CN115602599B - Lamination post-treatment equipment and lamination post-treatment method for solar cell lamination part - Google Patents

Lamination post-treatment equipment and lamination post-treatment method for solar cell lamination part Download PDF

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Publication number
CN115602599B
CN115602599B CN202211516328.XA CN202211516328A CN115602599B CN 115602599 B CN115602599 B CN 115602599B CN 202211516328 A CN202211516328 A CN 202211516328A CN 115602599 B CN115602599 B CN 115602599B
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clamping
adhesive tape
solar cell
temperature adhesive
bus bar
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CN115602599A (en
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巩蕊
宋粤伟
何强
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Suzhou Wisdom Valley Laser Intelligent Equipment Co Ltd
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Suzhou Wisdom Valley Laser Intelligent Equipment Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67126Apparatus for sealing, encapsulating, glassing, decapsulating or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68721Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge clamping, e.g. clamping ring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Electromagnetism (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a post-lamination treatment device and a post-lamination treatment method for a solar cell lamination part, wherein the device comprises: an adhesive mechanism, the lower end of which is provided with an adhesive head with viscosity; the air suction mechanism comprises an air suction pump and an air suction port communicated with the air suction pump; the shovel pushing mechanism is arranged below the air suction port and comprises at least two shovel pieces and a propelling driving assembly corresponding to the shovel pieces, the upper surfaces of the shovel pieces incline downwards in the inward direction, and the shovel pieces move inwards under the driving of the propelling driving assembly; the clamping mechanism comprises clamping parts and clamping driving components corresponding to the clamping parts, each clamping part comprises an upper claw and a lower claw, and the upper claw and the lower claw are switched from a separated state to a closed state under the driving of the clamping driving components; a horizontal drive/Z-axis drive assembly configured to move the gluing mechanism, the dozing mechanism, and the gripping mechanism horizontally/up and down. The invention adopts a mode of firstly adhering, then shoveling and then clamping, thereby improving the success rate of removing the high-temperature adhesive tape.

Description

Lamination post-treatment equipment and lamination post-treatment method for solar cell lamination part
Technical Field
The invention relates to the field of photovoltaic manufacturing, in particular to post-lamination processing equipment and a post-lamination processing method for a solar cell lamination piece.
Background
Before the lamination operation of photovoltaic manufacture, a high-temperature adhesive tape is required to be arranged on the surface of a packaging material layer to prevent the adhesive from overflowing in the lamination process, a bus bar penetrates through the high-temperature adhesive tape from bottom to top, and the solar cell lamination parts are respectively attached to two outer sides in the lamination process, so that the high-temperature adhesive tape and the bus bar are tightly attached to the surface of the laminated solar cell lamination part.
However, during subsequent installation with the junction box, it is necessary to remove the high temperature adhesive tape from the surface of the solar cell laminate and rotate the bus bar to a position substantially perpendicular to the surface of the solar cell laminate.
In order to reduce labor cost, mechanical devices for automatically removing the high-temperature adhesive tape have been developed in the prior art, but the effect is not ideal, and the failure rate of removing the high-temperature adhesive tape is high, and the current design is to try to blow up the edge of the high-temperature adhesive tape by blowing air, then pre-shovel the high-temperature adhesive tape from the width direction of the bus bar, and finally clamp the edge of the high-temperature adhesive tape from the length direction of the bus bar by using a clamping head, but such a way (hereinafter referred to as a comparative example) is difficult to succeed in practice, and the comparative example has at least the following defects:
first, the high temperature tape is not as easily blown up as silk or light and thin cloth;
secondly, even if the high-temperature adhesive tape is blown up, the high-temperature adhesive tape is always in a fluctuating state and is difficult to be clamped by a clamping head;
more importantly, the bus bar is scooped up from the width direction thereof, so that a torsion force is generated between the bus bar portion led out from the laminate and the bus bar portion laminated therein, causing the bus bar to be deformed or even causing the bus bar to be broken, seriously affecting the product quality.
The above background disclosure is only for the purpose of assisting understanding of the inventive concept and technical solutions of the present invention, and does not necessarily belong to the prior art of the present patent application nor give technical teaching; the above background should not be used to assess the novelty and inventive aspects of the present application in the absence of express evidence that the above disclosure is published prior to the filing date of the present patent application.
Disclosure of Invention
The invention aims to provide an improved lamination post-treatment device and method for a solar cell lamination part, which improve the success rate of removing a high-temperature adhesive tape so as to improve the performance stability of a photovoltaic product.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a solar cell laminate post-lamination treatment apparatus for treating a high temperature adhesive tape and a bus bar on a laminated solar cell laminate, the post-lamination treatment apparatus comprising:
an adhesive mechanism, the lower end of which is provided with an adhesive head with viscosity;
the air suction mechanism comprises an air suction pump and an air suction port communicated with the air suction pump;
a blade pushing mechanism disposed below the air suction port, the blade pushing mechanism including at least two blades and a propulsion drive assembly corresponding thereto, an upper surface of the blades being inclined downwardly in an inward direction, the blades moving inwardly under the drive of the propulsion drive assembly;
the clamping mechanism comprises clamping parts and clamping driving components corresponding to the clamping parts, each clamping part comprises an upper claw and a lower claw, and the upper claw and the lower claw are converted into a closed state from a separated state under the driving of the clamping driving components;
a horizontal driving member configured to make the gluing mechanism, the pushing shovel mechanism and the clamping mechanism opposite to the high-temperature adhesive tape in sequence;
a Z-axis drive assembly configured to drive the gluing mechanism, the shovel mechanism and the clamping mechanism to move up and down.
Further, in accordance with any one or a combination of multiple technical solutions described above, under the cooperation of the horizontal driving component and the Z-axis driving component, the gluing mechanism moves downward until the gluing head abuts against the high-temperature adhesive tape and then moves upward to loosen the high-temperature adhesive tape relative to the solar cell laminate; the suction mechanism starts a suction pump, the shovel component moves downwards to a height position lower than the sucked high-temperature adhesive tape, and then the propelling driving component acts to enable at least the edge area of the bus bar and the edge area of the high-temperature adhesive tape to be scooped by the shovel component; the clamping mechanism moves downwards until the lower claw is lower than the edge of the high-temperature adhesive tape which is scooped up, then the clamping driving assembly acts, the upper claw and the lower claw clamp the edge of the high-temperature adhesive tape, and the clamping mechanism moves upwards to drive the high-temperature adhesive tape to be separated from the solar cell laminating piece.
Further, according to any one or a combination of multiple technical solutions, the number of the shovel members of the shovel mechanism is two and the shovel members are arranged oppositely, and the shovel members move inwards along the length direction of the bus bar under the driving of the propelling driving component.
Further, in accordance with any one or a combination of multiple technical solutions described above, an upper surface of the lower claw of the gripping mechanism is inclined downward in an inward direction, a lower surface of the upper claw is inclined downward in the inward direction, and the upper claw has an avoiding structure for avoiding the bus bar;
the distal end of the lower jaw in the separated state protrudes inward relative to the distal end of the upper jaw;
the clamping driving assembly comprises a first clamping driving component and a second clamping driving component, wherein the first clamping driving component is configured to drive the lower jaw to move inwards to a preset clamping position, and the second clamping driving component is configured to drive the lower jaw to move upwards and outwards through a connecting rod until the lower jaw and the upper jaw are closed;
the tip of the lower jaw is flush with or spaced less than 6mm from the tip of the upper jaw in the closed state.
Further, in accordance with any one or a combination of multiple previous technical solutions, the number of the clamping parts of the clamping mechanism is two and the clamping parts are arranged oppositely, and the lower claw moves inwards along the length direction of the bus bar under the driving of the first clamping driving piece;
and/or the lower surface of the upper claw of the clamping mechanism is provided with an anti-skid structure.
Further, in accordance with any one or a combination of multiple technical solutions described above, a sensor is further disposed on the gripping mechanism, and configured to detect a gripping condition of the upper claw and the lower claw on the high-temperature adhesive tape in a closed state; if the sensors detect that the lower claw and the upper claw in the closed state do not clamp the high-temperature adhesive tape, the clamping mechanism executes the clamping action again, or the laminating post-processing equipment executes the post-processing operation again;
or the sensor is configured to detect whether a high-temperature adhesive tape is still attached to the solar cell laminate after the clamping mechanism finishes executing the clamping action, and if so, the clamping mechanism executes the clamping action again, or the post-lamination processing equipment executes the post-processing operation again;
or if the number of times of continuous clamping failures of the clamping mechanism exceeds a preset number threshold, the laminated post-processing equipment stops operating and/or triggers a prompting device to send out an alarm signal.
Further, in accordance with any one or a combination of multiple technical solutions described above, the solar cell laminate lamination post-processing apparatus further includes a shaping mechanism for shaping the bus bar, which includes a reference block and a deviation-correcting driver, a middle section of the reference block is recessed with respect to two sides, and a width of the middle section is adjustable to match a width of the bus bar under driving of the deviation-correcting driver;
the deviation rectifying driver is configured to be matched with the Z-axis driving assembly, and after the bottom surface of the reference block contacts or is adjacent to the middle area of the bus bar, the deviation rectifying driver adjusts the width of the middle section to be reduced so as to rectify the deviation of the bus bar.
Further, in accordance with any one or a combination of multiple technical solutions described above, the shaping mechanism further includes a bending driving assembly and bending operation members disposed on two sides of the reference block, and at least a partial width of the bending operation member is smaller than a width of the bus bar;
the bending driving assembly is configured to be matched with the Z-axis driving assembly, and after the bus bar is rectified, the bending driving assembly drives the bending operation pieces on two sides to move oppositely until the lower end of the bus bar is abutted to the vertical surface of the middle section of the concave structure; and the bending operation piece moves upwards to perform straightening operation on the bus bar.
Further, in accordance with any one or combination of multiple previous claims, the reference block includes a first block and a second block that are interdigitated, and the shaping mechanism further includes a limiting post for limiting a minimum distance between the first block and the second block, the limiting post being disposed on the first block and extending toward the second block and/or disposed on the second block and extending toward the first block;
the extension distance of the limiting column on the first block and/or the second block is configured to be adjustable according to the width of a bus bar.
Further, according to any one or a combination of the above technical solutions, a stroke range of the shovel member of the shovel mechanism from contacting the bus bar to stopping moving is 7-18mm;
and/or an elastic piece is arranged at the lower part of the shovel piece of the push shovel mechanism;
and/or the number of the adhesive heads of the adhesive mechanism is two, and the adhesive heads are oppositely arranged at a distance smaller than the length of the high-temperature adhesive tape.
Further, in accordance with any one or a combination of multiple technical solutions described above, the post-lamination processing apparatus further includes a base for supporting the solar cell laminate, and a mounting plate disposed above the base, wherein the gluing mechanism, the shovel pushing mechanism, and the clamping mechanism are disposed on the mounting plate;
the horizontal driving piece is configured to drive one of the mounting plate, the gluing mechanism, the shovel pushing mechanism, the clamping mechanism and the base station so as to adjust the relative positions of the gluing mechanism, the shovel pushing mechanism, the clamping mechanism and the high-temperature adhesive tape;
the Z-axis driving assembly comprises a main driving piece for driving the mounting plate to move up and down, and/or the Z-axis driving assembly further comprises a sub driving piece for independently driving the gluing mechanism and/or the shovel pushing mechanism and/or the clamping mechanism in the up-and-down direction respectively.
Further, in accordance with any one or a combination of multiple technical solutions, the post-processing apparatus further includes a visual positioning device, which includes a processor and a camera for collecting image information of the solar cell laminate to be processed, and the processor is configured to calculate, according to the image information collected by the camera, information of a current position of the gluing mechanism, the shovel mechanism, and the clamping mechanism and a relative position of the high-temperature adhesive tape or the bus bar on the solar cell laminate.
According to another aspect of the present invention, there is provided a solar cell laminate post-lamination treatment method for removing a high temperature adhesive tape at a bus bar on a laminated solar cell laminate by:
adhering the high-temperature adhesive tape by using the adhesive head with viscosity, and moving the adhesive head to loosen the high-temperature adhesive tape relative to the solar cell laminating piece;
separating at least two side edges of the high-temperature adhesive tape in the length direction from the solar cell laminating piece by using a negative pressure air suction mode, and then scooping at least the edge area of the bus bar and the edge area of the high-temperature adhesive tape by using a shovel piece;
and clamping the edge of the scooped high-temperature adhesive tape by using the clamping jaw, and moving the clamping jaw to drive the high-temperature adhesive tape to be separated from the solar cell laminating piece.
Further, according to any one or a combination of the above technical solutions, after the removing of the high temperature adhesive tape, the method further includes shaping the bus bar by:
placing a reference block in the middle area of the bus bar, wherein the reference block is provided with a middle section which is matched with the width of the bus bar and is in a concave structure;
pushing the bending operation piece from two sides of the bus bar in the length direction in opposite directions, wherein the width of at least part of the opposite side surfaces of the bending operation piece is smaller than the width of the bus bar to be shaped until the lower end part of the bus bar is abutted against the vertical surface of the middle section of the concave structure;
and moving the bending operation piece upwards to enable the bus bar to be straightened along the vertical surface of the middle section.
The technical scheme provided by the invention has the following beneficial effects:
a. firstly, the high-temperature adhesive tape and the solar cell laminating part are directly loosened by using an adhesive mode, so that a good foundation is provided for subsequent clamping and removal of the high-temperature adhesive tape;
b. the high-temperature adhesive tape/bus bar is scooped up from the length direction of the bus bar to the center in a larger range, so that the high-temperature adhesive tape can be easily clamped after the shoveling piece is separated, the clamping difficulty is reduced, and the success rate of removing the high-temperature adhesive tape is improved;
c. the staggered design of the upper clamping jaw and the lower clamping jaw of the clamping mechanism and the clamping mechanism enable the upper clamping jaw and the lower clamping jaw to clamp the high-temperature adhesive tape respectively above and below the high-temperature adhesive tape more easily;
d. by means of the intelligent sensing detection technology, the damage to the solar cell laminating part caused by the fact that follow-up operation is continuously executed under the condition that the high-temperature adhesive tape is not successfully separated from the solar cell laminating part can be effectively avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a first perspective view of a solar cell laminate lamination post-processing apparatus provided in accordance with an exemplary embodiment of the present invention;
fig. 2 is a second perspective view of a solar cell laminate lamination post-processing apparatus provided by an exemplary embodiment of the present invention;
fig. 3 is a side view of a solar cell laminate lamination post-processing apparatus provided in an exemplary embodiment of the invention;
fig. 4 is a schematic view of an adhesive mechanism of a post-lamination processing apparatus provided by an exemplary embodiment of the present invention;
fig. 5 is a schematic view of a combination of a suction mechanism and a blade mechanism of a solar cell laminate lamination post-processing apparatus according to an exemplary embodiment of the present invention;
FIG. 6 is a schematic view of an embodiment of a blade bus bar of the blade mechanism of FIG. 5;
fig. 7 is a schematic view of a clamping mechanism of a solar cell laminate lamination post-processing apparatus provided in an exemplary embodiment of the invention;
FIG. 8 is an enlarged partial schematic view of FIG. 7;
fig. 9 is a schematic view of a shaping mechanism of a solar cell laminate lamination post-processing apparatus provided in an exemplary embodiment of the invention;
FIG. 10 is a schematic view of a first substructure of the reforming mechanism of FIG. 9;
FIG. 11 is a schematic diagram of a second substructure of the reforming mechanism of FIG. 9;
fig. 12 is a schematic flow chart of a method for post-lamination treatment of a solar cell laminate according to an exemplary embodiment of the present invention.
Wherein the reference numerals include: 100-gluing mechanism, 110-gluing head, 120-first sub driving part, 200-suction mechanism, 210-suction port, 300-pushing shovel mechanism, 310-shovel part, 320-pushing driving component, 400-clamping mechanism, 410-upper claw, 412-antiskid structure, 420-lower claw, 430-first clamping driving part, 440-second clamping driving part, 450-connecting rod, 460-sensor, 500-shaping mechanism, 510-reference block, 512-middle section, 514-first block, 516-second block, 520-bending operation part, 522-operation end, 530-bending driving component, 540-limit column, 550-deviation-rectifying driver, 560-second sub driving part, 600-mounting plate, 710-high-temperature adhesive tape, 720-bus bar and 800-main driving part.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, there is provided a solar cell laminate post-lamination treatment apparatus for treating a high temperature adhesive tape 710 and a bus bar 720 on a laminated solar cell laminate, referring to fig. 1 to 3, the post-lamination treatment apparatus including:
an adhesive mechanism 100 having an adhesive head 110 with tackiness disposed at a lower end thereof;
an intake mechanism 200 including an intake pump and an intake port 210 communicating therewith;
a blade mechanism 300 disposed below the air intake port 210, the blade mechanism 300 including at least two blades 310 and a corresponding propulsion drive assembly 320, the upper surface of the blades 310 being sloped downward in an inward direction, the blades 310 moving inward under the drive of the propulsion drive assembly 320;
the clamping mechanism 400 comprises clamping parts and corresponding clamping driving components, each clamping part comprises an upper claw 410 and a lower claw 420, and the upper claw 410 and the lower claw 420 are switched from a separated state to a closed state under the driving of the clamping driving components;
a shaping mechanism 500 for shaping the bus bar;
a horizontal driving member configured to vertically face the gluing mechanism 100, the shovel mechanism 300, and the gripping mechanism 400 to the high temperature adhesive tape 710 in this order, and vertically face the shaping mechanism 500 to the bus bar 720 from which the high temperature adhesive tape 710 is removed;
a Z-axis driving component configured to drive the gluing mechanism 100, the shovel mechanism 300, the clamping mechanism 400 and the shaping mechanism 500 to move up and down.
The post-lamination treatment equipment further comprises a base station (not shown) for supporting the solar cell laminate and a mounting plate 600 (shown in fig. 2) arranged above the base station, wherein the gluing mechanism 100, the pushing shovel mechanism 300, the clamping mechanism 400 and the shaping mechanism 500 are arranged on the mounting plate 600, and the horizontal driving member is configured to drive one of the mounting plate 600, the gluing mechanism 100, the pushing shovel mechanism 300, the clamping mechanism 400, the shaping mechanism 500 and the base station, so that the gluing mechanism 100, the pushing shovel mechanism 300, the clamping mechanism 400 and the shaping mechanism 500 can synchronously move horizontally to adjust the relative positions of the gluing mechanism 100, the pushing shovel mechanism 300, the clamping mechanism 400, the shaping mechanism 500 and the high-temperature adhesive tape 710/bus bar 720; the invention does not limit the form of the adhesive mechanism 100, the shovel pushing mechanism 300, the clamping mechanism 400 and the shaping mechanism 500 which are arranged in a line on the mounting plate 600 as shown in fig. 2, and does not limit the sequence of the line, and the invention belongs to the technical scheme of the invention as long as the adhesive mechanism 100, the shovel pushing mechanism 300, the clamping mechanism 400 and the shaping mechanism 500 can be respectively and sequentially arranged in a horizontal driving scheme in an up-and-down opposite mode with the high-temperature adhesive tape 710/the bus bar 720.
The Z-axis driving assembly includes a main driving member 800 for driving the mounting plate 600 to move up and down, as shown in fig. 3; in a specific embodiment, the Z-axis driving assembly further includes sub-driving members for independently driving the gluing mechanism 100 and/or the blade pushing mechanism 300 and/or the gripping mechanism 400 in the up-down direction, respectively, such as a first sub-driving member 120 for independently driving the gluing mechanism 100 in the up-down direction (as shown in fig. 4), and a second sub-driving member 560 for independently driving the shaping mechanism 500 in the up-down direction (as shown in fig. 9).
The operation steps of the solar cell laminate lamination post-treatment device for removing the high-temperature adhesive tape at the bus bar on the laminated solar cell laminate under the cooperation of the horizontal driving member and the Z-axis driving assembly are as shown in FIG. 12:
firstly, adhering a high-temperature adhesive tape by using an adhesive head with viscosity, and then moving the adhesive head to loosen the high-temperature adhesive tape relative to the solar cell laminating piece;
specifically, as shown in fig. 4, the adhesive heads 110 of the adhesive mechanism 100 are two and are oppositely arranged at a distance smaller than the length of the high temperature adhesive tape 710, the adhesive heads 110 are moved downward to abut against the high temperature adhesive tape 710 under the driving of the first sub-driving member 120, then the driving force of the first sub-driving member 120 is removed, and the adhesive heads 110 are moved upward, although they are finally separated from the high temperature adhesive tape 710, i.e. they cannot separate the high temperature adhesive tape from the solar cell laminate, but through this operation, the high temperature adhesive tape 710 is loosened relative to the solar cell laminate, and not only, the high temperature adhesive tape is located below the bus bars, and at the same time of the loosening of the high temperature adhesive tape, the bus bars 720 are slightly lifted, and especially, the free ends of the bus bars 720 are no longer attached to the surface of the solar cell laminate as after lamination.
Secondly, separating at least two side edges of the high-temperature adhesive tape in the length direction from the solar cell laminating piece by using a negative pressure air suction mode, and scooping at least the edge area of the bus bar and the edge area of the high-temperature adhesive tape by using a shoveling piece;
specifically, as shown in fig. 5 and 6, the suction port 210 of the suction mechanism 200 and the shovel mechanism 300 are arranged on the same base frame, the suction port 210 is higher than the shovel members 310 of the shovel mechanism 300, the number of the shovel members 310 is two and the shovel members 310 are arranged oppositely, and under the driving of the propelling driving assembly 320, the shovel members 310 move inwards along the length direction of the bus bar 720, that is, the shovel members 310 are shoveled from the two ends of the bus bar in the length direction to the middle; the shovel member 310 may also be provided with a resilient member (not shown) on its lower portion, such that the resilient member (e.g., a spring or a flexible layer) may provide a cushioning force to prevent the shovel member 310 from damaging the solar cell laminate should the pushing shovel mechanism 300 be moved down to contact the solar cell laminate with the shovel member 310.
Moving the components of fig. 5 horizontally above the high temperature adhesive tape 710, the suction mechanism 200 starts the suction pump, and the shovel 310 moves downward to a height position lower than the sucked high temperature adhesive tape (not to stick to the solar cell laminate as much as possible), and then the pushing driving assembly 320 operates to cause at least the edge region of the bus bar 720 and the edge region of the high temperature adhesive tape to be scooped up by the shovel 310 based on the effect of slightly tilting the free end of the bus bar 720 brought by the first step.
Thirdly, clamping the edge of the scooped high-temperature adhesive tape by using a clamping jaw, and moving the clamping jaw to drive the high-temperature adhesive tape to be separated from the solar cell laminating piece;
specifically, as shown in fig. 7 and 8, the gripping parts of the gripping mechanisms 400 are two in number and are arranged oppositely, the upper surface of the lower claw 420 of each gripping mechanism 400 is inclined downward in the inward direction, the lower surface of the upper claw 410 is inclined downward in the inward direction, and the upper claw 410 has an avoiding structure (i.e., an inverted U-shaped structure) for avoiding the bus bar; it is noted that the distal end of the lower jaw 420 in the separated state protrudes inward with respect to the distal end of the upper jaw 410, which enables the lower jaw 420 to more easily enter the lower region of the high temperature tape 710 without interference from the upper jaw 410, and prevents the upper jaw 410 from entering the lower region of the high temperature tape 710 together;
as shown in fig. 7, the clamping driving assembly includes a first clamping driving member 430 and a second clamping driving member 440, wherein the first clamping driving member 430 is configured to drive the lower jaw 420 to move inward to a preset clamping position along the length direction of the bus bar 720, the second clamping driving member 440 is configured to drive the lower jaw 420 to move upward and outward through a link 450 until the lower jaw 420 is closed with the upper jaw 410, and the end of the lower jaw 420 in the closed state is flush with the end of the upper jaw 410 or spaced less than 6mm apart. In one embodiment, the lower surface of the upper jaw 410 of the grasping mechanism 400 is provided with an anti-slip structure 412 (such as a rubber layer or a serrated structure as shown in fig. 8).
Moving the part of fig. 7 horizontally to the upper side of the high temperature adhesive tape 710 (the two clamping parts are respectively at the left and right sides of the high temperature adhesive tape along the length direction of the bus bar), moving the clamping mechanism 400 downwards until the lower claw 420 is lower than the edge of the high temperature adhesive tape which is scooped up, and then the first clamping driving member 430 acts to make the lower claw 420 extend into the lower side of the high temperature adhesive tape 710; then the second clamping driving member 440 acts to close the upper jaw 410 and the lower jaw 420 to clamp the edge of the high temperature adhesive tape; finally, the clamping mechanism 400 is moved upwards to drive the high temperature adhesive tape 710 to separate from the solar cell laminate.
In a specific embodiment, the gripping mechanism 400 is further provided with a sensor 460 configured to detect the gripping condition of the high temperature adhesive tape by the lower jaw 420 and the upper jaw 410 in the closed state;
if the sensor 460 detects that the lower jaw 420 and the upper jaw 410 in the closed state do not clamp the high temperature adhesive tape, the gripping mechanism 400 performs the gripping operation again, or the post-lamination processing apparatus performs the post-processing operation again (for example, from the first step or from the second step);
it is also possible to detect whether the high temperature adhesive tape 710 is separated from the solar cell laminate after the third step is performed by using the sensor 460, and if it is still attached to the surface of the solar cell laminate, the gripping mechanism 400 performs the gripping action again, or the post-processing operation is performed again by the post-lamination processing apparatus.
If the number of times of continuous clamping failures of the clamping mechanism 400 exceeds a preset number threshold, the post-lamination treatment equipment stops operating and/or triggers a prompting device to send out an alarm signal.
The sensor 460 is arranged to detect whether the high temperature adhesive tape 710 is smoothly clamped or separated from the solar cell laminate, which is of great significance to the actual processing, because there may be mechanical error, or the high temperature adhesive tape 710 is too small in size, or various factors such as the engaging force between the upper claw 410 and the lower claw 420 of the clamping portion is weakened, which may cause the high temperature adhesive tape 71 to fail to separate from the solar cell laminate after the third step, in which case if the third step is performed further downwards, the bus bar and the solar cell laminate may be damaged, resulting in defects of the product.
Fourth, the step of shaping the bus bar by the shaping mechanism 500 continues to refer to fig. 12: placing a reference block in the middle area of the bus bar, wherein the reference block is provided with a middle section which is matched with the width of the bus bar and is in a concave structure;
as shown in fig. 9, the reshaping mechanism 500 includes a reference block 510, a deviation rectifying driver 550, a bending driving assembly 530 and bending operation members 520 disposed at two sides of the reference block 510, as shown in fig. 10, a middle section 512 of the reference block 510 is recessed with respect to the two sides, and the width of the middle section 512 can be adjusted to match the width of the bus bar 720 under the driving of the deviation rectifying driver 550. In a specific embodiment, the reference block 510 comprises a first block 514 and a second block 516 which are interdigitated, and the reshaping mechanism 500 further comprises a limiting post 540 for limiting the minimum distance between the first block 514 and the second block 516, as shown in fig. 10, wherein the limiting post 540 is disposed on the second block 516 and extends toward the first block 514, and the extending distance can be adjusted by screwing, so that bus bars 720 with different widths can be adapted.
The deviation rectifying driver 550 is configured to cooperate with the Z-axis driving assembly, after the bottom surface of the reference block 510 contacts or is adjacent to the middle area of the bus bar 720, the deviation rectifying driver 550 adjusts the width of the middle section 512 to be smaller (fig. 10 is the state before the deviation rectifying driver 550 acts), that is, the deviation rectifying driver 550 drives the first block 514 and the second block 516 to move towards each other until the extending end of the position-limiting post 540 abuts against the first block 514, it can be understood that one solution is to align the center of the reference block 510 with the bus bar 720, that is, the first block 514 and the second block 516 are symmetrically arranged on both sides of the bus bar, and the distance of the movement of the two blocks towards each other is equal, since the extending distance of the position-limiting post 540 is approximately equal to the width of the bus bar 720, when the extending end of the position-limiting post 540 abuts against the first block 514, at least the lower portion of the bus bar 720 is clamped in a channel with the same width as the channel, and the channel is consistent with the length direction of the bus bar 720, that is finished (the deviation rectifying bus bar is offset in the width direction of the bus bar is 0 even if the deviation rectifying process occurs in the width direction in the process of removing the high temperature adhesive tape 710).
As shown in fig. 11, an operation end 522 is provided on a side surface of the bending operation member 520 opposite to the reference block 510, and a width of the operation end 522 is smaller than a width of the bus bar 720; the bending driving assembly 530 is configured to cooperate with the Z-axis driving assembly, and after the bus bar 720 is corrected, the bending driving assembly 530 drives the bending operation members 520 on two sides to move towards each other until the operation end 522 abuts the lower end of the bus bar 720 on the vertical surface of the middle section 512 in the recessed structure; the operating end 522 is moved upward (the bending operation member 520 is moved upward) so that the operating end 522 performs a straightening operation on the bus bar 720 along the vertical surface of the middle section.
In the embodiment, the post-processing apparatus further includes a visual positioning device, which includes a processor and a camera for collecting image information of the solar cell laminate to be processed, and the processor is configured to calculate the current position of the gluing mechanism 100, the pushing shovel mechanism 300, and the clamping mechanism 400 and the relative position information of the high temperature adhesive tape 710 or the bus bar 720 on the solar cell laminate according to the image information collected by the camera. The present invention is not limited to this visual positioning scheme, and for example, the positional information of the high temperature adhesive tape 710/bus bar 720 on the solar cell laminate of the specification can be entered into the system in advance.
Comparative example
Comparative example and the protocol of the present application were performed separately on solar cell laminates of the same specifications, with the parameter pairs of the embodiments as shown in table 1:
TABLE 1
Figure 47493DEST_PATH_IMAGE001
As can be seen from the comparative data in table 1, the clamping success rate in the comparative example is 91%, even if 12 times of clamping succeeds, the high-temperature adhesive tape cannot be successfully separated from the surface of the laminate, the high-temperature adhesive tape tearing success rate is only 79%, and the product breakage rate is 2%;
in the application, the high-temperature adhesive tape and the surface of the laminating piece are loosened by using an adhesive method, so that the high-temperature adhesive tape can be stably torn off after subsequent successful clamping; the pre-shoveling mode is adopted along the length direction of the bus bar, so that the bus bar cannot be broken due to torsion even if the stroke of the pre-shoveling is longer; the sufficient pre-shoveling stroke can enable the edge of the high-temperature adhesive tape to be clamped successfully in subsequent operation more easily, and can also enable the shoveled height of the free end of the bus bar to be increased, so that the resistance in the subsequent process of tearing off the high-temperature adhesive tape is reduced, and the success rate of the high-temperature adhesive tape to be separated from the surface of the laminated piece is further improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a," "8230," "8230," or "comprising" does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is illustrative of the present disclosure and it will be appreciated by those skilled in the art that changes may be made in this embodiment without departing from the principles of the disclosure, the scope of which is defined by the appended claims.

Claims (14)

1. A solar cell laminate post-lamination treatment apparatus for treating a high temperature adhesive tape (710) and a bus bar (720) on a laminated solar cell laminate, characterized by comprising:
an adhesive mechanism (100) provided with an adhesive head (110) having tackiness at a lower end thereof for loosening an edge of the high temperature adhesive tape (710) with respect to the solar cell laminate;
the suction mechanism (200) comprises a suction pump and a suction port (210) communicated with the suction pump, and is used for sucking up the edge of the loosened high-temperature adhesive tape (710);
a shovel mechanism (300) disposed below the suction port (210), the shovel mechanism (300) including at least two shovel members (310) and a corresponding driving assembly (320), an upper surface of the shovel members (310) being inclined downward in an inward direction, the shovel members (310) moving inward under the driving of the driving assembly (320) for shoveling an edge region of a bus bar (720) and an edge region of a high temperature tape (710);
the clamping mechanism (400) comprises clamping parts and clamping driving components corresponding to the clamping parts, each clamping part comprises an upper claw (410) and a lower claw (420), and the upper claw (410) and the lower claw (420) are converted from a separated state to a closed state under the driving of the clamping driving components and are used for clamping the edge area of the scooped high-temperature adhesive tape (710);
a horizontal driving member configured to make the gluing mechanism (100), the blade pushing mechanism (300) and the clamping mechanism (400) opposite to the high-temperature adhesive tape (710) in sequence;
a Z-axis driving component configured to drive the gluing mechanism (100), the shovel pushing mechanism (300) and the clamping mechanism (400) to move up and down;
the clamping mechanism (400) is used for clamping the high-temperature adhesive tape (710) after the pushing shovel mechanism (300) acts, and moving the high-temperature adhesive tape (710) in the direction away from the solar cell laminating piece after the high-temperature adhesive tape (710) is clamped so as to drive the high-temperature adhesive tape (710) to be separated from the solar cell laminating piece.
2. The solar cell laminate lamination post-processing apparatus of claim 1, wherein the gluing mechanism (100) moves downward until the gluing head (110) is pressed against the high temperature adhesive tape and then moves upward to loosen the high temperature adhesive tape relative to the solar cell laminate under cooperation of the horizontal drive and the Z-axis drive assembly; the suction mechanism (200) starts a suction pump, the shovel component (310) moves downwards to a position lower than the height position of the sucked high-temperature adhesive tape, and the propelling driving component (320) acts to enable at least the edge area of the bus bar (720) and the edge area of the high-temperature adhesive tape to be scooped up by the shovel component (310); the clamping mechanism (400) moves downwards until the lower claw (420) is lower than the edge of the high-temperature adhesive tape which is shoveled, then the clamping driving assembly acts, so that the upper claw (410) and the lower claw (420) clamp the edge of the high-temperature adhesive tape, and the clamping mechanism (400) moves upwards to drive the high-temperature adhesive tape (710) to be separated from the solar cell laminating piece.
3. The solar cell laminate lamination post-processing apparatus of claim 1, wherein the shoveling members (310) of the shoveling mechanism (300) are two in number and are oppositely disposed, and the shoveling members (310) are moved inward along the length direction of the bus bar (720) by the driving of the propulsion driving assembly (320).
4. The solar cell laminate post-lamination processing apparatus according to claim 1, wherein an upper surface of a lower jaw (420) of the gripper mechanism (400) is inclined downward in an inward direction, a lower surface of the upper jaw (410) is inclined downward in the inward direction, and the upper jaw (410) has a relief structure for relieving a bus bar;
the tip of the lower jaw (420) in the separated state protrudes inward with respect to the tip of the upper jaw (410);
the clamp drive assembly comprises a first clamp drive (430) and a second clamp drive (440), wherein the first clamp drive (430) is configured to drive the lower jaw (420) to move inwardly to a preset grasping position, and the second clamp drive (440) is configured to drive the lower jaw (420) to move upwardly and outwardly through a linkage (450) until the lower jaw (420) and upper jaw (410) are closed;
the tip of the lower jaw (420) in the closed state is flush with or spaced less than 6mm from the tip of the upper jaw (410).
5. The solar cell laminate lamination post-processing apparatus according to claim 4, wherein the grippers (400) have two grippers arranged oppositely, and the lower jaw (420) is moved inward along the length direction of the bus bar (720) by the first gripper driving member (430);
and/or the lower surface of the upper claw (410) of the clamping mechanism (400) is provided with an anti-slip structure (412).
6. The solar cell laminate lamination post-processing apparatus according to claim 4, wherein the clamping mechanism (400) is further provided with a sensor (460) configured to detect a clamping condition of the lower jaw (420) and the upper jaw (410) to the high temperature adhesive tape in a closed state; if the sensor (460) detects that the lower claw (420) and the upper claw (410) in the closed state are not clamped to the high-temperature adhesive tape, the clamping mechanism (400) performs the clamping action again, or the post-processing operation of the laminating post-processing equipment is performed again;
or the sensor (460) is configured to detect whether the high-temperature adhesive tape is still attached to the solar cell laminate after the clamping mechanism (400) finishes performing the clamping action, if so, the clamping mechanism (400) performs the clamping action again, or the post-processing operation of the laminating post-processing equipment is performed again;
or if the number of times of continuous clamping failures of the clamping mechanism (400) exceeds a preset threshold number of times, the post-lamination treatment equipment stops operating and/or triggers a prompting device to send out an alarm signal.
7. The solar cell laminate lamination post-processing apparatus according to claim 1 or 2, further comprising a shaping mechanism (500) for shaping bus bars, comprising a reference block (510) and a deviation correcting driver (550), wherein a middle section (512) of the reference block (510) is recessed with respect to both sides, and a width of the middle section (512) is adjustable to match a width of the bus bars (720) by the driving of the deviation correcting driver (550);
the skew correction driver (550) is configured to cooperate with the Z-axis drive assembly, and after the bottom surface of the reference block (510) contacts or is adjacent to the middle area of the bus bar (720), the skew correction driver (550) adjusts the width of the middle section (512) to be reduced so as to correct the bus bar (720).
8. The solar cell laminate lamination post-processing apparatus according to claim 7, wherein the shaping mechanism (500) further comprises a bending driving assembly (530) and bending operators (520) disposed at both sides of the reference block (510), at least a partial width of the bending operators (520) being smaller than a width of the bus bars (720);
the bending driving assembly (530) is configured to be matched with the Z-axis driving assembly, and after the bus bar (720) is rectified, the bending driving assembly (530) drives bending operation pieces (520) on two sides to move oppositely until the lower end of the bus bar (720) is abutted against a vertical surface of the middle section (512) in a concave structure; and the bending operation piece (520) moves upwards to perform straightening operation on the bus bar (720).
9. The solar cell laminate lamination post-processing apparatus of claim 7, wherein the reference block (510) comprises a first block (514) and a second block (516) interdigitated, the shaping mechanism (500) further comprising a spacing post (540) for limiting a minimum distance between the first block (514) and the second block (516), the spacing post (540) disposed on the first block (514) and extending toward the second block (516) and/or disposed on the second block (516) and extending toward the first block (514);
the extension distance of the restraint posts (540) on the first block (514) and/or the second block (516) is configured to be adjustable according to the width of a bus bar (720).
10. The solar cell laminate lamination post-processing apparatus of claim 1, wherein a stroke range of the shovel member (310) of the shovel mechanism (300) from contacting to the bus bar (720) to stopping movement is 7-18mm;
and/or an elastic piece is arranged at the lower part of the shovel piece (310) of the push shovel mechanism (300);
and/or the adhesive heads (110) of the adhesive mechanism (100) are two in number and are oppositely arranged at a distance smaller than the length of the high-temperature adhesive tape (710).
11. The solar cell laminate lamination post-processing apparatus according to claim 1, further comprising a base for supporting the solar cell laminate and a mounting plate (600) disposed above the base, wherein the gluing mechanism (100), the shovel mechanism (300) and the clamping mechanism (400) are disposed on the mounting plate (600);
the horizontal driving member is configured to drive one of the mounting plate (600), the gluing mechanism (100), the shovel pushing mechanism (300), the clamping mechanism (400) and the base station so as to adjust the relative positions of the gluing mechanism (100), the shovel pushing mechanism (300), the clamping mechanism (400) and the high-temperature adhesive tape (710);
the Z-axis driving assembly comprises a main driving piece (800) for driving the mounting plate to move up and down, and/or the Z-axis driving assembly further comprises a sub-driving piece for independently driving the gluing mechanism (100), the pushing mechanism (300) and/or the clamping mechanism (400) in the up-and-down direction respectively.
12. The solar cell laminate lamination post-processing apparatus of claim 1, further comprising a visual positioning device including a processor and a camera for collecting image information of the solar cell laminate to be processed, wherein the processor is configured to calculate relative position information of the current position of the gluing mechanism (100), the pushing shovel mechanism (300), and the clamping mechanism (400) and the high temperature adhesive tape (710) or the bus bar (720) on the solar cell laminate according to the image information collected by the camera.
13. A post-lamination treatment method for a solar cell lamination piece is characterized in that high-temperature adhesive tapes at bus bars on the laminated solar cell lamination piece are removed through the following steps:
adhering the high-temperature adhesive tape by using the adhesive head with viscosity, and moving the adhesive head to loosen the high-temperature adhesive tape relative to the solar cell laminating piece;
separating at least two side edges of the high-temperature adhesive tape in the length direction from the solar cell laminating piece by using a negative pressure air suction mode, and then scooping at least the edge area of the bus bar and the edge area of the high-temperature adhesive tape by using a shovel piece;
and clamping the edge of the scooped high-temperature adhesive tape by using the clamping jaw, and moving the clamping jaw to drive the high-temperature adhesive tape to be separated from the solar cell laminating piece.
14. The solar cell laminate post-lamination processing method of claim 13, further comprising shaping the bus bars after removing the high temperature tape by:
placing a reference block in the middle area of the bus bar, wherein the reference block is provided with a middle section which is matched with the width of the bus bar and is in a concave structure;
pushing the bending operation piece from two sides of the bus bar in the length direction in opposite directions, wherein the width of at least part of the opposite side surfaces of the bending operation piece is smaller than the width of the bus bar to be shaped until the lower end part of the bus bar is abutted against the vertical surface of the middle section of the concave structure;
and moving the bending operation piece upwards to enable the bus bar to be straightened along the vertical surface of the middle section.
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