CN211957708U

CN211957708U - Storage battery capping machine

Info

Publication number: CN211957708U
Application number: CN202020844946.7U
Authority: CN
Inventors: 林良洪; 罗金志
Original assignee: Wuxi Jialiang Precision Machinery Manufacturing Co ltd
Current assignee: Wuxi Jialiang Precision Machinery Manufacturing Co ltd
Priority date: 2020-05-19
Filing date: 2020-05-19
Publication date: 2020-11-17
Anticipated expiration: 2030-05-19

Abstract

The utility model discloses a battery block machine, its structure is including rack-mounted gluey cap feed mechanism, automatic block machine constructs, transfer chain mechanism and defective work reposition of redundant personnel line mechanism, glues cap feed mechanism and defective work reposition of redundant personnel line mechanism and is close to transfer chain mechanism both ends side setting respectively, and automatic block machine constructs the side of transfer chain mechanism that is located gluey cap feed mechanism. The utility model has the advantages that: structural design is reasonable, adopts combinations such as vibration dish, manipulator, motor, cylinder, visual detection to realize a series of actions such as gluey cap automatic feeding, battery location, automatic block, detection, has realized the full-automatic block of battery, only needs the manual work to pour into the vibration dish with gluey cap and can easily realize the block, easy operation, greatly reduced the cost of labor, improved production efficiency.

Description

Storage battery capping machine

Technical Field

The utility model relates to a storage battery block machine.

Background

A battery is an electrochemical device that stores chemical energy and discharges electrical energy when necessary. The rubber cap of the storage battery is an important composition structure of the storage battery, and the capping operation needs to be carried out on the storage battery.

In prior art's battery production process, generally need carry out artifical block by the workman is manual to the battery, because battery daily output is great, adopts artifical block, and working strength is very big, and production efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a battery block machine, its purpose aims at overcoming the above-mentioned not enough that prior art exists, realizes the full-automatic block of battery, and the simplified operation reduces the cost of labor, improves production efficiency.

The technical solution of the utility model is as follows: the structure of the storage battery cap machine comprises a rubber cap feeding mechanism, an automatic cap covering mechanism, a conveying line mechanism and a defective product shunt line mechanism which are installed on a rack, the rubber cap feeding mechanism and the defective product shunt line mechanism are respectively close to the side faces of the two ends of the conveying line mechanism and are arranged, and the automatic cap covering mechanism is located on the side face of the conveying line mechanism beside the rubber cap feeding mechanism.

Preferably, the rubber cap feeding mechanism comprises a vibration disc and a trough, the discharge end of the vibration disc is connected with the trough, the trough is divided into three areas, the top of the tail end of each area is provided with a hole, and the discharge end of the vibration disc is divided into three paths to be respectively connected with the three areas of the trough.

Preferably, the automatic capping mechanism comprises a mechanical arm and vacuum suction heads, one end of the mechanical arm is connected with the rotary driving mechanism, the other end of the mechanical arm is connected with the vacuum suction heads through the rotary telescopic driving mechanism, the number of the vacuum suction heads is 6, and the distance between the vacuum suction heads is matched with the distance between holes at the tail end of the material receiving groove.

Preferably, transfer chain mechanism include the transfer chain, the transfer chain side is connected by motor drive, the transfer chain is close to the side of gluing cap feed mechanism part and sets for a position cylinder, transfer chain middle part side is established and is detected spacing cylinder, the top and is established camera and light source, the transfer chain is close to the side of defective products reposition of redundant personnel line mechanism part and is established the side and draw cylinder, top and establish and block the cylinder.

Preferably, nonconforming product reposition of redundant personnel line mechanism including reposition of redundant personnel transfer chain and inductive switch, reposition of redundant personnel transfer chain setting is in the transfer chain side that the side is drawn the cylinder output and is corresponded, inductive switch sets up in reposition of redundant personnel transfer chain side.

The utility model has the advantages that: structural design is reasonable, adopts combinations such as vibration dish, manipulator, motor, cylinder, visual detection to realize a series of actions such as gluey cap automatic feeding, battery location, automatic block, detection, has realized the full-automatic block of battery, only needs the manual work to pour into the vibration dish with gluey cap and can easily realize the block, easy operation, greatly reduced the cost of labor, improved production efficiency.

Drawings

Fig. 1 is a schematic structural diagram of the storage battery capping machine of the present invention.

Fig. 2 is a schematic structural diagram of the rubber cap feeding mechanism in fig. 1.

Fig. 3 is a top view of fig. 2.

Fig. 4 is a schematic view of the structure of the automatic capping mechanism of fig. 1.

Fig. 5 is a side view of fig. 4.

Fig. 6 is a schematic structural view of the conveyor line mechanism in fig. 1.

Fig. 7 is a top view of fig. 6.

Fig. 8 is a schematic structural view of a reject distribution line mechanism.

Fig. 9 is a side view of fig. 8.

In the figure, a is a rubber cap feeding mechanism, B is an automatic cap covering mechanism, C is a conveying line mechanism, D is a defective product shunt line mechanism, 1 is a vibrating disc, 2 is a rubber cap, 3 is a trough, 4 is a manipulator, 5 is a vacuum suction head, 6 is a motor, 7 is a conveying line, 8 is a positioning cylinder, 9 is a storage battery, 10 is a detection limit cylinder, 11 is a camera, 12 is a light source, 13 is a blocking cylinder, 14 is a side pulling cylinder, 15 is an inductive switch, and 16 is a shunt conveying line.

Detailed Description

The present invention will be described in further detail with reference to examples and embodiments.

As shown in fig. 1, the storage battery capping machine structurally comprises a rubber cap feeding mechanism A, an automatic capping mechanism B, a conveying line mechanism C and a defective product shunt line mechanism D which are installed on a rack, wherein the rubber cap feeding mechanism A and the defective product shunt line mechanism D are respectively arranged close to the side surfaces of two ends of the conveying line mechanism C, and the automatic capping mechanism B is located on the side surface of the conveying line mechanism C beside the rubber cap feeding mechanism A.

As shown in fig. 2 and 3, the rubber cap feeding mechanism a comprises a vibrating disc 1 and a trough 3, the discharging end of the vibrating disc 1 is connected with the trough 3, the trough 3 is divided into three areas, the top of the tail end of each area is provided with a hole, and the discharging end of the vibrating disc 1 is divided into three paths to be respectively connected with the three areas of the trough 3.

As shown in fig. 4 and 5, the automatic capping mechanism B includes a manipulator 4 and vacuum suction heads 5, one end of the manipulator 4 is connected with a rotary driving mechanism, the other end of the manipulator is connected with the vacuum suction heads 5 through a rotary telescopic driving mechanism, the number of the vacuum suction heads 5 is 6, and the distance between the vacuum suction heads 5 is matched with the distance between the holes at the tail ends of the material receiving tanks 3.

As shown in fig. 6 and 7, the conveyor line mechanism C includes a conveyor line 7, the side of the conveyor line 7 is connected by the driving of a motor 6, a positioning cylinder 8 is arranged on the side of the conveyor line 7 close to the rubber cap feeding mechanism a, a detection limiting cylinder 10 is arranged on the side of the middle part of the conveyor line 7, a camera 11 and a light source 12 are arranged above the detection limiting cylinder, and a side pulling cylinder 14 is arranged on the side of the conveyor line 7 close to the unqualified product shunt line mechanism D, and a blocking cylinder 13 is arranged above the detection limiting.

As shown in fig. 8 and 9, the defective product diversion line mechanism D includes a diversion conveying line 16 and a sensing switch 15, the diversion conveying line 16 is disposed on the side of the conveying line 7 corresponding to the output end of the side pull cylinder 14, and the sensing switch 15 is disposed on the side of the diversion conveying line 16.

According to above structure, during operation:

rubber cap feed mechanism A:

a worker pours the rubber cap 2 into the vibration disc 1, and the vibration disc 1 vibrates the rubber cap 2 into the trough 3.

Automatic capping mechanism B:

the manipulator 4 moves to a material taking position (namely above the material receiving groove 3) through the rotary driving mechanism, the manipulator 4 drives the vacuum suction head 5 to descend through the telescopic driving mechanism (the vacuum suction head 5 is in contact with the rubber cap 2), the vacuum suction head 5 generates negative pressure to suck the rubber cap 2 (the rubber cap 2 is sucked twice and 3 rubber caps are sucked each time, the telescopic driving mechanism drives the vacuum suction head 5 to ascend and descend after rotation during secondary suction), and the manipulator 4 moves to a cap position (right above battery positioning) of the conveying line mechanism C.

Conveying line mechanism C:

the motor 6 drives the conveying line 7 to convey the battery 9 forwards, the positioning cylinder 8 extends out of the clamping battery 9, the manipulator 4 drives the vacuum sucker 5 to descend, the vacuum sucker 5 generates positive pressure (a cover is finished), the manipulator 4 resets, the positioning cylinder 8 retracts, the battery 9 moves to the positioning position of the detection cylinder (the detection limiting cylinder 10 is in an extending state initially), the camera 11 performs photographing detection (the light source 12 is in a normally open state), the detection is finished, the detection limiting cylinder 10 retracts, and the battery 9 moves forwards along the conveying line 7.

If the detection is qualified: the battery 9 enters the subsequent station along the conveyor line 7.

If the detection is not qualified: the blocking cylinder 13 extends, the side pulling cylinder 14 retracts (initially in an extending state) to send the battery 9 to a branch line 16 of the defective product branch line mechanism D, and the side pulling cylinder 14 extends, and the blocking cylinder 13 retracts.

Unqualified product reposition of redundant personnel line mechanism D:

the battery 9 with unqualified caps moves along the shunt conveying line 16, when the number of the unqualified batteries 9 reaches a certain value, the sensing switch 15 senses the battery 9, the conveying line 7 stops, a worker inspects the battery 9 with unqualified caps, covers the caps in a repairing mode and takes the caps away, and the conveying line 7 starts.

All the above components are prior art, and those skilled in the art can use any model and existing design that can implement their corresponding functions.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.

Claims

1. The storage battery capping machine is characterized by comprising a rubber cap feeding mechanism (A), an automatic capping mechanism (B), a conveying line mechanism (C) and a defective product shunt line mechanism (D) which are arranged on a rack, wherein the rubber cap feeding mechanism (A) and the defective product shunt line mechanism (D) are respectively close to the side surfaces of two ends of the conveying line mechanism (C), and the automatic capping mechanism (B) is positioned on the side surface of the conveying line mechanism (C) beside the rubber cap feeding mechanism (A).

2. The battery cap covering machine as claimed in claim 1, wherein the rubber cap feeding mechanism (a) comprises a vibrating disk (1) and a trough (3), the discharging end of the vibrating disk (1) is connected with the trough (3), the trough (3) is divided into three areas, the top of the tail end of each area is provided with a hole, and the discharging end of the vibrating disk (1) is divided into three paths to be respectively connected with the three areas of the trough (3).

3. The battery cap covering machine according to claim 1, characterized in that the automatic cap covering mechanism (B) comprises a mechanical arm (4) and vacuum suction heads (5), one end of the mechanical arm (4) is connected with a rotary driving mechanism, the other end of the mechanical arm is connected with the vacuum suction heads (5) through a rotary telescopic driving mechanism, the number of the vacuum suction heads (5) is 6, and the distance between the vacuum suction heads (5) is matched with the distance between holes at the tail end of the material receiving groove (3).

4. The storage battery cap covering machine as claimed in claim 1, wherein the conveying line mechanism (C) comprises a conveying line (7), the side surface of the conveying line (7) is in driving connection with a motor (6), a side surface setting and positioning cylinder (8) of the conveying line (7) close to the rubber cap feeding mechanism (a) is arranged, a detection limiting cylinder (10), a camera (11) and a light source (12) are arranged on the side surface of the middle of the conveying line (7), a side pulling cylinder (14) and a blocking cylinder (13) are arranged on the side surface of the conveying line (7) close to the unqualified product shunt line mechanism (D).

5. The storage battery capping machine as claimed in claim 1, wherein the unqualified product shunt line mechanism (D) comprises a shunt line (16) and an inductive switch (15), the shunt line (16) is arranged on the side surface of the line (7) corresponding to the output end of the side pull cylinder (14), and the inductive switch (15) is arranged on the side surface of the shunt line (16).