CN220350910U - Automatic bottle pouring and separating mechanism for fermented milk production line - Google Patents

Abstract

The utility model relates to an automatic separating mechanism for a bottle pouring of a fermented milk production line, which effectively achieves the effect of prompting and alarming after the automatic separation and filling of a milk bottle; including supporting platform, its characterized in that, supporting platform upper end fixed mounting has a plurality of conveyer belts, is located the top of every conveyer belt and has first deflector and second deflector respectively fixed mounting, has seted up the separating mouth on the second deflector, and separating mouth department is equipped with the collecting vat, and there is a fixed mounting first infrared sensor the left end of collecting vat, and first infrared sensor is connected with a audible and visual alarm through the controller, collects the feeding bottle of empting through the collecting vat, is used for monitoring the splendid attire volume of collecting vat through first infrared sensor and first audible and visual alarm to the warning suggestion is sent out.

Description

Automatic bottle pouring and separating mechanism for fermented milk production line

Technical Field

The utility model relates to the technical field of packaging machinery, in particular to an automatic bottle pouring and separating mechanism of a fermented milk production line.

Background

Understanding: fermented milk is a popular dairy product, and has rich nutritional value and various probiotics; in the production of fermented milk, a milk bottle is an important packaging container. However, on the production line, a bottle with a bottle being poured can appear, if the bottle is poured in advance before the pouring mechanism, the bottle with the bottle being poured can damage the bottle after entering the pouring mechanism, and subsequent packaging cannot be performed.

The existing bottle pouring phenomenon is carried out by adding a collecting tank, the feeding bottle in the collecting tank needs to be manually replaced on a production line, but the collecting tank is not quite large, people with disabilities such as deaf and dumb, vision impairment and the like can use the collecting tank on the production line, and after the collecting tank is fully collected, if the feeding bottle is not timely processed, the feeding bottle can roll down to the ground, so that the feeding bottle is damaged.

And (5) searching: related patents in the field and the like are searched in a patent library, and hundreds of patents are searched. The technical problems and the technical characteristics to be solved by the application are more similar to the following two;

citation: in the patent of 201721194217.6, a device for automatically removing inverted bottles of glass bottles is disclosed, which mainly comprises a frame, a conveyor belt arranged on the frame and guardrails positioned on two sides of the conveyor belt, wherein guardrails for preventing the standing glass bottles from moving laterally are fixedly arranged on two sides of the frame, a supporting plate is horizontally and fixedly arranged at the bottom of the side surface of the conveyor belt, a removing rod is movably arranged on the supporting plate through a fixing shaft, one end of the removing rod extends to one side of the conveyor belt along the moving direction of the conveyor belt, and the vertical distance between the guardrails and the conveyor belt is larger than the maximum diameter of the glass bottles; a torsion spring is arranged between the removing rod and the fixed shaft; or the eliminating rod is V-shaped, the middle part of the eliminating rod is arranged on the supporting plate through the fixed shaft, one end of the eliminating rod extends to the upper part of the conveyor belt, and the other end of the eliminating rod is connected with the supporting plate through a tension spring.

Summarizing: for this related patent, the inventors consider this to be: this patent is though can separate the bottle that falls, through when the glass bottle normally moves on the drive belt, the glass bottle closely arranges, mutual extrusion force is great, there is the guardrail separation simultaneously, the glass bottle can not deviate from the drive belt, extension spring (or, extension spring) is in by tensile state, when the bottle that falls appears, in the motion, the extrusion force of falling the bottle is less, there is the export in guardrail lower part simultaneously, under the reaction force of spring, fall into the splendid attire container in will be dialled the drive belt, through the inclined plate of fixing at the frame upper edge, but after first bottle will break away from the pole when preceding transport, extension spring drives the pole extrusion to next bottle, can produce the impact when the pole is removed to the bottle extrusion this moment, thereby vertical bottle is also knocked down and falls into the splendid attire container, and after the splendid attire container is full, no prompt facility, need the operating personnel take care the splendid attire volume of splendid attire container constantly.

Citation: in the novel patent of China patent number 201821972474.2, a bottle-pouring removing device is disclosed, including the link chain conveyer belt, stand the bottle, fall bottle, solid guide block, fretwork guide block, S passageway, fall bottle and reject box, logical groove and mounting hole, the bottle has been stood in the distribution on the top outer wall of link chain conveyer belt, lie in on the top outer wall of link chain conveyer belt and stand between the bottle and have the bottle, fixed solid guide block that is provided with on the middle part one side outer wall of link chain conveyer belt, correspond solid guide block fixed mounting on the middle part opposite side outer wall of link chain conveyer belt and fretwork guide block, link chain conveyer belt between fretwork guide block and the solid guide block forms S passageway.

Summarizing: for this related patent, the inventors consider this to be: this patent is although can be to falling the bottle separation, will fall the bottle separation through fretwork guide block and S passageway, but the bottleneck of falling the bottle is propped on the fretwork guide block easily, and is motionless in place to lead to vertical bottle in back also to take place to empty, and does not collect the prompt facility after full yet, is unfriendly to disabled person.

Therefore, a need exists for an automatic bottle-pouring separation mechanism for a fermented milk production line.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides the automatic separating mechanism for the inverted bottles of the fermented milk production line, which has novel structure, ingenious conception and simple and convenient operation, and effectively achieves the effects of automatic separating of the inverted bottles and prompt and alarm after filling.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a bottle autosegregation mechanism falls in fermented milk production line, includes supporting platform, its characterized in that, supporting platform upper end is fixed with a plurality of conveyer belts, and the top that is located every conveyer belt is fixed mounting respectively has first deflector and second deflector, has seted up the separating mouth on the second deflector, and separating mouth department is equipped with the collecting vat, and there is a fixed mounting first infrared sensor the left end of collecting vat, and first infrared sensor is connected with first audible-visual annunciator through the controller.

Preferably, the lower end of the collecting tank is rotationally connected with a collecting plate, and a return spring is sleeved at the hinge position of the collecting plate.

Preferably, the lower end of the collecting tank is fixedly connected with a sloping plate, the upper end of the sloping plate is fixedly provided with a foam-rubber cushion, and a standby tank is arranged below the sloping plate.

Preferably, the left end of the conveyor belt is fixedly connected with an extension rail.

Preferably, the left end of the extension track is fixedly connected with a second infrared sensor, and the second infrared sensor is connected with a second audible and visual alarm through a controller.

The utility model has the following technical effects:

1. through supporting platform, the conveyer belt, the cooperation of first deflector and second deflector, through the controller, control motor operation, the motor drives the conveyer belt operation, the bottle moves forward on the conveyer belt, the bottle can touch first deflector in the forward motion in-process, first deflector can be according to the slope of self, with vertical bottle and slope bottle transport to other conveyer belts on, until on transporting the conveyer belt of front end with the bottle, vertical bottle can be carried away by the conveyer belt, and the bottle of slope can take place to roll when receiving the collision to the conveyer belt of front end, thereby roll to in the collecting vat.

2. Can detect through first infrared sensor and give signal to controller to first audible and visual alarm and first motor after the collecting vat is full, the suggestion is to clear up the collecting vat, can detect the baling line progress in place ahead through the second infrared sensor to send signal to controller to second audible and visual alarm and second motor.

2. Through cooperation of collecting plate etc. can increase the storage space of collecting vat temporarily, extension operating personnel's clearance time.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

fig. 1 is an overall schematic of the present utility model.

Reference numerals:

1: a support platform; 2: a conveyor belt; 3: a first guide plate; 4: a second guide plate; 5: a separation port; 6: a collection tank; 7: a first infrared sensor; 8: a first audible and visual annunciator; 9: a collection plate; 10: a sloping plate; 11: a standby groove; 12: an extension rail; 13: a second infrared sensor; 14: and a second audible and visual alarm.

Detailed Description

The foregoing and other features, aspects and advantages of the present utility model will become more apparent from the following detailed description of the embodiments, which proceeds with reference to the accompanying fig. 1. The following examples are all referred to in the specification and drawings.

Exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings.

In order to achieve the purpose of separating inverted bottles, the utility model comprises a supporting platform 1, a plurality of conveyor belts 2 are arranged at the upper end of the supporting platform 1 side by side, the conveyor belts 2 are connected with motors, the motors are connected with controllers, a first guide plate 3 is arranged at the upper ends of the conveyor belts 2, the first guide plate 3 is arranged on the edge of the conveyor belt 2 at the forefront side from the rearmost end and is fixed on the supporting platform 1, a second guide plate 4 is arranged above the conveyor belt 2 and is fixedly connected with the supporting platform 1, the first guide plate 3 and the second guide plate 4 are made of rubber materials, a separating opening 5 is formed at the front end of the second guide plate 4, the conveyor belt 2 continuously conveys is controlled by the first motor, and the controllers and the power supply are connected to the first motor. The collecting tank 6 is fixed at the separating opening 5, the width of the collecting tank 6 can cover the width of the separating opening 5, a first infrared sensor 7 is fixedly arranged at the left end of the collecting tank 6, and the first infrared sensor 7 is connected with a first audible and visual alarm 8 through a controller.

The motor drives conveyer belt 2 operation, when the feeding bottle moves on conveyer belt 2, thereby the feeding bottle slowly deviates to the conveyer belt 2 of end and continue normal forward motion to the production line in place ahead owing to the direction effect of first deflector 3, and at this moment, the feeding bottle of falling the bottle then can roll off separating mouth 5 and enter into collecting vat 6, the feeding bottle of not falling the bottle, conveyer belt 2 can drive the feeding bottle and move forward, fix the height of first infrared sensor 7 on collecting vat 6, when collecting vat 6 is received fully by first infrared sensor 7 gradually, first infrared sensor 7 sends the signal and gives the controller, the controller sends the signal and gives motor and first motor stop motion, simultaneously send the signal and give first audible and visual annunciator 8, the operating personnel who has the disability obstacle on the production line of this application, first audible and visual annunciator 8 can twinkle light and make sound, very friendly to disabled person, wait to collect after the clearance in the groove 6, start motor and first motor again.

In the second embodiment, as shown in fig. 1, the collecting plate 9 is rotatably connected to the lower end of the collecting tank 6, the hinge of the collecting plate 9 is sleeved with a reset spring, the collecting plate 9 is set by a conventional manual rotation baffle, when the collecting plate 9 is not required to be opened, the bottom of the collecting tank 6 cannot be opened by the rotation baffle in a clamping manner, when the collecting plate 9 is required to be opened, the collecting plate 9 can be opened after the rotation baffle is 90 degrees, but the hinge of the other end of the collecting plate 9 is sleeved with a reset spring, and the opening angle of the collecting plate 9 is set to be larger than the diameter of the milk bottle (not the minimum opening angle once the collecting plate 9 is opened), so that the milk bottle can normally pass through.

In the third embodiment, the inclined plate 10 is fixedly connected to the lower end of the collecting tank 6, the sponge pad is fixedly arranged at the upper end of the inclined plate 10, and the standby tank 11 is arranged below the inclined plate 10. The collecting plate 9 is opposite to the rotation direction of the inclined plate 10, the rotation opening angle of the collecting plate can enable the milk bottle to pass through but not contact the inclined plate 10, the distance between the opened collecting plate 9 and the inclined plate 10 can enable the milk bottle to pass through, the end of the packaging line is used for manually packaging the milk bottle into a box body, when the collecting tank 6 is full, the milk bottle in the collecting tank 6 needs to be cleaned, if the milk bottle quantity of the production line is increased, the pouring quantity of the milk bottle is increased, or the condition of manual leave-out is needed, the baffle is manually opened at the moment, the collecting plate 9 is changed into a free opening state, the collecting tank 6 cannot be completely opened due to the existence of a reset spring, the collecting tank 6 can be slowly collected, when the milk bottle quantity is increased to a certain quantity, the collecting plate 9 is slowly rotated to be opened due to the weight, namely, after the weight reaches a certain quantity, the collecting plate 9 is slowly rotated to be opened, the milk bottle slowly rolls down to the inclined plate 10, the milk bottle slowly rolls down to the standby tank 11 below through the inclined plate 10, the sound and light alarm time of the collecting tank 6 is prolonged, and the alarm time of cleaning of the first sound and light alarm device of the milk bottle 6 is prolonged.

In the fourth embodiment, the left end of the conveyor belt 2 is fixedly connected with the extension rail 12. The non-toppled bottles, conveyed by the conveyor belt 2, enter the extension rail 12 and continue to move forward into the subsequent package.

In the fifth embodiment, as shown in fig. 1, a second infrared sensor 13 is fixedly connected to the left end of the extension rail 12, the second infrared sensor 13 is connected with a second audible and visual alarm 14 through a controller, a feeding bottle entering the extension rail 12 enters a subsequent packaging procedure, and is packaged manually by a worker, the conveying speed of the extension rail 12 is generally set according to the speed of manual packaging, when the manual packaging speed is slow, the feeding bottle is accumulated on the extension rail 12, the extruded and accumulated feeding bottle falls down when falling down on the extension rail 12, and the extension rail 12 is driven by a second motor alone, and the second motor is connected with the controller and a power supply.

The detection time of the second infrared sensor 13 is set by the controller and the time timer, for example, when the normal packing speed is matched with the running speed of the extension rail 12, the second infrared sensor 13 detects that the passing time of a feeding bottle is 3s, the packing speed is slow, the feeding bottle in front is not packed, the feeding bottle in back is piled up on the extension rail 12 once arriving, the passing time of the feeding bottle is detected by the second infrared sensor 13 to be long, when the detection time exceeds the setting time, the second infrared sensor 13 sends a signal to the controller, the controller sends a signal to the second motor to slow down and send a second audible alarm to alarm 14, after the detection time is normal, the controller drives the running speed of the second motor to be normal again, when the feeding bottle is detected for more than 10 seconds, the second motor is controlled to stop, and after the packing progress is caught up, the second motor is manually turned on.

According to the utility model, the feeding bottles with inverted bottles are mainly collected through the collecting tank 6, when the containing amount of the collecting tank 6 is detected by the first infrared sensor 7, the first audible and visual alarm 9 is made to alarm through the controller, and when the running speed of the feeding bottles on the extending rail 12 is slower than a set value, the running speed of the extending rail 12 is made to be slower or stopped through the controller, and the second audible and visual alarm 14 is made to alarm. The device is very friendly to disabled people on the production line, and can help the disabled people to clean the feeding bottle with the inverted bottle conveniently.

The utility model has novel structure, ingenious conception and simple and convenient operation, and effectively solves the problems that the bottle pouring separation effect on the packaging line is general and the containing amount cannot be prompted.

While the present utility model has been described in detail by the foregoing description of the preferred embodiment, it should be understood that the above description should not be construed as limiting the utility model, but rather as many modifications and substitutions will become apparent to those skilled in the art upon reading the foregoing. Accordingly, the scope of the utility model should be limited only by the attached claims.

Claims (5)

1. The utility model provides a bottle autosegregation mechanism falls in fermented milk production line, includes supporting platform (1), its characterized in that, supporting platform (1) upper end has a plurality of conveyer belts (2), be located the top of every conveyer belt (2) fixed mounting respectively and have first deflector (3) and second deflector (4), separation mouth (5) have been seted up on second deflector (4), separation mouth (5) department is equipped with collecting vat (6), the left end of collecting vat (6) has fixed mounting to have first infrared sensor (7), first infrared sensor (7) are connected with first audible-visual annunciator (8) through the controller.

2. The automatic bottle pouring and separating mechanism of a fermented milk production line according to claim 1, wherein the lower end of the collecting tank (6) is rotatably connected with a collecting plate (9), and a return spring is sleeved at the hinged position of the collecting plate (9).

3. The automatic bottle pouring and separating mechanism of a fermented milk production line according to claim 2, wherein the lower end of the collecting tank (6) is fixedly connected with an inclined plate (10), a foam-rubber cushion is fixedly arranged at the upper end of the inclined plate (10), and a standby tank (11) is arranged below the inclined plate (10).

4. The automatic bottle pouring and separating mechanism of a fermented milk production line according to claim 1, wherein the left end of the conveyor belt (2) is fixedly connected with an extension rail (12).

5. The automatic bottle pouring and separating mechanism for a fermented milk production line according to claim 4, wherein the left end of the extension rail (12) is fixedly connected with a second infrared sensor (13), and the second infrared sensor (13) is connected with a second audible and visual alarm (14) through a controller.