CN214868190U - Automatic welding control device for welding process and automatic welding device - Google Patents
Automatic welding control device for welding process and automatic welding device Download PDFInfo
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- CN214868190U CN214868190U CN202120929313.0U CN202120929313U CN214868190U CN 214868190 U CN214868190 U CN 214868190U CN 202120929313 U CN202120929313 U CN 202120929313U CN 214868190 U CN214868190 U CN 214868190U
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- 238000003466 welding Methods 0.000 title claims abstract description 143
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000007664 blowing Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010926 purge Methods 0.000 description 5
- 238000010408 sweeping Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
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Abstract
An automatic welding control device and an automatic welding device for a welding process, the automatic welding control device comprising: a main control body; the outer side frame is connected with the main control body; the welding gun control mechanism is arranged on the outer rack; the welding gun control mechanism is provided with a welding gun seat used for clamping a welding gun; the main control body is used for controlling the three-way movement of the outer rack. The technical scheme provided by the application can expand the operation range of the welding gun during operation, improve the operation precision and improve the operation quality; the use scene of the device is provided, and the production cost of equipment is reduced.
Description
Technical Field
The utility model relates to an automatic welding control device, in particular to an automatic welding control device for welding process, belonging to the automatic welding technical field; the utility model discloses still relate to an automatic welder.
Background
Most of the past devices for automatic welding adopt a fixed type, so that the welding precision is low, the devices cannot be compatible with various welding angles and positions, the fixed welding guns also adopt a fixed type, the positions of welding points are not adjustable, and the aim of multi-point welding is usually achieved by moving welding workpieces; however, with the development of welding technology and materials, workpieces to be welded are larger and larger, and the actual requirements of welding large workpieces cannot be met by moving the workpieces for multiple spot welding.
In addition, in the prior art, a robot welding device is adopted, and the robot welding device can weld in multiple positions, has strong compatibility, is not suitable for too high places, and has high welding cost.
Therefore, how to provide an automatic welding control device for a welding process, which can expand the operation range of a welding gun during operation, improve the operation precision and improve the operation quality; providing a use scenario of the device and reducing the production cost of equipment is a technical problem to be solved urgently by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
In view of the deficiencies of the prior art, the utility model aims to enlarge the operation range of the welding gun during operation, improve the operation precision and improve the operation quality; the use scene of the device is provided, and the production cost of equipment is reduced. The utility model provides an automatic weld controlling means for welding process, this automatic weld controlling means includes: a main control body; the outer side frame is connected with the main control body; the welding gun control mechanism is arranged on the outer rack; the welding gun control mechanism is provided with a welding gun seat used for clamping a welding gun; the main control body is used for controlling the three-way movement of the outer rack.
According to a first embodiment of the present invention, there is provided an automatic welding control device for a welding process:
an automatic weld control device for a welding process, the automatic weld control device comprising: a main control body; the outer side frame is connected with the main control body; the welding gun control mechanism is arranged on the outer rack; the welding gun control mechanism is provided with a welding gun seat used for clamping a welding gun; the main control body is used for controlling the three-way movement of the outer rack.
Further, as a more preferred embodiment of the present invention, the apparatus further comprises: and the lens bracket is arranged on the outer side rack and used for supporting and mounting the visual lens.
Further, as a more preferred embodiment of the present invention, the apparatus further comprises: and the blowing bracket is arranged on the outer side rack and used for bearing and mounting the blowing device.
Further, as a more preferred embodiment of the present invention, the main control body includes: a base frame; an installation part arranged on the base frame, wherein the installation part is used for connecting the base frame with the outside; the Z-axis control mechanism is arranged on the base frame; the Y-axis control mechanism is arranged on the Z-axis control mechanism and is used for controlling the Y-axis control mechanism to vertically move up and down; the X-axis control mechanism is arranged on the Y-axis control mechanism; the Y-axis control mechanism is used for controlling the X-axis control mechanism to horizontally move left and right; the X-axis control mechanism is connected with the outer side rack and used for controlling the outer side rack to horizontally move back and forth.
Further, as a more preferred embodiment of the present invention, the Z-axis control mechanism controls the Y-axis control mechanism to move in a manner of gear and rack cooperation transmission.
Further, as the utility model relates to a more preferred embodiment, Y axle control mechanism with X axle control mechanism all controls through ball screw and the driven mode of rail block cooperation X axle control mechanism removes.
Further, as a more preferred embodiment of the present invention, the outside frame includes: the horizontal support frame is connected with the main control body; the welding gun control mechanism is arranged on the horizontal support frame and is far away from a vertical track frame at one end of the main control body, and the welding gun control mechanism is arranged on the vertical track frame in a sliding mode.
Further, as a more preferred embodiment of the present invention, the welding gun control mechanism includes: a rotating frame arranged on the vertical track frame; the swinging base frame is arranged on the rotating rack and hinged with the rotating rack; the welding gun seat is hinged with the swinging base frame.
Further, as a more preferred embodiment of the present invention, the lens holder includes: the lens three-way moving bracket is arranged on the rotating rack; and the lens mounting seat is arranged on the lens three-way moving support.
According to the utility model discloses an embodiment provides an automatic welding device:
an automatic welding device, comprising: the automatic welding control apparatus of the first embodiment; a welding gun arranged on the welding gun seat; and the monitoring lens is arranged on the lens bracket.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the technical scheme provided by the application can expand the operation range of the welding gun during operation, improve the operation precision and improve the operation quality; the use scene of the device is provided, and the production cost of equipment is reduced;
2. according to the technical scheme, the real-time condition of the welding process can be mastered and identified in real time, and the welding monitoring quality is improved;
3. the application provides a technical scheme, can be accurate and low-cost realize the three-dimensional space of welding point and remove, improve welding set's adaptability.
Drawings
Fig. 1 is a schematic view of an overall three-dimensional structure of an automatic welding control device in an embodiment of the present invention;
fig. 2 is a schematic view of an internal structure of the main control body in the embodiment of the present invention;
fig. 3 is a schematic diagram of the structure of the Y-axis control mechanism and the X-axis control mechanism in the embodiment of the present invention;
fig. 4 is a schematic view of the overall structure of the welding gun control mechanism in the embodiment of the present invention;
FIG. 5 is a schematic diagram of the welding gun control mechanism according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a lens holder according to an embodiment of the present invention;
fig. 7 is a top view structural diagram of an automatic welding control device according to an embodiment of the present invention.
Reference numerals:
a main control body 1; a base frame 101; a mounting portion 102; a Z-axis control mechanism 103; a Y-axis control mechanism 104; an X-axis control mechanism 105; a ball screw 10 a; a rail slider 10 b; a stepping motor 10 c; an outer frame 2; a horizontal support frame 201; a vertical track frame 202; a welding gun control mechanism 3; a rotating gantry 301; a swing pedestal 302; a welding gun seat 4; a lens holder 5; a lens three-way moving bracket 501; a lens mount 502; a purging bracket 6; a sweeping and blowing three-way moving support 601; a sweep mount 602; a welding gun; and monitoring the lens.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "plurality" or "a plurality" means two or more unless specifically limited otherwise.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the practical limit conditions of the present application, so that the modifications of the structures, the changes of the ratio relationships, or the adjustment of the sizes, do not have the technical essence, and the modifications, the changes of the ratio relationships, or the adjustment of the sizes, are all within the scope of the technical contents disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.
According to a first embodiment of the present invention, there is provided an automatic welding control device for a welding process:
an automatic weld control device for a welding process, the automatic weld control device comprising: a main control body 1; an outer frame 2 connected with the main control body 1; a welding gun control mechanism 3 arranged on the outer frame 2; the welding gun control mechanism 3 is provided with a welding gun seat 4 for clamping a welding gun; the main control body 1 is used for controlling the three-way movement of the outer rack 2.
In the scheme of the application, a technical scheme of an automatic welding control device for a welding process is provided. The technical proposal is that; the main control body is connected with the external mechanism, the main control body is connected with the outer rack, and the main control body can directly control the outer rack to move in three directions, namely the main control body can directly control the outer rack to move in the front-back direction, the left-right direction and the up-down direction; the welding gun control mechanism arranged on the outer side rack moves along with the outer side rack, and then the welding gun seat can drive the welding gun to move. The technical scheme provided by the application can expand the operation range of the welding gun during operation, improve the operation precision and improve the operation quality; the use scene of the device is provided, and the production cost of equipment is reduced.
Specifically, in the embodiment of the present invention, the apparatus further includes: and the lens bracket 5 is arranged on the outer side frame 2 and used for supporting and mounting a visual lens.
It should be noted that the lens is controlled by the lens support to move along the welding route, so that the real-time condition of the welding process can be grasped and identified in real time, and the monitoring quality of welding is improved.
Specifically, in the embodiment of the present invention, the apparatus further includes: and the blowing bracket 6 is arranged on the outer side frame 2 and used for bearing and mounting a blowing device.
The purging bracket is used for clamping the external purging nozzle and enabling the external purging nozzle to move along with the welding point of the welding gun.
Specifically, in the embodiment of the present invention, the main control body 1 includes: a base frame 101; a mounting portion 102 provided on the base frame 101, the mounting portion 102 being used to connect the base frame 101 with an outside; a Z-axis control mechanism 103 provided on the base frame 101; the Y-axis control mechanism 104 is arranged on the Z-axis control mechanism 103, and the Z-axis control mechanism 103 is used for controlling the Y-axis control mechanism 104 to vertically move up and down; an X-axis control mechanism 105 provided on the Y-axis control mechanism 104; the Y-axis control mechanism 104 is used for controlling the X-axis control mechanism 105 to horizontally move left and right; the X-axis control mechanism 105 is connected with the outer side frame 2, and the X-axis control mechanism 105 is used for controlling the outer side frame 2 to horizontally move back and forth.
The base frame is connected with an external mechanism through the installation part; in addition, the outer rack is controlled to move in three directions by the Z-axis control mechanism, the Y-axis control mechanism and the X-axis control mechanism; namely the Z-axis control mechanism controls the up-and-down movement; the Y-axis control mechanism controls left and right movement, and the X-axis control mechanism controls front and back movement, so that movement of the outer side frame in the vertical direction, the horizontal direction and the front and back horizontal directions is controlled finally. Thereby enabling the welding process to have three-dimensional space movement capability.
It should be added that, in the present application, the embodiment of the main control body may be implemented by a robot arm in addition to the above embodiments. But through the technical scheme of this application, can be accurate and low-cost realize the three-dimensional space of welding point and remove, improve welding set's adaptability.
Specifically, in the embodiment of the present invention, the Z-axis control mechanism 103 controls the Y-axis control mechanism 104 to move in a manner of gear and rack transmission.
It should be noted that the manner of the gear and rack matching transmission is a common manner of controlling linear movement in the prior art; be arranged in this application scheme, play the purpose of vertical direction welding point height about the quick adjustment.
Specifically, in the embodiment of the present invention, the Y-axis control mechanism 104 and the X-axis control mechanism 105 all control the movement of the X-axis control mechanism 105 by the way of the ball screw and the rail slider cooperating with each other.
It should be noted that, the Y-axis control mechanism and the X-axis control mechanism adopt a transmission mode that a ball screw is matched with a guide rail slider, and the position of a welding point can be accurately adjusted in the left-right direction, so as to achieve the purpose of improving the horizontal welding quality of the welding point.
Specifically, in the embodiment of the present invention, the outside frame 2 includes: a horizontal support frame 201 connected with the main control body 1; the welding gun control mechanism 3 is arranged on the horizontal support frame 201 and is far away from a vertical track frame 202 at one end of the main control body 1, and the welding gun control mechanism 3 is arranged on the vertical track frame 202 in a sliding mode.
It should be noted that the welding gun control mechanism is slidably disposed on the vertical rail frame, that is, the welding gun control mechanism can move on the vertical rail frame, and can control the final welding point to move in the vertical direction, so as to increase the range of movement of the whole welding control device in the vertical direction.
Specifically, in the embodiment of the present invention, the welding gun control mechanism 3 includes: a rotating frame 301 for being disposed on the vertical rail frame 202; a swing base frame 302 arranged on the rotating frame 301, wherein the swing base frame 302 is hinged with the rotating frame 301; the welding gun mount 4 is hinged to the swing base frame 302.
It should be noted that, through the cooperation of the rotating frame and the swinging base frame, the welding point can better act on a certain cambered surface.
Specifically, in the embodiment of the present invention, the lens holder 5 includes: a lens three-way moving bracket 501 arranged on the rotating frame 301; and a lens mounting seat 502 arranged on the lens three-way moving bracket 501.
It should be noted that the external lens is arranged on the lens mount, and the lens three-way moving bracket can enable the lens to have the capability of moving in three dimensions. The actual position change of the welding spot can be better monitored.
Explaining more specifically, in the embodiment of the present invention, the purge bracket 6 includes: a sweeping and blowing three-way moving bracket 601 arranged on the rotating frame 301; a sweeping installation seat 602 arranged on the sweeping three-way moving bracket 601.
To explain more specifically, in the embodiment of the present invention, the Y-axis control mechanism 104 and the X-axis control mechanism 105 each include: a ball screw 10a, a guide rail slide block 10b and a stepping motor 10 c; the stepping motor 10c controls the ball screw 10a to rotate; the guide rail slider 10b is in threaded fit with the ball screw 10 a.
According to the utility model discloses an embodiment provides an automatic welding device:
an automatic welding device, comprising: the automatic welding control apparatus of the first embodiment; a welding gun arranged on the welding gun seat 4; and the monitoring lens is arranged on the lens bracket 5.
The application also provides a technical scheme of the automatic welding device. In the technical scheme, the welding gun is controlled to weld through the automatic welding control device, so that the welding gun can move in a three-dimensional space; in addition, the monitoring lens is controlled by the automatic welding control device to move along with the welding spot, so that the data acquisition quality of the welding process is improved.
Example 1
An automatic weld control device for a welding process, the automatic weld control device comprising: a main control body 1; an outer frame 2 connected with the main control body 1; a welding gun control mechanism 3 arranged on the outer frame 2; the welding gun control mechanism 3 is provided with a welding gun seat 4 for clamping a welding gun; the main control body 1 is used for controlling the three-way movement of the outer rack 2.
Example 2
Example 1 was repeated except that the apparatus further included: and the lens bracket 5 is arranged on the outer side frame 2 and used for supporting and mounting a visual lens.
Example 3
Example 1 was repeated except that the apparatus further included: and the blowing bracket 6 is arranged on the outer side frame 2 and used for bearing and mounting a blowing device.
Example 4
Example 5
Example 6
Example 7
Example 1 is repeated except that the outer frame 2 includes: a horizontal support frame 201 connected with the main control body 1; the welding gun control mechanism 3 is arranged on the horizontal support frame 201 and is far away from a vertical track frame 202 at one end of the main control body 1, and the welding gun control mechanism 3 is arranged on the vertical track frame 202 in a sliding mode.
Example 8
Example 7 is repeated except that the torch control mechanism 3 includes: a rotating frame 301 for being disposed on the vertical rail frame 202; a swing base frame 302 arranged on the rotating frame 301, wherein the swing base frame 302 is hinged with the rotating frame 301; the welding gun mount 4 is hinged to the swing base frame 302.
Example 9
Embodiment 7 is repeated except that the lens holder 5 includes: a lens three-way moving bracket 501 arranged on the rotating frame 301; and a lens mounting seat 502 arranged on the lens three-way moving bracket 501.
Example 10
An automatic welding device, comprising: an automatic welding control device; a welding gun arranged on the welding gun seat 4; and the monitoring lens is arranged on the lens bracket 5.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. An automatic weld control device for a welding process, the automatic weld control device comprising:
a main control body (1);
the outer side frame (2) is connected with the main control body (1);
a welding gun control mechanism (3) arranged on the outer frame (2);
a welding gun seat (4) used for clamping a welding gun is arranged on the welding gun control mechanism (3);
the main control body (1) is used for controlling the outer rack (2) to move in three directions;
and the lens bracket (5) is arranged on the outer side frame (2) and used for supporting and mounting a visual lens.
2. The apparatus of claim 1, further comprising:
and the blowing bracket (6) is arranged on the outer side frame (2) and used for bearing and mounting the blowing device.
3. The device according to claim 1 or 2, characterized in that said master control body (1) comprises:
a base frame (101);
an installation part (102) arranged on the base frame (101), wherein the installation part (102) is used for connecting the base frame (101) with the outside;
a Z-axis control mechanism (103) arranged on the base frame (101);
the Y-axis control mechanism (104) is arranged on the Z-axis control mechanism (103), and the Z-axis control mechanism (103) is used for controlling the Y-axis control mechanism (104) to vertically move up and down;
an X-axis control mechanism (105) provided on the Y-axis control mechanism (104); the Y-axis control mechanism (104) is used for controlling the X-axis control mechanism (105) to horizontally move left and right;
the X-axis control mechanism (105) is connected with the outer side rack (2), and the X-axis control mechanism (105) is used for controlling the outer side rack (2) to horizontally move back and forth.
4. The device according to claim 3, wherein the Z-axis control mechanism (103) controls the Y-axis control mechanism (104) to move through a gear and rack matched transmission mode.
5. The device according to claim 3, characterized in that the Y-axis control mechanism (104) and the X-axis control mechanism (105) control the movement of the X-axis control mechanism (105) through a way that a ball screw is matched with a guide rail slide block for transmission.
6. The device according to claim 1 or 2, characterized in that the outer frame (2) comprises:
the horizontal supporting frame (201) is connected with the main control body (1);
the welding gun control mechanism is characterized in that the welding gun control mechanism is arranged on the horizontal support frame (201) and is far away from a vertical track frame (202) at one end of the main control body (1), and the welding gun control mechanism (3) is arranged on the vertical track frame (202) in a sliding mode.
7. The apparatus according to claim 6, wherein the welding gun control mechanism (3) comprises:
a rotating gantry (301) for being disposed on the vertical rail mount (202);
a swing base frame (302) arranged on the rotating frame (301), wherein the swing base frame (302) is hinged with the rotating frame (301);
the welding gun seat (4) is hinged with the swing base frame (302).
8. The device according to claim 7, characterized in that the lens holder (5) comprises:
a lens three-way moving bracket (501) arranged on the rotating frame (301);
and the lens mounting seat (502) is arranged on the lens three-way moving bracket (501).
9. An automatic welding device, characterized in that, this automatic welding device includes:
the automatic welding control device of any one of claims 1-8;
the welding gun is arranged on the welding gun seat (4);
and the monitoring lens is arranged on the lens bracket (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120929313.0U CN214868190U (en) | 2021-04-30 | 2021-04-30 | Automatic welding control device for welding process and automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120929313.0U CN214868190U (en) | 2021-04-30 | 2021-04-30 | Automatic welding control device for welding process and automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214868190U true CN214868190U (en) | 2021-11-26 |
Family
ID=78889566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120929313.0U Expired - Fee Related CN214868190U (en) | 2021-04-30 | 2021-04-30 | Automatic welding control device for welding process and automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214868190U (en) |
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2021
- 2021-04-30 CN CN202120929313.0U patent/CN214868190U/en not_active Expired - Fee Related
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Granted publication date: 20211126 |