CN102211098A - Aluminium foil ultrasonic cleaning method and device - Google Patents
Aluminium foil ultrasonic cleaning method and device Download PDFInfo
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- CN102211098A CN102211098A CN2011101442960A CN201110144296A CN102211098A CN 102211098 A CN102211098 A CN 102211098A CN 2011101442960 A CN2011101442960 A CN 2011101442960A CN 201110144296 A CN201110144296 A CN 201110144296A CN 102211098 A CN102211098 A CN 102211098A
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Abstract
The invention discloses an aluminium foil ultrasonic cleaning method and device. The method comprises the following steps: converting a high frequency oscillation signal generated by an ultrasonic wave generator into high frequency oscillation by virtue of a transducer so as to be transmitted into a cleaning solvent, irradiating forward in the cleaning solvent by virtue of ultrasonic waves in a spacing way to cause liquid to flow and produce tens of thousands of small bubbles, and vibrating the small bubbles in the liquid under the action of a sound field, wherein the small bubbles rapidly increase and then snap, generating an impact wave when the small bubbles snap, generating thousands of atmospheric pressures at the periphery of the bubbles, continuously impacting the surface of an aluminium foil piece to be cleaned with continuously generated instant high pressure, and dispersing insoluble oil waste destroying the surface of the aluminium foil piece into a cleaning solution, thus the purpose of cleaning is achieved. In the cleaning method and device, the ultrasonic waves are utilized to act in the cleaning solution, and bubble impact is formed on the surface of the cleaned piece, thus oil stains or oil spots on the surface of the cleaned piece is removed; and the method ensures fast cleaning speed and can be used for improving the production efficiency.
Description
Technical field
The invention belongs to the aluminium foil production technical field, relate to the cleaning of aluminium foil surface oil stain or oil mark, especially a kind of aluminium foil method for suppersonic cleaning and device.
Background technology
At present, because the requirement of aluminium foil or aluminium sheet production technology, a little oil stain or oil mark can be contained in the surface, but these greasy dirts bring influence to the follow-up use as industries such as aluminium honeycomb manufacturings, but the degreasing technique of existing aluminium foil is to utilize certain density alkali lye that aluminium foil surface is carried out flush clean; And that this technology is often cleaned is comprehensive inadequately, thorough inadequately, and production efficiency is low, has brought influence for the follow-up use of aluminium foil.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, a kind of aluminium foil method for suppersonic cleaning and device are provided, this cleaning method utilizes ultrasonic wave to act in the cleaning fluid, forming bubble on the cleaning part surface impacts, thereby the oil stain on cleaning part surface or oil mark are removed, this method cleaning speed is fast, can enhance productivity.
The objective of the invention is to solve by the following technical programs:
This kind aluminium foil method for suppersonic cleaning of the present invention, at first aluminium foil spare to be cleaned is immersed in the cleaning solvent, the high-frequency oscillation signal that supersonic generator is sent converts the high frequency mechanical oscillation to by transducer and propagates in the cleaning solvent, ultrasonic wave in cleaning solvent density interphase to previous irradiation, make liquid flow and produce ten hundreds of micro-bubbles, the micro-bubble that is present in the liquid vibrates under the effect of sound field, bubble increases rapidly, suddenly closed then, when bubble is closed, produce shock wave, around it, produce thousands of atmospheric pressures, continuously the instantaneous pressure of Chan Shenging constantly impacts aluminium foil spare surface to be cleaned, and the insoluble greasy dirt that destroys aluminium foil spare surface is scattered in the cleaning fluid.
The present invention also proposes a kind of aluminium foil ultrasonic cleaning equipment based on above-mentioned cleaning method, comprise uncovered rinse bath, the two ends of described rinse bath are provided with the aluminium foil transmission and roll, be provided with two-layer horizontal ultrasonic vibration plate in the described rinse bath, be full of cleaning fluid in the described rinse bath, described two-layer ultrasonic vibration plate immerses in the cleaning fluid fully; The aluminium foil of aluminium foil by rinse bath one end transmits to roll and is admitted in the cleaning fluid, and described aluminium foil is sent cleaning fluid by being transmitted to roll by the aluminium foil of the rinse bath other end between the two-layer ultrasonic vibration plate.
Above-mentioned ultrasonic vibration plate connects supersonic generator.
Above-mentioned ultrasonic vibration plate adopts the thick 304 stainless steel industry plates of 2mm.
The present invention has following beneficial effect:
It is good that the effect of the huge mechanical force that ultrasonic wave produces and ultrasonic wave self characteristics have a cleaning performance to the cleaning of aluminium foil surface, and cleannes height, aluminium foil surface can all clean and put in place and cleannes are consistent; Cleaning speed is fast, has improved production efficiency, and the heat energy that ultrasonic wave self produces can carry out heating of self to cleaning fluid, has lowered the consumption of producing the energy.In addition, the present invention is used to realize that the cleaning device of described cleaning method is simple in structure, realize easily, and cost is low.
Description of drawings
Fig. 1 is a cleaning device structural representation of the present invention.
Wherein: 1 is aluminium foil; 2 is rinse bath; 3 is the ultrasonic vibration plate; 4 is cleaning fluid; 5 roll for aluminium foil transmits.
The specific embodiment
Because the high-frequency oscillation signal that supersonic generator sends, convert the high frequency mechanical oscillation to by transducer and propagate into medium, in the cleaning solvent ultrasonic wave in cleaning fluid density interphase to previous irradiation, make liquid flow and produce ten hundreds of micro-bubbles, the micro-bubble (cavitation nucleus) that is present in the liquid vibrates under the effect of sound field, when acoustic pressure reaches certain value, bubble increases rapidly, suddenly closed then, when bubble is closed, produce shock wave, around it, produce thousands of atmospheric pressures, the instantaneous pressure of Chan Shenging continuously, just as the continuous impact object surface of a succession of little blast, destroy the insoluble greasy dirt on aluminium foil spare surface and they are scattered in the cleaning fluid, when group's particle is being wrapped up in by greasy dirt and when sticking to the cleaning part surface, oil is emulsified, solids promptly break away from, thereby reach the purpose that aluminium foil surface purifies.
Aluminium foil method for suppersonic cleaning of the present invention can carry out according to following steps:
1) at first makes a rinse bath, give in the groove and fill cleaning solvent, aluminium foil spare to be cleaned is immersed in the cleaning solvent, immerse fully;
2) high-frequency oscillation signal that supersonic generator is sent converts the high frequency mechanical oscillation to by transducer and propagates in the cleaning solvent, ultrasonic wave in cleaning solvent density interphase to previous irradiation, produce micro-bubble to aluminium foil spare surface; In this step, according to the cleaning situation of aluminium foil, the cleaning speed of aluminium foil in cleaning fluid set the vibration frequency and the power of ultrasonic cleaning agent, can thoroughly remove the greasy dirt of aluminium foil surface to guarantee ultrasonic wave under the specific aluminium foil speed of service.And according to the effect of cleaning and require mounting ultrasonic and aluminium foil between the cleaning distance, to guarantee the cleaning performance of aluminium foil;
In order to realize above-mentioned cleaning method, the present invention proposes a kind of aluminium foil ultrasonic cleaning equipment, this device is done describing in further detail below in conjunction with accompanying drawing:
Referring to Fig. 1, this aluminium foil ultrasonic cleaning equipment comprises uncovered rinse bath 2, is provided with the aluminium foil transmission at the two ends of rinse bath 2 and rolls 5, is provided with two-layer horizontal ultrasonic vibration plate 3 in the rinse bath, and ultrasonic vibration plate 3 connects supersonic generators.Be full of cleaning fluid 4 in the rinse bath 2, two-layer ultrasonic vibration plate 3 immerses in the cleaning fluid 4 fully; Aluminium foil 1 rolls 5 by the aluminium foil transmission of rinse bath 2 one ends and is admitted in the cleaning fluid 4, and aluminium foil 1 is sent cleaning fluid 4 by rolling 5 by the aluminium foil transmission of rinse bath 2 other ends between the two-layer ultrasonic vibration plate 3.
Below provide a preferred embodiment of the present invention:
Based on the basic structure of above aluminium foil ultrasonic cleaning equipment, ultrasonic vibration plate 3 of the present invention adopts the thick 304 stainless steel industry plates of 2mm.The oscillating plate 3 that is in bottom is provided with three altogether, wherein is of a size of 970 * 300 * 100mm (length * wide * height), amounts to 1, and power is: 3.8kw; Be of a size of 1150 * 320 * 100mm (length * wide * height) and amount to 2, power is: 4.5kw * 2=9kw.The oscillating plate 3 that is in the upper strata is of a size of 1000 * 270 * 100mm (length * wide * height) and amounts to 1, and power is 3.8kw.Ultrasonic frequency is selected 28kHz for use in the present embodiment.
Claims (4)
1. aluminium foil method for suppersonic cleaning, it is characterized in that, at first aluminium foil spare to be cleaned is immersed in the cleaning solvent, the high-frequency oscillation signal that supersonic generator is sent converts the high frequency mechanical oscillation to by transducer and propagates in the cleaning solvent, ultrasonic wave in cleaning solvent density interphase to previous irradiation, make liquid flow and produce ten hundreds of micro-bubbles, the micro-bubble that is present in the liquid vibrates under the effect of sound field, bubble increases rapidly, suddenly closed then, when bubble is closed, produce shock wave, around it, produce thousands of atmospheric pressures, continuously the instantaneous pressure of Chan Shenging constantly impacts aluminium foil spare surface to be cleaned, and the insoluble greasy dirt that destroys aluminium foil spare surface is scattered in the cleaning fluid.
2. aluminium foil ultrasonic cleaning equipment based on the described cleaning method of claim 1, it is characterized in that, comprise uncovered rinse bath (2), the two ends of described rinse bath (2) are provided with the aluminium foil transmission and roll (5), be provided with two-layer horizontal ultrasonic vibration plate (3) in the described rinse bath, be full of cleaning fluid (4) in the described rinse bath (2), described two-layer ultrasonic vibration plate (3) immerses in the cleaning fluid (4) fully; Aluminium foil (1) rolls (5) by the aluminium foil transmission of rinse bath (2) one ends and is admitted in the cleaning fluid (4), and described aluminium foil (1) is sent cleaning fluid (4) by rolling (5) by the aluminium foil transmission of rinse bath (2) other end between the two-layer ultrasonic vibration plate (3).
3. aluminium foil ultrasonic cleaning equipment according to claim 2 is characterized in that, described ultrasonic vibration plate (3) connects supersonic generator.
4. aluminium foil ultrasonic cleaning equipment according to claim 2 is characterized in that, described ultrasonic vibration plate (3) adopts the thick 304 stainless steel industry plates of 2mm.
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CN2011101442960A CN102211098A (en) | 2011-05-31 | 2011-05-31 | Aluminium foil ultrasonic cleaning method and device |
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CN2011101442960A CN102211098A (en) | 2011-05-31 | 2011-05-31 | Aluminium foil ultrasonic cleaning method and device |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102489469A (en) * | 2011-11-23 | 2012-06-13 | 由田信息技术(上海)有限公司 | Method for cleaning substrate with ultrasonic oscillation liquid |
GB2518477A (en) * | 2013-09-20 | 2015-03-25 | Alphasonics Ultrasonic Cleaning Systems Ltd | Ultrasonic cleaning apparatus and method |
CN108978847A (en) * | 2018-06-28 | 2018-12-11 | 谢远平 | A kind of water supply and drainage irrigation canals and ditches furrow bank cleaning automation equipment |
CN109513684A (en) * | 2018-12-12 | 2019-03-26 | 大连橡胶塑料机械有限公司 | Ultrasonic wave supporting film cleaning device |
CN109946929A (en) * | 2019-04-12 | 2019-06-28 | 江苏汇成光电有限公司 | A kind of IC chip photoresist removal device and technique |
CN110238122A (en) * | 2019-07-18 | 2019-09-17 | 陕西科技大学 | A kind of quartz wafer cleaning device and cleaning method |
CN114561806A (en) * | 2022-04-01 | 2022-05-31 | 宜城成雄织造有限公司 | Environment-friendly phosphorus-free oil and wax removing scouring agent as well as preparation method and application thereof |
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CN201217016Y (en) * | 2008-06-23 | 2009-04-08 | 宝山钢铁股份有限公司 | Ultrasonic treatment apparatus for processing of cleaning surface of strip steel |
CN101428282A (en) * | 2008-12-23 | 2009-05-13 | 中国科学院广州能源研究所 | Continuous washing device washing groove for band |
CN101966524A (en) * | 2010-09-01 | 2011-02-09 | 杭州杭氧股份有限公司 | Automatic cleaning method and device for aluminium alloy composite boards |
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JP2001009396A (en) * | 1999-06-30 | 2001-01-16 | Optrex Corp | Cleaning device for liquid crystal display panel and method for cleaning liquid crystal display panel |
CN201217016Y (en) * | 2008-06-23 | 2009-04-08 | 宝山钢铁股份有限公司 | Ultrasonic treatment apparatus for processing of cleaning surface of strip steel |
CN101428282A (en) * | 2008-12-23 | 2009-05-13 | 中国科学院广州能源研究所 | Continuous washing device washing groove for band |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102489469A (en) * | 2011-11-23 | 2012-06-13 | 由田信息技术(上海)有限公司 | Method for cleaning substrate with ultrasonic oscillation liquid |
CN102489469B (en) * | 2011-11-23 | 2014-07-09 | 由田信息技术(上海)有限公司 | Method for cleaning substrate with ultrasonic oscillation liquid |
GB2518477A (en) * | 2013-09-20 | 2015-03-25 | Alphasonics Ultrasonic Cleaning Systems Ltd | Ultrasonic cleaning apparatus and method |
US9993851B2 (en) | 2013-09-20 | 2018-06-12 | Alphasonics (Ultrasonic Cleaning Systems) Ltd. | Ultrasonic cleaning apparatus and method |
CN108978847A (en) * | 2018-06-28 | 2018-12-11 | 谢远平 | A kind of water supply and drainage irrigation canals and ditches furrow bank cleaning automation equipment |
CN109513684A (en) * | 2018-12-12 | 2019-03-26 | 大连橡胶塑料机械有限公司 | Ultrasonic wave supporting film cleaning device |
CN109946929A (en) * | 2019-04-12 | 2019-06-28 | 江苏汇成光电有限公司 | A kind of IC chip photoresist removal device and technique |
CN110238122A (en) * | 2019-07-18 | 2019-09-17 | 陕西科技大学 | A kind of quartz wafer cleaning device and cleaning method |
CN114561806A (en) * | 2022-04-01 | 2022-05-31 | 宜城成雄织造有限公司 | Environment-friendly phosphorus-free oil and wax removing scouring agent as well as preparation method and application thereof |
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Application publication date: 20111012 |