CN215158347U - Stator feed mechanism based on vibration dish - Google Patents
Stator feed mechanism based on vibration dish Download PDFInfo
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- CN215158347U CN215158347U CN202120575069.2U CN202120575069U CN215158347U CN 215158347 U CN215158347 U CN 215158347U CN 202120575069 U CN202120575069 U CN 202120575069U CN 215158347 U CN215158347 U CN 215158347U
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- screening
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Abstract
The utility model relates to a motor stator production field especially relates to a stator feed mechanism based on vibration dish, this feed mechanism is including the vibration dish, be provided with holding tank and delivery path in the vibration dish, carry out the material loading with the stator in the holding tank with the transport through delivery path, a serial communication port, delivery path is including the screening route that is used for selecting the qualified stator of pin length, be provided with the screening portion that is used for screening the stator in the screening route, screening portion and screening route one side are formed with the pin passageway that is used for making a pin of stator to pass through, the opposite side that the screening route corresponds the pin passageway is provided with the screening opening, the screening route sets up for the slope at this one section of pin passageway and screening opening, and the screening opening is located the below, the pin passageway is located the top. In this mechanism, the utility model discloses in, can sieve out the stator that pin length is not enough or lack the pin. And this mechanism need not artifical material loading, carries out lasting material loading through the form of vibration dish, and efficiency is higher.
Description
Technical Field
The utility model relates to a motor stator production field especially relates to a stator feed mechanism based on vibration dish.
Background
When the existing stator is subjected to feeding, manual feeding is mostly adopted, the stator is placed to the feeding position by workers, and then subsequent winding processing can be carried out, so that the feeding mode is low in efficiency and high in labor cost.
In order to solve the problem of high labor cost in the prior art, the prior art discloses a feeding and discharging method for a straight bar stator core winding machine (application number 201910727614.2). The method comprises the following steps: detecting whether a first stator iron core clamp exists on a feeding station or not; if the first stator core fixture is arranged on the feeding station, the feeding manipulator and the discharging manipulator translate to the position above the feeding station together, and then the feeding manipulator is controlled to descend and grab the first stator core fixture; step two: detecting whether a second stator core clamp exists on a winding station; and if a second stator core fixture is arranged on the winding station, controlling the feeding manipulator and the discharging manipulator to translate to the upper part of the winding station together, and then controlling the discharging manipulator to descend and grab the second stator core fixture on the winding station. It adopts the mode that the material loading manipulator snatched to carry out the material loading, however this kind of material loading mode though can reduce the cost of labor, but the efficiency of material loading is not very high, can not satisfy user's demand.
And in order to increase the efficiency of stator material loading, prior art discloses a motor stator equipment (application number is CN201721106483.9), including screening part and equipment part, the screening part includes the vibration dish, screening guide rail and linear guide, screening guide rail one end sets up inside the vibration dish and encircles upwards, the other end is connected and integrative effect with linear guide, the equipment part includes the manipulator, mobile device, carry the dish, base and vacuum suction nozzle, manipulator one end is connected with vacuum suction nozzle, the other end is fixed on mobile device, mobile device and year dish are upper and lower position and base and be connected fixedly, vacuum suction nozzle is used for absorbing the motor stator on the linear guide. Compared with the traditional screening mode, the efficiency of the equipment is improved by five times, the labor intensity of personnel is reduced, and the labor cost is saved. However, when the vibration disc of the device is used for feeding the stator, unqualified stators cannot be screened out, the stators with the missing pins or insufficient pin lengths can be fed under the driving of the device, if the device is used for stator winding, a plurality of defective products can be caused, the yield is greatly reduced, and the production and processing efficiency is also influenced; and because the vibration dish of this equipment does not have protection architecture, the stator leads to the fact impaired very easily when the vibration transportation in the vibration dish of stator.
Disclosure of Invention
In order to solve the problem, the utility model discloses a first order object provides a stator feed mechanism based on vibration dish, and this feed mechanism need not artifical manual material loading of placing when the material loading, and efficiency is higher, and can filter the stator when this feed mechanism material loading to select the stator that the pin is not conform to the requirement.
Another object of the utility model is to provide a stator feed mechanism based on vibration dish, this feed mechanism can reduce the impaired probability of stator pin carrying out the material loading in-process.
Another object of the utility model is to provide a stator feed mechanism based on vibration dish, this feed mechanism can overturn the stator when carrying out the material loading to make the stator pin carry out the material loading down.
In order to achieve the above object, the technical solution of the present invention is as follows.
The utility model provides a stator feed mechanism based on vibration dish, this feed mechanism is including the vibration dish, be provided with holding tank and delivery path in the vibration dish to carry out the material loading with the stator in the holding tank through delivery path's transport, a serial communication port, delivery path is including the screening route that is used for selecting the qualified stator of pin length, be provided with the screening portion that is used for screening the stator in the screening route, screening portion and screening route one side are formed with the pin passageway that is used for making a pin of stator to pass through, the opposite side that the screening route corresponds the pin passageway is provided with the screening opening, the screening route sets up for the slope at this section of pin passageway and screening opening, and the screening opening is located the below, and the pin passageway is located the top. In the mechanism, the stators in the accommodating tank are conveyed and loaded through a conveying path by the vibration of the vibration disk; when the stator passes through the screening path, only the stator with the pin length meeting the requirement can be supported on the screening part when the pin enters the pin channel, and when the pin cannot be supported on the screening part, the pin can fall out from the screening port due to the inclined arrangement of the screening path, so that the stator with the pin length being insufficient or lacking the pin can be screened out. And this mechanism need not artifical material loading, carries out lasting material loading through the form of vibration dish, and efficiency is higher. The principle of the transport of the vibrating plate and its conveying path is prior art.
Further, screening portion is including screening mounting and screening moving part, the fixed setting of screening mounting is on the screening route, screening moving part activity sets up on the screening mounting, the pin passageway is formed by one side of screening moving part and screening route. The position of the screening moving part on the screening fixing part can be adjusted according to the requirement of the length of the stator pin to be screened, and the screening part can also comprise a screening locking part which is detachably connected with the screening fixing part and the screening moving part, and the screening moving part after moving is locked on the screening fixing part.
Furthermore, the conveying path further comprises a positioning path, a positioning block used for abutting against the two opposite pins of the stator is arranged at the positioning path, so that the two opposite pins abut against the positioning block when the stator is transported on the positioning path, and the positioning path is connected with the screening path. The stator loaded by the mechanism has three pins (a first pin, a second pin and a third pin), wherein the first pin and the second pin are oppositely and symmetrically arranged along the two pins, and the third pin is positioned on the symmetry axis of the first pin and the second pin; a positioning path is required to pass between the stator and the screening path; if the lengths of the first pin and the second pin meet the requirement, the stator can move from the positioning path to the screening path only if the first pin and the second pin abut against the positioning block, and the third pin smoothly enters the pin channel at the moment; if the lengths of the first pin and the second pin meet the requirement, but the first pin and the second pin are not abutted against the positioning block, the stator will vibrate back into the accommodating groove before entering the screening path; if the lengths of the first pin and the second pin are not satisfactory, the position of the third pin cannot be aligned, so that the third pin cannot smoothly enter the pin channel and cannot be abutted against the screening part, and the stator can fall off from the screening port. Through the combination of the positioning path and the screening path, the three pins of the stator, no matter which pin is short enough in length, cannot be conveyed and loaded by the mechanism.
Furthermore, the positioning block is movably arranged on the positioning path, and the height of the positioning block in the positioning path is adjusted so that the positioning block can be abutted against the stator pins with different heights. The height of the positioning block in the positioning path can be adjusted according to the requirement of the length of the stator pins to be screened, and a positioning locking part which is detachably connected with the positioning block can be further arranged on the positioning block and used for locking the movable positioning block on the positioning path.
Furthermore, the conveying path further comprises a turning path, the turning path is connected with the screening path, the stator with the upward pins enters from the screening path, and the stator is turned after passing through the turning path so that the pins of the stator are downward for conveying.
Further, the screening path inlet is arranged horizontally, and the screening path outlet is arranged transversely, so that the stator passing through the screening path is turned by ninety degrees; the inlet of the overturning path is transversely arranged, and the outlet of the overturning path is horizontally arranged, so that the stator sequentially passing through the screening path and the overturning path is overturned by one hundred eighty degrees. The cooperation in upset route and screening route can be so that with stator pin material loading down to can directly get into the wicking technology after making follow-up stator wire winding, the centre need not again to overturn the stator.
Furthermore, the overturning path comprises a linking channel and an overturning channel, two ends of the linking channel are respectively linked with the screening path and the overturning channel, an anti-falling part for preventing the stator from being separated is arranged on the overturning channel, the overturning channel comprises overturning channel side walls, two sides of the overturning channel side walls are used for abutting against the pins of the stator, and when the stator enters the overturning channel, two opposite pins of the stator respectively abut against the outer side surfaces of the overturning channel side walls on two sides of the overturning channel. After the stator enters the connecting channel, the posture of the stator can be adjusted in the connecting channel through vibration, and the two opposite pins (the first pin and the second pin) respectively abut against the outer side faces of the side walls of the overturning channels on the two sides of the overturning channel to perform feeding, so that subsequent stator winding is facilitated.
Further, an inductor used for inducing the stator is arranged at an outlet of the overturning channel. The inductor can induce the stator passing through the outlet of the overturning channel, and is convenient to be matched with a subsequent stator winding device.
Furthermore, a protective layer for protecting the stator pins is arranged in the vibration disc. The protective layer is made of soft materials, and can prevent the stator pins from being damaged when the stator is transported in a vibration mode. For example, the protective layer may be formed of polyurethane glue.
The beneficial effects of the utility model reside in that: compared with the prior art, the stator in the containing tank is conveyed and loaded through the conveying path by the vibration of the vibration disk; when the stator passes through the screening path, only the stator with the pin length meeting the requirement can be supported on the screening part when the pin enters the pin channel, and when the pin cannot be supported on the screening part, the pin can fall out from the screening port due to the inclined arrangement of the screening path, so that the stator with the pin length being insufficient or lacking the pin can be screened out. And this mechanism need not artifical material loading, carries out lasting material loading through the form of vibration dish, and efficiency is higher.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the screening path and the turning path of the present invention.
Fig. 3 is a schematic diagram of a stator structure illustrating three legs (labeled A, B, C) of the stator.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The utility model provides a stator feed mechanism based on vibration dish, this feed mechanism is including the vibration dish, be provided with holding tank 1 and delivery path 2 in the vibration dish to carry out the material loading with the stator in the holding tank 1 through delivery path 2's transport, a serial communication port, delivery path 2 is including being used for selecting the screening route 21 of the qualified stator of pin length, be provided with the screening portion 211 that is used for screening the stator in the screening route 21, screening portion 211 and screening route 21 one side are formed with the pin passageway 212 that is used for making a pin of stator to pass through, the opposite side that screening route 21 corresponds pin passageway 212 is provided with screening opening 213, screening route 21 sets up for the slope at this section of pin passageway 212 and screening opening 213, and screening opening 213 is located the below, and pin passageway 212 is located the top.
In this embodiment, the screening portion 211 includes a screening fixed member 214 and a screening movable member 215, the screening fixed member 214 is fixedly disposed on the screening path 21, the screening movable member 215 is movably disposed on the screening fixed member 214, and the pin passage 212 is formed by the screening movable member 215 and one side of the screening path 21.
In this embodiment, the conveying path 2 further includes a positioning path 22, a positioning block 221 for abutting against two opposite pins of the stator is disposed at the positioning path 22, so that the two opposite pins abut against the positioning block 221 when the stator is transported on the positioning path 22, and the positioning path 22 is connected to the screening path 21.
In this embodiment, the positioning block 221 is movably disposed on the positioning path 22, and the height of the positioning block 221 in the positioning path 22 is adjusted so that the positioning block 221 can support the stator pins with different heights.
In this embodiment, the conveying path 2 further includes a turning path 23, the turning path 23 is connected to the screening path 21, the stator with the upward pins enters from the screening path 21, and after passing through the turning path 23, the stator is turned over to convey the pins of the stator downward.
In this embodiment, the inlet of the screening path 21 is arranged horizontally and the outlet of the screening path 21 is arranged transversely so that the stator passing through the screening path 21 is turned ninety degrees; the inlet of the turning path 23 is transversely arranged, and the outlet of the turning path 23 is horizontally arranged, so that the stator passing through the screening path 21 and the turning path 23 in sequence is turned by one hundred eighty degrees.
In this embodiment, the turning path 23 includes a joining channel 231 and a turning channel 232, two ends of the joining channel 231 are respectively joined to the screening path 32 and the turning channel 232, the turning channel 232 is provided with an anti-separation portion 233 for preventing the stator from separating, the turning channel 232 includes two turning channel side walls 234 for abutting against the stator pins, and when the stator enters the turning channel 232, two opposite pins of the stator are respectively abutted against the outer side surfaces of the turning channel side walls 234 at two sides of the turning channel 232.
In the present embodiment, an inductor for inducing the stator is provided at the outlet of the flipping channel 23.
In this embodiment, a protective layer for protecting the stator pins is disposed in the vibration disk.
The beneficial effects of the utility model reside in that: compared with the prior art, the stator in the containing tank is conveyed and loaded through the conveying path by the vibration of the vibration disk; when the stator passes through the screening path, only the stator with the pin length meeting the requirement can be supported on the screening part when the pin enters the pin channel, and when the pin cannot be supported on the screening part, the pin can fall out from the screening port due to the inclined arrangement of the screening path, so that the stator with the pin length being insufficient or lacking the pin can be screened out. And this mechanism need not artifical material loading, carries out lasting material loading through the form of vibration dish, and efficiency is higher.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a stator feed mechanism based on vibration dish, this feed mechanism is including the vibration dish, be provided with holding tank and delivery path in the vibration dish to carry out the material loading with the stator in the holding tank through delivery path's transport, a serial communication port, delivery path is including the screening route that is used for selecting the qualified stator of pin length, be provided with the screening portion that is used for screening the stator in the screening route, screening portion and screening route one side are formed with the pin passageway that is used for making a pin of stator to pass through, the opposite side that the screening route corresponds the pin passageway is provided with the screening opening, the screening route sets up for the slope at this section of pin passageway and screening opening, and the screening opening is located the below, and the pin passageway is located the top.
2. The stator feeding mechanism based on the vibrating disk as claimed in claim 1, wherein the screening portion comprises a screening fixed member and a screening moving member, the screening fixed member is fixedly disposed on the screening path, the screening moving member is movably disposed on the screening fixed member, and the pin channel is formed by the screening moving member and one side of the screening path.
3. The stator feeding mechanism based on the vibrating disk as claimed in claim 1, wherein the conveying path further includes a positioning path, and a positioning block is disposed on the positioning path and used for abutting against two opposite pins of the stator, so that the two opposite pins abut against the positioning block when the stator is transported on the positioning path, and the positioning path is connected to the screening path.
4. The stator feeding mechanism based on the vibrating disk as claimed in claim 3, wherein the positioning block is movably disposed on the positioning path, and the height of the positioning block in the positioning path is adjusted to enable the positioning block to support the stator pins with different heights.
5. The vibrating disk-based stator feeding mechanism as claimed in claim 1, wherein the conveying path further comprises a turning path, the turning path is connected with the screening path, the stator with the upward pins enters from the screening path, and after the stator passes through the turning path, the stator is turned to convey the stator with the downward pins.
6. The vibrating disk based stator feeding mechanism as claimed in claim 5, wherein the screening path inlet is horizontally disposed and the screening path outlet is laterally disposed; the inlet of the overturning path is transversely arranged, and the outlet of the overturning path is horizontally arranged, so that the stator sequentially passing through the screening path and the overturning path is overturned by one hundred eighty degrees.
7. The stator feeding mechanism based on the vibrating disk is characterized in that the overturning path comprises an engaging channel and an overturning channel, two ends of the engaging channel are respectively engaged with the screening path and the overturning channel, an anti-falling part for preventing the stator from being separated is arranged on the overturning channel, the overturning channel comprises overturning channel side walls, two sides of the overturning channel side walls are used for abutting against stator pins, and when the stator enters the overturning channel, two opposite pins of the stator respectively abut against outer side surfaces of the overturning channel side walls on two sides of the overturning channel.
8. A vibrating disk based stator loading mechanism as claimed in claim 7 wherein the outlet of the flipping tunnel is provided with an inductor for induction of the stator.
9. The vibrating disk-based stator feeding mechanism as claimed in claim 1, wherein a protective layer for protecting the stator pins is disposed in the vibrating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120575069.2U CN215158347U (en) | 2021-03-19 | 2021-03-19 | Stator feed mechanism based on vibration dish |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120575069.2U CN215158347U (en) | 2021-03-19 | 2021-03-19 | Stator feed mechanism based on vibration dish |
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| Publication Number | Publication Date |
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| CN215158347U true CN215158347U (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120575069.2U Active CN215158347U (en) | 2021-03-19 | 2021-03-19 | Stator feed mechanism based on vibration dish |
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| CN (1) | CN215158347U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955376A (en) * | 2022-06-28 | 2022-08-30 | 海宁量益智能装备有限公司 | Planetary shaft vibration dish material loading selection structure |
-
2021
- 2021-03-19 CN CN202120575069.2U patent/CN215158347U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955376A (en) * | 2022-06-28 | 2022-08-30 | 海宁量益智能装备有限公司 | Planetary shaft vibration dish material loading selection structure |
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