CN214753817U - Tear high temperature cloth module - Google Patents

Abstract

The utility model discloses a tear high temperature cloth module, a high temperature cloth for tearing be used for on the photovoltaic lamination piece and seal glue, tear high temperature cloth module including heating jet mechanism, sucking disc and rather than the complex aspirator pump, first power unit, the clamping jaw and rather than complex second power unit and third power unit, heating jet mechanism sprays the air current after the heating to high temperature cloth, and the sucking disc descends to first predetermined high department with contact high temperature cloth upper surface, and under the effect of aspirator pump, the sucking disc adsorbs high temperature cloth, rise to the second and predetermine high department again, the clamping jaw centre gripping is adsorbed and the high temperature cloth of mentioning, and rise to the third and predetermine high department, make high temperature cloth break away from the photovoltaic lamination piece, and drive the busbar tip perk on the photovoltaic lamination piece. The utility model provides a technical scheme not only tears the high temperature cloth on the photovoltaic lamination spare through the cooperation of sucking disc and clamping jaw automatically, prevents that the clamping jaw from scraping colored photovoltaic lamination spare, has improved and has torn efficiency and precision, has still guaranteed production quality.

Description

Tear high temperature cloth module

Cross Reference to Related Applications

The present application claims priority from the chinese patent office filed on 3/6/2021, chinese patent application No. 2021106177626, the entire contents of which are incorporated herein by reference.

Technical Field

The utility model relates to a photovoltaic field especially relates to a tear high temperature cloth module.

Background

The photovoltaic module is formed by laminating crystalline silicon battery pieces, toughened glass and packaging materials in different orders, and the temperature is raised in the laminating process to melt EVA (ethylene vinyl acetate) glue films on the upper layer and/or the lower layer of the bus bar, so that one end of the bus bar is positioned in the laminating piece, and the other end of the bus bar extends out of a leading-out hole of the packaging material on the upper layer for subsequent connection and installation with a junction box.

In the prior art, in order to prevent the molten EVA glue from overflowing from the extraction holes during the lamination process to affect the performance and the beauty of the photovoltaic laminate, a high-temperature cloth is needed to be adhered to the surface of the photovoltaic laminate before lamination and cover the extraction holes to prevent the EVA glue from overflowing, and after the lamination is completed, the high-temperature cloth is needed to be torn off, and a bus bar which is bent to be adhered to the surface of the laminate during the lamination process needs to be rotated upwards to be vertical.

The high-temperature cloth is a high-performance and multipurpose composite material which is prepared by taking suspended polytetrafluoroethylene (commonly known as plastic king) emulsion as a raw material and soaking high-performance glass fiber cloth, and has non-adhesive property. To the work of tearing off of high temperature cloth, often adopt manual operation in the past, with high costs and tear off inefficiency, and can't ensure that the busbar rotates to vertical standard operation, if the busbar does not rotate to standard position, can influence follow-up its equipment with the terminal box, in order to reduce cost and improve production efficiency, prior art directly uses clamping jaw device to tear off the operation of high temperature cloth on the photovoltaic lamination piece surface, though the cost is solved and efficiency problem, but because clamping jaw device is tearing off the operation in-process direct contact photovoltaic lamination piece surface of high temperature cloth, the clamping jaw scrapes the photovoltaic lamination piece very easily and causes the photovoltaic lamination piece to damage for photovoltaic product yield reduces.

In summary, although the prior art reduces the links of manual operation and improves the automation degree slightly, a new technical problem is brought along therewith, and in order to solve the problems existing in the prior art, a high-temperature cloth tearing module is needed.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem of the prior art, the utility model provides a tear high temperature cloth module, the utility model provides a technical scheme as follows:

the utility model provides a tear high temperature cloth module for tear the high temperature cloth that is used for on the photovoltaic lamination spare to seal the glue, tear high temperature cloth module and include:

the heating and air injection mechanism is provided with an air pump, a heater and an exhaust pipe communicated with the air pump, and the exhaust pipe is used for injecting air flow heated by the heater under the action of the air pump;

the sucking disc, an air suction pump matched with the sucking disc and a first power mechanism are arranged on the sucking disc, and the sucking disc can move up and down under the driving of the first power mechanism;

the clamping jaw is driven by the second power mechanism to clamp the high-temperature cloth, and driven by the third power mechanism, the clamping jaw can move up and down;

heating jet-propelled mechanism to high temperature cloth sprays the air current after the heating, just the sucking disc descends to first predetermined high department with the contact high temperature cloth upper surface, and under the effect of aspiration pump, the sucking disc adsorbs high temperature cloth risees again to the second predetermined high department, the high temperature cloth that the clamping jaw centre gripping was adsorbed and was mentioned to rise to the third predetermined high department, make high temperature cloth breaks away from the photovoltaic lamination spare to the busbar tip perk on the drive photovoltaic lamination spare.

Further, the tearing high-temperature cloth module is also used for bending the bus bar on the photovoltaic lamination piece,

the high-temperature cloth tearing module further comprises a tool shovel, a fourth power mechanism and a fifth power mechanism, wherein the fourth power mechanism and the fifth power mechanism are matched with the tool shovel;

under the drive of the fourth power mechanism, the tool shovel extends into the lower portion of the bus bar, and under the drive of the fifth power mechanism, the tool shovel is lifted to a fourth preset height position, so that the bus bar rotates to a vertical state.

Further, a guide portion is provided on the tool shovel for guiding a moving direction of the bus bar.

Further, the blade does not contact the photovoltaic laminate when acting under the bus bar.

Further, the width of the guide portion is greater than or equal to the width of the bus bar.

Furthermore, the second power mechanism, the third power mechanism, the fourth power mechanism and the fifth power mechanism are the same power mechanism.

Further, the number of the suction cups, the clamping jaws and the tool shovels is two.

Further, the heating and air injection mechanism further comprises a rotating module and a power mechanism matched with the rotating module, the rotating module is connected with the exhaust pipe, and the rotating module can rotate the exhaust pipe to adjust the injection direction of the exhaust pipe under the driving of the power mechanism.

Further, the high-temperature cloth tearing module further comprises a buffer mechanism which is arranged above the first power mechanism and used for buffering the movement of the sucker.

Further, the buffer mechanism is a spring.

The utility model has the advantages of that:

a) through the matching of the heating air injection mechanism, the sucking disc and the clamping jaws, the clamping jaws can be prevented from scratching the photovoltaic laminating part while automatically clamping high-temperature cloth;

b) the operation sequence of heating and tearing is adopted, so that the tearing difficulty of the high-temperature cloth can be reduced, and the tearing efficiency and precision of the high-temperature cloth are further improved on the basis of ensuring the production quality;

c) the novel module can simultaneously realize tearing off two functions of the high-temperature cloth and the pretreatment bus bar, greatly improves the working efficiency and reduces the production cost.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a first schematic view of an automatic installation apparatus for a photovoltaic module junction box according to an embodiment of the present invention;

fig. 2 is a second schematic view of an automatic installation apparatus for a junction box of a photovoltaic module according to an embodiment of the present invention;

fig. 3 is a third schematic view of an automatic installation apparatus of a photovoltaic module junction box according to an embodiment of the present invention;

fig. 4 is a fourth schematic view of an automatic installation apparatus of a photovoltaic module junction box according to an embodiment of the present invention;

fig. 5 is a first schematic view of a bus bar preprocessing apparatus according to an embodiment of the present invention;

fig. 6 is a second schematic view of a bus bar preprocessing apparatus according to an embodiment of the present invention;

fig. 7 is a third schematic view of a bus bar preprocessing apparatus provided by an embodiment of the present invention;

fig. 8 is a first schematic view of a high temperature cloth tearing module according to an embodiment of the present invention;

fig. 9 is a second schematic view of the high temperature cloth tearing module according to the embodiment of the present invention;

fig. 10 is a third schematic view of the high temperature cloth tearing module according to the embodiment of the present invention;

fig. 11 is a first schematic view of an automatic junction box installation apparatus according to an embodiment of the present invention;

fig. 12 is a second schematic view of an automatic junction box installation apparatus according to an embodiment of the present invention;

fig. 13 is a third schematic view of an automatic junction box installation apparatus provided in an embodiment of the present invention;

fig. 14 is a first schematic view of a transfer module according to an embodiment of the present invention;

fig. 15 is a second schematic view of a transfer module according to an embodiment of the present invention;

fig. 16 is a third schematic view of a transfer module according to an embodiment of the present invention;

fig. 17 is a first schematic view of a gluing module according to an embodiment of the present invention;

fig. 18 is a second schematic view of the gluing module according to the embodiment of the present invention;

fig. 19 is a first schematic view of a junction box positioning module according to an embodiment of the present invention;

fig. 20 is a second schematic view of a junction box positioning module according to an embodiment of the present invention;

fig. 21 is a third schematic view of a junction box positioning module according to an embodiment of the present invention;

fig. 22 is a first partial schematic view of a junction box positioning module according to an embodiment of the present invention;

fig. 23 is a second partial schematic view of a junction box positioning module according to an embodiment of the present invention;

fig. 24 is a third partial schematic view of a junction box positioning module according to an embodiment of the present invention.

Wherein the reference numerals include: 1-busbar pretreatment equipment, 100-busbar, 11-tearing high-temperature cloth module, 111-heating air injection mechanism, 1111-exhaust pipe, 1112-rotation module, 112-sucker, 113-first buffer mechanism, 114-clamping jaw, 115-tool shovel, 116-waste box, 121-first sliding piece, 122-first guide rail, 131-correction part, 132-translation mechanism, 133-rotation mechanism, 141-first conveyor belt, 2-junction box automatic installation equipment, 200-junction box, 21-transfer module, 211-jig, 2111-positioning column, 2112-light source module, 221-second sliding piece, 222-second guide rail, 23-gluing module, 231-gluing head, 241-third sliding piece and 242-third guide rail, 25-junction box positioning module, 251-gripper, 2521-imaging module, 253-pressing mechanism, 254-second buffer mechanism, 261-fourth slider, 262-fourth guide rail, 271-second conveyor belt, 3-housing, 4-wheel assembly, 5-support assembly.

Detailed Description

In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, as shown in fig. 1, the automatic installation device includes a housing 3 and a busbar pretreatment device 1, a junction box automatic installation device 2, and a transmission mechanism inside the housing 3. The automatic installation equipment is used for preprocessing high-temperature cloth and bus bars 100 of a to-be-processed area of the photovoltaic laminating part and installing a junction box 200 on the preprocessed photovoltaic laminating part, wherein the to-be-processed area is used for tearing off the high-temperature cloth and preprocessing the bus bars 100 and installing the junction box 200.

As shown in fig. 1-4, a wheel assembly 4 for facilitating movement of the automatic mounting device and a support assembly 5 for carrying the automatic mounting device are further provided on the housing 3; the bus bar pretreatment device 1 is used for tearing off high-temperature cloth on a photovoltaic lamination piece and pretreating a bus bar 100 on the photovoltaic lamination piece, wherein the pretreatment operation is to rotate the bus bar 100 to be vertical; the conveying mechanism is used for supporting the photovoltaic laminating part to be treated and conveying the photovoltaic laminating part to the busbar pretreatment equipment 1 and the junction box automatic installation equipment 2 in sequence; the junction box automatic installation apparatus 2 is used to install the junction box 200 on the photovoltaic laminate that has been pretreated.

Specifically, the bus bar preprocessing device 1 tears off the high temperature cloth on the photovoltaic lamination piece, and preprocesses the bus bar 100 on the photovoltaic lamination piece, makes it rotate to vertical, waits after the bus bar preprocessing device 1 finishes preprocessing work, transport mechanism will finish the preprocessing photovoltaic lamination piece and convey to junction box automatic installation device 2 department, junction box automatic installation device 2 carries out installation junction box 200 work.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, as shown in fig. 5 to 7, wherein the bus bar preprocessing device 1 includes a high temperature cloth tearing module 11 for tearing off high temperature cloth on a photovoltaic laminate and preprocessing a bus bar 100 on the photovoltaic laminate so as to rotate the bus bar to be vertical. As shown in fig. 8 to 10, the high temperature tearing cloth module 11 includes a heating and air injecting mechanism 111, one or more suction cups 112, the suction pumps and the first power mechanisms corresponding to the suction cups 112 one by one, one or more clamping jaws 114, the second power mechanisms and the third power mechanisms corresponding to the clamping jaws 114 one by one, one or more tool shovels 115, and the fourth power mechanisms and the fifth power mechanisms corresponding to the tool shovels 115 one by one.

Wherein, heating jet mechanism 111 is equipped with air pump, heater and with blast pipe 1111 of air pump intercommunication under the air pump effect, blast pipe 1111 is used for spraying the warp the air current after the heater heating. The suction cup 112 can absorb the high temperature cloth under the action of the suction pump; the suction cup 112 can move up and down under the driving of the first power mechanism. Under the driving of the second power mechanism, the clamping jaw 114 can clamp the high-temperature cloth; the clamping jaw 114 can move up and down under the driving of the third power mechanism. Under the drive of the fourth power mechanism, the tool shovel 115 can move horizontally, and under the drive of the fifth power mechanism, the tool shovel 115 can move up and down, so that the tool shovel 115 can extend into the lower part of the end part of the tilted bus bar 100 and drive the bus bar 100 to rotate to a vertical state.

Because in the process of preparing the photovoltaic laminating part, in order to prevent the EVA glue from overflowing, high-temperature cloth is required to be adhered on the photovoltaic laminating part, the high-temperature cloth has non-adhesion, if the high-temperature cloth is torn off by directly using a clamping jaw like the prior art, the clamping jaw is necessarily contacted with the surface of the photovoltaic laminating part, the high-temperature cloth can be clamped and torn off, and the problem brought about by the clamping jaw is that the surface of the photovoltaic laminating part is very easy to scratch by the clamping jaw, and the quality of the photovoltaic laminating part is directly influenced. Therefore, in order to solve the defects existing in the prior art, the utility model provides a tear high temperature cloth module 11 through setting up heating jet mechanism 111 comes to spray the hot gas flow to the high temperature cloth region on the photovoltaic lamination piece, and utilize sucking disc 112 to adsorb and lift the high temperature cloth, again by clamping jaw 114 centre gripping the border region that the high temperature cloth was lifted up and lift so that the high temperature cloth breaks away from the photovoltaic lamination piece, set up like this and avoided clamping jaw 114 to scrape the flower the photovoltaic lamination piece, guaranteed the quality of photovoltaic lamination piece. Specifically, in this embodiment, the heating and air-injecting mechanism injects hot air to the high-temperature cloth through the exhaust pipe 1111, and the suction cup 112 descends to a first preset height to contact the upper surface of the high-temperature cloth, and under the action of the air suction pump, the suction cup 112 adsorbs the high-temperature cloth, and then rises to a second preset height, the clamping jaw 114 clamps the adsorbed and lifted high-temperature cloth, and rises to a third preset height, so that the high-temperature cloth is separated from the photovoltaic laminate, and drives the tilting of the end portion of the bus bar 100 on the photovoltaic laminate.

Furthermore, some prior art tear the high temperature cloth earlier through the mode of pressing (being fixed promptly) the busbar, and rethread clamping jaw buckles the busbar, and the drawback of doing so is unanimous with the drawback that tears among the prior art and remove the high temperature cloth and bring, causes to scrape the flower promptly and so on damage to the surface of photovoltaic lamination spare. And the utility model provides a tear high temperature cloth module 11 and do not press in advance busbar 100, but utilize clamping jaw 114 tears the in-process of high temperature cloth drives this characteristics of tip perk of busbar 100, the rethread instrument shovel 115 stretches into the 100 tip below of the busbar of perk and drives busbar 100 rotates to vertical state, has avoided instrument shovel 115 direct contact photovoltaic lamination spare surface has also further guaranteed photovoltaic lamination spare's quality.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, wherein a guiding portion (not shown) is provided on the shovel 115 of the high temperature cloth tearing module 11 of the bus bar pretreatment device 1, and is used for guiding the movement direction of the bus bar 100, so that the bus bar 100 rotates to a vertical state or a state close to the vertical state, the width of the guiding portion may be greater than or equal to the width of the bus bar 100, which does not limit the protection scope of the present invention.

In an embodiment of the utility model, an automatic installation equipment of photovoltaic module terminal box is provided, wherein the heating jet mechanism 111 of the high temperature cloth module of tearing 11 of busbar treatment facility 1 still include rotate module 1112 and with rotate module 1112 complex power unit, as shown in fig. 8, 10, rotate module 1112 with blast pipe 1111 connects, with rotate module 1112 complex power unit's drive down, rotate module 1112 can rotate blast pipe 1111 is in order to adjust the injection direction of blast pipe 1111 to aim at the high temperature cloth region of waiting to spray the hot gas flow more nimble.

In an embodiment of the utility model, an automatic erection equipment of photovoltaic module terminal box is provided, wherein the tear high temperature cloth module 11 of busbar treatment facility 1 still includes first buffer gear 113, as shown in fig. 8, first buffer gear 113 sets up first power unit top, first buffer gear 113 is used for right the motion of sucking disc 112 cushions, buffer gear 113 is the spring.

In an embodiment of the utility model, an automatic erection equipment of photovoltaic module terminal box is provided, wherein the tear high temperature cloth module 11 of busbar treatment facility 1 still includes waste material box 116, as shown in fig. 5, waste material box 116 is used for placing clamping jaw 114 follows the high temperature cloth that tears off on the photovoltaic lamination piece, specifically, clamping jaw 114 places the high temperature cloth this action in waste material box 116 can go on after clamping jaw 114 tears off the high temperature cloth, also can tool shovel 115 drives busbar 100 rotates to going on to vertical back, does not so limit the protection scope of the utility model.

In an embodiment of the utility model, an automatic installation equipment of photovoltaic module terminal box is provided, wherein busbar pre-processing equipment 1 still includes first motion module, its include first slider 121 and with first slider 121 complex first guide rail 122, sixth power unit, tear high temperature cloth module 11 and set up on the first slider 121 under the drive of sixth power unit, first slider 121 can drive tear high temperature cloth module 11 along do the motion on the length direction of first guide rail 122, so that tear high temperature cloth module 11 move extremely the regional top position of pending of photovoltaic lamination spare.

Specifically, as shown in fig. 5, the first guide rail 122 includes two sub-guide rails respectively disposed on two sides, the first slider 121 is a cross beam erected on the two sub-guide rails, and the high temperature tear fabric module 11 is disposed on the cross beam. Under the drive of the sixth power mechanism, the cross beam can drive the high-temperature cloth tearing module 11 to move to a position above the to-be-processed area of the photovoltaic laminating part along the length direction of the sub-guide rail.

If the tearing high-temperature cloth module 11 cannot move to a position just above the area to be processed of the photovoltaic laminate only through the first moving module, a plurality of moving modules can be further arranged on the cross beam to enable the tearing high-temperature cloth module 11 to move to a position above the area to be processed of the photovoltaic laminate, it is assumed that the length direction of the first guide rail 122 of the first moving module is along the X-axis direction, and for better illustration, the first moving module is referred to as an X-axis moving module, and further explanation is made on the basis that:

in an embodiment of the utility model, bus bar pre-processing apparatus 1 still includes Y axle motion module, Y axle motion module include corresponding Y axle slider and with Y axle slider complex Y axle guide rail, Y axle power mechanism, as shown in fig. 6, Y axle direction of motion is followed to the length direction of Y axle guide rail, just Y axle guide rail sets up on the first slider 121 of first motion module is the crossbeam, under the drive of Y axle power mechanism, Y axle slider can along reciprocating motion is made to Y axle guide rail. By arranging the tearing high-temperature cloth module 11 on the Y-axis sliding part, and under the combined action of the first motion module and the Y-axis motion module, the tearing high-temperature cloth module 11 can move to a position above the to-be-processed area of the photovoltaic laminated part.

If after setting up Y axle motion module, still can't realize tear high temperature cloth module 11 move extremely the regional top position of pending of photovoltaic lamination spare, perhaps can't realize along Y axle motion tear high temperature cloth module 11 normal during operation, can also be in set up Z axle motion module on the Y axle guide rail of Y axle motion module, promptly:

in an embodiment of the present invention, the bus bar preprocessing device 1 further includes a Z-axis motion module, the Z-axis motion module includes a corresponding Z-axis sliding member and a Z-axis guide rail and a Z-axis power mechanism engaged with the Z-axis sliding member, wherein, as shown in fig. 7, the Z-axis direction is followed by the length direction of the Z-axis guide rail, and the Z-axis guide rail is disposed on the Y-axis sliding member of the Y-axis motion module, under the driving of the Z-axis power mechanism, the Z-axis sliding member can be followed by the Z-axis guide rail to make reciprocating motion. Through will tear high temperature cloth module 11 and set up on the Z axle slider to under the combined action of first motion module, Y axle motion module and Z axle motion module, tear high temperature cloth module 11 and can move to the top position in the regional pending of photovoltaic lamination spare, thereby realize the preliminary treatment work to photovoltaic lamination spare.

In addition, in an embodiment of the present invention, the bus bar preprocessing device 1 further includes a plurality of square tubes, and the plurality of motion modules described above are disposed on the square tubes, which is favorable for creating a suitable working environment, for example, if the horizontal height of the square tubes is higher, the range of the Z-axis sliding member of the Y-axis motion module that can move on the Z-axis guide rail is larger.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, wherein the bus bar preprocessing device 1 further comprises an initialization module, and the initialization module is used for positioning the photovoltaic laminate. As shown in fig. 3 and 5, the initialization module includes a correction portion 131 for forming a correction region, a translation mechanism 132 for horizontally moving the photovoltaic laminate, and a rotation mechanism 133 for rotating the photovoltaic laminate, and the photovoltaic laminate can be matched with the correction region under the translation action of the translation mechanism 132 and/or the rotation action of the rotation mechanism 133.

The correction area is specified by taking a conventional photovoltaic laminate as a rectangular plate as an example:

first, the correcting portion 131 may be a plurality of correcting plates (not shown), and the correcting plates are regularly placed in a region for placing the photovoltaic laminate to be pretreated on the bus bar pretreatment apparatus 1, for example, if the correcting portion 131 is two correcting plates, the two correcting plates may be vertically arranged along the length and width directions of the photovoltaic laminate to be pretreated, and the opposite region formed by the two correcting plates is a correcting region. Then, the photovoltaic laminate to be pretreated is adjusted by the translation mechanism 132 and/or the rotation mechanism 133, so that the two adjacent sides of the photovoltaic laminate to be pretreated are tightly attached to the two correction plates, that is, the photovoltaic laminate to be pretreated is just located in the correction area.

Because the specification of photovoltaic lamination spare is different, when handling the photovoltaic lamination spare of different specifications, need consider its thickness problem, and then produce the demand that goes up and down to the photovoltaic lamination spare, so in an embodiment of the utility model, an automatic installation equipment of photovoltaic module terminal box is provided, wherein the initialization module of busbar pre-treatment equipment 1 still includes elevating system, elevating system is used for treating the photovoltaic lamination spare of preliminary treatment and goes up and down, elevating system with translation mechanism 132, rotary mechanism 133 together adjust the photovoltaic lamination spare of treating the preliminary treatment, make the photovoltaic lamination spare can with rectify regional phase-match.

In an embodiment of the present invention, an automatic installation device for a photovoltaic module junction box is provided, as shown in fig. 11-13, wherein the automatic installation device for a junction box 2 includes a gluing module 23 and a junction box positioning module 25.

The gluing module 23 is used for gluing a to-be-processed area on the photovoltaic laminate, and the to-be-processed area is matched with the junction box 200 to be installed; as shown in fig. 19 to 21, the junction box positioning module 25 includes a clamper 251, an imaging and deviation rectifying mechanism, the clamper 251 is used for clamping the junction box 200 to be mounted, the imaging and deviation rectifying mechanism further includes an imaging module 2521, the imaging module 2521 is used for imaging the bus bar 100 and the junction box 200 clamped by the clamper 251 respectively, and the position and/or the angle of the junction box 200 is rectified according to the imaging result, so that when the clamper 251 drives the junction box 200 after rectification to move to the bus bar 100, the bus bar 100 can pass through the through hole on the junction box 200, and the junction box 200 is adhered to the region subjected to glue coating processing.

In an embodiment of the utility model, an automatic erection equipment of photovoltaic module terminal box is provided, as shown in fig. 17, wherein the rubber coating module 23 of terminal box automatic erection equipment 2 including glue head 231 and with glue head 231 complex power component under power component's drive, it can be right to glue head 231 the pending area of photovoltaic lamination spare carries out the rubber coating and handles.

In this embodiment, the portion of the region to be treated where glue is applied may be a contact region between the entire junction box 200 and the photovoltaic laminate, or may be a partial region, as long as it is ensured that the junction box 200 can be normally mounted on the photovoltaic laminate by glue application, which does not limit the protection scope of the present invention; in addition, in this embodiment, the power assembly engaged with the rubber head 231 is an air cylinder, which does not limit the protection scope of the present invention.

Additionally, the utility model discloses an ingenious setting the height position relation of rubber coating module 23 and terminal box location module 25, for example rubber coating module 23 highly is less than terminal box location module 25's height, and rubber coating module 23 is for carrying out the rubber coating operation (can not influence imaging module 2521 on terminal box location module 25 right) at the outer edge region of the busbar 100 of lamination piece the busbar 100 formation of image), makes when rubber coating module 23 carries out the rubber coating work on the pending region, terminal box location module 25 also can work, and the two does not influence each other for production cycle shortens greatly.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, as shown in fig. 18, wherein the automatic installation device 2 of a photovoltaic module junction box further includes a third motion module, which includes a third slider 241 and a third guide rail 242 and an eighth power mechanism matched with the third slider 241, the gluing module 23 is disposed on the third slider 241 under the driving of the eighth power mechanism, the third slider 241 can drive the gluing module 23 along the length direction of the third guide rail 242, so that the gluing module 23 moves to the position above the region to be processed on the photovoltaic laminate.

In an embodiment of the present invention, an automatic installation apparatus of a photovoltaic module junction box is provided, as shown in fig. 19 to 21, wherein the imaging and deviation rectifying mechanism of the junction box positioning module 25 of the automatic installation apparatus 2 of a junction box images the bus bar 100 and the junction box 200 clamped by the clamp 251 to obtain a bus bar image and a junction box image, the bus bar image includes a first reference point and a second reference point, and the junction box image includes a third reference point and a fourth reference point. The image forming and rectifying mechanism controls the clamper 251 to adjust the position and/or angle of the junction box 200 according to the information of the first reference point, the second reference point, the third reference point, and the fourth reference point, so that the coordinate position of the third reference point in the junction box image coincides with the coordinate position of the first reference point in the bus bar image, and the coordinate position of the fourth reference point in the junction box image coincides with the coordinate position of the second reference point in the bus bar image, so that the clamper 251 can ensure that the bus bar 100 passes through the through hole of the junction box 200 during the downward movement, and the junction box 200 is adhered to the glue-coated area.

It should be noted that, in an embodiment of the present invention, the through hole of the junction box 200 has an inclined sidewall, so that the bus bar 100 passing through the through hole of the junction box 200 is in an inclined state.

In an embodiment of the present invention, an automatic installation apparatus for a junction box of a photovoltaic module is provided, as shown in fig. 22-24, wherein the junction box positioning module 25 of the automatic installation apparatus for a junction box 2 further comprises a pressing mechanism 253 for moving downwards to drive the bus bar 100 in an inclined state to rotate towards the direction of the surface of the photovoltaic laminate.

In addition, in an embodiment of the present invention, the junction box positioning module 25 further includes a second buffering mechanism 254, as shown in fig. 22, the second buffering mechanism 254 is used for buffering the movement of the pressing mechanism 253.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, wherein the automatic installation device 2 of a junction box further includes a fourth motion module, which includes a fourth slider 261 and a fourth guide rail 262 and a ninth power mechanism engaged with the fourth slider 261, the junction box positioning module 25 is disposed on the fourth slider 261, the fourth slider 261 can drive the junction box positioning module 25 to move along the length direction of the fourth guide rail 262, so that the junction box positioning module 25 moves to the position above the region to be processed on the photovoltaic laminate.

Specifically, as shown in fig. 11, the fourth guide rail 262 includes two sub-guide rails respectively disposed on two sides, the fourth slider 261 is a cross beam disposed on the two sub-guide rails, and the junction box positioning module 25 is disposed on the cross beam. Under the driving of the ninth power mechanism, the cross beam can drive the junction box positioning module 25 to move to the position above the to-be-processed area of the photovoltaic laminating part along the length direction of the sub-guide rail.

If it is only impossible to realize that the junction box positioning module 25 just moves to the position above the to-be-processed region of the photovoltaic laminate by the fourth movement module, a plurality of movement modules may be further disposed on the beam to realize that the junction box positioning module 25 can move to the position above the to-be-processed region of the photovoltaic laminate, and it is assumed that the length direction of the fourth guide rail 262 of the fourth movement module is along the X-axis direction, the junction box automatic installation apparatus 2 may further include a Y-axis movement module and/or a Z-axis movement module corresponding to the fourth movement module, and the specific setting manner is the same as that of the first movement module used for driving the tearing high-temperature cloth module 11 to move and the Y-axis movement module and/or the Z-axis movement module correspondingly added in the foregoing, and will not be described herein again.

In addition, in an embodiment of the present invention, the automatic junction box installation apparatus 2 further includes a plurality of square tubes, and the fourth movement module and the Y-axis movement module and the Z-axis movement module corresponding to the fourth movement module are disposed on the square tubes, which is favorable for creating a suitable operation environment for the installation of the junction box 200.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, as shown in fig. 11 and 12, wherein the automatic installation device 2 of a junction box further includes a transfer module 21 for placing the junction box 200 to be installed. As shown in fig. 14 to 16, the transfer module 21 includes a plurality of jigs 211, each jig 211 is provided with a plurality of positioning posts 2111, the positioning posts 2111 are used for positioning the junction box 200, and the jigs 211 correspond to regions to be processed on the photovoltaic laminate one to one.

In an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, as shown in fig. 11, wherein the automatic installation device 2 of a photovoltaic module junction box further includes a second motion module, which includes a second slider 221 and a second guide rail 222 and a seventh power mechanism engaged with the second slider 221, the transfer module 21 is disposed on the second slider 221, the second slider 221 is driven by the seventh power mechanism to drive the transfer module 21 to move along the length direction of the second guide rail 222, so that the transfer module 21 moves to the position above the region to be processed on the photovoltaic laminate. By arranging the second movement module, the transfer module 21 transports the junction box 200 to be mounted to the area to be processed, and the clamp 251 does not need to be driven to move to an external junction box feeding device to load the junction box 200 to be mounted, so that the operation is more convenient.

The utility model discloses an embodiment provides an automatic erection equipment of photovoltaic module terminal box, as shown in fig. 15, wherein the transfer module 21 of terminal box automatic erection equipment still includes a plurality of light source modules 2112, its with a plurality of tool 211 one-to-one sets up, light source module 2112 is used for imaging module 2521 is right when placing the terminal box 200 of treating the installation on the tool 211 forms images, plays the light filling effect for the terminal box image of acquireing is more accurate.

It should be noted that in an embodiment of the present invention, an automatic installation device of a photovoltaic module junction box is provided, the number of the areas to be processed on the photovoltaic laminate is plural, the high temperature cloth tearing module 11, the glue coating module 23, the junction box positioning module 25 and the jig 211 on the transfer module 21 all correspond to the areas to be processed one by one, therefore, the rotating mechanism 133 rotates the photovoltaic laminate to perform the initialization function, and further has the function of turning the photovoltaic laminate to the areas to be processed and tearing the high temperature cloth tearing module 11 and/or the glue coating module 23 and/or the junction box positioning module 25 one by one. For example, in the present embodiment, as shown in fig. 5, three high temperature cloth tearing modules 11 are arranged on the bus bar pretreatment apparatus 1, and are arranged side by side along the conveying direction of the first conveyor belt 133, and there are three to-be-treated areas arranged side by side on the to-be-treated photovoltaic laminate, and on each to-be-treated area, the rotating mechanism 133 should turn the to-be-treated photovoltaic laminate until the three to-be-treated areas are parallel to the three high temperature cloth tearing modules 11.

In an embodiment of the utility model, an automatic erection equipment of photovoltaic module terminal box is provided, transport mechanism wherein includes first conveying module and second conveying module, as shown in fig. 4, first conveying module sets up on busbar pre-treatment facility 1, the second conveying module sets up on terminal box automatic erection equipment 2.

As shown in fig. 5, the first conveying module includes a plurality of first conveying belts 141 and first driving assemblies corresponding to the plurality of first conveying belts 141 one to one; as shown in fig. 11, the second conveying module includes a plurality of second conveying belts 271 and second driving assemblies corresponding to the plurality of second conveying belts 271 in a one-to-one manner. The first driving assembly and the second driving assembly drive the conveyor belts corresponding to the first driving assembly and the second driving assembly to move in the same distance and direction each time.

In this embodiment, the first conveyor belt 141 receives the photovoltaic laminate to be processed, after the bus bar preprocessing device 1 finishes the preprocessing work, the first conveyor belt 141 conveys the preprocessed photovoltaic laminate to the second conveyor belt 271, and the junction box automatic installation device 2 conveys the junction box to the outside through the second conveyor belt 271 after finishing the junction box installation work to perform the next process.

Because in the transfer process of conveyer belt, probably receive the error influence of mechanical device itself, so the utility model discloses an embodiment, terminal box automatic installation equipment 2 also includes another initialization module, and its concrete structure is in with the setting initialization module on the busbar pre-processing equipment 1 is unanimous, is favorable to guaranteeing like this terminal box automatic installation equipment 2 is to the installation degree of accuracy of terminal box 200.

In an embodiment of the present invention, there is provided a control process of an automatic installation device of a photovoltaic module junction box based on the above, including the following steps:

s1, controlling a heating and air-injecting mechanism of a high-temperature cloth tearing module of the bus bar pretreatment equipment to inject hot air to high-temperature cloth on the photovoltaic laminating piece, and driving a sucker of the high-temperature cloth tearing module to adsorb the upper surface of the high-temperature cloth;

s2, driving the sucker to lift, clamping the edge area of the sucked and lifted high-temperature cloth by a clamping jaw of the high-temperature cloth tearing module, and driving the clamping jaw to lift until the high-temperature cloth is separated from the photovoltaic laminating piece, so that the end part of a bus bar on the photovoltaic laminating piece tilts;

s3, driving a tool shovel of the high-temperature cloth tearing module to extend below the end of a bus bar on the photovoltaic laminated piece, and driving the tool shovel to rise until the bus bar rotates to a vertical state;

s4, conveying the photovoltaic laminate from the bus bar preprocessing equipment to junction box automatic installation equipment;

s5, controlling a gluing module of the junction box automatic installation equipment to glue a to-be-processed area on the pretreated photovoltaic laminating part, and controlling an imaging and deviation rectifying mechanism of the junction box automatic installation equipment to image a bus bar on the photovoltaic laminating part to obtain a bus bar image;

s6, driving a clamp holder of the automatic junction box installation equipment to clamp a junction box to be installed, controlling the imaging and deviation rectifying mechanism to image the junction box to obtain a junction box image, and driving the clamp holder to adjust the position and/or the angle of the junction box according to the bus bar image and the junction box image;

and S7, aligning the junction box after rectification to the bus bar, and driving the clamp to drive the junction box to move downwards so that the bus bar passes through the through hole on the junction box, and the junction box is adhered to the gluing area.

The idea of this control process embodiment is the same as the working process of the automatic installation device in the above embodiments, and the entire contents of the above automatic installation device embodiment are incorporated into this control process embodiment by reference in its entirety, which is not described again.

The technical scheme provided by the utility model not only can automatically tear off the high-temperature cloth on the photovoltaic laminating piece through the matching of the sucking disc and the clamping jaw, prevent the clamping jaw from scratching the photovoltaic laminating piece, improve the tearing efficiency and precision, but also ensure the production quality; in addition, a brand-new module capable of achieving two functions of tearing off the high-temperature cloth and preprocessing the bus bar is further provided, the working efficiency is greatly improved, and meanwhile, the production cost is also reduced.

The sequence of the embodiments of the present invention is only for description, and does not represent the advantages and disadvantages of the embodiments.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. The utility model provides a tear high temperature cloth module for tear the high temperature cloth that is used for gluing that is used for on the photovoltaic lamination spare, tear high temperature cloth module and include:

the heating and air injection mechanism is provided with an air pump, a heater and an exhaust pipe communicated with the air pump, and the exhaust pipe is used for injecting air flow heated by the heater under the action of the air pump;

the sucking disc, an air suction pump matched with the sucking disc and a first power mechanism are arranged on the sucking disc, and the sucking disc can move up and down under the driving of the first power mechanism;

the clamping jaw is driven by the second power mechanism to clamp the high-temperature cloth, and driven by the third power mechanism, the clamping jaw can move up and down;

heating jet-propelled mechanism to high temperature cloth sprays the air current after the heating, just the sucking disc descends to first predetermined high department with the contact high temperature cloth upper surface, and under the effect of aspiration pump, the sucking disc adsorbs high temperature cloth risees again to the second predetermined high department, the high temperature cloth that the clamping jaw centre gripping was adsorbed and was mentioned to rise to the third predetermined high department, make high temperature cloth breaks away from the photovoltaic lamination spare to the busbar tip perk on the drive photovoltaic lamination spare.

2. The rip high-temperature cloth module of claim 1, wherein the rip high-temperature cloth module is further used for bending a bus bar on the photovoltaic laminate,

the high-temperature cloth tearing module further comprises a tool shovel, a fourth power mechanism and a fifth power mechanism, wherein the fourth power mechanism and the fifth power mechanism are matched with the tool shovel;

under the drive of the fourth power mechanism, the tool shovel extends into the lower portion of the bus bar, and under the drive of the fifth power mechanism, the tool shovel is lifted to a fourth preset height position, so that the bus bar rotates to a vertical state.

3. The rip fence module of claim 2, wherein the shovel does not contact the photovoltaic laminate when acting under the bus bar.

4. The module for tearing high-temperature cloth according to claim 2, wherein the shovel is provided with a guide portion for guiding a moving direction of the bus bar.

5. The rip high-temperature cloth module of claim 4, wherein the width of the guide portion is greater than or equal to the width of the bus bar.

6. The tearing high-temperature cloth module as claimed in claim 2, wherein the second power mechanism, the third power mechanism, the fourth power mechanism and the fifth power mechanism are the same power mechanism.

7. The tearing high-temperature cloth module according to claim 2, wherein the number of the suction cups, the clamping jaws and the tool shovels is two.

8. The module for tearing high-temperature cloth according to claim 1, wherein the heating and air-injecting mechanism further comprises a rotating module and a power mechanism matched with the rotating module, the rotating module is connected with the exhaust pipe, and the rotating module can rotate the exhaust pipe to adjust the injection direction of the exhaust pipe under the driving of the power mechanism.

9. The tearing high-temperature cloth module according to claim 1, further comprising a buffer mechanism arranged above the first power mechanism for buffering the movement of the suction cup.

10. The rip high-temperature cloth module of claim 9, wherein the buffer mechanism is a spring.

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