparatus includes a wheel transfer assembly, a wheel handling assembly, a wheel assembly station 1401, a nut supply assembly 1410, a nut assembly 1420, a screw supply assembly 1430, and a screw assembly 1440. The wheel conveying assembly is used for conveying the wheel, the wheel conveying assembly moves the wheel to the wheel assembling station 1401, the nut assembling assembly 1420 and the screw assembling assembly 1440 are respectively arranged at two sides of the wheel assembling station 1401, the bracket and the wheel 160 are assembled at the wheel assembling station 1401, and after the bracket and the wheel 160 move to the wheel assembling station 1401, the nut assembling assembly 1420 and the screw assembling assembly 1440 can act to assemble the nuts and the screws from two sides of the wheel 160 respectively.
The nut assembly 1420 includes a nut assembly seat 1421, a nut clamping position 1422 for limiting the rotation of the nut is provided on the side of the nut assembly seat 1421 near the wheel assembly station 1401, and a nut supply module 1410 is used for conveying the nut to the nut clamping position 1422, and after the nut is assembled in place, the nut supply module 1410 conveys the nut to the nut clamping position 1422 so as to continuously supply the nut. The screw assembly 1440 includes a screw assembly seat 1441, a screw rotating head 1443, a screw pushing assembly 1445, and a screw rotating assembly 1444, the screw assembly seat 1441 is provided with a screw assembly cavity 14410, the screw assembly cavity 14410 forms a screw assembly hole 1442 corresponding to the nut clamping position 1422 on a side surface of the screw assembly seat 1441 near the wheel body assembly station 1401, and a screw can extend from the screw assembly hole 1442 to be near the nut in the nut clamping position 1422. The screw supply assembly 1430 is configured to deliver screws to the screw assembly cavity 14410, and the screw rotating head 1443 is disposed in the screw assembly cavity 14410 and is rotatable and movable in the screw assembly cavity 14410. The screw rotating head 1443 is connected to a screw rotating assembly 1444, and the screw rotating assembly 1444 is configured to drive the screw rotating head 1443 to rotate, and the screw rotating head 1443 can drive the screw in the screw assembling cavity 14410 to rotate. The screw rotating assembly 1444 is connected to the screw pushing assembly 1445, and the screw pushing assembly 1445 is configured to drive the screw rotating assembly 1444 to move along the axial direction of the screw assembling hole 1442, and correspondingly, drive the screw rotating head 1443 to move along the axial direction of the screw assembling hole 1442.
When the wheel assembly is performed, the screw pushing assembly 1445 is first driven to move the screw rotating assembly 1444 along the axial direction of the screw assembling hole 1442, the screw rotating head 1443 contacts with the screw in the screw assembling cavity 14410 and pushes the screw to move towards the nut in the nut clamping position 1422, and the screw passes through the bracket on the wheel assembly station 1401 and the wheel 160. When the screw contacts the nut in the nut block 1422, the screw rotation assembly 1444 drives the screw to rotate, which causes the nut to be screwed onto the screw as the nut is restricted from rotating by the nut block 1422, thereby assembling the wheel 160 and the bracket.
In some embodiments, the nut assembly component 1420 further includes a screw positioning rod 1424 and a positioning rod pushing component 1425, the nut assembly seat 1421 is provided with a through hole penetrating itself in the axial direction of the screw assembly hole 1442 and interfacing with the nut detent 1422, the screw positioning rod 1424 passes through the through hole and the central hole of the nut in the nut detent 1422, and the screw positioning rod 1424 is movable in the axial direction of the nut in the through hole and the central hole of the nut in the nut detent 1422. The locating lever pushing assembly 1425 is disposed on a side of the nut assembling seat 1421 away from the wheel body assembling station 1401, the locating lever pushing assembly 1425 is connected to the screw locating lever 1424, and the locating lever pushing assembly 1425 is used for driving the screw locating lever 1424 to move along the axial direction of the screw assembling hole 1442.
When the wheel body is assembled, the positioning rod pushing component 1425 firstly enables the screw positioning rod 1424 to extend forwards (in the direction approaching to the screw assembling seat 1441), and the screw positioning rod 1424 passes through the wheel body 160 and the bracket of the wheel body assembling station 1401 until approaching to the screw assembling hole 1442; the screw pushing component 1445 drives the screw rotating component 1444 to move forwards along the axial direction of the screw assembling hole 1442 (the direction close to the nut assembling seat 1421), when the screw rotating head 1443 pushes the screw out of the screw assembling hole 1442 and contacts with the screw positioning rod 1424, the positioning rod pushing component 1425 drives the screw positioning rod 1424 to move backwards (the direction far away from the screw assembling seat 1441), in the process, the screw positioning rod 1424 and the screw rotating head 1443 clamp the screw from two ends, so that the screw is not easy to shake in the moving process, and the screw can be accurately abutted with a nut on the nut clamping position 1422; during the rotation of the screw, the screw positioning rod 1424 also maintains a state of abutting the screw, avoiding that the nut cannot be accurately screwed onto the screw. Wherein, the tail end of the screw positioning rod 1424 can be provided with a pressure sensor, when the screw rotating head 1443 contacts with the screw, and after the screw pushing component 1445 pushes the screw rotating head 1443, the pressure sensor can sense pressure, when the pressure sensed by the pressure sensor is greater than a set value, the positioning rod pushing component 1425 drives the screw positioning rod 1424 to move backwards.
The positioning rod pushing assembly 1425 may include a positioning rod pushing rail, a positioning rod pushing block slidably engaged with the positioning rod pushing rail, and a positioning rod pushing driver connected to the positioning rod pushing block, where the positioning rod pushing rail extends along the axial direction of the screw assembly hole 1442, and the tail end of the screw positioning rod 1424 is connected to the positioning rod pushing block, and the positioning rod pushing driver drives the positioning rod pushing block to move along the axial direction of the screw assembly hole 1442, and correspondingly drives the screw positioning rod 1424 to move along the axial direction of the screw assembly hole 1442. Wherein the positioning rod pushing driver can be an air cylinder.
In some embodiments, the nut supply 1410 includes a nut delivery mechanism 1411 and a nut pushing mechanism 1412, a nut placement groove 1423 is provided on the nut assembly seat 1421, and a nut clamping position 1422 is formed at one end of the nut placement groove 1423, i.e. the nut can be clamped at the end of the nut placement groove 1423. The nut conveying mechanism 1411 is used for conveying nuts to the nut placing groove 1423, the nut pushing mechanism 1412 is arranged on one side of the nut assembling seat 1421 far away from the nut clamping position 1422, and the nut pushing mechanism 1412 is used for pushing nuts in the nut placing groove 1423 to the nut clamping position 1422. The nut pushing mechanism 1412 not only pushes the nut, but also applies a pushing force to the nut located at the nut clamping position 1422, so that the nut abuts against the side wall of the nut placing groove 1423 to limit the rotation of the nut, and the screw can be accurately screwed into the nut.
The nut conveying mechanism 1411 may specifically be a nut vibration plate, an output track of which is disposed above the nut placement groove 1423, and the nut vibration plate outputs a nut with a fixed orientation, and the nut falls into the nut placement groove 1423 along the output track. The height of the nut placement groove 1423 is matched with the opposite side distance of the nut, so that the nut keeps corresponding orientation, and the screw can be accurately abutted with the nut. The nut pushing mechanism 1412 specifically includes a nut pushing bar disposed in the nut placement groove 1423 and movable along the nut placement groove 1423, and a nut pushing driver connected to the nut pushing bar, which drives the nut pushing bar to move along the nut placement groove 1423 to push the nut in the nut placement groove 1423.
Further, the side wall of the nut clamping position 1422 is provided with a polygonal clamping groove matched with the nut, that is, the side wall of the side, away from the nut pushing mechanism 1412, of the nut placing groove 1423 is provided with a polygonal clamping groove, for example, when the nut is a hexagonal nut, the polygonal clamping groove is a triangular clamping groove, when the nut is an octagonal nut, the polygonal clamping groove is a trapezoidal clamping groove, and under the action of the nut pushing mechanism 1412, the nut can be embedded into the polygonal clamping groove, so that the nut is further limited to rotate.
The screw rotating head 1443 has a screw insertion groove adapted to the head of the screw, and when the screw rotating head 1443 moves forward, the head of the screw is inserted into the screw insertion groove, so that the screw rotating head 1443 can drive the screw to rotate. Alternatively, the screw rotating head 1443 is a screwdriver bit, and when the screw rotating head 1443 moves forward, the screw rotating head 1443 is inserted into a groove of the screw head, and the screw rotating head 1443 drives the screw to rotate.
In some embodiments, the nut assembly 1420 further includes a first assembly bottom plate 1426, a first vertical adjustment mechanism 1428, and a first vertical adjustment mechanism 1427, where the nut assembly seat 1421 and the positioning rod pushing assembly 1425 are disposed on the first assembly bottom plate 1426, the first vertical adjustment mechanism 1427 is connected to the first assembly bottom plate 1426 and is used to drive the first assembly bottom plate 1426 to move longitudinally, and the first vertical adjustment mechanism 1428 is connected to the first vertical adjustment mechanism 1427 and is used to drive the first vertical adjustment mechanism 1427 to move vertically, and correspondingly, drive the first assembly bottom plate 1426 to move vertically, where the moving direction of the first vertical adjustment mechanism 1427 is perpendicular to the axial direction of the vertical and screw assembly hole 1442. Thus, the nut assembly seat 1421 and the locating lever pushing assembly 1425 on the first assembly floor 1426 can both be moved vertically and/or longitudinally to adjust their positions so that the nut detents 1422 can be accurately docked with the screw assembly holes 1442.
The first vertical adjustment mechanism 1428 may include a first vertical adjustment bracket, a first vertical adjustment rail disposed on the first vertical adjustment bracket, a first vertical adjustment plate slidingly matched with the first vertical adjustment rail, and a first vertical adjustment driver connected to the first vertical adjustment plate, where the first vertical adjustment driver drives the first vertical adjustment plate to move vertically; the first longitudinal adjustment mechanism 1427 includes a first longitudinal adjustment rail disposed on the first vertical adjustment plate, a first longitudinal adjustment plate slidably engaged with the first longitudinal adjustment rail, and a first longitudinal adjustment drive coupled to the first longitudinal adjustment plate, the first assembly floor 1426 coupled to the first longitudinal adjustment plate, the first longitudinal adjustment drive driving the first assembly floor 1426 to move longitudinally. The first vertical adjustment drive and the first longitudinal adjustment drive may each be a cylinder.
In some embodiments, screw drive assembly 1445 may include a screw drive rail extending axially of screw assembly hole 1442, a screw drive seat slidably engaged with screw drive rail, and a screw drive driver coupled to screw drive seat, screw drive assembly 1444 being disposed on screw drive seat, screw drive driver driving screw drive seat to move axially of screw assembly hole 1442, and correspondingly driving screw drive assembly 1444 to move axially of screw assembly hole 1442. The screw drive driver may be in particular a cylinder.
In some embodiments, screw rotation assembly 1444 includes a motor and a coupling coupled to an output shaft of the motor, and screw rotation head 1443 is coupled to the coupling to be rotated by the motor to drive screw rotation head 1443.
In some embodiments, screw assembly mount 1441 is formed by combining front mount 14411, screw assembly plate 14412, and rear mount 14413, and is configured to facilitate assembly, front mount 14411 and rear mount 14413 are disposed on opposite sides of screw assembly plate 14412, respectively, screw assembly hole 1442 is disposed on front mount 14411, and rear mount 14413 is provided with screw feed tube 14414 in communication with screw assembly cavity 14410, and screws pass through screw feed tube 14414 into screw assembly cavity 14410.
The screw feeding tube 14414 is inclined, so that the screw entering the screw assembling cavity 14410 can lie naturally, and the screw rotating head 1443 can smoothly push the screw. The screw assembly hole 1442 may be configured as a horn structure, and in the forward extending direction, the screw assembly hole 1442 may be gradually reduced, so that the screw pushed by the screw rotating head 1443 is gradually aligned with the nut on the nut clamping position 1422, and accurate butt joint of the screw and the nut is ensured.
In some embodiments, the screw supply assembly 1430 includes a screw vibration plate 1431, a screw blowing mechanism 1432, and a screw delivery tube, the screw vibration plate 1431 outputting a screw of a fixed orientation, the screw blowing mechanism 1432 being connected to the screw vibration plate 1431, one end of the screw delivery tube being connected to the screw blowing mechanism 1432, and the other end being connected to the screw feed tube 14414, the screw blowing mechanism 1432 being configured to blow the screw output by the screw vibration plate 1431 toward the screw delivery tube such that the screw has sufficient power to move along the screw delivery tube to the screw feed tube 14414 and into the screw assembly cavity 14410.
The screw blowing mechanism 1432 may include a blowing device and a blowing pipe, one end of the blowing pipe is connected with the blowing device, the other end of the blowing pipe is connected with the screw conveying pipe, an opening which is in butt joint with an output track of the screw vibration disc 1431 is arranged in the middle of the blowing pipe, a screw output by the screw vibration disc 1431 enters the blowing pipe through the opening, and the blowing device blows air to the screw, so that the screw moves along the screw conveying pipe.
In some embodiments, the screw assembly 1440 further includes a second assembly bottom plate 1446, a second vertical adjustment mechanism 1447, and a second longitudinal adjustment mechanism 1448, where the screw assembly seat 1441 and the screw pushing assembly 1445 are disposed on the second assembly bottom plate 1446, and the second longitudinal adjustment mechanism 1448 is connected to the second assembly bottom plate 1446 and is used to drive the second assembly bottom plate 1446 to move longitudinally, and the second vertical adjustment mechanism 1447 is connected to the second longitudinal adjustment mechanism 1448 and is used to drive the second longitudinal adjustment mechanism 1448 to move vertically, so as to drive the second assembly bottom plate 1446 to move vertically correspondingly. Wherein, the moving direction of the second longitudinal adjustment mechanism 1448 is perpendicular to the vertical direction and the axial direction of the screw assembling hole 1442. Thus, the screw assembly mount 1441 and screw pushing assembly 1445 on the second assembly floor 1446 can each be moved vertically and/or longitudinally to adjust its position so that the screw assembly holes 1442 can accurately interface with the nut detents 1422.
The second vertical adjustment mechanism 1447 may include a second vertical adjustment bracket, a second vertical adjustment rail disposed on the second vertical adjustment bracket, a second vertical adjustment plate slidingly matched with the second vertical adjustment rail, and a second vertical adjustment driver connected to the second vertical adjustment plate, where the second vertical adjustment driver drives the second vertical adjustment plate to move vertically; the second longitudinal adjustment mechanism 1448 includes a second longitudinal adjustment rail disposed on the second vertical adjustment plate, a second longitudinal adjustment plate slidably engaged with the second longitudinal adjustment rail, and a second longitudinal adjustment driver coupled to the second longitudinal adjustment plate, the second assembly floor 1446 coupled to the second longitudinal adjustment plate, the second longitudinal adjustment driver driving the second assembly floor 1446 to move longitudinally. The second vertical adjustment drive and the second longitudinal adjustment drive may each be a cylinder.
In some embodiments, the wheel handling assembly may be a handling robot, and the wheel handling assembly is used to transport the wheels to be assembled to continuously supply the wheels for continuous production. The transfer robot moves the wheel body conveyed by the wheel body conveying assembly to the wheel body assembling station 1401, and keeps clamping the wheel body, so that the wheel body assembled with the support can be accurately aligned with the support, and the screw can accurately penetrate through the support and the through hole on the wheel body. After the support and the wheel body are assembled, the transfer robot releases the clamping of the wheel body
Further, as shown in fig. 23, the wheel conveyor assembly includes a wheel placement box 1451, a wheel conveyor 1452, and a wheel transfer base 1455, wherein the wheel conveyor 1452 may include a conveyor belt and a conveyor belt drive for driving the conveyor belt to rotate. The wheel body placing box 1451 is used for placing the wheel body to be assembled, and an opening is provided at the bottom of the wheel body placing box 1451, and one end of the wheel body conveying belt mechanism 1452 is provided below the opening, so that the wheel body falling from the opening will fall onto the conveying belt.
The wheel body moving seat 1455 is provided with a wheel body guide groove 1456 and a wheel body buffer groove 1457, the wheel body guide groove 1456 is obliquely arranged, the lowest height end of the wheel body guide groove 1456 is communicated with the wheel body buffer groove 1457, the other end of the wheel body conveying belt mechanism 1452 is in butt joint with the wheel body guide groove 1456, and the wheel body guide groove 1456 is used for conveying the received wheel body to the wheel body guide groove 1456, so that the wheel body is guided by the wheel body guide groove 1456 to keep vertical orientation. Because the wheel guide grooves 1456 are inclined, the wheel can naturally roll down along the wheel guide grooves 1456 to the wheel buffer grooves 1457 and be buffered in the wheel buffer grooves 1457. The conveyor robot will move the wheels in the wheel buffer groove 1457.
Further, the conveyor belt may include a conveyor belt inclined section 1453 disposed obliquely, and a wheel body moving base 1455 is disposed at the top end of the conveyor belt inclined section 1453, and a plurality of lifting bars 1454 are disposed on the conveyor belt, and the lifting bars 1454 are used for lifting the wheel body when the conveyor belt rotates. Only the wheel having an axial direction substantially perpendicular to the inclined section 1453 of the conveyor belt will be lifted by the lifting bar 1454, and the other wheels will drop into the wheel placement box 1451 again, thereby screening the wheels, so that the wheels entering the wheel guide groove 1456 are easier to keep a vertical orientation.
In some embodiments, the labeling device 2300, the wrapping device 2400, the box sealing device 2600, and the palletizing robot 2700 may be conventional apparatuses, and detailed descriptions thereof will be omitted.

Claims (8)

1. A castor assembly, packaging and palletizing system, characterized in that: the automatic feeding device comprises a first conveying device, a bottom plate feeding device, an upper cover plate feeding device, a first oiling device, a first steel ball feeding device, a bracket feeding device, a second oiling device, a second steel ball feeding device, a lower cover plate feeding device, a rivet feeding device, a riveting device, a wheel body assembling device, a finished product detecting device and a finished product discharging device, as well as a second conveying device, a labeling device, a coating device, a manual boxing region, a box sealing device and a stacking robot, wherein the bottom plate feeding device, the upper cover plate feeding device, the first oiling device, the first steel ball feeding device, the bracket feeding device, the second oiling device, the second steel ball feeding device, the lower cover plate feeding device, the rivet feeding device, the riveting device, the wheel body assembling device, the finished product detecting device and the finished product discharging device are sequentially arranged along the conveying direction of the second conveying device, and the starting end of the second conveying device is in butt joint with the finished product discharging device; the first conveying device comprises a plurality of caster wheel placing seats and a first conveying assembly, and the first conveying assembly is used for driving the caster wheel placing seats to move along the conveying direction; the bottom plate feeding device is used for placing the bottom plate on the caster wheel placing seat, the upper cover plate feeding device is used for placing the upper cover plate on the bottom plate, the first oiling device is used for oiling on the upper cover plate, the first steel ball feeding device is used for placing steel balls into the upper cover plate, the bracket feeding device is used for placing a bracket on the upper cover plate, the second oiling device is used for oiling on the bracket, the second steel ball feeding device is used for placing steel balls into the bracket, the lower cover plate feeding device is used for placing the lower cover plate on the bracket, the rivet feeding device is used for enabling rivets to pass through central holes of the bottom plate, the upper cover plate, the bracket and the lower cover plate, the riveting device is used for riveting rivets, the wheel body assembling device is used for assembling the wheel body onto the bracket, the finished product detecting device is used for detecting whether products are qualified or not, and the finished product discharging device is used for moving qualified products to the second conveying device; the labeling device is used for labeling the products, the coating device is used for sleeving the products into the packaging bags and performing thermal shrinkage on the packaging bags, the manual boxing area is used for workers to put the products sleeved into the packaging bags into the packaging boxes, the box sealing device is used for sealing the packaging boxes, and the stacking robot is used for orderly stacking the packaging boxes;
The caster placing seat comprises a caster placing plate, a first caster placing groove is formed in the top surface of the caster placing plate, and a caster positioning column which can elastically stretch along the vertical direction is arranged in the first caster placing groove; a first through hole penetrating through the caster wheel placing plate in the vertical direction is formed in the first caster wheel placing groove, and a positioning sleeve butted with the first through hole is fixed on the bottom surface of the caster wheel placing plate; the caster positioning column passes through the first passing hole and can move in the first passing hole, the lower end of the caster positioning column is positioned in the positioning sleeve, and a first elastic reset piece which is abutted against the caster positioning column is arranged in the positioning sleeve;
the wheel body assembling device comprises a wheel body conveying assembly, a wheel body carrying assembly, a wheel body assembling station, a nut supplying assembly, a nut assembling assembly, a screw supplying assembly and a screw assembling assembly; the wheel body conveying assembly is used for conveying the wheel body to be assembled, and the wheel body conveying assembly is used for moving the wheel body conveyed by the wheel body conveying assembly to a wheel body assembling station; the nut assembling assembly and the screw assembling assembly are respectively arranged at two sides of the wheel body assembling station, the nut assembling assembly comprises a nut assembling seat, a nut clamping position used for limiting the rotation of a nut is arranged on the side surface, close to the wheel body assembling station, of the nut assembling seat, and the nut supplying assembly is used for conveying the nut to the nut clamping position; the screw assembling assembly comprises a screw assembling seat, a screw rotating head, a screw pushing assembly and a screw rotating assembly, wherein the screw assembling seat is provided with a screw assembling cavity, a screw assembling hole corresponding to the nut clamping position is formed in the side face, close to the wheel body assembling station, of the screw assembling seat, and the screw supplying assembly is used for conveying screws to the screw assembling cavity; the screw rotating head is arranged in the screw assembly cavity, the screw rotating head is connected with the screw rotating assembly, and the screw rotating assembly is used for driving the screw rotating head to rotate so as to drive the screw in the screw assembly cavity to rotate; the screw rotating assembly is connected with the screw pushing assembly, and the screw pushing assembly is used for driving the screw rotating assembly to axially move along the screw assembly hole.
2. The caster assembly, packaging and palletizing system according to claim 1, wherein: the bottom plate feeding device comprises a bottom plate blanking assembly, a bottom plate conveying belt and a bottom plate shifting assembly, wherein the bottom plate blanking assembly comprises a bottom plate blanking seat, an inclined bottom plate blanking groove is formed in the bottom plate blanking seat, a blanking outlet is formed in the lower end of the bottom plate blanking seat by the bottom plate blanking groove, and the bottom plate conveying belt is in butt joint with the blanking outlet; the blanking outlet is provided with a first blanking switch mechanism and a second blanking switch mechanism, the first blanking switch mechanism and the second blanking switch mechanism are used for enabling the bottom plates in the bottom plate blanking groove to drop onto the bottom plate conveying belt one by one, the bottom plate conveying belt is used for conveying the bottom plates falling onto the bottom plate conveying belt, and the bottom plate moving assembly is used for moving away and feeding the bottom plates conveyed by the bottom plate conveying belt.
3. The caster assembly, packaging and palletizing system according to claim 1, wherein: the upper cover plate feeding device and the lower cover plate feeding device comprise a cover plate vibration disc, a cover plate direct vibration guide rail and a cover plate carrying assembly, wherein the cover plate direct vibration guide rail is connected with the cover plate vibration disc, the cover plate vibration disc is used for outputting a cover plate, the cover plate direct vibration guide rail is used for moving the cover plate to the lower side of the cover plate carrying assembly, and the cover plate carrying assembly is used for carrying the cover plate on the cover plate direct vibration guide rail and carrying out feeding.
4. The caster assembly, packaging and palletizing system according to claim 1, wherein: the first oiling device and the second oiling device comprise an oiling bracket, an oiling bottom plate arranged below the oiling bracket, an oiling vertical moving assembly arranged on the oiling bracket and connected with the oiling bottom plate, an oiling head rotationally connected with the oiling bottom plate, an oiling rotating assembly arranged on the oiling bottom plate and connected with the oiling head, and an oil pump connected with the oiling bottom plate; the vertical movement assembly of fat liquoring is used for driving the fat liquoring bottom plate to follow vertical direction and removes, the fat liquoring rotation assembly is used for driving the fat liquoring head and rotates, the bottom of fat liquoring head is provided with a plurality of oil pipe that scribbles, the top of fat liquoring head is provided with the inlet port that links to each other with the fat liquoring pipe, the output tube of oil pump inserts in the inlet port and can rotate in the inlet port.
5. The caster assembly, packaging and palletizing system according to claim 1, wherein: the first steel ball feeding device and the second steel ball feeding device comprise a steel ball placing box, a steel ball moving support arranged above the steel ball placing box, a steel ball transverse moving mechanism arranged on the steel ball moving support, a steel ball vertical moving mechanism connected with the steel ball transverse moving mechanism and a steel ball moving head connected with the steel ball vertical moving mechanism; the steel ball placing box is internally provided with a steel ball jacking head, the top surface of the steel ball jacking head is provided with a plurality of steel ball grooves for placing steel balls, the steel ball jacking head is connected with a steel ball jacking lifting mechanism, and the steel ball jacking lifting mechanism is used for driving the steel ball jacking head to lift in the vertical direction in the steel ball placing box; the steel ball transverse moving mechanism is used for driving the steel ball vertical moving mechanism to move transversely, the steel ball vertical moving mechanism is used for driving the steel ball material moving head to move vertically, and the steel ball material moving head is used for adsorbing steel balls in the steel ball groove or loosening the adsorption of the steel balls.
6. The caster assembly, packaging and palletizing system according to claim 1, wherein: the support loading attachment includes support conveyer belt, vision detection subassembly and support transport subassembly, the one end of support conveyer belt is provided with the vision detection station, the support conveyer belt is used for carrying the support to the vision detection station, the vision detection subassembly is located the top of vision detection station, and the vision detection subassembly is used for taking the photograph of support and confirm the position orientation of support according to the photograph of taking, the support transport subassembly is used for rotating the support to predetermineeing the angle according to the position orientation of support that the vision detection subassembly confirmed to place the support on the upper cover plate.
7. The caster assembly, packaging and palletizing system according to claim 1, wherein: the rivet feeding device comprises a rivet conveying assembly, a rivet buffering seat and a rivet assembling assembly, wherein the rivet conveying assembly is used for conveying rivets to the rivet buffering seat, and the rivet assembling assembly is used for taking off the rivets on the rivet buffering seat and assembling the rivets; the rivet assembly component comprises a rivet transverse moving mechanism, a rivet vertical moving mechanism connected with the rivet transverse moving mechanism, a rivet longitudinal moving mechanism connected with the rivet vertical moving mechanism, and a bottom plate clamp and a rivet clamp connected with the rivet longitudinal moving mechanism, wherein the rivet transverse moving mechanism is used for driving the rivet vertical moving mechanism to move transversely, the rivet vertical moving mechanism is used for driving the rivet longitudinal moving mechanism to move in the vertical direction, the rivet longitudinal moving mechanism is used for driving the bottom plate clamp and the rivet clamp to move longitudinally, the bottom plate clamp is used for clamping a bottom plate or loosening the bottom plate, and the rivet clamp is used for clamping a rivet on a rivet buffer seat or loosening the rivet.
8. The caster assembly, packaging and palletizing system according to claim 1, wherein: the finished product detection device comprises a wheel body rotation detection assembly and a support rotation detection assembly, wherein the wheel body rotation detection assembly is used for detecting whether rotation of the wheel body is qualified or not, and the support rotation detection assembly is used for detecting whether rotation of the support relative to the bottom plate is qualified or not.
CN202310234365.XA 2023-03-10 2023-03-10 Caster wheel assembling, packaging and stacking system Active CN116140998B (en)

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