CN215429962U - Automatic production equipment for charger - Google Patents
Automatic production equipment for charger Download PDFInfo
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- CN215429962U CN215429962U CN202121784508.7U CN202121784508U CN215429962U CN 215429962 U CN215429962 U CN 215429962U CN 202121784508 U CN202121784508 U CN 202121784508U CN 215429962 U CN215429962 U CN 215429962U
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- charger
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- upper shell
- electrical property
- axis driving
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Abstract
The utility model discloses automatic charger production equipment, which relates to the technical field of charger preparation and comprises a mounting frame, wherein a disc and a motor assembly for driving the disc are arranged on the mounting frame, a plurality of material fixing seats are arranged on the disc, and a feeding station, a first electrical property testing station, a dispensing station, a cover mounting station, a fastening station, a second electrical property testing station and a sorting station are sequentially arranged on the mounting frame along the rotation direction of the disc, so that when a charger is mounted on a housing, electrical property testing, dispensing, cover mounting, fastening and sorting operations can be sequentially completed by the automatic charger production equipment, only 1-2 workers are needed for control, manual operation is effectively saved, and the production cost is reduced.
Description
Technical Field
The utility model relates to the technical field of charger preparation, in particular to automatic production equipment for a charger.
Background
The charger is a charging device which adopts a high-frequency power supply technology and applies an advanced intelligent dynamic adjustment charging technology.
The charger still needs to carry out operations such as electrical property test, point and gluing, dress epitheca, fastening and letter sorting with the circuit dress in the epitheca of charger, arranges a staff in order to carry out corresponding operation at every station at present, then collects and transfers to next station, and the cost of labor is more difficult to control, can't effectively reduce river levee cost of life.
SUMMERY OF THE UTILITY MODEL
The present invention aims to overcome the above-mentioned shortcomings and provide a technical solution to solve the above-mentioned problems.
In order to achieve the purpose, the utility model provides the following technical scheme: an automatic production device of a charger comprises a mounting rack, wherein a disc and a motor assembly for driving the disc are arranged on the mounting rack, and a plurality of material fixing seats are arranged on the disc; a feeding station, a first electrical property testing station, a dispensing station, a cover mounting station, a fastening station, a second electrical property testing station and a sorting station are sequentially arranged on the mounting frame along the rotation direction of the disc; the feeding station is used for placing the charger which is not provided with the upper shell on the material fixing seat; the first electrical property testing station is used for carrying out electrical property testing on the charger which is not provided with the upper shell on the material fixing seat; the dispensing station is used for dispensing glue to the charger without the upper shell on the fixed seat, and the part for dispensing glue is positioned at the covering position of the lower shell of the charger and the upper shell of the charger; the covering station is used for covering the upper shell of the charger on the lower shell of the charger which is not provided with the upper shell on the material fixing seat; the fastening station is used for fastening the charger with the upper shell covered on the material fixing seat, so that the fastening force between the upper shell of the charger and the lower shell of the charger is increased; the second electrical property testing station is used for performing electrical property testing on the charger fastened on the material fixing seat; the sorting station is used for sorting the good products after the electrical property test and sorting the defective products after the electrical property test.
As a further scheme of the utility model: after the electrical property test is carried out on the first electrical property station, the charger which is not provided with the upper shell is defective, and the corresponding station does not operate the charger which is not provided with the upper shell after passing through the dispensing station, the cover installing station, the fastening station and the second electrical property test station.
As a further scheme of the utility model: the glue dispensing station comprises a first x-axis driving assembly, a first y-axis driving assembly, a first z-axis driving assembly and a glue dispensing gun; first y axle drive assembly sets up on the mounting bracket, and first y axle drive assembly is used for driving first x axle drive assembly and carries out the removal of y axle direction, and first x axle drive assembly is used for driving first z axle drive assembly and carries out the removal of x axle direction, and first z axle drive assembly is used for driving the spot rifle and carries out the removal of z axle direction.
As a further scheme of the utility model: the capping station comprises a vibrating disc, a second y-axis driving assembly, a second z-axis driving assembly and a clamping jaw; the second y-axis driving assembly is arranged on the mounting frame and used for driving the second z-axis driving assembly to move in the y-axis direction, and the second z-axis driving assembly is used for driving the clamping jaw to move in the z-axis direction; the clamping jaw is used for clamping an upper shell of a charger on the discharging end of the vibrating disc and covers a lower shell of the charger which is not provided with the upper shell on the material fixing seat.
As a further scheme of the utility model: the clamping jaw adopts a pneumatic clamping jaw.
As a further scheme of the utility model: the fastening station comprises a pressing mechanism and an ultrasonic fixing mechanism.
As a further scheme of the utility model: the pressing mechanism comprises a third z-axis driving component and a pressing block; and the third z-axis driving component is arranged on the mounting rack and used for driving the pressing block to move in the z-axis direction.
As a further scheme of the utility model: the ultrasonic fixing mechanism is provided with an ultrasonic generator; the ultrasonic fixing mechanism fixes the upper shell of the charger and the lower shell of the charger in an ultrasonic bonding or ultrasonic welding mode.
Compared with the prior art, the utility model has the following beneficial effects: through the first electrical property testing station, the dispensing station, the cover mounting station, the fastening station, the second electrical property testing station and the sorting station, when the upper shell is mounted on the charger, the charger can be sequentially subjected to electrical property testing, dispensing, upper shell mounting, fastening and sorting by automatic production equipment of the charger, the operation can be controlled and completed by only 1-2 workers, manual operation is effectively saved, and production cost is reduced.
Drawings
FIG. 1 is a top view of the structure of the present invention;
FIG. 2 is a perspective view of the structure of the present invention in the southeast direction;
FIG. 3 is an enlarged view of a portion of the structure at A in FIG. 2;
FIG. 4 is a northwest perspective view of the structure of the present invention;
FIG. 5 is an enlarged view of a portion of the structure at B in FIG. 4;
FIG. 6 is a southwest perspective view of the structure of the present invention;
FIG. 7 is an enlarged view of a portion of the structure at C in FIG. 6;
FIG. 8 is a perspective view of the structure of the present invention in the northeast direction;
FIG. 9 is an enlarged view of a portion of the structure shown at D in FIG. 8;
the reference numerals and names in the figures are as follows:
the device comprises a mounting frame-1, a disc-2, a motor component-3, a material fixing seat-4, a feeding station-5, a first electrical property testing station-6, a dispensing station-7, a cover loading station-8, a fastening station-9, a second electrical property testing-10, a sorting station-11, a pressing mechanism-12, an ultrasonic fixing mechanism-13, a first x-axis driving component-71, a first y-axis driving component-72, a first z-axis driving component-73, a dispensing gun-74, a vibrating disc-81, a second y-axis driving component-82, a second z-axis driving component-83, a clamping jaw-84, a third z-axis driving component-121, a pressing block-122 and an ultrasonic generator-131.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, in an embodiment of the present invention, an automatic charger production apparatus includes a mounting rack 1, a disk 2 and a motor assembly 3 for driving the disk 2 are disposed on the mounting rack 1, and a plurality of material holders 4 are disposed on the disk 2. The mounting rack 1 is sequentially provided with a feeding station 5, a first electrical property testing station 6, a dispensing station 7, a cover loading station 8, a fastening station 9, a second electrical property testing station 10 and a sorting station 11 along the rotation direction of the disc 2. The feeding station 5 is used for placing a charger which is not provided with an upper shell on the material fixing seat 4; the first electrical property testing station 6 is used for performing electrical property testing on a charger which is not provided with an upper shell on the material fixing seat 4; the glue dispensing station 7 is used for gluing the charger without the upper shell on the fixed seat, and the glued part is positioned at the covering position of the lower shell of the charger and the upper shell of the charger; the cover mounting station is used for covering the upper shell of the charger on the lower shell of the charger which is not provided with the upper shell on the material fixing seat 4; the fastening station 9 is used for fastening the charger covered with the upper shell on the material fixing seat 4, so that the fastening force between the upper shell of the charger and the lower shell of the charger is increased; the second electrical test station 10 is used for performing an electrical test on the charger fastened on the material fixing seat 4; the sorting station 11 is used for sorting good products after the electrical property test and sorting defective products after the electrical property test. Through the first electrical property testing station 6, the dispensing station 7, the cover mounting station 8, the fastening station 9, the second electrical property testing station 10 and the sorting station 11, when the upper shell is mounted on the charger, the charger can be sequentially subjected to electrical property testing, dispensing, upper shell mounting, fastening and sorting operations by the automatic charger production equipment, and the charger can be controlled and completed by only 1-2 workers, so that manual operation is effectively saved, and the production cost is reduced.
The charger which is not provided with the upper shell and is a defective product after the electrical property test is carried out on the first electrical property station is not operated by the corresponding station when passing through the dispensing station 7, the cover loading station 8, the fastening station 9 and the second electrical property test station 10, so that the quick production and consumable material saving are facilitated.
In the present embodiment, the dispensing station 7 includes a first x-axis driving assembly 71, a first y-axis driving assembly 72, a first z-axis driving assembly 73, and a dispensing gun 74. First y axle drive assembly 72 sets up on mounting bracket 1, and first y axle drive assembly 72 is used for driving first x axle drive assembly 71 to carry out the removal of y axle direction, and first x axle drive assembly 71 is used for driving first z axle drive assembly 73 to carry out the removal of x axle direction, and first z axle drive assembly 73 is used for driving some glue guns 74 to carry out the removal of z axle direction. Under the combined action of the first x-axis driving assembly 71, the first y-axis driving assembly 72 and the first z-axis driving assembly 73, the dispensing gun 74 can move in the x-axis direction, the y-axis direction and the z-axis direction, when the dispensing gun 74 performs dispensing on the upper shell of the charger, dispensing routes are more diversified, the dispensing gun is suitable for dispensing operation of the upper shells of the chargers with different shapes, and the applicability is stronger.
In an embodiment of the utility model, capping station 8 comprises a vibratory pan 81, a second y-axis drive assembly 82, a second z-axis drive assembly 83, and a gripper jaw 84. The second y-axis driving assembly 82 is arranged on the mounting frame 1, the second y-axis driving assembly 82 is used for driving the second z-axis driving assembly 83 to move in the y-axis direction, and the second z-axis driving assembly 83 is used for driving the clamping jaw 84 to move in the z-axis direction. The clamping jaw 84 is used for clamping an upper shell of the charger on the discharging end of the vibrating disk 81 and covers a lower shell of the charger on the material fixing seat 4, wherein the upper shell is not configured. Firstly, the second y-axis driving component 82 drives the clamping jaw 84 to move the clamping jaw 84 to the discharging end of the vibration plate 81; then, the second z-axis driving component 83 drives the clamping jaw 84 to move downwards, so that the clamping jaw 84 can clamp the upper shell of the charger on the discharging end of the vibrating plate 81; next, after the clamping jaw 84 clamps the upper shell of the charger, the second z-axis driving assembly 83 drives the clamping jaw 84 to move upwards, so that the clamped upper shell of the charger leaves the discharging end of the vibrating plate 81; then, the second y-axis driving assembly 82 drives the clamping jaw 84 to move the clamping jaw 84 to the disc 2, and the upper shell of the charger on the clamping jaw 84 is aligned with the lower shell of the charger on the material fixing seat 4; next, the second z-axis driving component 83 drives the clamping jaw 84 to move downward, so that the upper shell of the charger on the clamping jaw 84 is covered on the lower shell of the charger on the material fixing seat 4; finally, the clamping jaw 84 loosens the upper shell of the charger, and the second z-axis driving component 83 drives the clamping jaw 84 to move upwards, so that the charger covered with the upper shell on the material fixing seat 4 can reach the fastening station 9 under the driving of the disc 2, and the whole structure is simple and good in stability.
Preferably, the clamping jaws 84 are pneumatic clamping jaws 84, and the clamping and releasing speed is higher.
In the embodiment of the present invention, the fastening station 9 includes a pressing mechanism 12 and an ultrasonic fixing mechanism 13. Preferably, the hold-down mechanism 12 includes a third z-axis drive assembly 121 and a press block 122. The third z-axis driving assembly 121 is disposed on the mounting frame 1, and the third z-axis driving assembly 121 is configured to drive the pressing block 122 to move in the z-axis direction. Preferably, the ultrasonic fixing mechanism 13 has an ultrasonic generator 131, and the ultrasonic fixing mechanism 13 fixes the upper case of the charger and the lower case of the charger by ultrasonic bonding or ultrasonic welding. The pressing mechanism 12 is used for pressing and fixing the upper shell of the charger and the lower shell of the charger, so that the upper shell of the charger and the lower shell of the charger are not easy to separate. The ultrasonic fixing mechanism 13 makes the connection between the upper case of the charger and the lower case of the charger tighter by transmitting high-frequency vibration waves to the upper case of the charger and the lower case of the charger.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a charger automated production equipment, includes the mounting bracket, its characterized in that: the mounting frame is provided with a disc and a motor assembly for driving the disc, and the disc is provided with a plurality of material fixing seats;
a feeding station, a first electrical property testing station, a dispensing station, a cover mounting station, a fastening station, a second electrical property testing station and a sorting station are sequentially arranged on the mounting frame along the rotation direction of the disc;
the feeding station is used for placing the charger which is not provided with the upper shell on the material fixing seat;
the first electrical property testing station is used for carrying out electrical property testing on the charger which is not provided with the upper shell on the material fixing seat;
the dispensing station is used for dispensing glue to the charger without the upper shell on the fixed seat, and the part for dispensing glue is positioned at the covering position of the lower shell of the charger and the upper shell of the charger;
the covering station is used for covering the upper shell of the charger on the lower shell of the charger which is not provided with the upper shell on the material fixing seat;
the fastening station is used for fastening the charger with the upper shell covered on the material fixing seat, so that the fastening force between the upper shell of the charger and the lower shell of the charger is increased;
the second electrical property testing station is used for performing electrical property testing on the charger fastened on the material fixing seat;
the sorting station is used for sorting the good products after the electrical property test and sorting the defective products after the electrical property test.
2. The automatic production equipment of the charger according to claim 1, wherein: and when the charger which is not provided with the upper shell and is a defective product passes through the dispensing station, the cover loading station, the fastening station and the second electrical property testing station, the corresponding station does not operate the charger which is not provided with the upper shell.
3. An automatic production apparatus for a charger according to any one of claims 1 to 2, wherein: the glue dispensing station comprises a first x-axis driving assembly, a first y-axis driving assembly, a first z-axis driving assembly and a glue dispensing gun;
first y axle drive assembly sets up on the mounting bracket, and first y axle drive assembly is used for driving first x axle drive assembly and carries out the removal of y axle direction, and first x axle drive assembly is used for driving first z axle drive assembly and carries out the removal of x axle direction, and first z axle drive assembly is used for driving the spot rifle and carries out the removal of z axle direction.
4. An automatic production apparatus for a charger according to any one of claims 1 to 2, wherein: the capping station comprises a vibrating disc, a second y-axis driving assembly, a second z-axis driving assembly and a clamping jaw;
the second y-axis driving assembly is arranged on the mounting frame and used for driving the second z-axis driving assembly to move in the y-axis direction, and the second z-axis driving assembly is used for driving the clamping jaw to move in the z-axis direction;
the clamping jaw is used for clamping an upper shell of a charger on the discharging end of the vibrating disc and covers a lower shell of the charger which is not provided with the upper shell on the material fixing seat.
5. The automatic production equipment of the charger according to claim 4, wherein: the clamping jaw adopts a pneumatic clamping jaw.
6. An automatic production apparatus for a charger according to any one of claims 1 to 2, wherein: the fastening station comprises a pressing mechanism and an ultrasonic fixing mechanism.
7. The automatic production equipment of the charger according to claim 6, wherein: the pressing mechanism comprises a third z-axis driving component and a pressing block;
and the third z-axis driving component is arranged on the mounting rack and used for driving the pressing block to move in the z-axis direction.
8. The automatic production equipment of the charger according to claim 6, wherein: the ultrasonic fixing mechanism is provided with an ultrasonic generator;
the ultrasonic fixing mechanism fixes the upper shell of the charger and the lower shell of the charger in an ultrasonic bonding or ultrasonic welding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121784508.7U CN215429962U (en) | 2021-08-02 | 2021-08-02 | Automatic production equipment for charger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121784508.7U CN215429962U (en) | 2021-08-02 | 2021-08-02 | Automatic production equipment for charger |
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| Publication Number | Publication Date |
|---|---|
| CN215429962U true CN215429962U (en) | 2022-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121784508.7U Active CN215429962U (en) | 2021-08-02 | 2021-08-02 | Automatic production equipment for charger |
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| CN (1) | CN215429962U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960626A (en) * | 2024-03-28 | 2024-05-03 | 珠海市维丹电子科技有限公司 | Vehicle-mounted radar finished product testing equipment and control method |
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2021
- 2021-08-02 CN CN202121784508.7U patent/CN215429962U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960626A (en) * | 2024-03-28 | 2024-05-03 | 珠海市维丹电子科技有限公司 | Vehicle-mounted radar finished product testing equipment and control method |
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