CN100579670C - Remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment - Google Patents

Remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment Download PDF

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Publication number
CN100579670C
CN100579670C CN200710016908A CN200710016908A CN100579670C CN 100579670 C CN100579670 C CN 100579670C CN 200710016908 A CN200710016908 A CN 200710016908A CN 200710016908 A CN200710016908 A CN 200710016908A CN 100579670 C CN100579670 C CN 100579670C
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pipeline
ultrasonic
equipment
wave
digital
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Expired - Fee Related
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CN200710016908A
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CN101108383A (en
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刘利华
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Abstract

The invention relates to a remote digital ultrasonic / variable frequency antiscale and descaling equipment, which comprises an inductance power, a digital module, a digital LCD, an ultrasonic power, a cable, a transducer, a protecting cover, a ring piezoelectric ceramic chip, a metallic amplitude-variable rod, a main body, a flange, a metallic energy collecting block, a pipeline, a pipeline front flange, a rear flange, and an inductance coil. The ultrasonic-wave main body has an ideal inclined angle range of 30 to 60 degrees to the pipeline, and is welded on the pipeline, the transmission of the ultrasonic is same with the direction of flow of the fluid, this is not only helpful to the transmission of the ultrasonic and is not liable to produce a standing wave and a reflection wave, but also reduces the repeated impact of the cavitation effect of the ultrasonic to the pipeline, so the service life of the pipeline is prolonged. Multiple turns of helical wires connected with the variable frequency circuit board are wound on the industrial pipeline. The invention utilizes the cavitation effect of the ultrasonic to act on the dirt on the inner wall of the pipeline with a lateral wave and a vertical wave, so as to descale equipment and the pipeline at long and short distance. The invention utilizes variable frequency electromagnetic field to perform variable frequency antiscale and descaling treatment on the pipeline fluid remotely. The equipment can remove scale deposit in advance, and can prevent scaling, as a result long pipes will have no scale, thus the smoothness of the whole pipeline is ensured. The invention saves water resource, improves the equipment efficiency, reduces the maintenance cost and prolongs the service life of the equipment, thus digital controlling and automatic protection can be realized.

Description

Remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment
Technical field
The present invention relates to a kind of equipment that utilizes the intelligent control of digital module ultrasonic wave that the industrial pipeline inner surface is carried out scale removal, especially a kind of additional digital equipment complex that utilizes the inductance frequency conversion to industrial pipeline distant place antiscaling, descaling.
Background technology
Mainly adopt in the eliminating sludge in pipe field at present: chemical method, ion-exchange, craft, mechanical descaling and the ultrasound wave descaling technology that extensively adopts in recent years.The defective of preceding four kinds of methods has: 1, investment is big, the expense height, and contaminated environment, the long-term use is corrosive to pipeline: big to producing influence 2, in the fouling process, waste energy and human resources, easily have an accident; Drawbacks such as 3, there is the expense height in scale removal afterwards, and efficient is low, and power consumption is big, and scale removal is not thorough.
The ultrasound wave descaling equipment that is used for pipeline of Chu Xianing in recent years, as Chinese patent CN2418967Y, its principal character is: a kind of ultrasonic wave pig, it is to be connected with pipeline with switch board by transducer, many transducers are set on the whole pipe outer wall, and switch board is connected with the cable of transducer.Its weak point of above-mentioned patent has: 1, because the pipeline many places are provided with transducer, it is loaded down with trivial details to have increased line, has also increased cost of investment; 2, only be to have utilized hyperacoustic lateral wave cavitation effect, well do not utilize the longitudinal wave effect, be an impediment to the ultrasonic wave transmission, can not act on pipeline incrustation scale at a distance; 3, the long-term use can be because of hyperacoustic huge cavitation effect, and the pipeline position relative with transducer produce power repeatedly impacted, and easily causes the many places of pipeline to damage, and produces standing wave and back wave simultaneously, and ultrasonic wave is decayed fast.Must not reach permanent remote descale effect, be difficult for applying.
Summary of the invention
Deficiency at above-mentioned descaling method existence, the invention provides a kind of digital type ultrasound wave/frequency conversion antiscaling descaling equipment that is applicable near, the remote scale removal of inner wall of industrial pipeline, can eliminate the deficiency of patent (CN2418967Y), promptly because the pipeline many places are provided with transducer, it is loaded down with trivial details to have increased line, has also increased cost of investment; Do not utilize the longitudinal wave effect, be an impediment to the ultrasonic wave transfer function at a distance in pipeline; Long-term use can cause the many places of pipeline to damage easily.The present invention makes full use of hyperacoustic cavitation effect and malleation and negative pressure and repeats the alternately mode of variation, promptly when the negative pressure that acceleration of gravity produced, causes countless small vacuum air pockets, and the gas in the water enters the vacuum air pocket very soon and forms bubble; Be subjected to thousands of atmospheric pressure during malleation, bubble produces violent explosion, and moment acts on the incrustation scale in equipment and the pipe forming giant's impact on every side, can break up the film on incrustation scale surface, makes the incrustation scale fragmentation, comes off.Simultaneously, be provided with the inductance frequency conversion at a distance, the frequency conversion scale removal that utilizes frequency-conversion electromagnetic field that pipeline distant place fluid is handled at industrial pipeline.This invention facts have proved very effective, has reached the purpose of long-range inner-walls of duct antiscaling, descaling.
In order to innovate long-range pipeline antiscaling descaling equipment, the technical solution used in the present invention is: by electric induction power source, digital module, digital lcd, ultrasonic power, cable, transducer, protective cover, ring piezoelectric potsherd, metal luffing bar, ultrasonic wave body, flange, metal energy-accumulating block, pipeline, pipeline forward flange; Rear flange, inductance coil are formed.Wherein ultrasonic wave body and pipeline have 30 °~60 ° of desirable inclination angle scopes, are welded on the pipeline, and hyperacoustic propagation is identical with direction of flow.So both helped hyperacoustic propagation, and be difficult for producing standing wave and back wave, and alleviated of the repeated stock of hyperacoustic cavitation effect again, thereby prolonged the service life of pipeline pipeline.The helical form electric wire that has multiturn to be connected with the frequency changer circuit plate is wrapped on the industrial pipeline at a distance.
Ultrasonic power send electricity to enter protective cover by cable through socket, connects transducer.The ring piezoelectric potsherd several pieces, connect metal luffing rod rear end, client link behind metal luffing bar front end and the metal energy-accumulating block converts electric energy to mechanical energy after must be electric, through metal energy-accumulating block emission ultrasonic wave, act on the whole pipe inwall simultaneously with lateral wave and longitudinal wave.Utilize hyperacoustic cavitation effect, form countless small vacuum caves during negative pressure, gas in the water enters the vacuum air pocket very soon, form bubble, bubble is subjected to the compressing of normal pressure that it is squeezed and forms about 1000 atmospheric critical pressures, the moment explosion, repeatedly, high-frequency acts on the materials such as incrustation scale, dirt, algae, mushroom, make its fragmentation, come off, kill.Meanwhile, electric induction power source is sent electricity, and electric current outputs on the multiturn coil through the output frequency conversion signal of telecommunication behind the frequency changer circuit.Like this, the frequency variation signal on the multiturn coil can form frequency-conversion electromagnetic field at pipe interior, and fluid media (medium) changes on molecular structure, becomes single molecularity structure, the dirt of infiltration and dissolving sedimentation state, thus reach the effect of antiscaling, descaling at a distance.Simultaneously, can also remove oxygenous bubble and the surperficial attachment that causes in tube wall surface micropore and crack.
This invention utilizes hyperacoustic cavitation effect to act on simultaneously on the dirt of inner-walls of duct with lateral wave and compressional wave, is implemented near, the remote antiscaling, descaling of inner-walls of duct.
This invention utilizes frequency-conversion electromagnetic field that the distant place pipeline fluid is carried out frequency conversion antiscaling descaling and handles.
This invention helps to remove the oxygenous bubble in body surface micropore and the crack, thereby the oxide etch that alleviates inner-walls of duct prolongs its service life.
This invention can be removed incrustation scale in advance, can prevent fouling again, makes than long pipeline to possess the condition that can not generate incrustation scale, guarantees that whole pipe is unimpeded.Save the water source, improve equipment effectiveness, reduce maintenance cost, prolong equipment life.
The application of this invention can reduce hidden trouble of equipment, avoids the generation of accident, ensures safety in production.
The environmental pollution that this invention reduces or avoided chemical cleaning to cause.
This invention can realize Digital Control, functions such as automatic protection.
Description of drawings
Figure of description is the structural representation of an embodiment of the present invention.
Among the figure: electric induction power source (1), digital module (2), digital lcd (3), ultrasonic power (4), cable (5), transducer (6), protective cover (7), ring piezoelectric potsherd (8), metal luffing bar (9, body (10), flange (11), metal energy-accumulating block (12), pipeline (13), pipeline forward flange (14), inductance coil (15), rear flange (16) is formed.Wherein ultrasonic wave body (10) has 60 ° of inclination angles with pipeline (13), is welded on the pipeline.Pipeline (13) can be connected on the industrial pipeline by pipeline forward flange (14) and rear flange (16), and the helical form electric wire that has multiturn to be connected with the frequency changer circuit plate is wrapped on the industrial pipeline at a distance.
The specific embodiment
Embodiment
Among the figure, show that by digital lcd (3) control ultrasonic power (4) send electricity to enter protective cover (7) by cable (5) through cable socket, connects transducer (6).Ring piezoelectric potsherd several pieces (8), connect metal luffing bar (9) rear end, metal luffing bar 9) front end and metal energy-accumulating block (12) back client link, convert electric energy to mechanical energy after electric, through metal energy-accumulating block (12) emission ultrasonic wave, act on the whole pipe inwall simultaneously with lateral wave and longitudinal wave, utilize hyperacoustic cavitation effect, form countless small vacuum caves during negative pressure, gas in the water enters the vacuum air pocket very soon, form bubble, bubble is subjected to the compressing of normal pressure that it is squeezed and forms about 1000 atmospheric critical pressures, the moment explosion, repeatedly, high-frequency acts on incrustation scale, dirt, algae, on the materials such as mushroom, make its fragmentation, come off, kill.Meanwhile, electric induction power source (1) is sent, electric current is through exporting the frequency conversion signal of telecommunication to multiturn coil (15) behind the frequency changer circuit, like this, the frequency variation signal that is wrapped on the multiturn coil (15) can be at the inner frequency-conversion electromagnetic field that forms of pipeline (13), and fluid media (medium) changes on molecule, becomes single molecularity structure, the dirt of infiltration and dissolving sedimentation state, thus reach the effect of antiscaling, descaling at a distance.Simultaneously, can also remove oxygenous bubble and the surperficial attachment that causes in tube wall surface micropore and crack.Simultaneously, can also remove oxygenous bubble and the surperficial attachment that causes in tube wall surface micropore and crack.

Claims (1)

1, a kind of remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment, it is characterized in that, by electric induction power source (1), frequency changer circuit, digital module (2), digital lcd (3), ultrasonic power (4), cable (5), transducer (6), protective cover (7), ultrasonic wave body (10), flange (11), pipeline (13), pipeline forward flange (14), inductance coil (15) and rear flange (16) are formed, wherein transducer (6) is by ring piezoelectric potsherd (8), metal luffing bar (9) and metal energy-accumulating block (12) are formed, ultrasonic wave body (10) has 30 °~60 ° inclination angles with pipeline (13), this ultrasonic wave body (10) is welded on this pipeline (13), be wound with the inductance coil (15) that multiturn is connected with frequency changer circuit on this pipeline (13), this pipeline (13) is connected on the industrial pipeline by pipeline forward flange (14) and rear flange (16).
CN200710016908A 2007-08-16 2007-08-16 Remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment Expired - Fee Related CN100579670C (en)

Priority Applications (1)

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CN200710016908A CN100579670C (en) 2007-08-16 2007-08-16 Remote digital type ultrasound wave/frequency conversion antiscaling descaling equipment

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CN101108383A CN101108383A (en) 2008-01-23
CN100579670C true CN100579670C (en) 2010-01-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102353299A (en) * 2011-08-09 2012-02-15 清华大学 Device and method for restraining and eliminating dirt of recycled water plate heat exchanger on line

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102167421B (en) * 2011-03-04 2013-05-01 广州市碧滔环保科技有限公司 Frequency conversion direct current pulse ultrasonic wave water treatment system
RU2467956C1 (en) * 2011-04-13 2012-11-27 Общество с ограниченной ответственностью "Водные технологии "Атомэнергопрома" (ООО "Атомводресурс") Method of water treatment
WO2013070085A1 (en) * 2011-11-07 2013-05-16 Timbernor Ou A system for cleaning ballast water
CN103506347A (en) * 2012-06-29 2014-01-15 太仓南极风能源设备有限公司 Ultrasonic pipeline cleaner
CN105805554A (en) * 2016-05-17 2016-07-27 黑龙江省视通科技有限公司 Wax removing and dirt preventing device and method for ultrasonic high-frequency magnetic guiding crude oil conveying
CN107537755A (en) * 2017-09-18 2018-01-05 杭州电子科技大学 Applied to desalinization transmission and the anti-scale removal circuit of heat exchanging pipe
CN115930203A (en) * 2022-03-11 2023-04-07 南京汉瑞微波通信有限公司 Fluid descaling equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102353299A (en) * 2011-08-09 2012-02-15 清华大学 Device and method for restraining and eliminating dirt of recycled water plate heat exchanger on line
CN102353299B (en) * 2011-08-09 2013-04-17 清华大学 Device and method for restraining and eliminating dirt of recycled water plate heat exchanger on line

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