CN210280460U - Intelligent switching transmission device - Google Patents
Intelligent switching transmission device Download PDFInfo
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- CN210280460U CN210280460U CN201920559660.1U CN201920559660U CN210280460U CN 210280460 U CN210280460 U CN 210280460U CN 201920559660 U CN201920559660 U CN 201920559660U CN 210280460 U CN210280460 U CN 210280460U
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- table top
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Abstract
An intelligent switching transmission device can solve the technical problems that the working moving distance action amplitude of an existing robot mechanical arm is too large, and the production efficiency is low. The device comprises a switching table device, wherein the switching table device is arranged at the output end of a belt transmission device; the adapter table device comprises a table top, the bottom side of the table top is fixed on a table top bracket, a steering knuckle is arranged at the joint of the top of the table top bracket and the table top, and the bottom of the table top bracket is fixed on a table top carriage; the linear guide rail sliding block is connected with the cylinder; the table-board planker is fixed on the linear guide rail slide block, the linear guide rail slide block drives the table-board to move back and forth through the table-board planker, and the front end of the table-board moves along the guide plate; the table top is provided with a sensor which is electrically connected with the cylinder. The utility model discloses use the motion that the cylinder promoted slider device, with the accurate position that sends the robot needs of punching press product, make things convenient for the robot tongs to pick up the product, satisfy the switching of multiple product, the practicality is very strong.
Description
Technical Field
The utility model relates to a transmission robot technical field, concretely relates to intelligence switching transmission device.
Background
The production mode of a general stamping robot is as follows: the mechanical arm takes out a product from the die cavity of the previous punching procedure, and the product is convolutely conveyed to the die cavity of the punch press of the next procedure for processing, so that the production of each procedure is sequentially carried out. Or taking the product from a sequence transferring platform between the two punching machines, and then sending the product into a punching machine die for processing.
The defects of the existing robot production mode are as follows:
1. the working moving distance of the robot mechanical arm is too large, the production efficiency is low, and the stamping is realized for 6-7 times/min on average. (the product with large overall dimension is relatively acceptable in cost by using the existing processing method, but the production efficiency greatly improves the manufacturing cost of the product when producing relatively smaller products.)
2. In the existing robot production mode, automatic mechanical feeding is required at the beginning.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intelligence switching transmission, the mechanical arm working movement distance range of motion that can solve current robot is too big, technical problem that production efficiency is low.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an intelligent switching transmission device comprises a belt transmission device and a switching table device, wherein the belt transmission device is fixed on a base;
the adapter table device comprises a table top, the bottom side of the table top is fixed on a table top support, a steering knuckle is arranged at the joint of the top of the table top support and the table top, and the bottom of the table top support is fixed on a table top carriage;
the transfer table device further comprises a linear guide rail sliding block, the linear guide rail sliding block is connected with an air cylinder, the linear guide rail sliding block and the air cylinder are fixed on a base plate, and the base plate is fixed on the base;
the adapter table device also comprises a guide plate, and the guide plate is fixed on the bottom plate;
the table-board carriage is fixed on the linear guide rail slide block, the linear guide rail slide block drives the table-board to move back and forth through the table-board carriage, and the front end of the table-board moves along the guide plate;
the table top is provided with a sensor, and the sensor is electrically connected with the cylinder.
Further, the mesa includes the supporting panel of bottom and is in the middle panel on upper strata, and middle panel includes that two-layer branch panel superposes, and the both sides of middle panel set up adjustment mechanism respectively, and adjustment mechanism includes adjusting pole and fixed block, and the inner and two branch panels one-to-one fixed connection of two regulation poles, the other end are connected with the fixed block that corresponds respectively.
Furthermore, the left side and the right side of the middle panel of the table board are respectively provided with a positioning plate, and the front end of the middle panel of the table board is provided with a positioning block.
Furthermore, a material discharging baffle is fixed at the rear end of the table-board carriage, an included angle is formed between the material discharging baffle and the connecting position of the table-board carriage, the included angle is smaller than 90 degrees, and the upper side of the material discharging baffle extends to the bottom side of the table-board.
Furthermore, the discharge baffle is fixed at the rear end of the table-board carriage through a discharge frame.
Furthermore, a guide wheel is arranged on the bottom side of the front end of the table board and can slide along the guide plate.
According to the above technical scheme, the utility model discloses an intelligence switching transmission can make the process product of the last pass send the position that the next process is closest to processing through adding the switching platform, then picks up the product by the robot and sends into the mould intracavity and process, puts the product after processing next same transmission device again, transmits down in proper order like this. The robot picks up and puts down products in a short distance, so that the action distance and the rotation amplitude are reduced, and the working efficiency is greatly improved.
The utility model discloses combine transmission line and switching platform together, the transmission device of design and front end have designed the switching platform device of portable upset, use the motion that the cylinder promoted slider device, with the accurate position that sends the robot needs of punching press product, make things convenient for the robot tongs to pick up the product. The switching platform device meets the switching of multiple products in the design structure, and the practicality is very strong.
Drawings
Fig. 1 is a schematic view of a usage state structure of the present invention;
FIG. 2 is a schematic side view of the structure of FIG. 1;
FIG. 3 is a schematic view of the structure of the table top of the present invention;
FIG. 4 is a schematic diagram of a side view of the table top of the present invention;
FIG. 5 is a schematic view of the structure of the utility model in use;
fig. 6 is a side view schematic of the structure of fig. 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
As shown in fig. 1 to 6, an intelligent transfer device includes a belt transmission device 1, the belt transmission device 1 is fixed on a base, and further includes a transfer platform device 2, the transfer platform device 2 is arranged at an output end of the belt transmission device 1;
the adapter table device 2 comprises a table top 11, the bottom side of the table top 11 is fixed on a table top support 21, a steering knuckle 20 is arranged at the joint of the top of the table top support 21 and the table top 11, and the bottom of the table top support 21 is fixed on a table top carriage 22;
the transfer table device 2 further comprises a linear guide rail sliding block 7, the linear guide rail sliding block 7 is connected with the air cylinder 6, the linear guide rail sliding block 7 and the air cylinder 6 are fixed on the base plate 5, and the base plate 5 is fixed on the base; a sensor is arranged on the table top 11 and is electrically connected with the air cylinder 6; the sensors comprise 2 sensors, namely a front end sensor 4 and a tail end sensor 19, wherein the front end sensor 4 is arranged at the tail end of the belt conveying device 1 and is used for detecting whether a product is conveyed in place by a conveying belt; the end sensor 19 is provided at the output end of the table 11 for detecting whether the product has reached the end of the line.
The transfer table device 2 further comprises a guide plate 3, and the guide plate 3 is fixed on a bottom plate 5; the table-board carriage 22 is fixed on the linear guide rail slide block 7, the linear guide rail slide block 7 drives the table-board 11 to move back and forth through the table-board carriage 22, and the front end of the table-board 11 moves along the guide plate 3; specifically, the guide wheel 18 is arranged on the bottom side of the front end of the table board 11, the guide wheel 18 can slide along the guide plate 3, the guide plate 3 is a triangular plate which is vertically arranged, the height of the guide plate is gradually increased from the input end to the output end until the final point, and the table board can be in a horizontal state.
The table top 11 comprises a supporting panel of a bottom layer and a middle panel positioned on an upper layer, the middle panel comprises two layers of branch panels which are overlapped, adjusting mechanisms are arranged on two sides of the middle panel respectively and comprise adjusting rods 14 and fixing blocks 15, the inner ends of the two adjusting rods 14 are fixedly connected with the two branch panels in a one-to-one correspondence mode, and the other ends of the two adjusting rods are connected with the corresponding fixing blocks 15 respectively. The adjusting mechanism can be used for adjusting the width and the height of the middle panel, and is convenient to be suitable for various products.
The left side and the right side of the middle panel of the table top 11 are respectively provided with a positioning plate 16, and the front end of the middle panel of the table top 11 is provided with a positioning block 17. The positioning plate 16 and the positioning block 17 are used for fixing the product to prevent the product from falling.
The rear end of the table-board carriage 22 is fixed with a discharge baffle 13, the connection part of the discharge baffle 13 and the table-board carriage 22 forms an included angle, the included angle is smaller than 90 degrees, and the upper side of the discharge baffle 13 extends to the bottom side of the table-board 11. The discharging baffle 13 is fixed at the rear end of the table-board carriage 22 through the discharging frame 12. The discharge baffle 13 is used for stopping the subsequent products from sliding down into the frame or being conveyed into the frame through another conveying belt for storage if the subsequent products arrive too early.
Following combination the utility model discloses the theory of operation specifically explains, the operative employee (or robot) puts into belt transmission device 1 to the product (as shown in fig. 1 and fig. 2), the product slides to switching platform device 2, the product is sensed to inductor 4 of installation on the switching platform device, cylinder 6 moves promptly, slider (cylinder, guide rail installation on the pulling linear guide) withdrawal on the pulling linear guide, the leading wheel on the switching platform moves and overturns the switching platform to the position that fig. 5 and fig. 6 are shown along the deflector orbit, reach the position cylinder and send operating instruction, then the robot tongs picks up the product (if switching platform inductor does not sense, explain the product does not target in place, the cylinder is out of work promptly, do not instruct the robot out of work). The product is picked up the end, and the inductor response can not arrive the product, and the cylinder pushes the switching platform device to the original position, waits for next work. Namely, the cylinder and the guide rail move back and forth continuously to convey the product to the position required by the robot. The front end sensor of the conveyor belt device is used for detecting whether the conveyor belt transmits the products in place, when the transfer platform does not return to the original position, the conveyor belt products slide down along the discharge baffle plate, ordered transmission of the products is guaranteed, and man-machine intelligent transmission and order conversion combination is achieved.
Explanation of the working principle and process of the switching table device 2:
the product falls into mesa 11 from belt transmission device 1, and 11 front end locating pieces 17 of mesa fix a position the product position, and the product is sensed to the sensor 19 of 11 installations of mesa, and signal transmission gives cylinder 6, and cylinder 6 pulling slider drives whole switching platform device 2's motion through slider planker 22, gives the robot tongs with 11 product transmissions of mesa.
Wherein, the control is explained as follows:
1. original position of the device: the cylinder piston rod is extended to the outlet position of the conveyor belt line, namely the position of the inductive switch X4.
2. And opening an air source and a power switch, starting the conveyer belt to move, and moving the product on the belt forwards.
3. When the product moves to the port of the intelligent transfer (conveying) device (hereinafter referred to as the device), the product can automatically slide to a fixed position because the device is inclined. If the belt has a product following it, the product following it will be detected by the inductive detection switch X0 on the belt line, and the belt will stop automatically. If the product is not followed closely, the belt runs all the time and stops until the product is detected by the X0, so that the product in the nearest place of the device can be ensured, and the efficiency of the device is improved.
4. When the product automatically slides to a fixed position, the detection switch X2 of the device is sensed, and at the moment, the piston rod of the air cylinder retracts to take the product to the material taking position of the robot, namely to retract to the position of the detection switch X3.
5. After 0.3S delay, the output signal Y2 is switched on, namely, the robot is told to be capable of taking materials.
6. After the robot takes away the material and leaves the device, the piston rod of the air cylinder extends out to the outlet position of the conveyor belt line, namely the position of the inductive switch X4, the conveyor belt starts to move again, and the product is conveyed to the device.
7. The loop starts from step 4.
The switching platform device of the embodiment has the following characteristics:
1. different products can be used by adjusting the sizes of the left and right positioning plates 16 and the left and right material guide rods of the belt transmission device 1 as long as the appearance of the products is within the size range of the table board.
2. The adapter table is connected with the product at an angle of 30 degrees, and the product reaches the front positioning end without external force.
3. The belt conveying device 1 is separated after receiving the product, so that the interference of the subsequent product is avoided.
4. When the air cylinder pulls the transfer device 1, the transfer table 2 turns over to a horizontal plane along the guide plate, so that the robot can grab the transfer table.
5. After the transfer station 2 is separated from the conveying device 1, if following products fall freely through the discharge baffle 13 into the frame or another conveying line is transferred to other temporary storage points.
To sum up, the intelligent switching transmission device described in this embodiment is based on the motor control belt technology, and one motor drives the belt line through gear transmission, and drives the product to be transmitted from the front end to the tail end. The transfer platform is in butt joint with the transmission line at an angle of 30 degrees, so that the product can stay at the bottom end and is also a reference edge for positioning the front end of each product without external force after leaving the transmission line. The two sides of the transmission line are provided with material guiding rods capable of adjusting the width and the height to guide the product until the product enters the material guiding position of the switching table. The left side and the right side of the table surface of the transfer table are respectively provided with an adjustable material guide plate which is used for positioning the left position and the right position of a product. The positioning guarantee in three directions is provided, the robot end pick-up can grab products at the fixed position to work, and the products cannot be interfered by follow-up products on the transmission line at the position. The subsequent products are blocked by the discharging baffle plate and slide down to fall into the frame or are conveyed into the frame through another conveying belt for storage when arriving too early. The robot gripper takes away the product on the switching platform and then the inductor gives out an instruction cylinder to push the sliding block to the original position and then connects the product, so that the robot gripper does not stop moving. The sensor is arranged at the tail end of the transmission line and is used for sensing that the product reaches the tail end of the transmission line, the air cylinder can not act, the switching table returns by 30 degrees at the moment, and otherwise, the product falls and is blocked. The product is transmitted by each continuous action along with the programming, and the product position in place each time is accurately fixed. At the front end of the conveying device, the product is accurately conveyed to the position of the robot gripper through the transfer table device, and the robot can grasp the product in order to carry out the next procedure. The product diversification is satisfied, and conveying speed is adjustable, and efficiency is improved and cost is saved.
The utility model discloses an intelligence switching transmission device lets the manipulator removal distance of robot nearest, and the action range is minimum, improves robot work efficiency. The automatic conveying device overcomes the traditional limitation of conveying of automatic conveying equipment and a robot, is not interfered by subsequent products on a conveying line, is stable and reliable in product positioning, and can be universally used for products with different sizes and shapes. The design is flexible, novel and simple, the cost is low, the fault is not easy to occur, and the service life is long.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (9)
1. The utility model provides an intelligence switching transmission device, includes belt transmission device (1), and belt transmission device (1) is fixed on the base, its characterized in that: the belt conveyor is characterized by further comprising a switching table device (2), wherein the switching table device (2) is arranged at the output end of the belt conveyor (1);
the adapter table device (2) comprises a table top (11), the bottom side of the table top (11) is fixed on a table top support (21), a steering knuckle (20) is arranged at the joint of the top of the table top support (21) and the table top (11), and the bottom of the table top support (21) is fixed on a table top carriage (22);
the transfer table device (2) further comprises a linear guide rail sliding block (7), the linear guide rail sliding block (7) is connected with the air cylinder (6), the linear guide rail sliding block (7) and the air cylinder (6) are fixed on the base plate (5), and the base plate (5) is fixed on the base;
the transfer table device (2) further comprises a guide plate (3), and the guide plate (3) is fixed on the bottom plate (5);
the table-board carriage (22) is fixed on the linear guide rail sliding block (7), the linear guide rail sliding block (7) drives the table-board (11) to move back and forth through the table-board carriage (22), and the front end of the table-board (11) moves along the guide plate (3);
the table board (11) is provided with a sensor which is electrically connected with the cylinder (6).
2. The intelligent transfer delivery apparatus of claim 1, wherein: mesa (11) include the supporting panel of bottom and be in the middle panel on upper strata, and middle panel includes that two-layer branch panel superposes, and the both sides of middle panel set up adjustment mechanism respectively, and adjustment mechanism includes adjusting pole (14) and fixed block (15), and the inner and two branch panels one-to-one fixed connection of two regulation poles (14), the other end are connected with corresponding fixed block (15) respectively.
3. The intelligent transfer delivery apparatus of claim 2, wherein: the left side and the right side of the middle panel of the table board (11) are respectively provided with a positioning plate (16), and the front end of the middle panel of the table board (11) is provided with a positioning block (17).
4. The intelligent transfer delivery apparatus of claim 1, wherein: the rear end of the table-board carriage (22) is fixed with a discharging baffle (13), the connecting part of the discharging baffle (13) and the table-board carriage (22) forms an included angle, the included angle is smaller than 90 degrees, and the upper side of the discharging baffle (13) extends to the bottom side of the table-board (11).
5. The intelligent transfer delivery apparatus of claim 4, wherein: the discharging baffle (13) is fixed at the rear end of the table-board carriage (22) through a discharging frame (12).
6. The intelligent transfer delivery apparatus of claim 1, wherein: the bottom side of the front end of the table board (11) is provided with a guide wheel (18), and the guide wheel (18) can slide along the guide plate (3).
7. The intelligent transfer delivery apparatus of claim 1, wherein: the sensors comprise 2 sensors, namely a front end sensor (4) and a tail end sensor (19), wherein the front end sensor (4) is arranged at the tail end of the belt conveying device (1) and is used for detecting whether a product is conveyed in place by a conveying belt or not; the end sensor (19) is arranged at the output end of the table board (11) and is used for detecting whether the product reaches the tail end of the transmission line.
8. The intelligent transfer delivery apparatus of claim 1, wherein: the output end of the table board (11) forms an angle of 30 degrees with the horizontal plane at the initial position.
9. The intelligent transfer delivery apparatus of claim 1, wherein: the height of the end face of the guide plate (3) in contact with the table top (11) is gradually increased from the input end to the output end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920559660.1U CN210280460U (en) | 2019-04-23 | 2019-04-23 | Intelligent switching transmission device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920559660.1U CN210280460U (en) | 2019-04-23 | 2019-04-23 | Intelligent switching transmission device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210280460U true CN210280460U (en) | 2020-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920559660.1U Expired - Fee Related CN210280460U (en) | 2019-04-23 | 2019-04-23 | Intelligent switching transmission device |
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| Country | Link |
|---|---|
| CN (1) | CN210280460U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967648A (en) * | 2019-04-23 | 2019-07-05 | 合肥市奥比特电气有限公司 | Intelligence switching transfer device |
-
2019
- 2019-04-23 CN CN201920559660.1U patent/CN210280460U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967648A (en) * | 2019-04-23 | 2019-07-05 | 合肥市奥比特电气有限公司 | Intelligence switching transfer device |
| CN109967648B (en) * | 2019-04-23 | 2024-03-22 | 合肥市奥比特电气有限公司 | Intelligent transfer device |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200410 |