Background
Ultrasonic waves generally refer to sound waves with a frequency of more than 20000 vibrations per second, i.e. a mechanical wave with a frequency of more than 20 kHz. When the intensity of the ultrasonic wave is relatively low, the ultrasonic wave can be used as a medium for detecting load information, such as ultrasonic wave distance measurement and the like, and is called as detection ultrasonic wave. When the intensity of the ultrasonic wave exceeds a certain value, the ultrasonic wave interacts with the medium in the process of propagation, so that the original state of the medium is changed, and even the property and the structure of the medium are damaged, and the ultrasonic wave is called high-energy ultrasonic. The ultrasonic wave has good directivity and strong penetrating power, and can generate cavitation effect when being transmitted in water.
The freezing of low-temperature water is a phenomenon widely existing in nature, and is very important in the fields of low-temperature biology, industry, material science and the like, such as biological tissue freezing and preservation, ice prevention and removal of key parts of water conservancy dam gates, airplanes, high-speed rails and the like, and ice disaster prevention of power transmission lines. In recent years, as ultrasonic technology has been developed, it is also applied to various fields such as ultrasonic ranging, ultrasonic cleaning machines, ultrasonic lithotripters, and the like. The ultrasonic wave is a sound wave essentially, is a relatively clean and environment-friendly technical means, and can achieve the aim of non-hot-melt deicing according to the effects of mechanical vibration, cavitation and the like of the ultrasonic wave.
The surface of the existing hydraulic steel gate is easy to freeze and difficult to remove, and great hidden danger is brought to safety.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming present hydraulic steel gate surface that prior art exists often freezes more easily to be difficult to get rid of, bring the problem of very big hidden danger for the safety, provide a novel gate deicing analogue means based on ultrasonic wave, this novel gate deicing analogue means based on ultrasonic wave has the effect of detaching near the ice sheet of gate in the short time.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel gate deicing analogue means based on ultrasonic wave, includes simulation reservoir gate and refrigerator, and the refrigerator is inside to be provided with the simulation reservoir gate, and simulation reservoir gate one end electric connection has temperature sensor, and simulation reservoir gate upper end is provided with the steel sheet, and the steel sheet upper end is provided with piezoceramics formula transducer, piezoceramics formula transducer and supersonic generator electric connection, and supersonic generator, refrigerator all with power electric connection.
Preferably, the piezoelectric ceramic transducers are at least provided with two piezoelectric ceramic transducers, and are fixedly mounted at the upper end of the steel plate.
Preferably, the specification of the ultrasonic generator is 28kHz and 1200w-1500 w.
Preferably, the piezoelectric ceramic transducer is 28kHz 60w in size.
Preferably, every four piezoelectric ceramic transducers are a working unit, the piezoelectric ceramic transducers are connected into a square shape at intervals, the piezoelectric ceramic transducers are adhered to a steel plate through screws and special glue, and wires are arranged among the piezoelectric ceramic transducers.
Preferably, the specification of the steel plate is 20cm by 20cm, the thickness is 2mm, and the material is 304.
Compared with the prior art, the utility model provides a novel gate deicing analogue means based on ultrasonic wave possesses following beneficial effect:
1. the utility model is applied to the upper surface of the hydraulic steel gate, and the design shows that the ultrasonic wave can remove the ice layer near the gate in a short time and prevent the gate from icing again, and the technical principle is simple, the installation is convenient, and the energy consumption is greatly reduced compared with the prior deicing method;
2. the utility model researches the interaction between the ultrasonic wave and the ice according to the physical and chemical properties of the ice and the damage form of the ice under the action of the ultrasonic wave, and the test result shows that the ultrasonic wave deicing has certain effect;
3. the utility model simulates the low temperature environment by utilizing the environment (the lowest temperature is 20 ℃ below zero) in the refrigerator, after freezing, the ultrasonic vibrator is started, and the vibration energy of the ultrasonic vibrator can break down the ice layer, thereby achieving the aim of deicing the gate;
the part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the utility model has the advantages of being scientific and reasonable in structure, convenience safe in utilization provides very big help for people.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings. It is to be understood that the description of the embodiments herein is for purposes of illustration and explanation only and is not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to be referred must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, the present invention provides a technical solution: a novel gate deicing simulation device based on ultrasonic waves comprises a simulation reservoir gate 4 and a refrigerator 5, wherein the simulation reservoir gate 4 is arranged in the refrigerator 5, the refrigerator 5 is used for simulating a low-temperature environment, the simulation reservoir gate 4 is used for simulating the icing condition of the gate in winter, one end of the simulation reservoir gate 4 is electrically connected with a temperature sensor 3, the temperature sensor 3 is used for detecting the temperature in the refrigerator in real time, a steel plate 6 is arranged at the upper end of the simulation reservoir gate 4, the steel plate 6 is used for transmitting ultrasonic vibration, a piezoelectric ceramic transducer 2 is arranged at the upper end of the steel plate 6, the piezoelectric ceramic transducer 2 is used for converting electric signals into ultrasonic vibration, the piezoelectric ceramic transducer 2 is electrically connected with an ultrasonic generator 1, the ultrasonic generator 1 is used for generating ultrasonic waves, the ultrasonic generator 1, the refrigerator 5 is electrically connected with a power supply 7, and the power supply 7 can provide electricity.
The utility model discloses in, preferred, piezoceramics formula transducer 2 is provided with two at least, and equal fixed mounting is in 6 upper ends of steel sheet.
In the utility model discloses, preferably, supersonic generator 1 specification is 28kHz, 1200w-1500 w.
In the present invention, preferably, the specification of the piezoelectric ceramic transducer 2 is 28kHz 60 w.
The utility model discloses in, preferred, per four piezoceramics formula transducers 2 are a work cell, and have the interval between the piezoceramics formula transducer 2, even become the square, and piezoceramics formula transducer 2 passes through the screw and pastes on steel sheet 6 with special glue, and is provided with the wire between the piezoceramics formula transducer 2.
The utility model discloses in, preferred, 6 specifications of steel sheet are 20cm, and thickness is 2mm, and the material is number 304.
The utility model discloses a theory of operation and use flow: when the device is used, the ultrasonic generator 1 is used for generating ultrasonic waves, the piezoelectric ceramic transducer 2 is used for converting electric signals into ultrasonic vibration, the temperature sensor 3 is used for detecting the temperature in the refrigerator in real time, the simulation reservoir gate 4 is used for simulating the icing condition of the gate in winter, the refrigerator 5 is used for simulating a low-temperature environment, the steel plate 6 is used for transmitting the ultrasonic vibration, the power supply 7 can provide electricity, the low-temperature environment is simulated by utilizing the environment (the lowest temperature is 20 ℃ below zero) in the refrigerator 5, after the ice is frozen, the ultrasonic vibrator is started, and the vibration energy of the ultrasonic vibrator can break down the ice layer, so that the aim of deicing the gate is fulfilled;
the ultrasonic deicing device utilizes the design principle of utilizing the mechanical effect, the thermal effect and the cavitation effect of ultrasonic waves. Mechanical effects refer to the mechanical action of ultrasound that can cause emulsification of liquids, liquefaction of gels, and dispersion of solids. When standing waves are formed in the ultrasonic fluid medium, tiny particles suspended in the fluid are condensed at nodes due to the action of mechanical force, and form periodic accumulation in space;
when ultrasonic vibration is transmitted in the ice layer, on one hand, due to the fact that the density of the ice layer is uneven, ultrasonic waves can generate speed difference when passing through the ice layer, so that shearing force is generated to achieve a deicing effect, on the other hand, the ultrasonic vibration can drive molecules in the ice layer to vibrate, hydrogen bonds between the ice layers are damaged, so that the ice is melted into free water molecules, and the melted water molecules cannot be frozen continuously due to the mechanical effect of the ultrasonic vibration when being transmitted in the free water molecules, and a damage effect can be caused to the ice layer;
the thermal effect means that heat is generated in the vibration and wave propagation processes, so that the similar result of deicing by a heating method can be achieved. The cavitation effect is a unique property of ultrasonic waves in water, and refers to a dynamic process of growth and collapse when micro gas core cavitation bubbles in liquid vibrate under the action of sound waves and sound pressure reaches a certain value. Cavitation generally comprises 3 stages: formation, growth and violent collapse of cavitation bubbles. When ultrasonic waves are introduced into a container filled with liquid, tens of thousands of tiny bubbles, namely cavitation bubbles, are generated due to the vibration of the liquid. These bubbles grow in the negative pressure zone formed by the longitudinal propagation of the ultrasound waves and rapidly close in the positive pressure zone, thus being compressed and stretched under alternating positive and negative pressures. At the moment the bubble is compressed until collapse, a large instantaneous pressure is generated, typically up to tens to hundreds of mpa.
The cavitation can make the temperature of the gas phase reaction zone reach about 5200K, the effective temperature of the liquid phase reaction zone reach about 1900K, the local pressure is 5.O5 multiplied by 10kPa, the temperature change rate reaches 10K/s, and the cavitation is accompanied by strong shock waves and microjet with the speed per hour reaching 400 km. The huge instantaneous pressure can cause the surface of the solid suspended in the liquid to be damaged sharply;
ultrasonic cavitation is generally divided into 2 types of stable cavitation and transient cavitation: steady state cavitation refers to cavitation bubbles produced at low acoustic intensities (typically less than 10w/cm), the size of which oscillates around its equilibrium size, generating cycles for several cycles. When the resonance frequency of the ultrasonic transducer is enlarged to be equal to the sound wave frequency, the maximum energy coupling of the sound field and the bubbles occurs, and obvious cavitation is generated. Transient cavitation refers to cavitation bubbles (mostly occurring in 1 sound wave period) with short life cycle generated under the action of large sound intensity (generally more than 10 w/cm);
ultrasonic waves can generate a large number of small bubbles when applied to a liquid. One reason is that a tensile stress locally occurs in the liquid to form a negative pressure, and the reduction in pressure supersaturates the gas originally dissolved in the liquid to escape from the liquid as small bubbles. Another reason is that strong tensile stresses "tear" the liquid into a void, known as cavitation. The cavity is filled with a liquid vapor or another gas dissolved in the liquid, and may even be a vacuum. The small bubbles formed by cavitation can continuously move, grow or suddenly break down along with the vibration of the surrounding medium, and due to ultrasonic cavitation, after ultrasonic waves pass through melted water molecules, certain damage can be caused to an ice layer at an ice-water mixed interface, so that the deicing effect reaches a virtuous cycle.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. In the technical idea scope of the present invention, it can be right to the technical solution of the present invention perform multiple simple modifications, including each technical feature combined in any other suitable manner, these simple modifications and combinations should be regarded as the disclosed content of the present invention, and all belong to the protection scope of the present invention.