CN208527535U - A kind of ultrasonic cleaning equipment - Google Patents
A kind of ultrasonic cleaning equipment Download PDFInfo
- Publication number
- CN208527535U CN208527535U CN201820855275.7U CN201820855275U CN208527535U CN 208527535 U CN208527535 U CN 208527535U CN 201820855275 U CN201820855275 U CN 201820855275U CN 208527535 U CN208527535 U CN 208527535U
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- CN
- China
- Prior art keywords
- energy converter
- amplitude transformer
- energy
- ultrasonic cleaning
- cleaning equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of ultrasonic cleaning equipment, including transmitter and oscillator, transmitter includes energy converter and amplitude transformer, the connection of one end of energy converter and amplitude transformer, energy converter is provided with transmission cable interface far from one end of amplitude transformer, transmission cable interface is connect with oscillator, and energy converter includes the rectangular tab made of rare earth ultra-magnetostriction material.The working frequency of the adjustable transmitter of oscillator, to control the output energy of amplitude transformer, to reach the technological effect cleared up the target piece of different wall thickness, the chemical component of fouling, improve cleaning efficiency, the ultrasonic cleaning equipment is portable to be easily installed operation, the any part of cleaned target piece is not needed to remove, construction cost is low, equipment price is cheap, energy consumption is small, safe and efficient rate, cleaning requirement can once be reached, problem without secondary pollution generates, while the device has the function of descaling and antiscaling.
Description
Technical field
The utility model belongs to ultrasonic cleaning field more particularly to a kind of ultrasonic cleaning equipment.
Background technique
Piezoelectric ceramics (PZT) is generallyd use now as energy converter prepares material to manufacture the ultrasonic wave of different purposes and produce
Product, but due to the inborn deficiency of PZT material performance, significantly limit the research and development and use of domestic all kinds of high performance transducers.
Domestic existing energy converter has ring transducer, sheet energy converter and rodlike energy converter at present.The wherein maximum of ring transducer
Diameter is 35-38mm, and the maximum gauge of rodlike energy converter is 50mm, and the frequency of ring transducer is 40KHz, and frequency is high, transmission
Shorter, the non-refractory of distance, power consumption 72KW/h, energy consumption is larger, and volume is big, not easy to operate.
Compared with PZT, cheap rare earth giant magnetostrictive material is converted in energy and is imitated as the basic material for preparing energy converter
The aspect of performance such as the thrust, response time, energy density, the elasticity modulus that generate when rate, Magnetostrictive Properties, magnetostriction are all excellent
In PZT, under the conditions of same purpose area, the consumption of domestic existing equipment is 3KW, and prepared by rare earth giant magnetostrictive material changes
Can the consumption of device be only 0.7KW, and equipment performance is excellent, high-efficient, energy consumption is small, environmentally friendly, safety, price are low.So anxious at present
A kind of cheap rare earth giant magnetostrictive material is needed to substitute existing piezoelectric ceramics (PZT) material as preparing the basic of energy converter
Material.
Utility model content
In order to solve problem above, the utility model provides a kind of ultrasonic cleaning equipment.
The utility model is realized in this way: a kind of ultrasonic cleaning equipment, including transmitter and oscillator, the transmitting
Device includes energy converter and amplitude transformer, and the energy converter is connect with one end of the amplitude transformer, and the energy converter is far from the luffing
One end of bar is provided with transmission cable interface, and the transmission cable interface is connect with the oscillator, and the energy converter is transmitting
Energy converter converts electrical energy into sound energy, and the energy converter includes the rectangular tab made of rare earth ultra-magnetostriction material, described
Amplitude transformer can concentrate on the sound that energy converter generates on lesser area.
Preferably, the rare earth ultra-magnetostriction material is Tb-Dy-Fe alloy rare earth ultra-magnetostriction material.
Preferably, the rectangular tab made of rare earth ultra-magnetostriction material is 50-100 piece in the energy converter.
Preferably, the amplitude of the amplitude transformer is 3.9 microns, and resonance frequency is 22 ± 3.5Hz.
Preferably, multiple energy converters are connected in parallel, and not only increase working efficiency, but also do not interact.
The beneficial effects of the utility model are: the working frequency of the adjustable transmitter of oscillator, to control amplitude transformer
Output energy improve cleaning effect to reach the technological effect cleared up the target piece of different wall thickness, the chemical component of fouling
Rate, which can carry out scale removal in the case where equipment operates completely, shut down without equipment, portable
It is easily installed operation, does not need any part for removing cleaned target piece, construction cost is low, and equipment price is cheap, energy consumption is small, peace
Overall height efficiency can once reach cleaning requirement, not use any chemical method in use, not appoint to human body and environment
What influence, problem without secondary pollution generates, while the device has the function of descaling and antiscaling, which can be according to cleaned targeting
Actual demand, be temporarily installed in pipeline region of interest, according to target piece fouling condition adjust cleaning equipment working frequency, quickly
Cleaning task is completed, by the mating outside for being installed to equipment of ultrasonic unit during processing and manufacturing, it is ensured that equipment is again
Dirt will not be generated after coming into operation again.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model transmitter；
In figure: 1. transmitters；2. oscillator；3. target piece；4. energy converter；5. amplitude transformer；6. transmission cable interface.
Specific embodiment
It is further to the utility model with reference to the accompanying drawing in order to be more clearly understood that the technical solution of the utility model
Explanation.
A kind of ultrasonic cleaning equipment as illustrated in figs. 1 and 2, including transmitter 1 and oscillator 2, the transmitter 1 wrap
Energy converter 4 and amplitude transformer 5 are included, the energy converter 4 is connect with one end of the amplitude transformer 5, and the energy converter 4 is far from the luffing
One end of bar 5 is provided with transmission cable interface 6, and the transmission cable interface 6 is connect with the oscillator 2, and the energy converter 4 is
Transmitting transducer converts electrical energy into sound energy, and the energy converter 4 includes the Thin Rectangular made of rare earth ultra-magnetostriction material
Piece, the amplitude transformer 5 can concentrate on the sound that energy converter 4 generates on lesser area.
The rare earth ultra-magnetostriction material is Tb-Dy-Fe alloy rare earth ultra-magnetostriction material.
The rectangular tab made of rare earth ultra-magnetostriction material is 50-100 piece in the energy converter 4.
The amplitude of the amplitude transformer 5 is 3.9 microns, and resonance frequency is 22 ± 3.5Hz.
Multiple energy converters 4 are connected in parallel, and not only increase working efficiency, but also do not interact.
The utility model be using ultrasonic cavitation effect as theoretical basis, system work when, oscillator 2 by cable with
The transmission cable interface 6 of transmitter 1 connects, and after oscillator 2 powers on, electric energy is converted to sound energy in energy converter 4, through with hair
The amplitude transformer 5 that emitter 1 connects is transferred to 3 surface of target piece, and target piece 3, which transmits this sound, can become waveguide, under sound wave effect, deposits
It is that a series of dynamic processes occur for the micro-bubble (hole) on target piece surface in liquid: vibrates, expands, shrinks or even collapse
Burst, as ultrasonic cavitation effect because gap between the cavitation effect bubble impact schmutzband formed generated and surface layer and
Gap infiltration is shunk, the physical force as peeling is iteratively operating on dirt due to the expansion synchronous with acoustic pressure of this minute bubbles
Layer, schmutzband removed layer by layer, and bubble continuation is permeated inwards, until schmutzband is fully exfoliated, plays the work to take out stains
With.
The above description is only a preferred embodiment of the present invention, therefore all according to described in the utility model patent application range
The equivalent change or modification done of structure, feature and principle, be included in the scope of the utility model patent application.
Claims (5)
1. a kind of ultrasonic cleaning equipment, which is characterized in that including transmitter and oscillator, the transmitter include energy converter and
Amplitude transformer, the energy converter are connect with one end of the amplitude transformer, and the energy converter is provided with far from one end of the amplitude transformer
Transmission cable interface, the transmission cable interface are connect with the oscillator, and the energy converter is transmitting transducer, and electric energy is turned
It is changed to sound energy, the energy converter includes the rectangular tab made of rare earth ultra-magnetostriction material.
2. a kind of ultrasonic cleaning equipment according to claim 1, which is characterized in that the rare earth ultra-magnetostriction material
For Tb-Dy-Fe alloy rare earth ultra-magnetostriction material.
3. a kind of ultrasonic cleaning equipment according to claim 2, which is characterized in that by rare-earth super-magnetic in the energy converter
Causing rectangular tab made of telescopic material is 50-100 piece.
4. a kind of ultrasonic cleaning equipment according to claim 3, which is characterized in that the amplitude of the amplitude transformer is 3.9
Micron, resonance frequency are 22 ± 3.5Hz.
5. any one ultrasonic cleaning equipment described in -4 according to claim 1, which is characterized in that multiple energy converters are simultaneously
Connection connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820855275.7U CN208527535U (en) | 2018-06-04 | 2018-06-04 | A kind of ultrasonic cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820855275.7U CN208527535U (en) | 2018-06-04 | 2018-06-04 | A kind of ultrasonic cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208527535U true CN208527535U (en) | 2019-02-22 |
Family
ID=65381346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820855275.7U Expired - Fee Related CN208527535U (en) | 2018-06-04 | 2018-06-04 | A kind of ultrasonic cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208527535U (en) |
-
2018
- 2018-06-04 CN CN201820855275.7U patent/CN208527535U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190222 Termination date: 20210604 |