CN214797444U

CN214797444U - Battery string type-setting machine

Info

Publication number: CN214797444U
Application number: CN202121190805.9U
Authority: CN
Inventors: 李福军; 任天挺; 郭绍伟; 康乐; 章霞; 黄柏俭; 管兰柏; 冯宇庆; 秦少国; 余凯
Original assignee: Hangzhou Confirmware Technology Co ltd
Current assignee: Hangzhou Confirmware Technology Co ltd
Priority date: 2021-05-31
Filing date: 2021-05-31
Publication date: 2021-11-19
Anticipated expiration: 2031-05-31

Abstract

The utility model discloses a battery string type-setting machine relates to solar cell production technical field, including getting string mechanism, pre-setting mechanism and composing robot, pre-setting mechanism is located get string mechanism below, it includes sucking disc, translation mechanism and elevating system to get string mechanism, the sucking disc pass through the sucking disc frame with elevating system connects, elevating system with translation mechanism connects, elevating system passes through rotary mechanism and connects the sucking disc frame, translation mechanism includes interconnect's X axle straight line module and Y axle straight line module, composing robot includes arm, sucking disc frame and sucking disc, pre-setting mechanism includes vision inspection desk, temporary storage platform and whole platform. The utility model is used for the automatic composing of solar cell cluster solves the production beat matching problem of composing process and stringer welding process, can promote the production speed of composing process by a wide margin.

Description

Battery string type-setting machine

Technical Field

The utility model relates to a solar cell produces technical field, concretely relates to battery string type-setting machine.

Background

The battery string type-setting machine is mainly used for automatically setting up battery strings which are welded in series to form a component, has the advantages of high precision and good stability compared with manual type-setting, but with the technical development and equipment innovation, the market needs a battery string type-setting machine with higher efficiency to match the production rhythm of the series welding machine.

In chinese utility model patent CN207199652U, suction means includes transports the first manipulator that just is located the normalized platform right side on transporting the platform of reforming from feeding mechanism with the battery piece and transports the battery piece from the platform of reforming to putting on the paster glass station and be located the second manipulator on paster glass station right side. Two manipulators are needed, the utilization rate of each manipulator is low, the second manipulator needs to wait for the battery string of the reforming platform to be in place, the production beat cannot match with a faster string welding machine, the productivity is difficult to improve, and quality detection equipment is not configured.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a can solve among the prior art battery string type-setting machine operation takt time longer, equipment productivity is not high, can not detect product quality scheduling problem in step. The utility model provides a technical scheme does:

battery cluster type-setting machine, including getting string mechanism, pre-setting mechanism and composing robot, pre-setting mechanism is close to get string mechanism, it includes sucking disc, translation mechanism and elevating system to get string mechanism, the sucking disc pass through the sucking disc frame with elevating system connects, elevating system with translation mechanism connects. The string taking mechanism is mainly used for taking down the battery strings from the battery string transmission line of the previous process and then providing the battery strings for the pre-typesetting mechanism to take, and the string taking mechanism can also complete the quality detection of the battery strings; the pre-typesetting mechanism is used for finishing the operations of positioning and pre-typesetting the battery strings, and the typesetting robot is used for grabbing the battery strings after the pre-typesetting is finished.

Optionally, the lifting mechanism is connected to the suction cup holder by a rotating mechanism. The lifting mechanism can drive the battery string to move up and down, the sucker frame is used for installing the sucker, and the rotating mechanism can drive the sucker frame to rotate so as to change the direction of the battery string or adjust the position of the battery string.

Optionally, the composition robot comprises a robot arm, a suction cup rack and a suction cup. And a sucker frame is arranged on the mechanical arm and is used for installing a sucker. The mechanical arm is arranged on the rotatable base.

Optionally, the number of the suckers of the typesetting robot is more than that of the suckers of the string fetching mechanism. The typesetting robot grabs a plurality of battery strings after pre-typesetting and needs more suckers.

Optionally, the pre-typesetting mechanism comprises a lifting and positioning mechanism and a translation and positioning mechanism which are connected with each other. The battery string can be aligned and pre-typesetted by the lifting aligning mechanism and the translation aligning mechanism. The translation position-adjusting mechanism comprises an X-axis linear module and a Y-axis linear module which are connected with each other. The X-axis linear module and the Y-axis linear module are matched to drive the battery string to move horizontally.

Optionally, the pre-typesetting mechanism further comprises a temporary storage table and a positioning table, and the positioning table is located below the translation positioning mechanism. The temporary storage table is used for placing the battery strings which cannot be used for typesetting temporarily; the operations of position alignment and pre-typesetting of the battery strings can be completed on the position alignment platform.

Optionally, an image acquisition unit is arranged at the position aligning platform and connected with a controller, and the controller is connected with the lifting position aligning mechanism and the translation position aligning mechanism. And adjusting the position of the battery string at the position adjusting platform according to the image detection result, and confirming that the battery string meets the typesetting standard.

Optionally, the lifting and positioning mechanism is connected with a suction cup frame through a rotating mechanism.

Optionally, the battery string type-setting machine further includes a layout table, and the layout table is close to the type-setting robot. The typesetting platform is used for placing the glass sheets, the battery strings which are pre-typeset can be conveyed to the typesetting platform by the typesetting robot, and the battery strings are attached to the glass sheets on the typesetting platform.

Optionally, the string taking mechanism further comprises a vision inspection table and a feeding table. The visual inspection table is provided with a visual inspection unit, the visual inspection unit comprises an appearance inspection module and/or an EL inspection module, and the EL inspection module is used for executing EL electroluminescence imaging inspection. The feeding table can be used for temporarily replenishing qualified battery strings. And the battery string is subjected to visual inspection on the visual inspection table, and the battery string subjected to the visual inspection is conveyed to a temporary storage table or a positioning table according to the product standard.

Optionally, a cutting machine is arranged at the typesetting platform. The cutting machine is used for cutting the welding strip at the edge of the battery string.

Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:

(1) the visual inspection table is arranged, so that the defects of the product can be found in time, the defective products are prevented from flowing into the next working procedure,

(2) by additionally arranging the pre-typesetting mechanism, the battery strings can be subjected to position alignment and pre-typesetting in the pre-typesetting mechanism; the whole position and the pre-typesetting are completed simultaneously, the time is saved for the next procedure, and the typesetting robot can directly grab the battery string and then place the battery string on the glass sheet, thereby greatly shortening the time for pasting the sheet;

(3) the pre-typesetting is realized by the aid of the image acquisition unit, and the battery string is positioned more accurately and efficiently;

(4) the string taking mechanism and the pre-typesetting mechanism can be provided with two or more than two according to the requirement, the typesetting robot does not need to wait for the battery strings to be in place, and the efficiency of the equipment is improved;

(5) the temporary storage table is arranged to enable the battery strings which cannot be used for typesetting temporarily to exit from the production line, the feeding table is arranged to allow the battery strings to be supplemented to the production line, and flexible operation can be achieved while production quality is guaranteed.

Drawings

Fig. 1 is a schematic structural diagram of a battery string type-setting machine according to an embodiment of the present invention;

fig. 2 is a top view of a string fetching mechanism of the battery string type-setting machine according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a pre-typesetting mechanism and a typesetting table of a battery string typesetting machine according to an embodiment of the present invention.

Reference numerals: 1. a translation mechanism; 2. a battery string transmission line; 3. a lifting mechanism; 4. a feeding table; 5. a vision inspection table; 8. a cutting machine; 9. a battery string; 10. a lifting and positioning mechanism; 11. a translation and positioning mechanism; 12. a temporary storage table; 13. a positioning table; 14. a composing robot; 15. a typesetting table; 18. a suction cup holder; 19. a glass sheet; 21. get a cluster mechanism.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may include, for example, a fixed connection, an integral connection, or a detachable connection; either mechanically or electrically, or internally communicating two elements; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meanings of the above terms according to specific situations.

The battery string 9 type-setting machine shown in fig. 1-3 comprises two string taking mechanisms 21, two pre-type-setting mechanisms and a type-setting robot 14, wherein the pre-type-setting mechanisms are close to the string taking mechanisms 21, each string taking mechanism 21 comprises a suction cup, a translation mechanism 1 and a lifting mechanism 3, each suction cup is connected with the corresponding lifting mechanism 3 through a suction cup frame 18, each lifting mechanism 3 is connected with the corresponding translation mechanism 1, each lifting mechanism 3 is connected with the corresponding suction cup frame 18 through a rotating mechanism, each lifting mechanism 3 can drive the battery string 9 to move up and down, the type-setting robot 14 comprises a mechanical arm, a suction cup frame 18 and suction cups, each suction cup frame 18 is arranged on each mechanical arm and used for mounting the corresponding suction cup, each mechanical arm is arranged on a rotatable base, each rotatable base can drive the corresponding mechanical arm to rotate 360 degrees, one type-setting robot 14 can work in cooperation with more than two pre-type-setting mechanisms, the number of the suction cups of the type-setting robot 14 is preferably three times that of the suction cups of the string taking mechanisms 21, the pre-typesetting mechanism comprises a lifting and positioning mechanism 10 and a translation and positioning mechanism 11 which are connected with each other, and the translation and positioning mechanism 11 comprises an X-axis linear module and a Y-axis linear module which are connected with each other. The pre-typesetting mechanism further comprises a temporary storage table 12 and a position-adjusting table 13, the position-adjusting table 13 is located below the translation position-adjusting mechanism 11, an image acquisition unit is arranged at the position-adjusting table 13 and is connected with a controller, the controller is connected with the lifting position-adjusting mechanism 10 and the translation position-adjusting mechanism 11, the lifting position-adjusting mechanism 10 is connected with a sucker frame 18 through a rotating mechanism, a sucker is mounted on the sucker frame 18 and sucks the battery string 9 by virtue of the suction force of the sucker, the sucker is made of silica gel and cannot leave marks on the battery string, the battery string 9 typesetting machine further comprises a typesetting table 15, the typesetting table 15 is close to the typesetting robot 14, the typesetting table 15 is used for placing the glass pieces 19, and the battery string 9 is attached to the glass pieces 19 on the typesetting table 15.

The string taking mechanism 21 shown in fig. 2 further comprises a vision inspection table 5 and a feeding table 4, wherein a vision detection unit is arranged at the vision inspection table 5 and comprises an appearance detection module and/or an EL detection module, and the EL detection module is used for performing EL electroluminescence imaging detection; the feeding table 4 can be used to temporarily replenish the qualified battery string 9. The suction cup of the string retrieving mechanism 21 transfers the battery string 9 from the battery string 9 transfer line 2 to the visual inspection table 5, the battery string 9 that has passed the visual inspection is transferred to the positioning table 13, and the battery string 9 that has not passed the visual inspection is transferred to the temporary storage table 12.

A cutting machine 8 is arranged at the typesetting platform 15, the cutting machine 8 is an electric cutting machine 8, the battery string 9 is grabbed by the typesetting robot 14, then the battery string 9 is sent to the cutting machine 8 to cut the welding strip at the edge of the battery string 9, and the cut battery string 9 is placed on the glass sheet 19 of the typesetting platform 15.

In other embodiments, the aligning platform may be the middle aligning platform of CN 110224046B.

In other embodiments, the translation and positioning mechanism of the pre-typesetting mechanism adopts a truss vehicle, and the truss vehicle is preferably a single-cantilever truss vehicle. One truss vehicle can be matched with more than two positioning tables for working.

The present invention and its embodiments have been described above schematically, and the description is not intended to be limiting, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without creatively designing the similar structural modes and embodiments to the technical solutions, they should belong to the protection scope of the present invention.

Claims

1. Battery cluster type-setting machine, its characterized in that is including getting cluster mechanism, pre-setting mechanism and composing robot, pre-setting mechanism is close to get cluster mechanism, it includes sucking disc, translation mechanism and elevating system to get cluster mechanism, the sucking disc pass through the sucking disc frame with elevating system connects, elevating system with translation mechanism connects.

2. The battery string type-setting machine according to claim 1, wherein the elevating mechanism is connected to the suction cup holder by a rotating mechanism.

3. The battery string type-setting machine according to claim 1, the type-setting robot comprising a robot arm, a suction cup holder, and a suction cup.

4. The battery string typesetter according to claim 3, wherein the number of suckers of the typesetting robot is more than that of the string taking mechanism.

5. The battery string type-setting machine according to any one of claims 1 to 4, wherein the pre-setting mechanism comprises a lifting and shifting mechanism and a translating and positioning mechanism connected with each other.

6. The battery string typesetter of claim 5, the pre-typesetting mechanism further comprising a staging platform and a staging platform, the staging platform being located below the translation staging mechanism.

7. The battery string type-setting machine as claimed in claim 6, wherein an image collecting unit is disposed at the position-setting stage, the image collecting unit is connected with a controller, and the controller is connected with the lifting position-setting mechanism and the translation position-setting mechanism.

8. The battery string type-setting machine according to claim 5, wherein the lifting and positioning mechanism is connected with a suction cup frame through a rotating mechanism.

9. The battery string typesetter according to one of claims 1-4 and 6-8, further comprising a typesetting table proximate to the typesetting robot.

10. The battery string typesetter according to one of claims 1-4 and 6-8, wherein the string taking mechanism further comprises a vision inspection stage and a feeding stage.