CN214865407U - Novel storage battery rubber cap detector - Google Patents
Novel storage battery rubber cap detector Download PDFInfo
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- CN214865407U CN214865407U CN202120488837.0U CN202120488837U CN214865407U CN 214865407 U CN214865407 U CN 214865407U CN 202120488837 U CN202120488837 U CN 202120488837U CN 214865407 U CN214865407 U CN 214865407U
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Abstract
The utility model discloses a battery rubber cap detects machine, its structure is including installing visual detection mechanism, assembly line mechanism and the defective work reposition of redundant personnel line mechanism in the assembly line frame, and visual detection mechanism sets up in assembly line mechanism top, and the defective work reposition of redundant personnel line mechanism is close to the terminal side setting of assembly line mechanism. The utility model has the advantages that: structural design is reasonable, adopts a series of actions such as motor, cylinder, visual detection etc. to realize gluey cap automated inspection, rejects defective products, has realized the full automated inspection of battery rubber cap, and the battery flows into the assembly line on the battery rubber cap detection machine from the cleaner assembly line of preorder and can easily realize gluey cap automated visual inspection, rejects defective products, easy operation, greatly reduced the cost of labor, improved production efficiency.
Description
Technical Field
The utility model relates to a novel battery rubber cap detects machine belongs to battery rubber cap visual detection technical field.
Background
A battery is an electrochemical device that stores chemical energy and discharges electrical energy when necessary. The rubber cap of the storage battery is an important composition structure of the storage battery, and during production, the storage battery needs to be capped, and whether the rubber cap is uncovered or not and the cover is inclined or not needs to be observed.
In prior art's battery production process, generally need carry out artifical capping to the battery by the workman is manual, whether artifical visual inspection comes the inspection battery to glue the cap and leak the lid simultaneously, the lid is askew. Because the daily output of the storage battery is large, the working strength is high and the production efficiency is low due to the adoption of manual caps and visual rubber caps.
SUMMERY OF THE UTILITY MODEL
The utility model provides a novel battery rubber cap detects machine, its purpose aims at overcoming the above-mentioned not enough that prior art exists, realizes that the automatic rubber cap of battery detects, and the simplified operation reduces the cost of labor, improves production efficiency.
The technical solution of the utility model is as follows: the structure of the storage battery rubber cap detector comprises a visual detection mechanism, a production line mechanism and an unqualified product distribution line mechanism which are arranged on a production line rack, wherein the visual detection mechanism is arranged above the production line mechanism, and the unqualified product distribution line mechanism is arranged close to the side face of the tail end of the production line mechanism.
Preferably, assembly line mechanism include the transfer chain, the transfer chain is connected by the motor drive of side, transfer chain one end side is set for the position cylinder, location cylinder output is towards the transfer chain middle part and connect the locating plate, the transfer chain is close to the top side of defective work reposition of redundant personnel line mechanism and is drawn the cylinder, the side is drawn the cylinder and is kept away from visual inspection mechanism one side and establish and block the cylinder, the side is drawn the cylinder output and is connected the side arm-drag with defective work reposition of redundant personnel line mechanism opposite direction and output, block the cylinder output and just connect the barrier plate towards the transfer chain of below.
Preferably, visual inspection mechanism including detecting spacing cylinder, camera and light source, detect spacing cylinder output and just connect the limiting plate towards the transfer chain below, the light source setting is keeping away from defective work reposition of redundant personnel line mechanism one side detecting spacing cylinder, the camera setting is detecting the top between spacing cylinder and the light source.
Preferably, nonconforming product reposition of redundant personnel line mechanism including reposition of redundant personnel transfer chain and inductive switch, reposition of redundant personnel transfer chain setting is in the transfer chain side opposite with the side pull cylinder output orientation, inductive switch sets up on reposition of redundant personnel transfer chain lateral surface.
The utility model has the advantages that: structural design is reasonable, adopts a series of actions such as motor, cylinder, visual detection etc. to realize gluey cap automated inspection, rejects defective products, has realized the full automated inspection of battery rubber cap, and the battery flows into the assembly line on the battery rubber cap detection machine from the cleaner assembly line of preorder and can easily realize gluey cap automated visual inspection, rejects defective products, easy operation, greatly reduced the cost of labor, improved production efficiency.
Drawings
Fig. 1 is the structure schematic diagram of the novel storage battery rubber cap detector.
Fig. 2 is a schematic structural view of the visual inspection mechanism in fig. 1.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic structural view of the line mechanism in fig. 1.
Fig. 5 is a top view of fig. 4.
Fig. 6 is a schematic structural view of the defective product diversion line mechanism in fig. 1.
Fig. 7 is a side view of fig. 6.
In the figure, a is a visual inspection mechanism, B is a line mechanism, C is a defective diversion line mechanism, 1 is a detection limit cylinder, 2 is a camera, 3 is a light source, 4 is a conveyor line, 5 is a motor, 6 is a positioning cylinder, 7 is a side pulling cylinder, 8 is a blocking cylinder, 9 is a diversion conveyor line, 10 is an inductive switch, and 11 is a storage battery.
Detailed Description
The present invention will be described in further detail with reference to examples and embodiments.
As shown in figure 1, the storage battery rubber cap detector structurally comprises a visual detection mechanism A, an assembly line mechanism B and an unqualified product distribution line mechanism C which are installed on an assembly line rack, wherein the visual detection mechanism A is arranged above the assembly line mechanism B, and the unqualified product distribution line mechanism C is arranged close to the side face of the tail end of the assembly line mechanism C.
As shown in fig. 2 and 3, the visual inspection mechanism a comprises a detection limit cylinder 1, a camera 2 and a light source 3, wherein the output end of the detection limit cylinder 1 faces to the lower conveying line 4 and is connected with a limit plate, the light source 3 is arranged on one side of the detection limit cylinder 1 away from the unqualified product shunt line mechanism C, and the camera 2 is arranged above the detection limit cylinder 1 and the light source 3. The storage battery 11 is transported to a detection area of the visual inspection mechanism A by the conveyor line 4, during the movement process, the lens of the camera 2 takes a picture on line, and the visual software (the prior art) analyzes whether the rubber cap on the storage battery 11 is lost or displaced during the cleaning process.
As shown in fig. 4 and 5, the assembly line mechanism B comprises a conveying line 4, the conveying line 4 is connected by driving of a motor 5 on the side, a positioning cylinder 6 is arranged on the side of one end of the conveying line 4, the output end of the positioning cylinder 6 faces the middle part of the conveying line 4 and is connected with a positioning plate, a cylinder 7 is laterally pulled above the conveying line 4 close to the unqualified product shunt line mechanism C, a blocking cylinder 8 is arranged on one side of the lateral pulling cylinder 7 away from the visual detection mechanism a, the output end of the lateral pulling cylinder 7 is opposite to the direction of the unqualified product shunt line mechanism C and is connected with an output end of the lateral pulling plate, and the output end of the blocking cylinder 8 faces the lower conveying line 4 and is connected with the blocking plate.
As shown in fig. 6 and 7, the unqualified product diversion line mechanism C includes a diversion conveying line 9 and an inductive switch 10, the diversion conveying line 9 is disposed on the side of the conveying line 4 opposite to the output end of the side pull cylinder 7, and the inductive switch 10 is disposed on the outer side of the diversion conveying line 9.
According to above structure, during operation:
visual inspection mechanism A:
the storage battery 11 is transported to a visual inspection mechanism detection area by the conveyor line 4 (the light source 3 is in a normally open state), in the moving process, the lens of the camera 2 is subjected to online photographing detection (the detection limiting cylinder 1 is in a retraction state initially and is extended only when the detection result is poor) -the visual system analyzes the detection result and transmits the detection result to an external PLC (processing according to the result) -the storage battery 11 moves forwards along the conveyor line 4.
The assembly line mechanism B:
the motor 5 drives the conveying line 4 to convey the storage battery 11 forwards, the positioning cylinder 6 extends out of the clamping storage battery 11 (at the moment, the battery is not loosened in the detection position), the storage battery 11 passes through the detection station, the positioning cylinder 6 retracts, the storage battery 11 is conveyed to a detection area of the visual detection mechanism by the conveying line 4 (the light source 3 is in a normally open state), in the moving process, the camera lens carries out online photographing detection (the detection limiting cylinder 1 is initially in a retracted state and extends out only when the detection result is poor), the visual system analyzes the detection result and transmits the detection result to a PLC (processing according to the result), and the storage battery 11 moves forwards along the conveying line 4.
If the detection is qualified: the accumulator 11 passes along the conveyor line 4 to the subsequent station.
If the detection is not qualified: the blocking cylinder 8 extends, the side pulling cylinder 7 retracts (initially in an extending state) to send the storage battery 11 to the shunt line 9 of the unqualified product shunt line mechanism C, and the side pulling cylinder 7 extends and the blocking cylinder 8 retracts.
Unqualified product shunt line mechanism C:
the storage battery 11 with unqualified caps moves along the shunt conveying line 9, when the number of the unqualified storage batteries 11 reaches a certain value, the storage battery 11 is sensed by the inductive switch 10, the conveying line 4 stops, a worker inspects, covers and takes away the storage battery 11 with unqualified caps on the shunt conveying line 9, and the conveying line 4 is continuously started.
All the above components are prior art, and those skilled in the art can use any model and existing design that can implement their corresponding functions.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.
Claims (3)
1. The storage battery rubber cap detector is characterized by comprising a visual detection mechanism (A), an assembly line mechanism (B) and an unqualified product distribution line mechanism (C), wherein the visual detection mechanism (A) is arranged above the assembly line mechanism (B), and the unqualified product distribution line mechanism (C) is arranged close to the side face of the tail end of the assembly line mechanism (B); pipeline mechanism (B) including transfer chain (4), transfer chain (4) are connected by motor (5) drive of side, location cylinder (6) are established to transfer chain (4) one end side, location cylinder (6) output is towards transfer chain (4) middle part and connection locating plate, transfer chain (4) are close to the top side of defective work reposition of redundant personnel line mechanism (C) and are drawn cylinder (7), the side is drawn cylinder (7) and is kept away from visual detection mechanism (A) one side and establish and block cylinder (8), the side is drawn cylinder (7) output and defective work reposition of redundant personnel line mechanism (C) opposite direction and output and is connected the side and is drawn the board, block cylinder (8) output and just connect the barrier plate towards transfer chain (4) and connect downwards.
2. The accumulator rubber cap detector according to claim 1, wherein the visual detection mechanism (a) comprises a detection limit cylinder (1), a camera (2) and a light source (3), the output end of the detection limit cylinder (1) faces to the lower conveying line (4) and is connected with the limit plate, the light source (3) is arranged on one side of the detection limit cylinder (1) far away from the unqualified product shunt line mechanism (C), and the camera (2) is arranged above the detection limit cylinder (1) and the light source (3).
3. The accumulator rubber cap detector according to claim 1 or 2, characterized in that the unqualified product shunt line mechanism (C) comprises a shunt line (9) and an inductive switch (10), the shunt line (9) is arranged on the side surface of the transfer line (4) opposite to the output end of the side pull cylinder (7), and the inductive switch (10) is arranged on the outer side surface of the shunt line (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120488837.0U CN214865407U (en) | 2021-03-05 | 2021-03-05 | Novel storage battery rubber cap detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120488837.0U CN214865407U (en) | 2021-03-05 | 2021-03-05 | Novel storage battery rubber cap detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214865407U true CN214865407U (en) | 2021-11-26 |
Family
ID=78856928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120488837.0U Active CN214865407U (en) | 2021-03-05 | 2021-03-05 | Novel storage battery rubber cap detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214865407U (en) |
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2021
- 2021-03-05 CN CN202120488837.0U patent/CN214865407U/en active Active
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