CN211804287U - Three-part junction box line body assembling device - Google Patents
Three-part junction box line body assembling device Download PDFInfo
- Publication number
- CN211804287U CN211804287U CN201922025101.5U CN201922025101U CN211804287U CN 211804287 U CN211804287 U CN 211804287U CN 201922025101 U CN201922025101 U CN 201922025101U CN 211804287 U CN211804287 U CN 211804287U
- Authority
- CN
- China
- Prior art keywords
- plate
- clamping jaw
- cylinder
- air cylinder
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- 229910052742 iron Inorganic materials 0.000 claims description 15
- 238000005476 soldering Methods 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 239000013307 optical fiber Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000011241 protective layer Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000003466 welding Methods 0.000 abstract 2
- 238000003825 pressing Methods 0.000 abstract 1
- 229910000679 solder Inorganic materials 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 3
- 241000282472 Canis lupus familiaris Species 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Manipulator (AREA)
Abstract
A three-split junction box line body assembling device comprises a feeding module, a screw rod, a first connecting plate, a second connecting plate and a transmission mounting plate, wherein a clamping jaw air cylinder is fixed on the transmission mounting plate, the connecting line feeding module comprises a first air cylinder, an L-shaped plate and a line body fixing plate, a peeling module comprises a first cantilever type clamping jaw air cylinder, an upright post, a horizontal pushing air cylinder and line body peeling equipment, a box body feeding module comprises a feeding grabbing assembly and a box body transmission channel, a line body riveting module comprises a terminal machine, a riveting table and a riveting clamping jaw air cylinder, a pressing plate feeding module comprises a direct vibration rail, a material poking device, a material taking device, a positioning device and a clamping jaw air cylinder, and an ultrasonic welding module comprises an ultrasonic welding machine, a clamping jaw air cylinder and; the assembling device integrates a plurality of station devices into a whole, feeding is completed through the repeated movement of the feeding module and the clamping jaw air cylinder between the adjacent stations, the assembling process is simple, the length of a production line is shortened, the efficiency is improved, and the cost is saved.
Description
Technical Field
The utility model relates to a terminal box equipment technical field specifically is a components of a whole that can function independently terminal box line body assembly device.
Background
The solar junction box is a connecting device between a solar cell array and a solar charging control device, and is mainly used for connecting and protecting a solar photovoltaic module, connecting electric power generated by a solar cell with an external circuit and conducting current generated by the photovoltaic module. The junction box comprises an integral junction box and split type wiring deterioration, taking a three-split junction box in the split junction box as an example, the junction box and a connector need to be connected through a connecting wire, the connecting wire consists of a copper wire at a core part and an insulating layer wrapped outside the copper wire, and a wire body needs to be fixed with a copper sheet (a conductive body) in the junction box after an outer insulator is stripped; the line body copper core needs to rivet with inside electrically conductive copper sheet, the operation such as soldering is with the line body and the firm bonding of line body copper core, the equipment of the terminal box line body among the prior art mostly is the equipment of grouping and is gone on, need pass through the conveying operation between the adjacent process, the equipment of assembly process is more, the production line overlength, lead to productivity ratio low, moreover, automatic conveying presss from both sides and gets and all can not realize between adjacent station, at this moment, inevitable manual operation on the too high basis of manipulator cost, lead to the rising of error rate when improving the human cost.
SUMMERY OF THE UTILITY MODEL
A three-part junction box wire body assembly device comprises: the device comprises a connecting line feeding module, a peeling module, a box body feeding module, a line body riveting module, a tin dispensing module and a feeding module;
the feeding module comprises a motor, a power output shaft of the motor is connected with a screw rod, the front end and the rear end of the screw rod respectively penetrate through rolling bearings in bearing seats, the screw rod nut sleeved by the screw rod is fixedly connected with the first connecting plate, the first connecting plate is rigidly connected with the second connecting plate through a connecting rod, the lower plate surfaces of the first connecting plate and the second connecting plate are both fixed with sliding blocks which are connected with guide rails parallel to the conveying direction in a sliding way, the first connecting plate and the second connecting plate are fixedly connected with a conveying mounting plate, one side of the conveying mounting plate close to the flow production line is provided with one or more clamping jaw air cylinders at intervals, wherein the number of the clamping jaw cylinders fixed by the first connecting plate and the second connecting plate is the same as the number of the working positions required to be operated, and the positions of the clamping jaw cylinders are in one-to-one correspondence, under the repeated action of the motor, each clamping jaw air cylinder can move repeatedly between the current station and the next station;
the connecting line feeding module comprises a first cylinder, an L-shaped plate and a line body fixing plate, the L-shaped plate is vertically and fixedly connected with a main fixing plate, a first cylinder body is fixed on the vertical surface of the L-shaped plate, the line body fixing plate is fixedly connected with a piston shaft of the first cylinder, a line body inserting fixing hole is processed in the line body fixing plate, an outer expanding plate surface is arranged in the line body inserting fixing hole, an optical fiber sensor is arranged at the end of the line body inserting fixing hole to sense whether line body inserting is in place, a first clamping jaw cylinder is arranged at the position of the conveying mounting plate, before the line body is inserted in place, the first clamping jaw cylinder is located below the line body inserting fixing hole in an inclined mode, two clamping jaws are in an open state, and the L-shaped plate is connected with the surface of the line;
the peeling module comprises a first cantilever type clamping jaw cylinder, an upright post, a horizontal pushing cylinder and a line body peeling device, the upright post is vertically fixed on the upper plate surface of a main fixing plate, the mounting plate comprises a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate at the position are vertical to the plate surface and fixed, the second connecting plate is fixed with the upright post plate surface, a slide rail is arranged on the plate surface of the second connecting plate, the first connecting plate surface is fixed with the horizontal pushing cylinder body, a piston shaft is fixedly connected with a slide block on the slide rail, the cylinder body of the first cantilever type clamping jaw cylinder is fixedly connected with the slide block, a second clamping jaw cylinder is arranged behind the first clamping jaw cylinder in a transmission mode, and the second clamping jaw cylinder is located in the oblique front of the; the wire body peeling equipment is fixed on the upper plate surface of the total fixing plate and is positioned behind the first cantilever type clamping jaw air cylinder in an inclined mode, the shearing height of the wire body peeling equipment is equal to the clamping height of the first cantilever type clamping jaw air cylinder, and the wire body peeling equipment is used for shearing an insulating protective layer outside the core body;
the box body feeding module comprises a feeding grabbing assembly and a box body conveying channel, the feeding grabbing assembly comprises a clamping jaw air cylinder, a lifting air cylinder and a horizontal pushing air cylinder, a box body conveying channel is fixed on the upper plate surface of a main fixing plate, an extended connecting plate is fixed on the plate surface of the box body conveying channel, a slide rail assembly is arranged on the plate surface of the connecting plate, the slide rail assembly comprises a transverse slide rail, a transverse slide block, a vertical slide block fixed on the transverse slide block, a vertical slide rail fixed on the vertical slide block and a vertical slide block, the lifting air cylinder is fixed on the vertical slide block of the vertical slide rail, a piston shaft of the horizontal pushing air cylinder is fixed with the slide block in the slide rail assembly, a clamping jaw air cylinder body is fixed with the lifting air cylinder, a rotating air cylinder is arranged under the clamping jaw air cylinder, and a rotary table fixed, a box body channel is fixed on the bottom plate surface in the conveying cavity of the box body conveying passageway, a cover plate with two upturned ends is fixed on the upper plate surface of the box body channel, a material pushing cylinder is arranged on one side of the box body channel in the conveying cavity of the box body conveying passageway, a piston shaft of the material pushing cylinder is fixed with a material pushing plate, and the material pushing plate is positioned at a material pushing notch at the front end of the box body channel;
the line body riveting module comprises a terminal machine, a riveting table and a riveting clamping jaw air cylinder, wherein the riveting table comprises a lifting air cylinder and a riveting plate connected with a piston shaft of the lifting air cylinder, the riveting plate is provided with a box body accommodating through groove connected with a box body channel for riveting, the output end of the terminal machine is provided with a terminal, an upper knife, a riveting head and a lower knife, the lower knife is fixed through a bottom connecting plate and falls into the box body accommodating through groove of the riveting plate in a plane projection mode and is positioned under the upper knife, the upper knife is positioned right above an adjacent section of a line body to be riveted, the riveting head is positioned right above a riveting sheet connected with a copper plate electric conductor in a three-split junction box, the riveting clamping jaw air cylinder is fixed on a sliding block of a vertical sliding rail through an elastic connecting plate, the bottom end of the elastic connecting plate is connected with a bottom plate of the vertical sliding rail through a spring, the cylinder body of the vertical sliding rail is fixed with a piston of a The riveting clamping jaw cylinder is fixedly connected with the shaft, the conveying mounting plate is arranged right in front of the riveting clamping jaw cylinder, and a third clamping jaw cylinder is arranged behind the second clamping jaw cylinder;
the tin dispensing module comprises a glue dispensing device, a box body supporting plate and a clamping jaw air cylinder which are fixed through a hollow aluminum extrusion piece in the prior art, wherein the cylinder body of the clamping jaw air cylinder is directly or indirectly fixed with a main fixing plate, a fourth clamping jaw air cylinder and a fifth clamping jaw air cylinder are sequentially arranged on the surface of the conveying mounting plate and behind a third clamping jaw air cylinder, the fourth clamping jaw air cylinder is positioned right ahead of the clamping jaw air cylinder, the box body supporting plate and the clamping jaw air cylinder are both arranged on a lifting plate of a lifting assembly, and the lifting assembly is an air cylinder with higher precision or a lead screw assembly driven by a servo motor; the electric soldering iron device is characterized by further comprising an electric soldering iron device behind the conveying direction of the dispensing device, clamping jaw air cylinders are correspondingly arranged on stations of the electric soldering iron device and share the box body supporting plate, and the fifth clamping jaw air cylinder is located right in front of the clamping jaw air cylinders.
Preferably, the feeding module comprises a curved surface protection shell fixed with a total fixing plate, a line body clamping plate is arranged on the upper surface of the curved surface protection shell, and an arc-shaped clamping groove is formed in one side of the line body clamping plate facing a next station.
Preferably, the three-part junction box line body assembling device is characterized in that two fan-shaped check blocks are respectively arranged on the plate surfaces of two sides of the turntable channel, and the distance between the grooves of the two fan-shaped check blocks on the same side is greater than the width of the clamping jaw cylinder.
Preferably, the three-part junction box line body assembling device is characterized in that a box body clamping plate and a box body clamping plate are arranged in the glue dispensing device and the electric soldering iron device respectively through connecting plates, and a box body profiling groove is formed in the lower plate surface of the box body clamping plate.
Preferably, the three-part junction box line body assembling device is characterized in that one end, close to the line body riveting module, of the box body supporting plate in conveying mode is connected with an inclined plate, and the free end of the inclined plate is infinitely close to the riveting table on the premise that peripheral equipment is not obstructed.
Preferably, the distance between adjacent stations of the wire body assembling device for the three-part junction box is equal, and the distance between corresponding adjacent clamping jaw cylinders is also equal.
Description of the drawings:
the embodiments are further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic view of the overall structure of a wire body assembly device of a three-part junction box;
fig. 2 is a schematic structural view of the wire body assembly device of the three-part junction box with the curved surface protection shell removed;
fig. 3 is a schematic structural view of a feeding module in the wire body assembly device of the three-part junction box;
fig. 4 is a schematic structural view of a peeling module in the wire body assembling device of the three-part junction box;
FIG. 5 is a schematic structural view of a box loading module in the wire body assembly device of the three-part junction box;
FIG. 6 is a schematic structural view of a wire riveting module in the wire assembly device of the three-part junction box;
FIG. 7 is an enlarged view of a portion of the structure of a wire riveting module in the wire assembly device of the three-part junction box;
FIG. 8 is a schematic structural view of a solder module in the wire assembly device of a three-part junction box;
the specific structure corresponding to the number is as follows:
Detailed Description
Specific embodiment example 1:
a three-part junction box wire body assembly device comprises: the device comprises a connecting line feeding module, a peeling module, a box body feeding module, a line body riveting module, a tin dispensing module and a feeding module;
the feeding module comprises a motor 100, a power output shaft of the motor 100 is connected with a screw rod 101, the front end and the rear end of the screw rod 101 respectively penetrate through rolling bearings in bearing seats, a screw rod nut sleeved on the screw rod 101 is fixedly connected with a first connecting plate 102, the first connecting plate 102 is rigidly connected with a second connecting plate 103 through a connecting rod 104, lower plate surfaces of the first connecting plate 102 and the second connecting plate 103 are respectively fixed with a sliding block, the sliding block is connected with a guide rail parallel to a transmission direction in a sliding manner, the first connecting plate 102 and the second connecting plate 103 are respectively fixedly connected with a transmission mounting plate 104, one side, close to a flow production line, of the transmission mounting plate 104 is provided with one or more clamping jaw cylinders 105 at intervals, wherein the quantity of the clamping jaw cylinders 105 fixed by the first connecting plate 102 and the second connecting plate 103 is the same as that of, under the repeated action of the motor 100, each clamping jaw cylinder 105 can move repeatedly between the current station and the next station;
the connecting wire feeding module comprises a first cylinder 200, an L-shaped plate 201 and a wire body fixing plate 202, the L-shaped plate 201 is vertically and fixedly connected with the total fixed plate, the cylinder body of the first cylinder 200 is fixed on the vertical plate surface of the L-shaped plate 201, the wire body fixing plate 202 is fixedly connected with the piston shaft of the first cylinder 200, a wire body inserting and fixing hole 2021 is processed on the wire body fixing plate 202, the wire body insertion fixing hole 2021 is provided with an outward expansion plate surface, the end part of the wire body insertion fixing hole 2021 is provided with an optical fiber sensor for sensing whether the wire body is inserted in place, the conveying installation plate is provided with a first clamping jaw cylinder 105 at the station, before the line body is inserted in place, the first clamping jaw cylinder 105 is positioned at the oblique lower part of the wire body inserting fixing hole 2021, and the two clamping jaws are in an opening state, the L-shaped plate 201 is connected with the surface of the wire body fixing plate 202 in a state that the piston rod of the first cylinder 200 is contracted; (the working principle is that when the wire body is inserted into the fixing hole 2021 and collides with the end part, the optical fiber sensor transmits an in-place signal to the controller, the controller pneumatic first cylinder 200 jacks up the wire body fixing plate 202 to the clamping height of the first clamping jaw cylinder 200, and the first clamping jaw cylinder 105 is driven by the feeding module to move to the next station, namely the peeling module)
The peeling module comprises a first cantilever-type clamping jaw cylinder 300, an upright column 301, a horizontal pushing cylinder 302 and a line body peeling device 303, wherein the upright column 301 is vertically fixed on the upper plate surface of a general fixing plate, a mounting plate comprises a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate at the position are fixed on the vertical plate surface, the second connecting plate is fixed on the upright column 301, a slide rail is arranged on the plate surface of the second connecting plate, the plate surface of the first connecting plate is fixed with the cylinder body of the horizontal pushing cylinder 302, a piston shaft is fixedly connected with a slide block on the slide rail, the cylinder body of the first cantilever-type clamping jaw cylinder 300 is fixedly connected with the slide block, a second clamping jaw cylinder 105 is arranged behind the transmission of the first clamping jaw cylinder 105 in the first connecting plate 102, and the second clamping jaw cylinder 105 is positioned in the oblique; the wire body peeling equipment is fixed on the upper plate surface of the total fixing plate and is positioned behind the first cantilever type clamping jaw air cylinder 300 in an inclined mode, the shearing height of the wire body peeling equipment is equal to the clamping height of the first cantilever type clamping jaw air cylinder 300, and the wire body peeling equipment is used for shearing an insulating protection layer outside the core body; (the working principle is that the first clamping jaw cylinder 105 moves backwards to send the wire body to the obliquely lower part of the first cantilever type clamping jaw cylinder 300, the back horizontal pushing cylinder 302 acts forward to push the first cantilever type clamping jaw cylinder 300 with the clamping jaws in an open state towards the first clamping jaw cylinder 105, the clamping jaws in the first cantilever type clamping jaw cylinder 300 are controlled to be closed and clamp the front section of the wire body, at the moment, the wire body extends out of the clamping plane of the first cantilever type clamping jaw cylinder 300 by a certain length, the second clamping jaw cylinder 105 is opened, the horizontal pushing cylinder 302 acts reversely to drive the first cantilever type clamping jaw cylinder 300 to move to the wire body peeling equipment to peel off the external insulating protective layer of the core body in the wire body, the horizontal pushing cylinder 302 again acts forward to transfer the cut wire body, and the second clamping jaw cylinder 105 closes to clamp the cut wire body and continues to move to the next station, namely the box body feeding module group under the action of the.
The box body feeding module comprises a feeding grabbing assembly and a box body conveying channel, the feeding grabbing assembly comprises a clamping jaw air cylinder 400, a lifting air cylinder 401 and a horizontal pushing air cylinder 402, a box body conveying passageway 407 is fixed on the upper plate surface of a main fixing plate, an extended connecting plate is fixed on the plate surface of the box body conveying passageway 407, a slide rail assembly is arranged on the plate surface of the connecting plate, the slide rail assembly comprises a horizontal slide rail, a horizontal slide block, a vertical slide block fixed on the horizontal slide block, a vertical slide rail fixed on the vertical slide block and a vertical slide block, the lifting air cylinder 401 is fixed on the vertical slide block of the vertical slide rail, a piston shaft of the horizontal pushing air cylinder 402 is fixed with the slide block in the slide rail assembly, the clamping jaw air cylinder 400 is fixed with the lifting air cylinder 401, a rotating air cylinder 403 is arranged under the clamping jaw air cylinder 400, and a rotating disc 404 fixed with the, a box body channel is fixed on the bottom plate surface in the conveying cavity of the box body conveying passageway 407, and a cover plate with two upturned ends is fixed on the upper plate surface of the box body channel, so that the phenomenon of pushing and upturning in the box body conveying process is avoided; (the working principle is that the box body adopts the vibration disk feeding in the prior art, the box body is vibrated out from the vibration disk outlet and enters the box body channel in the rotating disk 404, the optical fiber sensor arranged at a proper position senses whether the orientation of the box body is correct or not and transmits a signal to the controller, if the orientation is wrong, the rotating cylinder 403 is started to rotate the rotating disk 404 for 180 degrees, the horizontal pushing cylinder 402, the lifting cylinder 401 and the clamping jaw cylinder 400 act in sequence to clamp the box body and then act in reverse direction to place the box body at the end part of the box body channel in the box body conveying passageway 407, and the pushing cylinder 405 acts to push the pushing plate 406 to push the box body backwards)
The wire body riveting module comprises a terminal machine 500, a riveting platform 501 and a riveting clamping jaw air cylinder 502, wherein the riveting platform 501 comprises a lifting air cylinder and a riveting plate connected with a piston shaft of the lifting air cylinder, the riveting plate is provided with a box body accommodating through groove for riveting connected with a box body channel, the output end of the terminal machine 500 is provided with a terminal 5001, an upper cutter 5002, a riveting head 5003 and a lower cutter 5004, the lower cutter 5004 is fixed through a bottom connecting plate, the plane projection of the lower cutter 5004 falls in the box body accommodating through groove of the riveting plate and is positioned under the upper cutter 5002, the upper cutter 5002 is positioned over the adjacent section of the wire body to be riveted, the riveting head 5003 is positioned over a connecting piece connected with a copper plate electric conductor in a three-part junction box, the riveting clamping jaw air cylinder 502 is fixed on a sliding block of a vertical sliding rail 5022 through an elastic connecting plate 5021, the bottom end of the elastic connecting plate 5021 is connected with a bottom plate of the, the cylinder body of the vertical sliding rail 5022 is fixedly connected with a piston shaft of a horizontal cylinder 5023 which is fixed on the lower plate surface of a total fixing plate (or a peripheral fixing plate as long as the height requirement is met) and is horizontally installed, a mounting plate is transmitted right in front of the riveting clamping jaw cylinder 502, and a third clamping jaw cylinder 105 is arranged behind the second clamping jaw cylinder 105; (the working principle is that the second clamping jaw cylinder 105 conveys the stripped line body to the right front of the riveting clamping jaw cylinder 502, the stripped line body is clamped by the riveting clamping jaw cylinder 502 and migrates towards one side of the terminal machine under the action of the transverse cylinder 5023, after the stripped line body moves to the right lower side of the terminal 5001 (at the moment, the line body passes through a box body threading hole and the core body part falls into a riveting space), the terminal machine 500 is started to drive the terminal 5001 to press the clamping jaw head part of the riveting clamping jaw cylinder 502 downwards to ensure that the core body position cannot be upwarped, the upper knife 5002 and the lower knife 5004 are respectively buckled on adjacent sections behind the core body to play a positioning role, the riveting head 5003 utilizes a riveting curved surface to bend the riveting sheet inwards and press the core body position to complete riveting action, the output end of the terminal machine 500 rises, the riveting clamping jaw cylinder 502 reversely translates, the clamping jaw of the third, The riveting clamping jaw cylinder 502 is opened, and the third clamping jaw cylinder 105 conveys the semi-finished product with the box body riveted with the wire body to the next station, namely a point tin module under the action of the motor 100)
The tin dispensing module comprises a glue dispensing device 600, a box body supporting plate 601 and a clamping jaw cylinder 602 which are fixed through a hollow aluminum extrusion piece in the prior art, a cylinder body of the clamping jaw cylinder 602 is directly or indirectly fixed with a total fixing plate, a fourth clamping jaw cylinder 105 and a fifth clamping jaw cylinder 105 are sequentially arranged on the surface of a conveying mounting plate and behind the third clamping jaw cylinder 105, the fourth clamping jaw cylinder 105 is positioned right in front of the clamping jaw cylinder 602, the box body supporting plate 601 and the clamping jaw cylinder 602 are both arranged on a lifting plate of a lifting assembly, and the lifting assembly can be a cylinder with high precision or a screw rod assembly driven by a servo motor; the electric soldering iron device 700 is arranged at the rear of the conveying direction of the dispensing device 600, a clamping jaw cylinder 701 is correspondingly arranged on the station of the electric soldering iron device 700 and shares a box body supporting plate 601, and the fifth clamping jaw cylinder 105 is positioned right in front of the clamping jaw cylinder 701; (the working principle is that after the semi-finished product conveyed by the clamping jaw cylinder 602 through the third clamping jaw cylinder 105 is connected, the box body part slides on the box body supporting plate 601 to the position below the dispensing head, the dispensing head in the dispensing device 600 descends to complete dispensing operation, after the clamping jaw of the fourth clamping jaw cylinder 105 is closed and the clamping jaw of the clamping jaw cylinder 602 is opened, the dispensed semi-finished product is conveyed to the position 700 of the electric soldering iron device and is clamped by the clamping jaw cylinder 701, the position where the head of the electric soldering iron descends to press the solder paste is heated and melted, the riveting between the wire body and the copper sheet in the box body is completely completed, and the fifth clamping jaw cylinder 105 is connected with parts after the solder paste is melted and is conveyed to the collecting device or the next
Further, the feeding module comprises a curved surface protection shell 106 fixed with the general fixing plate, a line body clamping plate 203 is arranged on the upper surface of the curved surface protection shell 106, and an arc-shaped clamping groove is formed in one side, facing a next station, of the line body clamping plate 203.
The wire body has certain length, and the rear in the wire body cartridge fixed orifices 2021 of wire body fixed plate 202 is inserted to the tip can be because of the existence of gravity bending downwards, but if the middle-end or the rear end position of the wire body fill in the arc draw-in groove from one side of the arc draw-in groove opening and to the arc draw-in groove in can prevent the bending support to the wire body.
Preferably, a three-part terminal box line body assembly device, carousel 404 passageway both sides face is provided with two fan-shaped dogs respectively, the recess distance between two fan-shaped dogs of homonymy is greater than clamping jaw cylinder 400's clamping jaw width, and the clamping jaw of the clamping jaw cylinder 400 of being convenient for passes the both sides face that this recess snatched the box body.
Further, a box body clamping plate 603 and a box body clamping plate 702 are arranged in the glue dispensing device 600 and the electric soldering iron device 700 through connecting plates, and a box body profiling groove is formed in the lower plate surface of the box body clamping plate. The box body clamping plate can position the box body to avoid shaking in the operation process of dispensing or heating solder paste by an electric soldering iron.
Further, one end of the box body supporting plate 601, which is close to the wire body riveting module in transmission, is connected with an inclined plate, and the free end of the inclined plate is infinitely close to the riveting table 501 on the premise of not obstructing the peripheral equipment. Because the clamping height of the riveting clamping jaw cylinder 502 is higher than the table surface of the riveting table, the connecting body of the wire body box body can slide to the plate surface of the box body supporting plate 601 through the inclined plate.
Further, the distance between adjacent stations is equal, and the corresponding distance between adjacent gripper cylinders 105 is also equal.
It should be noted that: a plurality of clamping jaw air cylinders 105 fixed on the surfaces of the first connecting plate 102 and the second connecting plate 103 in the feeding module can move repeatedly between the station and the next station, and are kept in an open state under a non-clamping state to ensure that other parts and lines cannot be touched and hindered in the moving process.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (6)
1. A three-part junction box wire body assembly device comprises: the device comprises a connecting line feeding module, a peeling module, a box body feeding module, a line body riveting module, a tin dispensing module and a feeding module;
the feeding module comprises a motor, a power output shaft of the motor is connected with a screw rod, the front end and the rear end of the screw rod respectively penetrate through rolling bearings in bearing seats, the screw rod nut sleeved by the screw rod is fixedly connected with the first connecting plate, the first connecting plate is rigidly connected with the second connecting plate through a connecting rod, the lower plate surfaces of the first connecting plate and the second connecting plate are both fixed with sliding blocks which are connected with guide rails parallel to the conveying direction in a sliding way, the first connecting plate and the second connecting plate are fixedly connected with a conveying mounting plate, one side of the conveying mounting plate close to the flow production line is provided with one or more clamping jaw air cylinders at intervals, wherein the number of the clamping jaw cylinders fixed by the first connecting plate and the second connecting plate is the same as the number of the working positions required to be operated, and the positions of the clamping jaw cylinders are in one-to-one correspondence, under the repeated action of the motor, each clamping jaw air cylinder can move repeatedly between the current station and the next station;
the connecting line feeding module comprises a first cylinder, an L-shaped plate and a line body fixing plate, the L-shaped plate is vertically and fixedly connected with a main fixing plate, a first cylinder body is fixed on the vertical surface of the L-shaped plate, the line body fixing plate is fixedly connected with a piston shaft of the first cylinder, a line body inserting fixing hole is processed in the line body fixing plate, an outer expanding plate surface is arranged in the line body inserting fixing hole, an optical fiber sensor is arranged at the end of the line body inserting fixing hole to sense whether line body inserting is in place, a first clamping jaw cylinder is arranged at the position of the conveying mounting plate, before the line body is inserted in place, the first clamping jaw cylinder is located below the line body inserting fixing hole in an inclined mode, two clamping jaws are in an open state, and the L-shaped plate is connected with the surface of the line;
the peeling module comprises a first cantilever type clamping jaw cylinder, an upright post, a horizontal pushing cylinder and a line body peeling device, the upright post is vertically fixed on the upper plate surface of a main fixing plate, the mounting plate comprises a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate at the position are vertical to the plate surface and fixed, the second connecting plate is fixed with the upright post plate surface, a slide rail is arranged on the plate surface of the second connecting plate, the first connecting plate surface is fixed with the horizontal pushing cylinder body, a piston shaft is fixedly connected with a slide block on the slide rail, the cylinder body of the first cantilever type clamping jaw cylinder is fixedly connected with the slide block, a second clamping jaw cylinder is arranged behind the first clamping jaw cylinder in a transmission mode, and the second clamping jaw cylinder is located in the oblique front of the; the wire body peeling equipment is fixed on the upper plate surface of the total fixing plate and is positioned behind the first cantilever type clamping jaw air cylinder in an inclined mode, the shearing height of the wire body peeling equipment is equal to the clamping height of the first cantilever type clamping jaw air cylinder, and the wire body peeling equipment is used for shearing an insulating protective layer outside the core body;
the box body feeding module comprises a feeding grabbing assembly and a box body conveying channel, the feeding grabbing assembly comprises a clamping jaw air cylinder, a lifting air cylinder and a horizontal pushing air cylinder, a box body conveying channel is fixed on the upper plate surface of a main fixing plate, an extended connecting plate is fixed on the plate surface of the box body conveying channel, a slide rail assembly is arranged on the plate surface of the connecting plate, the slide rail assembly comprises a transverse slide rail, a transverse slide block, a vertical slide block fixed on the transverse slide block, a vertical slide rail fixed on the vertical slide block and a vertical slide block, the lifting air cylinder is fixed on the vertical slide block of the vertical slide rail, a piston shaft of the horizontal pushing air cylinder is fixed with the slide block in the slide rail assembly, a clamping jaw air cylinder body is fixed with the lifting air cylinder, a rotating air cylinder is arranged right below the clamping jaw air cylinder, and a rotary, a box body channel is fixed on the bottom plate surface in the conveying cavity of the box body conveying passageway, a cover plate with two upturned ends is fixed on the upper plate surface of the box body channel, a material pushing cylinder is arranged on one side of the box body channel in the conveying cavity of the box body conveying passageway, a piston shaft of the material pushing cylinder is fixed with a material pushing plate, and the material pushing plate is positioned at a material pushing notch at the front end of the box body channel;
the line body riveting module comprises a terminal machine, a riveting table and a riveting clamping jaw air cylinder, wherein the riveting table comprises a lifting air cylinder and a riveting plate connected with a piston shaft of the lifting air cylinder, the riveting plate is provided with a box body accommodating through groove connected with a box body channel for riveting, the output end of the terminal machine is provided with a terminal, an upper knife, a riveting head and a lower knife, the lower knife is fixed through a bottom connecting plate and falls into the box body accommodating through groove of the riveting plate in a plane projection mode and is positioned under the upper knife, the upper knife is positioned right above an adjacent section of a line body to be riveted, the riveting head is positioned right above a riveting sheet connected with a copper plate electric conductor in a three-split junction box, the riveting clamping jaw air cylinder is fixed on a sliding block of a vertical sliding rail through an elastic connecting plate, the bottom end of the elastic connecting plate is connected with a bottom plate of the vertical sliding rail through a spring, the cylinder body of the vertical sliding rail is fixed with a piston of a The riveting clamping jaw cylinder is fixedly connected with the shaft, the conveying mounting plate is arranged right in front of the riveting clamping jaw cylinder, and a third clamping jaw cylinder is arranged behind the second clamping jaw cylinder;
the tin dispensing module comprises a glue dispensing device, a box body supporting plate and a clamping jaw air cylinder which are fixed through a hollow aluminum extrusion piece in the prior art, wherein the cylinder body of the clamping jaw air cylinder is directly or indirectly fixed with a main fixing plate, a fourth clamping jaw air cylinder and a fifth clamping jaw air cylinder are sequentially arranged on the surface of the conveying mounting plate and behind a third clamping jaw air cylinder, the fourth clamping jaw air cylinder is positioned right ahead of the clamping jaw air cylinder, the box body supporting plate and the clamping jaw air cylinder are both arranged on a lifting plate of a lifting assembly, and the lifting assembly is an air cylinder with higher precision or a lead screw assembly driven by a servo motor; the electric soldering iron device is characterized by further comprising an electric soldering iron device behind the conveying direction of the dispensing device, clamping jaw air cylinders are correspondingly arranged on stations of the electric soldering iron device and share the box body supporting plate, and the fifth clamping jaw air cylinder is located right in front of the clamping jaw air cylinders.
2. The assembly device of claim 1, wherein: the feeding module comprises a curved surface protective shell fixed with a total fixed plate, a line body clamping plate is arranged on the upper surface of the curved surface protective shell, and an arc-shaped clamping groove is formed in one side of the line body clamping plate facing a next station.
3. The assembly device of claim 1, wherein: two fan-shaped check blocks are respectively arranged on the two side plate surfaces of the turntable channel, and the distance between the grooves on the same side of the two fan-shaped check blocks is larger than the width of the clamping jaw cylinder.
4. The assembly device of claim 1, wherein: box body clamp plates and box body clamp plates are arranged in the glue dispensing device and the electric soldering iron device through connecting plates, and box body profiling grooves are formed in the lower plate surfaces of the box body clamp plates.
5. The assembly device of claim 1, wherein: one end, close to the line body, of the box body supporting plate conveying and riveting module is connected with an inclined plate, and the free end of the inclined plate is infinitely close to the riveting table on the premise of not blocking peripheral equipment.
6. The assembly device of any one of claims 1 to 5, wherein: the distance between adjacent stations is equal, and the corresponding distance between adjacent clamping jaw cylinders is also equal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922025101.5U CN211804287U (en) | 2019-11-21 | 2019-11-21 | Three-part junction box line body assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922025101.5U CN211804287U (en) | 2019-11-21 | 2019-11-21 | Three-part junction box line body assembling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211804287U true CN211804287U (en) | 2020-10-30 |
Family
ID=73027352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922025101.5U Active CN211804287U (en) | 2019-11-21 | 2019-11-21 | Three-part junction box line body assembling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211804287U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113070720A (en) * | 2021-04-09 | 2021-07-06 | 胡罡 | Automatic micro-tube taking and feeding mechanism and taking and feeding method thereof |
| CN114425689A (en) * | 2022-01-21 | 2022-05-03 | 苏州宏瑞达新能源装备有限公司 | A junction box cover assembly equipment |
| CN115085099A (en) * | 2022-07-29 | 2022-09-20 | 安徽电缆股份有限公司 | Industrial cable construction is with device of skinning |
| EP4550591A1 (en) * | 2023-11-03 | 2025-05-07 | Lisa Dräxlmaier GmbH | Device for positioning electrical lines |
| CN120734571A (en) * | 2025-09-01 | 2025-10-03 | 江苏晖朗电子科技股份有限公司 | A junction box automated production and assembly equipment |
-
2019
- 2019-11-21 CN CN201922025101.5U patent/CN211804287U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113070720A (en) * | 2021-04-09 | 2021-07-06 | 胡罡 | Automatic micro-tube taking and feeding mechanism and taking and feeding method thereof |
| CN114425689A (en) * | 2022-01-21 | 2022-05-03 | 苏州宏瑞达新能源装备有限公司 | A junction box cover assembly equipment |
| CN114425689B (en) * | 2022-01-21 | 2023-12-29 | 苏州宏瑞达新能源装备有限公司 | Junction box cover assembling equipment |
| CN115085099A (en) * | 2022-07-29 | 2022-09-20 | 安徽电缆股份有限公司 | Industrial cable construction is with device of skinning |
| EP4550591A1 (en) * | 2023-11-03 | 2025-05-07 | Lisa Dräxlmaier GmbH | Device for positioning electrical lines |
| DE102023130432A1 (en) * | 2023-11-03 | 2025-05-08 | Lisa Dräxlmaier GmbH | Device for positioning electrical cables |
| CN120734571A (en) * | 2025-09-01 | 2025-10-03 | 江苏晖朗电子科技股份有限公司 | A junction box automated production and assembly equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211804287U (en) | Three-part junction box line body assembling device | |
| CN211804286U (en) | Three-part junction box line body assembling device | |
| CN110587296B (en) | Carbon brush equipment | |
| CN110600963B (en) | Automatic bending detection equipment for connector | |
| CN109078865B (en) | Power interface assembly test equipment | |
| CN201655772U (en) | Full-automatic substrate arranging machine | |
| CN202943420U (en) | Automatic assembling machine for elastic sheet | |
| CN104028904A (en) | Automatic welding machine for bimetallic component | |
| CN108616024B (en) | Automatic puncture type terminal crimping tin pick-up machine | |
| CN201446330U (en) | Soldering machine | |
| CN203791848U (en) | Double-metal-part automatic welding machine | |
| CN217799884U (en) | Bus bar welding device | |
| CN112038681A (en) | Battery cell stacking device and stacking method | |
| CN110626783A (en) | Capacitor loading device of capacitor bank assembling equipment | |
| CN110774595B (en) | Automatic production line for PPTC (polymeric positive temperature coefficient) overcurrent protection element | |
| CN108705009B (en) | Automatic clamping device for copper wire | |
| CN211804275U (en) | Junction box front assembly device | |
| CN116393952A (en) | Automatic plug tool equipment of high positioning accuracy aluminum cell negative pressure suction nozzle | |
| CN109818230B (en) | Automatic welding production line for circular electric connector and multi-core cable | |
| CN118970594B (en) | Multi-core wire automatic processing device | |
| CN107838590B (en) | Material taking device for line pressing terminal for photovoltaic junction box | |
| CN202308753U (en) | Double cylinder pin clamping device | |
| CN112705807A (en) | Photovoltaic cell piece stringer | |
| CN109038168B (en) | Method for assembling shell terminal of electric connector | |
| CN114952130B (en) | Photovoltaic terminal box duplex position synchronous processing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |