CN214602403U - Junction box electromagnetic welding machine - Google Patents

Abstract

The utility model discloses a terminal box electromagnetic welding machine, include: an electromagnetic welding mechanism, a tin pushing mechanism, a tin feeding mechanism and a tin cutting mechanism, wherein the left side of the electromagnetic welding mechanism is connected with the tin pushing mechanism, the left side of the tin pushing mechanism is provided with a tin conveying mechanism, the lower side of the tin conveying mechanism is provided with a tin cutting mechanism, a junction box seat is arranged at the lower side of the electromagnetic welding mechanism, the electromagnetic welding mechanism comprises a servo motor, the lower end of the servo motor is connected with a Z-axis sliding table module through a coupler, a sliding block is arranged on the Z-axis sliding table module, the lower end of the slide block is connected with an electromagnetic welding head and a soldering tin runner, the utility model has the advantages of a junction box electromagnetic welding machine with compact structure, when the junction box and the bus bar need to be welded, tin adding welding is not needed, the electromagnetic welding head is directly driven by the servo motor to weld the junction box, the welding efficiency is high, the junction box motor welding machine can add tin and does not add tin in a compatible mode, and the welding effect is good.

Description

Junction box electromagnetic welding machine

Technical Field

The utility model relates to a terminal box electromagnetic welding technical field especially relates to a terminal box electromagnetic welding machine.

Background

The junction box is a connector between a solar cell array formed by the solar cell module and the solar charging control device. The welding of photovoltaic terminal box on the market does not need the extra electromagnetism of adding tin to weld the mode recently, directly to the busbar solder strip carry out the electromagnetism weld can, in order to make its welding steadiness higher, make the welding of busbar more pleasing to the eye, can further add tin in the splice when the electromagnetism welds the welding and accomplishes, make it reach pleasing to the eye, more firm effect. At present, terminal box electromagnetic welding machine on the market is when needs further add tin, mostly is the manual work and adds the tin operation, and it is not accurate to add the tin volume, adds tin pleasing to the eye, and the electromagnetic welding that has less on the market adds tin machine and adds tin efficiency ratio lower, and degree of automation is low, can't press from both sides tin automatically, adds tin not accurate, and the result of use is poor, for this reason, provides one kind and adds tin efficiently, adds the accurate and automatic terminal box electromagnetic welding system of tin.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model discloses the automatic tin that adds of current terminal box electromagnetic welding that will solve is efficient, presss from both sides the not accurate technical problem unstable with the terminal box welding of tin, the utility model provides a terminal box electromagnetic welding machine.

The technical scheme is as follows: a junction box electromagnetic welder comprising: the electromagnetic welding mechanism comprises a tin pushing mechanism connected to the left side of the electromagnetic welding mechanism, the tin feeding mechanism is arranged on the left side of the tin pushing mechanism, the tin cutting mechanism is arranged on the lower side of the tin feeding mechanism, a terminal box base is arranged on the lower side of the electromagnetic welding mechanism, the electromagnetic welding mechanism comprises a servo motor, the lower end of the servo motor is connected with a Z-axis sliding table module through a coupler, a sliding block is mounted on the Z-axis sliding table module, an electromagnetic welding head and a tin soldering runner are connected to the lower end of the sliding block, the tin pushing mechanism comprises a pushing cylinder mounted on the sliding block, a pushing plate is mounted on the pushing cylinder through a pushing cylinder rod, a pushing block is mounted on the pushing plate, a spring push rod is mounted in the pushing block, the tin feeding mechanism comprises a tin feeding cylinder, and the lower end of the tin feeding cylinder is connected with a tin clamping cylinder mounting base through a tin feeding cylinder rod, the tin wire cutting mechanism comprises a tin cutting bottom plate, a tin wire cutting cylinder is connected to the left side of the upper end of the tin cutting bottom plate, a cutter is mounted at the right end of the tin wire cutting cylinder through a tin wire cutting cylinder rod, an optical fiber detector is mounted on the cutting bottom plate on the right side of the cutter, the cutter is located on the lower side of the tin wire guide tube, a first tin wire flow channel communicated with tin wires is arranged in the cutter, a second tin wire flow channel is arranged in the right side of the tin cutting bottom plate, a brake mechanism is mounted in the second tin wire flow channel, a third flow channel moving cylinder is mounted at the lower end of the tin cutting bottom plate, and a third flow channel rod is connected to the right end of the third flow channel moving cylinder, and a third flow channel is arranged in the third flow channel rod.

Preferably, a junction box is installed on the junction box base, a bus bar welding portion and a bus bar are arranged inside the junction box, and the junction box is located on the lower side of the electromagnetic welding portion.

Preferably, the brake mechanism is a spring block structure.

Advantageous effects

The utility model has the advantages that the junction box electromagnetic welding machine has compact structure, when the junction box and the bus bar need to be welded, the junction box can be directly welded by the electromagnetic welding head driven by the servo motor without tin adding welding, and the welding efficiency is high; when the operation of adding tin is needed, the tin wire roll on the tin feeding mechanism automatically releases tin to the tin wire guide pipe, the clamping jaw on the tin clamping cylinder clamps the tin wire in the tin wire guide pipe, the cutting knife is positioned at the lower side of the tin wire guide pipe, the tin wire extends into a first tin wire flow channel of the cutting knife, the optical fiber detector detects the tin wire, the tin cutting cylinder drives the cutting knife to cut, the tin wire in the first tin wire flow channel is moved to the upper side of a second tin wire flow channel, a spring push rod on the tin pushing mechanism is pushed into the second tin wire flow channel through the tin wire, the spring block structure carries out braking and standby, a tin soldering flow channel under the electromagnetic welding mechanism is moved to a bus bar welding part, a third flow channel moving cylinder drives a third flow channel to be moved between the first flow channel and the tin soldering flow channel, the second tin wire flow channel and the third tin wire flow channel are communicated with the tin soldering flow channel, the spring pushes the tin wire in the second flow channel into the tin soldering flow channel to carry out tin soldering connection, the automatic tin adding efficiency of the junction box is high, add the tin volume and add the tin position accurate, terminal box motor welding machine to can the compatibility add tin and do not add tin, the welding is effectual.

Drawings

Fig. 1 is the three-dimensional structure schematic diagram of the junction box electromagnetic welding machine of the present invention.

Detailed Description

The invention will be further elucidated by means of specific embodiments in the following description, in conjunction with the drawings, in which: for those skilled in the art, modifications of the invention in various equivalent forms will fall within the scope of the appended claims without departing from the principles of the invention.

Example (b):

as shown in fig. 1, an electromagnetic welder for junction box includes: electromagnetic welding mechanism 1, push away tin mechanism 2, send tin mechanism 3, cut tin mechanism 4, the left side of electromagnetic welding mechanism 1 is connected with and pushes away tin mechanism 2, the left side of pushing away tin mechanism 2 is equipped with and send tin mechanism 3, the downside of sending tin mechanism 3 is equipped with cuts out tin mechanism 4, the downside of electromagnetic welding mechanism 1 is equipped with terminal box seat 5, electromagnetic welding mechanism 1 includes servo motor 11, the lower extreme of servo motor 11 is connected with Z axle slip table module 13 through shaft coupling 12, install slider 14 on the Z axle slip table module 13, the lower extreme of slider 14 is connected with electromagnetic welding bonding tool 15 and soldering tin runner 16, push away tin mechanism 2 including installing the push cylinder 21 on slider 14, push cylinder 21 is last to install push pedal 23 through pushing cylinder pole 22, install ejector pad 24 on the push pedal 23, install spring 25 in the ejector pad 24, the tin feeding mechanism 3 comprises a tin feeding cylinder 31, the lower end of the tin feeding cylinder 31 is connected with a tin clamping cylinder mounting seat 33 through a tin feeding cylinder rod 32, the tin clamping cylinder 34 is mounted on the tin clamping cylinder mounting seat 33, a tin wire guide pipe 35 is arranged on the right side of the tin clamping cylinder 34, a tin wire roll 36 is arranged on the upper side of the tin wire guide pipe 35, a tin wire 37 is led out from the tin wire roll 36 and extends into the tin wire guide pipe 35, a clamping jaw 38 extending into the tin wire guide pipe 35 is mounted at the right end of the tin clamping cylinder 34, the tin cutting mechanism 4 comprises a tin cutting cylinder 42 connected to the left side of the upper end of a tin cutting bottom plate 41, a cutting knife 44 is mounted at the right end of the tin cutting cylinder 42 through a tin cutting cylinder rod 43, an optical fiber detector 45 is mounted on the cutting bottom plate 41 on the right side of the cutting knife 44, the cutting knife 44 is located on the lower side of the tin wire guide pipe 35, a first tin wire flow channel 46 communicated with the tin wire 36 is arranged in the cutting knife 44, a second tin wire flow channel 47 is arranged inside the right side of the tin cutting bottom plate 41, a brake mechanism 48 is installed in the second tin wire flow channel 47, a third flow channel moving cylinder 49 is installed at the lower end of the tin cutting bottom plate 41, a third flow channel rod 410 is connected to the right end of the third flow channel moving cylinder 49, and a third flow channel 411 is installed in the third flow channel rod 410.

Preferably, a junction box 51 is mounted on the junction box base 5, a bus bar welding part 52 and a bus bar 53 are arranged inside the junction box 51, and the junction box 51 is positioned at the lower side of the electromagnetic welding head 15.

Preferably, the braking mechanism 48 is a spring block structure.

When the junction box electromagnetic welding machine provided by the utility model is used, when the junction box 51 and the bus bar need to be welded, tin adding welding is not needed, the electromagnetic welding head 15 is directly driven by the servo motor 11 to weld the junction box 51, and the welding efficiency is high; when the tin adding operation is needed, the tin wire roll 36 on the tin feeding mechanism 3 automatically releases tin to the tin wire guide tube 35, the clamping jaw 38 on the tin clamping cylinder 34 clamps the tin wire 37 in the tin wire guide tube 35, the cutting knife 44 is positioned at the lower side of the tin wire guide tube 35, the tin wire 37 extends into the first tin wire runner 46 of the cutting knife 44, the optical fiber detector 45 detects the tin wire 37, the tin cutting cylinder 42 drives the cutting knife 44 to cut, the tin wire 37 in the first tin wire runner 46 is moved to the upper side of the second tin wire runner 47, the spring push rod 25 on the tin pushing mechanism 2 pushes the tin wire 37 into the second tin wire runner 47, the spring block structure is used for braking and standby, the tin wire runner 16 under the electromagnetic welding mechanism 1 is moved to the bus bar welding part 52, the third runner moving cylinder 49 drives the third runner 411 to move between the first runner 46 and the tin wire runner 16, the second tin wire runner 47, the third tin wire runner 411 and the tin wire runner 16 are communicated, spring push rod 25 pushes away tin wire 37 in second runner 47 and adds tin welding in soldering tin runner 16, and junction box 51 is automatic to add tin efficiently, adds the tin volume and adds the tin position accurate, and junction box motor welding machine is to can be compatible add tin and not add tin, and it is effectual to weld.

Claims (3)

1. A junction box electromagnetic welder, comprising: electromagnetic welding mechanism (1), push away tin mechanism (2), send tin mechanism (3), cut tin mechanism (4), the left side of electromagnetic welding mechanism (1) is connected with pushes away tin mechanism (2), the left side that pushes away tin mechanism (2) is equipped with and send tin mechanism (3), the downside that sends tin mechanism (3) is equipped with cuts out tin mechanism (4), the downside of electromagnetic welding mechanism (1) is equipped with terminal box seat (5), electromagnetic welding mechanism (1) includes servo motor (11), the lower extreme of servo motor (11) is connected with Z axle slip table module (13) through shaft coupling (12), install slider (14) on Z axle slip table module (13), the lower extreme of slider (14) is connected with electromagnetic welding head (15) and soldering tin runner (16), push away tin mechanism (2) including installing push cylinder (21) on slider (14), the tin wire cutting machine is characterized in that a push plate (23) is mounted on the push cylinder (21) through a push cylinder rod (22), a push block (24) is mounted on the push plate (23), a spring push rod (25) is mounted in the push block (24), the tin conveying mechanism (3) comprises a tin conveying cylinder (31), the lower end of the tin conveying cylinder (31) is connected with a tin clamping cylinder mounting seat (33) through a tin conveying cylinder rod (32), a tin clamping cylinder (34) is mounted on the tin clamping cylinder mounting seat (33), a tin wire guide pipe (35) is arranged on the right side of the tin clamping cylinder (34), a tin wire roll (36) is arranged on the upper side of the tin wire guide pipe (35), a tin wire (37) is led out of the tin wire roll (36) and extends into the tin wire guide pipe (35), a clamping jaw (38) extending into the tin wire guide pipe (35) is mounted at the right end of the tin clamping cylinder (34), and the tin cutting mechanism (4) comprises a tin cutting bottom plate (41) and a tin cutting cylinder (42) connected to the left side of the upper end, the tin wire cutting device is characterized in that a cutter (44) is installed at the right end of the tin cutting cylinder (42) through a tin cutting cylinder rod (43), an optical fiber detector (45) is installed on a tin cutting base plate (41) on the right side of the cutter (44), the cutter (44) is located on the lower side of a tin wire guide pipe (35), a first tin wire flow channel (46) communicated with a tin wire (37) is arranged in the cutter (44), a second tin wire flow channel (47) is arranged inside the right side of the tin cutting base plate (41), a brake mechanism (48) is installed in the second tin wire flow channel (47), a third flow channel moving cylinder (49) is installed at the lower end of the tin cutting base plate (41), the right end of the third flow channel moving cylinder (49) is connected with a third flow channel rod (410), and a third flow channel (411) is installed in the third flow channel rod (410).

2. The junction box electromagnetic welding machine according to claim 1, characterized in that a junction box (51) is mounted on the junction box base (5), a bus bar welding part (52) and a bus bar (53) are arranged inside the junction box (51), and the junction box (51) is positioned at the lower side of the electromagnetic welding head (15).

3. The junction box electromagnetic welder according to claim 1, characterized in that the brake mechanism (48) is a spring block structure.

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