CN214795249U - Prevent down bottle conveyer with fall bottle detection structure - Google Patents
Prevent down bottle conveyer with fall bottle detection structure Download PDFInfo
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- CN214795249U CN214795249U CN202120284972.3U CN202120284972U CN214795249U CN 214795249 U CN214795249 U CN 214795249U CN 202120284972 U CN202120284972 U CN 202120284972U CN 214795249 U CN214795249 U CN 214795249U
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- 238000001514 detection method Methods 0.000 title claims abstract description 44
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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Abstract
The utility model discloses a prevent down bottle conveyer with fall bottle detection structure, including transport structure, fall bottle detection device and control cabinet, the guardrail before the top front end of transport structure is installed, the rear guardrail is installed to the top rear end of transport structure, fall bottle detection device inlays the front end of installing at the rear guardrail, the rear at transport structure is installed to the control cabinet, control cabinet right-hand member top is equipped with the signal sounder, the warning light is installed at the control cabinet top. This prevent down bottle conveyer with fall bottle detection structure is provided with fall bottle detection device, when the bottle through fall bottle detection device, if first infrared sensor and second infrared sensor sense the object process almost simultaneously, then explain that the bottle is normal upright, if it senses to be second infrared sensor, and first infrared sensor does not sense, then explains that there is the bottle to empty, and the bottle is fallen in the discernment that such design can be convenient.
Description
Technical Field
The utility model relates to a conveyer technical field specifically is a prevent down bottle conveyer with fall bottle detection structure.
Background
Manufacturers of bottled products generally use a conveyor belt to convey empty bottles for filling and capping, and before and after the empty bottles are conveyed to a filling structure, the bottles need to be kept upright, and in the bottle conveying process, the bottle falling condition is caused by vibration of a conveying device, so that the bottle falling condition needs to be detected, otherwise, continuous production of the products is influenced, resource waste is caused, and in serious cases, the bottle falling condition can be ground to cause dangerous conditions.
The prior conveying device rarely has a bottle-falling detection structure, and has certain defects: whether the bottle is poured or not is sensed only by a group of sensors, the difference between the bottle pouring and the bottle non-pouring cannot be distinguished, and a certain detection blind area exists, so that the existing conveying device needs to be improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a prevent down bottle conveyer with fall bottle detection structure to whether there is the condition of falling the bottle only through a set of sensor response that proposes in solving above-mentioned background art, can't differentiate the difference of falling the bottle and not having the bottle, there is the problem of certain detection blind area.
In order to achieve the above object, the utility model provides a following technical scheme: an anti-falling bottle conveying device with a bottle falling detection structure comprises a conveying structure, a bottle falling detection device and a control cabinet,
the conveying structure comprises a front guardrail, support legs and a rear guardrail, the front guardrail is mounted at the front end above the conveying structure, and the rear guardrail is mounted at the rear end above the conveying structure;
the bottle falling detection device comprises a first infrared sensor and a second infrared sensor, the bottle falling detection device is embedded at the front end of the rear guardrail, and the first infrared sensor and the second infrared sensor are installed at the front end of the bottle falling detection device;
the control cabinet comprises a connecting wire, a display screen, control keys, a buzzer and an alarm lamp, the control cabinet is installed at the rear of the conveying structure, the display screen is embedded and installed above the right end of the control cabinet, the control keys are arranged below the display screen, the buzzer is arranged above the right end of the control cabinet, and the alarm lamp is installed at the top of the control cabinet.
Preferably, the front guardrail and the rear guardrail are both installed above the ground through support legs.
Preferably, one side of the front guardrail and one side of the rear guardrail, which are close to the conveying structure, are provided with buffering sponge layers.
Preferably, the first infrared sensor is arranged at a higher height than the second infrared sensor.
Preferably, the control cabinet is connected with the bottle-pouring detection device through a connecting wire.
Preferably, a PLC control assembly is embedded in the control cabinet.
Compared with the prior art, the beneficial effects of the utility model are that: the anti-falling bottle conveying device with the bottle falling detection structure,
(1) the bottle falling detection device is arranged, when a bottle body passes through the bottle falling detection device, if the first infrared sensor and the second infrared sensor almost simultaneously sense that an object passes through the bottle falling detection device, the bottle body is normal and upright, and if the first infrared sensor and the second infrared sensor sense that a certain time difference exists between the objects or the second infrared sensor senses that the objects do not sense the objects, the bottle body is inclined, so that the bottle falling can be conveniently identified through the design;
(2) the control cabinet is provided with a PLC control assembly inside the control cabinet, receives and processes signals transmitted by the first infrared sensor and the second infrared sensor, controls the sounding device and the alarm lamp to start when the bottle falling is detected, gives an alarm and flashes the alarm lamp to prompt workers to take out the fallen bottles in time, and reduces the shutdown times in the production process;
(3) be provided with front guardrail and rear guardrail, the sponge layer of buffering is equipped with to the inboard of front guardrail and rear guardrail, reduces the bottle and produces the probability of empting because of the vibrations of conveyer belt.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic structural view of the rear guardrail and the inverted bottle detection device of the present invention;
fig. 3 is a schematic view of the structure of the right side of the present invention.
In the figure: 1. the bottle falling detection device comprises a transmission structure, 101, a front guardrail, 102, support legs, 103, a rear guardrail, 2, a bottle falling detection device, 201, a first infrared sensor, 202, a second infrared sensor, 3, a control cabinet, 301, a connecting line, 302, a display screen, 303, control keys, 304, a buzzer, 305 and an alarm lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a bottle falling prevention conveying device with a bottle falling detection structure is disclosed, as shown in figures 1 and 2, a conveying structure 1 comprises a front guardrail 101, support legs 102 and a rear guardrail 103, the front guardrail 101 is installed at the front end above the conveying structure 1, the rear guardrail 103 is installed at the rear end above the conveying structure 1, the front guardrail 101 and the rear guardrail 103 are both installed above the ground through the support legs 102, the front guardrail 101 and the rear guardrail 103 are favorably fixed at the front end and the rear end of the conveying structure 1, one sides of the front guardrail 101 and the rear guardrail 103 close to the conveying structure 1 are provided with a buffering sponge layer, so that the falling of bottle bodies caused by the vibration of a conveying belt is reduced, the bottle falling detection device 2 comprises a first infrared sensor 201 and a second infrared sensor 202, the bottle falling detection device 2 is embedded at the front end of the rear guardrail 103, the first infrared sensor 201 and the second infrared sensor 202 are installed at the front end of the bottle falling detection device 2, the first infrared sensor 201 is higher than the second infrared sensor 202, which is beneficial to detecting whether the bottles fall down in the conveying structure 1.
As shown in fig. 2 and 3, the control cabinet 3 includes a connecting line 301, a display screen 302, a control key 303, a buzzer 304 and an alarm lamp 305, the control cabinet 3 is installed at the rear of the conveying structure 1, the control cabinet 3 is connected with the inverted bottle detecting device 2 through the connecting line 301, it is beneficial for the first infrared sensor 201 and the second infrared sensor 202 to transmit the detecting structure to the control cabinet 3, the display screen 302 is installed above the right end of the control cabinet 3 in an embedded manner, the control key 303 is arranged below the display screen 302, a PLC control assembly is installed in the control cabinet 3 in an embedded manner, it is convenient to make corresponding warnings according to the conditions through the PLC control assembly, the buzzer 304 is arranged above the right end of the control cabinet 3, and the alarm lamp 305 is installed at the top of the control cabinet 3.
The working principle is as follows: the model of the first infrared sensor 201 and the second infrared sensor 202 is JT-55, when the anti-falling bottle conveying device with the bottle falling detection structure is used, the device is firstly connected to the front and the rear of a pouring structure for bottled product production, so as to be convenient for detecting the bottle falling detection before and after the liquid is poured, then the bottle body enters the upper part of the conveying structure 1 and moves rightwards under the driving of the conveying structure 1, the front guardrail 101 and the rear guardrail 103 arranged at the front end and the rear end of the conveying structure 1 are provided with a buffer sponge layer at one side close to the conveying structure 1 to prevent the bottle body from falling under the vibration generated by the conveying structure 1, when the bottle body passes through the bottle falling detection device 2, the first infrared sensor 201 and the second infrared sensor 202 detect whether the bottle body falls, when the first infrared sensor 201 and the second infrared sensor 202 almost simultaneously detect that an object passes through, when the bottle bodies are normally erected, when the first infrared sensor 201 and the second infrared sensor 202 detect that a certain time difference exists between the passage of an object and the passage of the object, or when the second infrared sensor 202 detects that the object does not pass through the first infrared sensor 201, the bottle bodies are toppled, at this time, the first infrared sensor 201 and the second infrared sensor 202 transmit signals to the control cabinet 3 through the connecting line 301, the PLC control assembly in the control cabinet 3 immediately controls the buzzer 304 to give an alarm and flicker the alarm lamp 305, so that the alarm worker timely takes out the toppled bottle bodies, and the number of the toppled bottle bodies is recorded and displayed in the display screen 302, and the support legs 102 in the device play a role of supporting the front guardrail 101 and the rear guardrail 103, and the content not described in detail in the specification belongs to the prior art known to those skilled in the art.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for ease of description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the scope of the invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides a prevent down bottle conveyer with fall bottle detection structure, includes transport structure (1), fall bottle detection device (2) and control cabinet (3), its characterized in that:
the conveying structure (1) comprises a front guardrail (101), support legs (102) and a rear guardrail (103), the front guardrail (101) is installed at the front end above the conveying structure (1), and the rear guardrail (103) is installed at the rear end above the conveying structure (1);
the bottle falling detection device (2) comprises a first infrared sensor (201) and a second infrared sensor (202), the bottle falling detection device (2) is mounted at the front end of the rear guardrail (103) in an embedded mode, and the first infrared sensor (201) and the second infrared sensor (202) are mounted at the front end of the bottle falling detection device (2);
control rack (3), control rack (3) include connecting wire (301), display screen (302), control button (303), siren (304) and warning light (305), the rear at transport structure (1) is installed in control rack (3), display screen (302) are installed in the embedding of the right-hand member top of control rack (3), the below of display screen (302) is equipped with control button (303), control rack (3) right-hand member top is equipped with siren (304), warning light (305) are installed at control rack (3) top.
2. The anti-toppling bottle conveying device with the bottle toppling detection structure as claimed in claim 1, wherein: the front guardrail (101) and the rear guardrail (103) are both installed above the ground through support legs (102).
3. The anti-toppling bottle conveying device with the bottle toppling detection structure as claimed in claim 1, wherein: and one sides of the front guardrail (101) and the rear guardrail (103) close to the conveying structure (1) are provided with buffering sponge layers.
4. The anti-toppling bottle conveying device with the bottle toppling detection structure as claimed in claim 1, wherein: the first infrared sensor (201) is arranged at a higher height than the second infrared sensor (202).
5. The anti-toppling bottle conveying device with the bottle toppling detection structure as claimed in claim 1, wherein: the control cabinet (3) is connected with the bottle-pouring detection device (2) through a connecting wire (301).
6. The anti-toppling bottle conveying device with the bottle toppling detection structure as claimed in claim 1, wherein: and a PLC control assembly is embedded in the control cabinet (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120284972.3U CN214795249U (en) | 2021-02-01 | 2021-02-01 | Prevent down bottle conveyer with fall bottle detection structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120284972.3U CN214795249U (en) | 2021-02-01 | 2021-02-01 | Prevent down bottle conveyer with fall bottle detection structure |
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| Publication Number | Publication Date |
|---|---|
| CN214795249U true CN214795249U (en) | 2021-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120284972.3U Active CN214795249U (en) | 2021-02-01 | 2021-02-01 | Prevent down bottle conveyer with fall bottle detection structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114940357A (en) * | 2022-05-03 | 2022-08-26 | 上海紫泉饮料工业有限公司 | Bottle inverting conveying belt |
-
2021
- 2021-02-01 CN CN202120284972.3U patent/CN214795249U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114940357A (en) * | 2022-05-03 | 2022-08-26 | 上海紫泉饮料工业有限公司 | Bottle inverting conveying belt |
| CN114940357B (en) * | 2022-05-03 | 2024-05-03 | 上海紫泉饮料工业有限公司 | Bottle pouring conveying belt |
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