CN105397229A - Inverse armature brazing machine with double feeding of brazing wire belts and welding technology thereof - Google Patents
Inverse armature brazing machine with double feeding of brazing wire belts and welding technology thereof Download PDFInfo
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- CN105397229A CN105397229A CN201510959224.XA CN201510959224A CN105397229A CN 105397229 A CN105397229 A CN 105397229A CN 201510959224 A CN201510959224 A CN 201510959224A CN 105397229 A CN105397229 A CN 105397229A
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- silk ribbon
- pricker
- armature
- pricker silk
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/063—Solder feeding devices for wire feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an inverse armature brazing machine with double feeding of brazing wire belts and a welding technology thereof. The inverse armature brazing machine comprises an armature preparation plate, a machine base, a loading supporting base, a servo clamping and indexing mechanism, an armature loading supporting roller mechanism, an armature supporting rectification mechanism, a wire pressing and welding mechanism, a first brazing wire belt feeding mechanism, a second brazing wire belt feeding mechanism, a brazing filler metal plate and a smoke absorption mechanism. According to the machine, the brazing wire belts can be fed to the welding areas between outer-layer wires and inner-layer wires and the welding areas between the inner-layer wires and a commutator segment at the same time so as to be located in the middle of a conducting loop in welding and become the largest heat emission spot, and therefore the problem that a commutator emits heat excessively and then becomes expanded and deformed in the traditional lateral brazing wire belt feeding and welding process is solved, and the problems that temperature rise is excessive and the service life is short due to the small sectional area of arc welding connection and welding spot connection caused by single feeding of the brazing wire belts are solved; two wire processes of argon arc welding are eliminated in the armature welding process, the welding efficiency is high, welding is more reliable, less brazing filler metal is used, and the welding benefit is better.
Description
Technical field
The present invention relates to a kind of inversion pair and send pricker silk ribbon armature solderer and welding procedure thereof.
Background technology
The solder skewness of traditional armature solderer, welding effect is poor, precision is poor, complex structure, troublesome maintenance, cost is high, the commutator segment excessive heating that tradition side direction wire feed causes and dilatancy, pricker silk ribbon is singly sent to cause arc-welding connection welding because connection sectional area is little and bring excessive temperature rise in armature use procedure, the problem of service life reduction, and original technique needs first argon arc welding two wires, then a pricker silk ribbon welding lead is sent to weld with the welding region between commutator segment, operation increases, every procedure is with people's hand operated, artificial adjustment, personal monitoring is main, the stroke of every procedure is non-adjustable, it is intelligent, automaticity is low, inefficiency, equipment noise is large, energy consumption is large, current industrial development requirement batch production can not be met, energy-conserving and environment-protective, Based Intelligent Control, the requirement of high-speed welding.Therefore, the deficiency of the problems referred to above is there is for traditional armature solderer, applicant researches and develops a kind of Song Qian silk ribbon mechanism being provided with more than two and carries out external layer conductor and inner conductor, two welding regions between inner conductor and commutator segment send pricker silk ribbon simultaneously respectively, pricker silk ribbon is made to be positioned in the middle of galvanic circle when welding, become maximum heat generating spot, solve commutator excessive heating when traditional side direction send pricker silk ribbon to weld and expand the problem of distortion, also solve simultaneously and singly send pricker silk ribbon cause arc-welding connection welding connection sectional area little and cause excessive temperature rise in armature use procedure, the problem that life-span is short, welding process decreases argon arc welding two wire operations, decreases the productive manpower, improves production efficiency, solder is evenly distributed, fully, has good welding effect, servo clamping indexing mechanism calibration precisely and the electric control operation system of hommization, operate simple and easy, safety, safeguard simple, antijamming capability is strong, fault rate is extremely low, cost is low, it realizes intellectuality and completes precompressed, supercharging, prewelding, slow liter, first time welding, second time welding, multiple-pulse, tempering, slow degradation one arranges the complicated welding procedure of system, and energy intelligent display welding current and weld interval, complete fault self-checking, the operations such as automatic alarm, it also can to temperature over-range, driver module, the situations such as electric current transfinites carry out alarm indication, welding efficiency is high, weld more reliable, reduce solder to use simultaneously, two pricker silk ribbon armature solderer and the welding procedure thereof sent of the inversion that welding benefit is higher really belongs to necessary.
Summary of the invention
Object of the present invention solves the above-mentioned problems in the prior art exactly, existing basis proposes a kind of Song Qian silk ribbon mechanism being provided with more than two and carries out external layer conductor and inner conductor, two welding regions between inner conductor and commutator segment send pricker silk ribbon simultaneously respectively, pricker silk ribbon is made to be positioned in the middle of galvanic circle when welding, become maximum heat generating spot, solve commutator excessive heating when traditional side direction send pricker silk ribbon to weld and expand the problem of distortion, also solve simultaneously and singly send pricker silk ribbon cause arc-welding connection welding connection sectional area little and cause excessive temperature rise in armature use procedure, the problem that life-span is short, welding process decreases argon arc welding two wire operations, decreases the productive manpower, improves production efficiency, solder is evenly distributed, fully, has good welding effect, servo clamping indexing mechanism calibration precisely and the electric control operation system of hommization, operate simple and easy, safety, safeguard simple, antijamming capability is strong, fault rate is extremely low, cost is low, it realizes intellectuality and completes precompressed, supercharging, prewelding, slow liter, first time welding, second time welding, multiple-pulse, tempering, slow degradation one arranges the complicated welding procedure of system, and energy intelligent display welding current and weld interval, complete fault self-checking, the operations such as automatic alarm, it also can to temperature over-range, driver module, the situations such as electric current transfinites carry out alarm indication, welding efficiency is high, weld more reliable, reduce solder to use simultaneously, the inversion that welding benefit is higher is two send pricker silk ribbon armature solderer and welding procedure thereof.The present invention is achieved through the following technical solutions:
A kind of inversion is two send pricker silk ribbon armature solderer and welding procedure thereof, comprises get the raw materials ready dish, support, material loading support plinth, servo clamping indexing mechanism, armature material loading carrier roller mechanism, armature of armature and supports deviation correction mechanism, silk pressing welding mechanism, the first Song Qian silk ribbon mechanism, the second Song Qian silk ribbon mechanism, solder dish and smoke absorbing mechanism.
Further, described support is arranged on the left of material loading support plinth, the spacing moving assembly of armature is arranged on above support, servo clamping indexing mechanism is slidably arranged in above the spacing moving assembly of armature, armature material loading carrier roller mechanism and armature supporting deviation correction mechanism are arranged on above material loading support plinth from left to right, armature is got the raw materials ready to coil and is arranged on before material loading support plinth, servo clamping indexing mechanism carries out spacing to armature, and clamp the left end of armature shaft, the right-hand member of armature supporting deviation correction mechanism support armature axle, armature supporting deviation correction mechanism is rectified a deviation to the outer layer conductor of armature and inner conductor and pricker silk ribbon, and slotting pad is carried out to armature, prevent the inner conductor of last calibration of armature from pressing down and being out of shape or being subject to the commutator segment pressing of identical graduation because of the outer layer conductor of the first calibration, the spacing fixing cylinder of armature is provided with on the left of the spacing moving assembly of armature.
Further, described silk pressing welding mechanism is arranged on above armature material loading carrier roller mechanism, second Song Qian silk ribbon mechanism and the first Song Qian silk ribbon mechanism are disposed in parallel on the right side of silk pressing welding mechanism from left to right, solder dish is arranged on above the second Song Qian silk ribbon mechanism and the first Song Qian silk ribbon mechanism, smoke absorbing mechanism is arranged on after silk pressing welding mechanism, solder dish provides pricker silk ribbon to the first Song Qian silk ribbon mechanism and the second Song Qian silk ribbon mechanism, first Song Qian silk ribbon mechanism and the second Song Qian silk ribbon mechanism send pricker silk ribbon to the welding region between the outer layer conductor of armature and inner conductor and the welding region between inner conductor and commutator segment respectively, and whether detection send pricker silk ribbon reliable, guarantee to send pricker silk ribbon all can accurately put in place at every turn, silk pressing welding mechanism can outer layer conductor, inner conductor and commutator segment reliably weld together, smoke absorbing mechanism is sent to factory's cleanse system for soot after being collected by the flue dust in welding process.
Further, described armature supporting deviation correction mechanism is provided with armature supporting base, is provided with correction lifting assembly, is provided with correction clamp assemblies, is provided with armature bearing assembly on the right side of armature supporting base above correction lifting assembly on the left of armature supporting base.
Further, described correction clamp assemblies is provided with correction clamping installing plate, correction folder folding slide block is provided with below correction clamping installing plate, correction clamping installing plate rear end is provided with rectifying cylinder, correction clamping installing plate front end is provided with correction folder, correction folder adopts insulating materials to make, and rectifying cylinder drives the opening and closing of correction folder, makes it can rectify a deviation to internal layer pricker silk ribbon, inner conductor, outer pricker line and outer layer conductor.
Further, described armature bearing assembly is provided with pad cylinder mount pad, pad cylinder is provided with on rear side of pad cylinder mount pad, armature supporting base bar is provided with on front side of pad cylinder mount pad, armature supporting base bar is provided with wire pad, wire pad and pad cylinder are connected and installed, and pad air cylinder driven wire pad moves forward and backward, and make it can carry out slotting pad to the welding region between the inner conductor of last calibration of armature and commutator segment.
Further, described first Song Qian silk ribbon mechanism or the second Song Qian silk ribbon mechanism are provided with respectively and send pricker silk ribbon bearing, send to be provided with on the right side of pricker silk ribbon bearing and send pricker silk ribbon slide assemblies, send on the right side of pricker silk ribbon slide assemblies and be provided with pricker silk ribbon guide holder, pricker silk ribbon limit base and pressure pricker silk ribbon cylinder is disposed with up and down on the right side of pricker silk ribbon guide holder, be provided with below pricker silk ribbon guide holder and send pricker silk ribbon mouth, cylinder connecting plate is provided with after pricker silk ribbon guide holder, cylinder connecting plate is provided with spacing adjusting screw(rod), send to be provided with below pricker silk ribbon bearing and send pricker silk ribbon conduit tube component, send to be provided with above pricker silk ribbon bearing and send pricker silk ribbon cylinder and pricker silk ribbon fixed length cylinder, spacing adjusting screw(rod) controls to send pricker silk ribbon Fixed Length Test, pressure pricker silk ribbon cylinder can compress pricker silk ribbon, send push cylinder connecting plate under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress pricker silk ribbon and pull pricker silk ribbon, send pricker silk ribbon mouth and send pricker silk ribbon conduit tube component to transmit pricker silk ribbon to armature.
Further, described silk pressing welding mechanism is provided with holder, the sliding seat of line slideway guiding is provided with before holder, water-cooled assembly is provided with before sliding seat, inside conductor silk pressing transmission component is provided with on the left of sliding seat, inside conductor silk pressing cylinder is provided with above inside conductor silk pressing transmission component, inside conductor silk pressing connecting rod is provided with below inside conductor silk pressing transmission component, inside conductor silk pressing connecting rod lower end is installed and is provided with inside conductor silk pressing head, positive pole soldering tip transmission component and negative pole soldering tip transmission component is from left to right disposed with in sliding seat, positive pole soldering tip shift servo motor is provided with above positive pole soldering tip transmission component, be provided with negative pole soldering tip above negative pole soldering tip transmission component and move cylinder, install below positive pole soldering tip transmission component and be provided with positive pole soldering tip, install below negative pole soldering tip transmission component and be provided with negative pole soldering tip, inside conductor silk pressing cylinder promotes inside conductor silk pressing head and presses down, and the commutator segment of inner conductor, internal layer pricker silk ribbon and armature presses down and is fixed together by it, positive pole soldering tip shift servo motor drives positive pole soldering tip to press down, outer layer conductor, outer pricker silk ribbon and inner conductor press down and are fixed together by it, negative pole soldering tip moves the commutator segment surface of air cylinder driven negative pole soldering tip to armature, makes transformer positive pole, positive pole soldering tip, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, negative pole soldering tip and transformer negative pole form complete loops.
Further, this welding procedure mainly comprises the following steps: step one: start welding machine, manually armature is positioned over armature material loading carrier roller mechanism carries out material loading, the spacing fixing cylinder of armature promotes servo clamping indexing mechanism and carries out spacing to armature, and clamp the left end of armature shaft, the right-hand member of armature supporting base bar support armature axle; Servo clamping indexing mechanism drives armature rotate and find the commutator segment of first calibration, pad cylinder promotes wire pad, wire pad is inserted into the welding region between the inner conductor of last calibration and commutator segment, thus prevents the inner conductor of last calibration to be out of shape the commutator segment pressing with identical graduation because the outer layer conductor being subject to the first calibration presses down.
Step 2: press pricker silk ribbon cylinder-pressing internal layer pricker silk ribbon in the first Song Qian silk ribbon mechanism, send push cylinder connecting plate and pricker silk ribbon guide holder under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress internal layer pricker silk ribbon and pull internal layer pricker silk ribbon to certain length, internal layer pricker silk ribbon is through sending pricker silk ribbon mouth and sending pricker silk ribbon conduit tube component to carry out parallelly sending pricker silk ribbon to the welding region between inner conductor with commutator segment, inside conductor silk pressing cylinder drives inside conductor silk pressing head to press down inner conductor by inside conductor silk pressing transmission component, together with internal layer pricker silk ribbon is fixing with commutator segment, pressure pricker silk ribbon cylinder unclamps internal layer pricker silk ribbon, pricker silk ribbon cylinder is sent to draw high cylinder connecting plate and the reset of pricker silk ribbon guide holder.
Step 3: press the outer pricker silk ribbon of pricker silk ribbon cylinder-pressing in the second Song Qian silk ribbon mechanism, send push cylinder connecting plate and pricker silk ribbon guide holder under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress outer pricker silk ribbon and pull outer pricker silk ribbon to certain length, outer pricker silk ribbon is through sending pricker silk ribbon mouth and sending the external layer conductor of pricker silk ribbon conduit tube component and the welding region between inner conductor to carry out parallelly sending pricker silk ribbon, positive pole soldering tip shift servo motor drives positive pole soldering tip to press down outer layer conductor by positive pole welding head transmission component, together with outer pricker silk ribbon is fixing with inner conductor, pressure pricker silk ribbon cylinder unclamps outer pricker silk ribbon, pricker silk ribbon cylinder is sent to draw high cylinder connecting plate and the reset of pricker silk ribbon guide holder.
Step 4: correction lifting assembly reduces correction clamp assemblies height, makes correction folder drop to commutator segment surface, and rectifying cylinder pulls correction folder folding slide block, and it is placed in the middle that righting internal layer pricker silk ribbon, inner conductor, outer pricker silk ribbon and outer layer conductor are held together in correction clamping.
Step 5: in the first Song Qian silk ribbon mechanism, adjust spacing adjusting screw(rod), pressure pricker silk ribbon cylinder-pressing internal layer pricker silk ribbon, pricker silk ribbon fixed length cylinder draws high cylinder connecting plate and pricker silk ribbon guide holder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress and pull internal layer pricker silk ribbon, when pricker silk ribbon guide holder can promote, prove that the pricker silk ribbon of internal layer pricker silk ribbon is not accurately sent to position or internal layer pricker silk ribbon is not pressed abd fixed in the welding region of commutator segment by inner conductor, debug the first Song Qian silk ribbon mechanism and again send internal layer pricker silk ribbon; When pricker silk ribbon guide holder can not promote, internal layer pricker silk ribbon send pricker silk ribbon accurately to put in place and is fixed in the welding region of commutator segment; In second Song Qian silk ribbon mechanism, adjust spacing adjusting screw(rod), the outer pricker silk ribbon of pressure pricker silk ribbon cylinder-pressing, pricker silk ribbon fixed length cylinder draws high cylinder connecting plate and pricker silk ribbon guide holder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress and pull outer pricker silk ribbon, when pricker silk ribbon guide holder can promote, prove that outer pricker silk ribbon does not accurately transmit pricker silk ribbon to put in place or outer layer conductor does not compress outer pricker silk and is not fixed in the welding region of inner conductor, debug the second Song Qian silk ribbon mechanism and again send outer pricker silk ribbon; When pricker silk ribbon guide holder can not promote, prove that outer pricker silk ribbon transmits pricker silk ribbon and accurately puts in place, and be fixed in the welding region of inner conductor.
Step 6: the source of welding current starting silk pressing welding mechanism, negative pole soldering tip moves cylinder and drives negative pole soldering tip to the commutator segment surface of armature by negative pole soldering tip transmission component, make transformer positive pole, positive pole soldering tip, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, loop is formed between negative pole soldering tip and transformer negative pole, the internal layer pricker silk ribbon being in the welding region between commutator segment and inner conductor and the outer pricker silk ribbon of welding region be between inner conductor and outer layer conductor melt within conduction time, commutator segment and inner conductor are welded together, inner conductor is together with outer wire bonds.
Step 7: rectifying cylinder promotes correction folder folding slide block, and when folder of rectifying a deviation opens, correction lifting assembly raises, and correction clamp assemblies resets, and correction clamp assemblies stops rectifying a deviation to internal layer pricker silk ribbon and outer pricker silk ribbon, and pad cylinder pulls wire pad to reset.
Step 8: servo clamping indexing mechanism drives armature to rotate to the commutator segment of second calibration, send pricker silk ribbon, compression to second calibration, rectifies a deviation, send pricker silk ribbon to put in place to compress and detect and welding; The two pricker silk ribbon armature solderer that send of this inversion only need be done to insert pad process to the welding region between the inner conductor of last calibration and commutator segment when carrying out first calibration welding, all without the need to doing slotting pad process when it carries out other calibration, its welding process that need repeat second calibration, to last calibration, repeats the welding process flow of second calibration to last calibration.
Step 9: servo clamping indexing mechanism unclamps the left end of armature shaft, the spacing fixing cylinder of armature pulls servo clamping indexing mechanism to unclamp the left end of armature, and armature is placed in armature material loading carrier roller mechanism and carries out blanking, and armature welding processing completes.
A kind of inversion of the present invention is two send pricker silk ribbon armature solderer and welding procedure thereof, comprises get the raw materials ready dish, support, material loading support plinth, servo clamping indexing mechanism, armature material loading carrier roller mechanism, armature of armature and supports deviation correction mechanism, silk pressing welding mechanism, the first Song Qian silk ribbon mechanism, the second Song Qian silk ribbon mechanism, solder dish and smoke absorbing mechanism, described positive pole soldering tip transmission component, positive pole soldering tip compresses and adopts positive pole soldering tip shift servo motor and ball screw to drive, linear slide rail leads, and pressure sensor can have been installed additional, there is good trackability and repeatable accuracy, effective suppression spatter, can at idle stroke section rapid movement, low-pressure contact workpiece, and different pressure need be designed according to welding, force value is arbitrarily arranged by touch-screen, force value is accurate, they also can according to the needs of workpiece welding, arrange and head is stopped at any position, reduce the distance of idle stroke, it does not have compressed air consumption, reduce noise nuisance, more energy-conservation, described negative pole soldering tip transmission component, negative pole soldering tip compress and adopt negative pole soldering tip to move cylinder, and stroke is adjustable, is applicable to the requirement of high-speed welding, and welding also can install laser sensor additional, realizes the automatic capturing of welding starting point, exempt the trouble of artificial adjustment.The Song Qian silk ribbon mechanism that the present invention can be provided with more than two carries out external layer conductor and inner conductor, two welding regions between inner conductor and commutator segment send pricker silk ribbon simultaneously respectively, pricker silk ribbon is made to be positioned in the middle of galvanic circle when welding, become maximum heat generating spot, solve commutator excessive heating when traditional side direction send pricker silk ribbon to weld and expand the problem of distortion, also solve simultaneously and singly send pricker silk ribbon to cause arc-welding connection welding to connect the little and problem that causes excessive temperature rise in armature use procedure, life-span short of sectional area, welding process decreases argon arc welding two wire operations, decreases the productive manpower, improves production efficiency, solder is evenly distributed, fully, has good welding effect, servo clamping indexing mechanism calibration precisely and the electric control operation system of hommization, operate simple and easy, safety, safeguard simple, antijamming capability is strong, fault rate is extremely low, cost is low, it realizes intellectuality and completes precompressed, supercharging, prewelding, slow liter, first time welding, second time welding, multiple-pulse, tempering, slow degradation one arranges the complicated welding procedure of system, and energy intelligent display welding current and weld interval, complete fault self-checking, the operations such as automatic alarm, it also can to temperature over-range, driver module, the situations such as electric current transfinites carry out alarm indication, welding efficiency is high, weld more reliable, reduce solder to use simultaneously, welding benefit is higher.
Accompanying drawing explanation
For ease of illustrating, the present invention is described in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the two three-dimensional structure diagram sending pricker silk ribbon armature solderer of a kind of inversion of the present invention.
Fig. 2 is the two armature positioning states figure sending pricker silk ribbon armature solderer of a kind of inversion of the present invention.
Fig. 3 is the two structural representation sending the armature supporting deviation correction mechanism of pricker silk ribbon armature solderer of a kind of inversion of the present invention.
Fig. 4 is the two amplification assumption diagram sending the correction clamp assemblies of pricker silk ribbon armature solderer of a kind of inversion of the present invention.
Fig. 5 is that the first Song Qian silk ribbon mechanism of pricker silk ribbon armature solderer or the amplification assumption diagram of the second Song Qian silk ribbon mechanism are sent in a kind of inversion of the present invention pair.
Fig. 6 is the two amplification assumption diagram sending the silk pressing welding mechanism of pricker silk ribbon armature solderer of a kind of inversion of the present invention.
Detailed description of the invention
In the present embodiment, with reference to shown in Fig. 1 and Fig. 6, a kind of inversion of the present invention is two send pricker silk ribbon armature solderer and welding procedure thereof, comprises armature and to get the raw materials ready dish 2, support 1, material loading support plinth 3, servo clamping indexing mechanism 4, armature material loading carrier roller mechanism 5, armature supporting deviation correction mechanism 6, Song Qian silk ribbon mechanism of silk pressing welding mechanism 7, first Song Qian silk ribbon mechanism 81, second 82, solder dish 9 and smoke absorbing mechanism 10.
Wherein in an embodiment, described support 1 is arranged on the left of material loading support plinth 3, the spacing moving assembly 11 of armature is arranged on above support 1, servo clamping indexing mechanism 4 is slidably arranged in above the spacing moving assembly 11 of armature, armature material loading carrier roller mechanism 5 and armature supporting deviation correction mechanism 6 are arranged on above material loading support plinth 3 from left to right, armature dish 2 of getting the raw materials ready is arranged on before material loading support plinth 3, servo clamping indexing mechanism 4 pairs of armatures carry out spacing, and clamp the left end of armature shaft, the right-hand member of armature supporting deviation correction mechanism 6 support armature axle, the outer layer conductor of armature supporting deviation correction mechanism 6 pairs of armatures and inner conductor and pricker silk ribbon are rectified a deviation, and slotting pad is carried out to armature, prevent the inner conductor of last calibration of armature from pressing down and being out of shape or being subject to the commutator segment pressing of identical graduation because of the outer layer conductor of the first calibration, the spacing fixing cylinder 12 of armature is provided with on the left of the spacing moving assembly of armature 11.
Wherein in an embodiment, described silk pressing welding mechanism 7 is arranged on above armature material loading carrier roller mechanism 5, second Song Qian silk ribbon mechanism 82 and the first Song Qian silk ribbon mechanism 81 are disposed in parallel on the right side of silk pressing welding mechanism 7 from left to right, solder dish 9 is arranged on above the second Song Qian silk ribbon mechanism 82 and the first Song Qian silk ribbon mechanism 81, smoke absorbing mechanism 10 is arranged on after silk pressing welding mechanism 7, solder dish 9 provides pricker silk ribbon to the first Song Qian silk ribbon mechanism 81 and the second Song Qian silk ribbon mechanism 82, first Song Qian silk ribbon mechanism 81 and the second Song Qian silk ribbon mechanism 82 send pricker silk ribbon to the welding region between the outer layer conductor of armature and inner conductor and the welding region between inner conductor and commutator segment respectively, and whether detection send pricker silk ribbon reliable, guarantee to send pricker silk ribbon all can accurately put in place at every turn, silk pressing welding mechanism 7 can outer layer conductor, inner conductor and commutator segment reliably weld together, smoke absorbing mechanism 10 is sent to factory's cleanse system for soot after being collected by the flue dust in welding process.
Wherein in an embodiment, described armature supporting deviation correction mechanism 6 is provided with armature supporting base 60, be provided with correction lifting assembly 61 on the left of armature supporting base 60, correction lifting assembly 61 is provided with correction clamp assemblies 62 above, is provided with armature bearing assembly 63 on the right side of armature supporting base 60.
Wherein in an embodiment, described correction clamp assemblies 62 is provided with correction clamping installing plate 621, correction clamping installing plate 621 is provided with correction folder folding slide block 622 below, correction clamping installing plate 621 rear end is provided with rectifying cylinder 623, correction clamping installing plate 621 front end is provided with correction folder 624, correction folder 624 adopts insulating materials to make, and rectifying cylinder 623 drives the opening and closing of correction folder 624, makes it can rectify a deviation to internal layer pricker silk ribbon, inner conductor, outer pricker line and outer layer conductor.
Wherein in an embodiment, described armature bearing assembly 63 is provided with pad cylinder mount pad 631, pad cylinder 632 is provided with on rear side of pad cylinder mount pad 631, armature supporting base bar 633 is provided with on front side of pad cylinder mount pad 631, armature supporting base bar 633 is provided with wire pad 634, wire pad 634 and pad cylinder 632 are connected and installed, pad cylinder 632 drives wire pad 634 to move forward and backward, and makes it can carry out slotting pad to the welding region between the inner conductor of last calibration of armature and commutator segment.
Wherein in an embodiment, described first Song Qian silk ribbon mechanism 81 or the second Song Qian silk ribbon mechanism 82 are provided with respectively and send pricker silk ribbon bearing 810, send to be provided with on the right side of pricker silk ribbon bearing 810 and send pricker silk ribbon slide assemblies 811, send on the right side of pricker silk ribbon slide assemblies 811 and be provided with pricker silk ribbon guide holder 812, pricker silk ribbon limit base 813 and pressure pricker silk ribbon cylinder 814 is disposed with up and down on the right side of pricker silk ribbon guide holder 812, pricker silk ribbon guide holder 812 is provided with below and send pricker silk ribbon mouth 815, pricker silk ribbon guide holder 812 is provided with cylinder connecting plate 816 below, cylinder connecting plate 816 is provided with spacing adjusting screw(rod) 817, send pricker silk ribbon bearing 810 to be provided with below and send pricker silk ribbon conduit tube component 818, send pricker silk ribbon bearing 810 to be provided with above and send pricker silk ribbon cylinder 819 and pricker silk ribbon fixed length cylinder 820, spacing adjusting screw(rod) 817 controls to send pricker silk ribbon to make Fixed Length Test, pressure pricker silk ribbon cylinder 814 pairs of pricker silk ribbons compress, send pricker silk ribbon cylinder 819 times push cylinder connecting plates 816, pressure pricker silk ribbon cylinder 814 compresses pricker silk ribbon with pricker silk ribbon guide holder 812 and pulls pricker silk ribbon, send pricker silk ribbon mouth 815 and send pricker silk ribbon conduit tube component 818 pairs of armatures to transmit pricker silk ribbon.
Wherein in an embodiment, described silk pressing welding mechanism 7 is provided with holder 70, holder 70 is provided with the sliding seat 71 of line slideway guiding above, sliding seat 71 is provided with water-cooled assembly 72 above, inside conductor silk pressing transmission component 73 is provided with on the left of sliding seat 71, inside conductor silk pressing transmission component 73 is provided with inside conductor silk pressing cylinder 74 above, inside conductor silk pressing transmission component 73 is provided with inside conductor silk pressing connecting rod 75 below, inside conductor silk pressing connecting rod 75 lower end is installed and is provided with inside conductor silk pressing head 76, positive pole soldering tip transmission component 77 and negative pole soldering tip transmission component 78 is from left to right disposed with in sliding seat 71, positive pole soldering tip transmission component 77 is provided with positive pole soldering tip shift servo motor 771 above, be provided with negative pole soldering tip moves cylinder 781 to negative pole soldering tip transmission component 78 above, positive pole soldering tip transmission component 77 is installed below and is provided with positive pole soldering tip 772, negative pole soldering tip transmission component 78 is installed below and is provided with negative pole soldering tip 782, inside conductor silk pressing cylinder 74 promotes inside conductor silk pressing head 76 and presses down, and the commutator segment of inner conductor, internal layer pricker silk ribbon and armature presses down and is fixed together by it, positive pole soldering tip shift servo motor 771 drives positive pole soldering tip 772 to press down, outer layer conductor, outer pricker silk ribbon and inner conductor press down and are fixed together by it, negative pole soldering tip moves the commutator segment surface that cylinder 781 drives negative pole soldering tip 782 to armature, makes transformer positive pole, positive pole soldering tip 772, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, negative pole soldering tip 782 and transformer negative pole form complete loops.
Install with described water-cooled assembly 72 and be provided with water return filter (not shown), sediment in backwater and floating thing are fully filtered, at utmost remove impurities in water, ensure that electrode sprays the flow of cooling water outward and stablizes, thus ensure that the quality of welding.The requirement of cooling water needed for water-cooled assembly 72 is 0.2 ~ 0.3MPa, 40 Mm filter, resistivity >=5k Ω cm, 12L/min.
Wherein in an embodiment, this welding procedure mainly comprises the following steps:
Step one: start welding machine, manually armature is positioned over armature material loading carrier roller mechanism 5 carries out material loading, the spacing fixing cylinder 12 of armature promotes servo clamping indexing mechanism 4 pairs of armatures and carries out spacing, and clamps the left end of armature shaft, the right-hand member of armature supporting base bar 633 support armature axle; Servo clamping indexing mechanism 4 drives armature to rotate and finds the commutator segment of first calibration, pad cylinder 632 promotes wire pad 634, wire pad 634 is inserted into the welding region between the inner conductor of last calibration and commutator segment, thus prevents the inner conductor of last calibration to be out of shape the commutator segment pressing with identical graduation because the outer layer conductor being subject to the first calibration presses down.
Step 2: press pricker silk ribbon cylinder 814 to compress internal layer pricker silk ribbon in the first Song Qian silk ribbon mechanism 81, send pricker silk ribbon cylinder 819 times push cylinder connecting plates 816 and pricker silk ribbon guide holder 812, pressure pricker silk ribbon cylinder 814 compresses internal layer pricker silk ribbon with pricker silk ribbon guide holder 812 and pulls internal layer pricker silk ribbon to certain length, internal layer pricker silk ribbon is through sending pricker silk ribbon mouth 815 and sending the welding region of pricker silk ribbon conduit tube component 818 pairs between inner conductor with commutator segment to carry out parallelly sending pricker silk ribbon, inside conductor silk pressing cylinder 74 drives inside conductor silk pressing head 76 to press down inner conductor by inside conductor silk pressing transmission component 73, together with internal layer pricker silk ribbon is fixing with commutator segment, pressure pricker silk ribbon cylinder 814 unclamps internal layer pricker silk ribbon, pricker silk ribbon cylinder 819 is sent to draw high cylinder connecting plate 816 and pricker silk ribbon guide holder 812 resets.
Step 3: press pricker silk ribbon cylinder 814 to compress outer pricker silk ribbon in the second Song Qian silk ribbon mechanism 82, send pricker silk ribbon cylinder 819 times push cylinder connecting plates 816 and pricker silk ribbon guide holder 812, pressure pricker silk ribbon cylinder 814 compresses outer pricker silk ribbon with pricker silk ribbon guide holder 812 and pulls outer pricker silk ribbon to certain length, outer pricker silk ribbon is through sending pricker silk ribbon mouth 815 and sending the welding region of pricker silk ribbon conduit tube component 818 externally between layer conductor with inner conductor to carry out parallelly sending pricker silk ribbon, positive pole soldering tip shift servo motor 771 drives positive pole soldering tip 772 to press down outer layer conductor by positive pole welding head transmission component 77, together with outer pricker silk ribbon is fixing with inner conductor, pressure pricker silk ribbon cylinder 814 unclamps outer pricker silk ribbon, pricker silk ribbon cylinder 819 is sent to draw high cylinder connecting plate 816 and pricker silk ribbon guide holder 812 resets.
Step 4: correction lifting assembly 61 reduces correction clamp assemblies 62 height, correction folder 624 is made to drop to commutator segment surface, rectifying cylinder 623 pulls correction folder folding slide block 622, and it is placed in the middle that correction folder 624 closes up righting internal layer pricker silk ribbon, inner conductor, outer pricker silk ribbon and outer layer conductor.
Step 5: in the first Song Qian silk ribbon mechanism 81, adjust spacing adjusting screw(rod) 817, pressure pricker silk ribbon cylinder 814 compresses internal layer pricker silk ribbon, pricker silk ribbon fixed length cylinder 820 draws high cylinder connecting plate 816 and pricker silk ribbon guide holder 812, pressure pricker silk ribbon cylinder 814 compresses with pricker silk ribbon guide holder 812 and pulls internal layer pricker silk ribbon, when pricker silk ribbon guide holder 812 can promote, prove that the pricker silk ribbon of internal layer pricker silk ribbon is not accurately sent to position or internal layer pricker silk ribbon is not pressed abd fixed in the welding region of commutator segment by inner conductor, debug the first Song Qian silk ribbon mechanism 81 and again send internal layer pricker silk ribbon, when pricker silk ribbon guide holder 812 can not promote, internal layer pricker silk ribbon send pricker silk ribbon accurately to put in place and is fixed in the welding region of commutator segment, the spacing adjusting screw(rod) of described adjustment 817 in second Song Qian silk ribbon mechanism 82 and pressure pricker silk ribbon cylinder 814 compress outer pricker silk ribbon, pricker silk ribbon fixed length cylinder 820 draws high cylinder connecting plate 816 and pricker silk ribbon guide holder 812, pressure pricker silk ribbon cylinder 814 compresses with pricker silk ribbon guide holder 812 and pulls outer pricker silk ribbon, when pricker silk ribbon guide holder 812 can promote, prove that outer pricker silk ribbon does not accurately transmit pricker silk ribbon to put in place or outer layer conductor does not compress outer pricker silk and is not fixed in the welding region of inner conductor, debug the second Song Qian silk ribbon mechanism 82 and again send outer pricker silk ribbon, when pricker silk ribbon guide holder 812 can not promote, prove that outer pricker silk ribbon transmits pricker silk ribbon and accurately puts in place, and be fixed in the welding region of inner conductor.
Step 6: the source of welding current starting silk pressing welding mechanism 7, negative pole soldering tip moves cylinder 781 drives negative pole soldering tip 782 to armature commutator segment surface by negative pole soldering tip transmission component 78, make transformer positive pole, positive pole soldering tip 772, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, loop is formed between negative pole soldering tip 782 and transformer negative pole, the internal layer pricker silk ribbon being in the welding region between commutator segment and inner conductor and the outer pricker silk ribbon of welding region be between inner conductor and outer layer conductor melt within conduction time, commutator segment and inner conductor are welded together, inner conductor is together with outer wire bonds.It is 0 ~ 1000 millisecond by adjusting range between electricity, and electric current Adjustment precision is 100A.
Step 7: rectifying cylinder 623 promotes correction folder folding slide block 622, when folder 624 of rectifying a deviation opens, correction lifting assembly 61 raises, correction clamp assemblies 62 resets, correction clamp assemblies 62 stops rectifying a deviation to internal layer pricker silk ribbon and outer pricker silk ribbon, and pad cylinder 632 pulls wire pad 634 to reset.
Step 8: servo clamping indexing mechanism 4 drives armature to rotate to the commutator segment of second calibration, send pricker silk ribbon, compression to second calibration, rectifies a deviation, send pricker silk ribbon to put in place to compress and detect and welding; The two pricker silk ribbon armature solderer that send of this inversion only need be done to insert pad process to the welding region between the inner conductor of last calibration and commutator segment when carrying out first calibration welding, all without the need to doing slotting pad process when it carries out other calibration, its welding process that need repeat second calibration, to last calibration, repeats the welding process flow of second calibration to last calibration.
Step 9: servo clamping indexing mechanism 4 unclamps the left end of armature shaft, the spacing fixing cylinder 12 of armature pulls servo clamping indexing mechanism 4 to unclamp the left end of armature, and armature is placed in armature material loading carrier roller mechanism 5 and carries out blanking, and armature welding processing completes.
A kind of inversion of the present invention is two send pricker silk ribbon armature solderer and welding procedure thereof, comprises get the raw materials ready dish, support, material loading support plinth, servo clamping indexing mechanism, armature material loading carrier roller mechanism, armature of armature and supports deviation correction mechanism, silk pressing welding mechanism, the first Song Qian silk ribbon mechanism, the second Song Qian silk ribbon mechanism, solder dish and smoke absorbing mechanism, described positive pole soldering tip transmission component, positive pole soldering tip compresses and adopts positive pole soldering tip shift servo motor and ball screw to drive, linear slide rail leads, and pressure sensor can have been installed additional, there is good trackability and repeatable accuracy, effective suppression spatter, can at idle stroke section rapid movement, low-pressure contact workpiece, and different pressure need be designed according to welding, force value is arbitrarily arranged by touch-screen, force value is accurate, they also can according to the needs of workpiece welding, arrange and head is stopped at any position, reduce the distance of idle stroke, it does not have compressed air consumption, reduce noise nuisance, more energy-conservation, described negative pole soldering tip transmission component, negative pole soldering tip compress and adopt negative pole soldering tip to move cylinder, and stroke is adjustable, is applicable to the requirement of high-speed welding, and welding also can install laser sensor additional, realizes the automatic capturing of welding starting point, exempt the trouble of artificial adjustment.The Song Qian silk ribbon mechanism that the present invention can be provided with more than two carries out external layer conductor and inner conductor, two welding regions between inner conductor and commutator segment send pricker silk ribbon simultaneously respectively, pricker silk ribbon is made to be positioned in the middle of galvanic circle when welding, become maximum heat generating spot, solve commutator excessive heating when traditional side direction send pricker silk ribbon to weld and expand the problem of distortion, also solve simultaneously and singly send pricker silk ribbon to cause arc-welding connection welding to connect the little and problem that causes excessive temperature rise in armature use procedure, life-span short of sectional area, welding process decreases argon arc welding two wire operations, decreases the productive manpower, improves production efficiency, solder is evenly distributed, fully, has good welding effect, servo clamping indexing mechanism calibration precisely and the electric control operation system of hommization, operate simple and easy, safety, safeguard simple, antijamming capability is strong, fault rate is extremely low, cost is low, it realizes intellectuality and completes precompressed, supercharging, prewelding, slow liter, first time welding, second time welding, multiple-pulse, tempering, slow degradation one arranges the complicated welding procedure of system, and energy intelligent display welding current and weld interval, complete fault self-checking, the operations such as automatic alarm, it also can to temperature over-range, driver module, the situations such as electric current transfinites carry out alarm indication, armature speed of welding is≤80 seconds/, average every means of spot welds time is≤3.5 seconds, welding efficiency is high, weld more reliable, reduce solder to use simultaneously, welding benefit is higher.
Above-described embodiment, just an example of the present invention, be not for limiting enforcement of the present invention and interest field, all technical schemes identical or equivalent with content described in the claims in the present invention, all should be included in scope.
Claims (7)
1. inversion is two send a pricker silk ribbon armature solderer, it is characterized in that: comprise get the raw materials ready dish, support, material loading support plinth, servo clamping indexing mechanism, armature material loading carrier roller mechanism, armature of armature and support deviation correction mechanism, silk pressing welding mechanism, the first Song Qian silk ribbon mechanism, the second Song Qian silk ribbon mechanism, solder dish and smoke absorbing mechanism;
Described support is arranged on the left of material loading support plinth, the spacing moving assembly of armature is arranged on above support, servo clamping indexing mechanism is slidably arranged in above the spacing moving assembly of armature, armature material loading carrier roller mechanism and armature supporting deviation correction mechanism are arranged on above material loading support plinth from left to right, armature is got the raw materials ready to coil and is arranged on before material loading support plinth, servo clamping indexing mechanism carries out spacing to armature, and clamp the left end of armature shaft, the right-hand member of armature supporting deviation correction mechanism support armature axle, armature supporting deviation correction mechanism is rectified a deviation to the outer layer conductor of armature and inner conductor and pricker silk ribbon, and slotting pad is carried out to armature, prevent the inner conductor of last calibration of armature from pressing down and being out of shape or being subject to the commutator segment pressing of identical graduation because of the outer layer conductor of the first calibration, the spacing fixing cylinder of armature is provided with on the left of the spacing moving assembly of armature,
Described silk pressing welding mechanism is arranged on above armature material loading carrier roller mechanism, second Song Qian silk ribbon mechanism and the first Song Qian silk ribbon mechanism are disposed in parallel on the right side of silk pressing welding mechanism from left to right, solder dish is arranged on above the second Song Qian silk ribbon mechanism and the first Song Qian silk ribbon mechanism, smoke absorbing mechanism is arranged on after silk pressing welding mechanism, solder dish provides pricker silk ribbon to the first Song Qian silk ribbon mechanism and the second Song Qian silk ribbon mechanism, first Song Qian silk ribbon mechanism and the second Song Qian silk ribbon mechanism send pricker silk ribbon to the welding region between the outer layer conductor of armature and inner conductor and the welding region between inner conductor and commutator segment respectively, and whether detection send pricker silk ribbon reliable, guarantee to send pricker silk ribbon all can accurately put in place at every turn, silk pressing welding mechanism can outer layer conductor, inner conductor and commutator segment reliably weld together, smoke absorbing mechanism is sent to factory's cleanse system for soot after being collected by the flue dust in welding process.
2. a kind of inversion according to claim 1 is two send pricker silk ribbon armature solderer, it is characterized in that: described armature supporting deviation correction mechanism is provided with armature supporting base, correction lifting assembly is provided with on the left of armature supporting base, be provided with correction clamp assemblies above correction lifting assembly, on the right side of armature supporting base, be provided with armature bearing assembly.
3. a kind of inversion according to claim 2 is two send pricker silk ribbon armature solderer, it is characterized in that: described correction clamp assemblies is provided with correction clamping installing plate, correction folder folding slide block is provided with below correction clamping installing plate, correction clamping installing plate rear end is provided with rectifying cylinder, correction clamping installing plate front end is provided with correction folder, correction folder adopts insulating materials to make, rectifying cylinder drives the opening and closing of correction folder, makes it can rectify a deviation to internal layer pricker silk ribbon, inner conductor, outer pricker line and outer layer conductor.
4. a kind of inversion according to claim 2 is two send pricker silk ribbon armature solderer, it is characterized in that: described armature bearing assembly is provided with pad cylinder mount pad, pad cylinder is provided with on rear side of pad cylinder mount pad, armature supporting base bar is provided with on front side of pad cylinder mount pad, armature supporting base bar is provided with wire pad, wire pad and pad cylinder are connected and installed, pad air cylinder driven wire pad moves forward and backward, and makes it can carry out slotting pad to the welding region between the inner conductor of last calibration of armature and commutator segment.
5. a kind of inversion according to claim 1 is two send pricker silk ribbon armature solderer, it is characterized in that: described first Song Qian silk ribbon mechanism or the second Song Qian silk ribbon mechanism are provided with respectively and send pricker silk ribbon bearing, send to be provided with on the right side of pricker silk ribbon bearing and send pricker silk ribbon slide assemblies, send on the right side of pricker silk ribbon slide assemblies and be provided with pricker silk ribbon guide holder, pricker silk ribbon limit base and pressure pricker silk ribbon cylinder is disposed with up and down on the right side of pricker silk ribbon guide holder, be provided with below pricker silk ribbon guide holder and send pricker silk ribbon mouth, cylinder connecting plate is provided with after pricker silk ribbon guide holder, cylinder connecting plate is provided with spacing adjusting screw(rod), send to be provided with below pricker silk ribbon bearing and send pricker silk ribbon conduit tube component, send to be provided with above pricker silk ribbon bearing and send pricker silk ribbon cylinder and pricker silk ribbon fixed length cylinder, spacing adjusting screw(rod) controls to send pricker silk ribbon Fixed Length Test, pressure pricker silk ribbon cylinder can compress pricker silk ribbon, send push cylinder connecting plate under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress pricker silk ribbon and pull pricker silk ribbon, send pricker silk ribbon mouth and send pricker silk ribbon conduit tube component to transmit pricker silk ribbon to armature.
6. a kind of inversion according to claim 1 is two send pricker silk ribbon armature solderer, it is characterized in that: described silk pressing welding mechanism is provided with holder, the sliding seat of line slideway guiding is provided with before holder, water-cooled assembly is provided with before sliding seat, inside conductor silk pressing transmission component is provided with on the left of sliding seat, inside conductor silk pressing cylinder is provided with above inside conductor silk pressing transmission component, inside conductor silk pressing connecting rod is provided with below inside conductor silk pressing transmission component, inside conductor silk pressing connecting rod lower end is installed and is provided with inside conductor silk pressing head, positive pole soldering tip transmission component and negative pole soldering tip transmission component is from left to right disposed with in sliding seat, positive pole soldering tip shift servo motor is provided with above positive pole soldering tip transmission component, be provided with negative pole soldering tip above negative pole soldering tip transmission component and move cylinder, install below positive pole soldering tip transmission component and be provided with positive pole soldering tip, install below negative pole soldering tip transmission component and be provided with negative pole soldering tip, inside conductor silk pressing cylinder promotes inside conductor silk pressing head and presses down, and the commutator segment of inner conductor, internal layer pricker silk ribbon and armature presses down and is fixed together by it, positive pole soldering tip shift servo motor drives positive pole soldering tip to press down, outer layer conductor, outer pricker silk ribbon and inner conductor press down and are fixed together by it, negative pole soldering tip moves the commutator segment surface of air cylinder driven negative pole soldering tip to armature, makes transformer positive pole, positive pole soldering tip, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, negative pole soldering tip and transformer negative pole form complete loops.
7. the two welding procedure sending pricker silk ribbon armature solderer of a kind of inversion according to claim 1, is characterized in that: described welding procedure mainly comprises the following steps:
Step one: start welding machine, manually armature is positioned over armature material loading carrier roller mechanism carries out material loading, the spacing fixing cylinder of armature promotes servo clamping indexing mechanism and carries out spacing to armature, and clamps the left end of armature shaft, the right-hand member of armature supporting base bar support armature axle; Servo clamping indexing mechanism drives armature rotate and find the commutator segment of first calibration, pad cylinder promotes wire pad, wire pad is inserted into the welding region between the inner conductor of last calibration and commutator segment, thus prevents the inner conductor of last calibration to be out of shape the commutator segment pressing with identical graduation because the outer layer conductor being subject to the first calibration presses down;
Step 2: press pricker silk ribbon cylinder-pressing internal layer pricker silk ribbon in the first Song Qian silk ribbon mechanism, send push cylinder connecting plate and pricker silk ribbon guide holder under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress internal layer pricker silk ribbon and pull internal layer pricker silk ribbon to certain length, internal layer pricker silk ribbon is through sending pricker silk ribbon mouth and sending pricker silk ribbon conduit tube component to carry out parallelly sending pricker silk ribbon to the welding region between inner conductor with commutator segment, inside conductor silk pressing cylinder drives inside conductor silk pressing head to press down inner conductor by inside conductor silk pressing transmission component, together with internal layer pricker silk ribbon is fixing with commutator segment, pressure pricker silk ribbon cylinder unclamps internal layer pricker silk ribbon, pricker silk ribbon cylinder is sent to draw high cylinder connecting plate and the reset of pricker silk ribbon guide holder,
Step 3: press the outer pricker silk ribbon of pricker silk ribbon cylinder-pressing in the second Song Qian silk ribbon mechanism, send push cylinder connecting plate and pricker silk ribbon guide holder under pricker silk ribbon cylinder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress outer pricker silk ribbon and pull outer pricker silk ribbon to certain length, outer pricker silk ribbon is through sending pricker silk ribbon mouth and sending the external layer conductor of pricker silk ribbon conduit tube component and the welding region between inner conductor to carry out parallelly sending pricker silk ribbon, positive pole soldering tip shift servo motor drives positive pole soldering tip to press down outer layer conductor by positive pole welding head transmission component, outer pricker silk ribbon and inner conductor are fixed together, pressure pricker silk ribbon cylinder unclamps outer pricker silk ribbon, pricker silk ribbon cylinder is sent to draw high cylinder connecting plate and the reset of pricker silk ribbon guide holder,
Step 4: correction lifting assembly reduces correction clamp assemblies height, makes correction folder drop to commutator segment surface, and rectifying cylinder pulls correction folder folding slide block, and it is placed in the middle that righting internal layer pricker silk ribbon, inner conductor, outer pricker silk ribbon and outer layer conductor are held together in correction clamping;
Step 5: the spacing adjusting screw(rod) of described adjustment in the first Song Qian silk ribbon mechanism and pressure pricker silk ribbon cylinder-pressing internal layer pricker silk ribbon, pricker silk ribbon fixed length cylinder draws high cylinder connecting plate and pricker silk ribbon guide holder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress and pull internal layer pricker silk ribbon, when pricker silk ribbon guide holder can promote, prove that the pricker silk ribbon of internal layer pricker silk ribbon is not accurately sent to position or internal layer pricker silk ribbon is not pressed abd fixed in the welding region of commutator segment by inner conductor, therefore, internal layer pricker silk ribbon is again debugged and is again carried; When pricker silk ribbon guide holder can not promote, internal layer pricker silk ribbon send pricker silk ribbon accurately to put in place and is fixed in the welding region of commutator segment; The spacing adjusting screw(rod) of described adjustment in second Song Qian silk ribbon mechanism and the outer pricker silk ribbon of pressure pricker silk ribbon cylinder-pressing, pricker silk ribbon fixed length cylinder draws high cylinder connecting plate and pricker silk ribbon guide holder, pressure pricker silk ribbon cylinder and pricker silk ribbon guide holder compress and pull outer pricker silk ribbon, when pricker silk ribbon guide holder can promote, prove that outer pricker silk ribbon does not accurately transmit pricker silk ribbon to put in place or outer layer conductor does not compress outer pricker silk and is not fixed in the welding region of inner conductor, outer pricker silk ribbon is again debugged and retransfers; When pricker silk ribbon guide holder can not promote, prove that outer pricker silk ribbon transmits pricker silk ribbon and accurately puts in place, and be fixed in the welding region of inner conductor;
Step 6: the source of welding current starting silk pressing welding mechanism, negative pole soldering tip moves cylinder and drives negative pole soldering tip to the commutator segment surface of armature by negative pole soldering tip transmission component, make transformer positive pole, positive pole soldering tip, outer layer conductor, outer pricker silk ribbon, inner conductor, internal layer pricker silk ribbon, commutator segment, loop is formed between negative pole soldering tip and transformer negative pole, the internal layer pricker silk ribbon being in the welding region between commutator segment and inner conductor and the outer pricker silk ribbon of welding region be between inner conductor and outer layer conductor melt within conduction time, commutator segment and inner conductor are welded together, inner conductor is together with outer wire bonds,
Step 7: rectifying cylinder promotes correction folder folding slide block, and when folder of rectifying a deviation opens, correction lifting assembly raises, and correction clamp assemblies resets, and correction clamp assemblies stops rectifying a deviation to internal layer pricker silk ribbon and outer pricker silk ribbon, and pad cylinder pulls wire pad to reset;
Step 8: servo clamping indexing mechanism drives armature to rotate to the commutator segment of second calibration, send pricker silk ribbon, compression to second calibration, rectifies a deviation, send pricker silk ribbon to put in place to compress and detect and welding; The two pricker silk ribbon armature solderer that send of this inversion only need be done to insert pad process to the welding region between the inner conductor of last calibration and commutator segment when carrying out first calibration welding, all without the need to doing slotting pad process when it carries out other calibration, its welding process that need repeat second calibration, to last calibration, repeats the welding process flow of second calibration to last calibration;
Step 9: servo clamping indexing mechanism unclamps the left end of armature shaft, the spacing fixing cylinder of armature pulls servo clamping indexing mechanism to unclamp the left end of armature, and armature is placed in armature material loading carrier roller mechanism and carries out blanking, and armature welding processing completes.
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Address after: 510990 No. 63 Xinyi Road, Taiping Town, Conghua District, Guangzhou City, Guangdong Province Patentee after: HERON INTELLIGENT EQUIPMENT CO., LTD. Address before: 510990 No. 9 Fengying Road, Conghua Economic Development Zone, Guangzhou, Guangdong Province Patentee before: HERON INTELLIGENT EQUIPMENT CO., LTD. |