CN103521475A - Ultrasonic acid cleaning device and bonding method thereof - Google Patents
Ultrasonic acid cleaning device and bonding method thereof Download PDFInfo
- Publication number
- CN103521475A CN103521475A CN201310480577.2A CN201310480577A CN103521475A CN 103521475 A CN103521475 A CN 103521475A CN 201310480577 A CN201310480577 A CN 201310480577A CN 103521475 A CN103521475 A CN 103521475A
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- China
- Prior art keywords
- ultrasonic
- cell body
- ultrasonic transducer
- cleaning device
- acid cleaning
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/54—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to an ultrasonic acid cleaning device and a bonding method thereof. The ultrasonic acid cleaning device comprises a groove body made of plastic materials or glass materials and an ultrasonic transducer. The ultrasonic transducer is bonded at the bottom of the groove body, and an ultrasonic generator is connected to the ultrasonic transducer. The ultrasonic acid cleaning device is simple in structure, easy to manufacture, applicable to highly acid washing agents and capable of realizing the purpose of conducting chemical cleaning and physical cleaning at the same time. The bonding technology enables a transduction head to be reliably bonded onto the groove body made of the plastic sheet materials or the glass materials and the service life if long.
Description
Technical field
The present invention relates to ultrasonic cleaning equipment technical field, especially a kind of ultrasonic acid cleaning device and adhering method thereof.
Background technology
Ultrasonic cleaning equipment is a kind of physical cleaning device, is widely used in recent years, and its structure mainly comprises supersonic generator, ultrasonic transducer and ultrasonic cleaner, and ultrasonic transducer is arranged on Ultrasonic Cleaning trench bottom.When ultrasonic cleaning equipment uses, the workpiece that needs are cleaned is put into rinse bath, and be immersed in cleaning solution, switch on power, make supersonic generator work, ultrasonic transducer is converted into high-frequency electrical energy the mechanical oscillation of high frequency, and mechanical oscillation are passed in the cleaning fluid in rinse bath, make alternately to occur in cleaning liquid the vibration of density interphase, liquid is constantly stretched and is compressed.Thin place is stretched, and forms microbubble (hole); Close place is compressed.Because cleaning fluid inside is subject to hyperacoustic vibration, stretches continually and compress, its result constantly produces microbubble and constantly breaks.Moment during microbubbles rupture produces shock wave, make bubble produce the pressure of 1000pa left and right around, form jet, cleaning fluid around stretches to the center of bubble from all directions with huge speed, produce water attack, make that crud layer on workpiece is dispersed rapidly, emulsification, peel off and reach the effect of physical cleaning.This Ultrasonic Cleaning mode has the advantages such as the time is short, efficiency is high, lossless, effect is good.But while having the surface of the work of oxide layer or other special attachments things to clean for surface, only by Ultrasonic Cleaning, be difficult to the cleaning performance that reaches above-mentioned, therefore tend to adopt the strong acid solution that concentration is higher to carry out Chemical cleaning, by physical cleaning and Chemical cleaning combination, thereby further improve cleaning performance and the cleaning speed of workpiece, at present in ultrasonic cleaning equipment, mostly adopt stainless steel material, stainless steel material only can have good resistance to corrosion in alkaline solution, although there is good ultrasonic wave conduction efficiency, but the rinse bath of stainless steel material cannot stand Chemical cleaning and hyperacoustic physical cleaning of strong acid, prior art only sprays acid resistance material (as Te Fulong) in stainless steel tank, but its use cost is higher, and the life-span is also shorter, conventionally can only use some months will make disbonding and cannot use.
Adopt the cell body of plastic material or glass material can adapt to highly acid cleaning agent, but existing adhesive technology is difficult to ultrasonic wave energy transducer head to be fixed on the cell body of plastic material or glass material, need not will come off soon, and can not use continuously again, service life is extremely short, can not suitability for industrialized production, more can not industrialization use.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the technical problem that ultrasonic cleaning equipment in prior art is not suitable for pickling, a kind of ultrasonic acid cleaning device and adhesive technology thereof are provided, can make transducing head glued joint reliably and on cell body, be applicable to strong acid cleaning agent, long service life.
The technical solution adopted for the present invention to solve the technical problems is: a kind of ultrasonic acid cleaning device, comprise cell body and ultrasonic transducer that plastic material or glass material are made, described ultrasonic transducer is glued to the bottom of cell body, and described ultrasonic transducer is provided with supersonic generator.
Further, the quantity of described ultrasonic transducer is 5-30.
Concrete, the thickness of described cell body is 5-10mm.
An adhering method for ultrasonic acid cleaning device, has following steps:
1. preparing plastic material or glass material are made cell body and ultrasonic transducer;
2. detect the flatness of cell body and ultrasonic transducer cementing position;
3. remove oil stain, spot, the oxide layer of cell body bottom and ultrasonic transducer cementing position, and make cell body bottom and ultrasonic transducer cementing position in drying regime;
4. the cementing position of the cell body bottom after wipe oil is carried out to hacking processing;
5. prepare adhesive, get epoxy resin and epoxy curing agent that mass ratio is 10:2 ~ 6, mix and make adhesive;
6. adhesive is evenly applied in to the cementing position of cell body bottom and/or ultrasonic transducer, ultrasonic wave energy transducer head is pressed on to the cementing position of cell body bottom;
7. having gluedd joint rear wait solidifies.
The step 3. cleaning method of middle cell body cementing position is: adopt acetone or gasoline to clean, then with the clear water that contains cleaning agent, rinse, then use purified rinse water, guarantee that cementing position is without oil, without spot, non-oxidation layer, without cleaning agent residue, dries after cleaning or dries.
The step 3. cementing position cleaning method of middle ultrasonic transducer is: the splicing face of ultrasonic transducer is immersed in ultrasonic wave waterborne cleaning agent device, opens Ultrasonic Cleaning 3-5 minute, and clear water rinsing, hot water rinsing, finally dries or dries.
The step 4. rear roughness of cementing position hacking processing of middle cell body bottom is 0.2-0.4 micron.
Reliable for making to solidify, 7. step is placed and is cured above for 24 hours at 20 ℃ to 70 ℃, relative humidity≤60% time.
The invention has the beneficial effects as follows, ultrasonic acid cleaning device of the present invention, simple in structure, be easy to make, can be applicable to highly acid cleaning agent, corrosion resistance and good, ultrasonic wave conduction efficiency is high, meets and carries out the object of Chemical cleaning and physical cleaning simultaneously.Adhesive technology of the present invention can make transducing head glued joint reliably on the cell body of plastic material or glass material, long service life.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of ultrasonic transducer preferred embodiment of the present invention.
In figure: 1. cell body, 2. ultrasonic transducer
the specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only show the formation relevant with the present invention.
As shown in Figure 1, a kind of ultrasonic acid cleaning device of the present invention, comprise cell body 1 and ultrasonic transducer 2 that plastic material or glass material are made, described ultrasonic transducer 2 is glued to the bottom of cell body 1, and described ultrasonic transducer 2 is provided with supersonic generator.Concrete, the thickness of described cell body 1 is 5-10mm.
Further, the quantity of described ultrasonic transducer 2 is 5-30.Can need to select appropriate transducing head quantity according to actual cell body size and ultrasonic power.
An adhering method for ultrasonic acid cleaning device, has following steps:
1. preparing plastic material or glass material are made cell body and ultrasonic transducer;
2. detect the flatness of cell body and ultrasonic transducer cementing position;
3. remove oil stain, spot, the oxide layer of cell body bottom and ultrasonic transducer cementing position, and make cell body bottom and ultrasonic transducer cementing position in drying regime;
4. the cementing position of the cell body bottom after wipe oil is carried out to hacking processing;
5. prepare adhesive, get epoxy resin and epoxy curing agent that mass ratio is 10:2 ~ 6, mix and make adhesive;
6. adhesive is evenly applied in to the cementing position of cell body bottom and/or ultrasonic transducer, ultrasonic wave energy transducer head is pressed on to the cementing position of cell body bottom;
7. having gluedd joint rear wait solidifies.
The step 3. cleaning method of middle cell body cementing position is: adopt acetone or gasoline to clean, then with the clear water that contains cleaning agent, rinse, then use purified rinse water, guarantee that cementing position is without oil, without spot, non-oxidation layer, without cleaning agent residue, dries after cleaning or dries.
The step 3. cementing position cleaning method of middle ultrasonic transducer is: the splicing face of ultrasonic transducer is immersed in ultrasonic wave waterborne cleaning agent device, opens Ultrasonic Cleaning 3-5 minute, and clear water rinsing, hot water rinsing, finally dries or dries.
The step 4. rear roughness of cementing position hacking processing of middle cell body bottom is 0.2-0.4 micron.
Reliable for making to solidify, 7. step is placed and is cured above for 24 hours at 20 ℃ to 70 ℃, relative humidity≤60% time.
By said method, can make ultrasonic wave energy transducer head firmly be fixed on the cell body of plastic material or glass material, meet the actual needs that use.
Floating roller disbonded test (ISO4578): 40 ℃ of temperature, relative humidity 50-60%, curing after 24 hours, peel strength is 1.6-1.8N/mm.
Shore hardness: D84-86.
Hot strength: 40 ℃ of temperature, relative humidity 50-60%, curing after 24 hours, hot strength is 40-45MPa.
Stretch modulus: 4.5-4.7GPa.
Extension at break: 1.2%.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.
Claims (8)
1. a ultrasonic acid cleaning device, is characterized in that: comprise cell body and ultrasonic transducer that plastic material or glass material are made, described ultrasonic transducer is glued to the bottom of cell body, on described ultrasonic transducer, is connected with supersonic generator.
2. ultrasonic acid cleaning device as claimed in claim 1, is characterized in that: the quantity of described ultrasonic transducer is 5-30.
3. ultrasonic acid cleaning device as claimed in claim 1, is characterized in that: the thickness of described cell body is 5-10mm.
4. the adhering method of ultrasonic acid cleaning device as claimed in claim 1, is characterized in that having following steps:
1. preparing plastic material or glass material are made cell body and ultrasonic transducer;
2. detect the flatness of cell body and ultrasonic transducer cementing position;
3. remove oil stain, spot, the oxide layer of cell body bottom and ultrasonic transducer cementing position, and make cell body bottom and ultrasonic transducer cementing position in drying regime;
4. the cementing position of the cell body bottom after wipe oil is carried out to hacking processing;
5. prepare adhesive, get epoxy resin and epoxy curing agent that mass ratio is 10:2 ~ 6, mix and make adhesive;
6. adhesive is evenly applied in to the cementing position of cell body bottom and/or ultrasonic transducer, ultrasonic wave energy transducer head is pressed on to the cementing position of cell body bottom;
7. having gluedd joint rear wait solidifies.
5. the adhering method of ultrasonic acid cleaning device as claimed in claim 4, it is characterized in that: the step 3. cleaning method of middle cell body cementing position is: adopt acetone or gasoline to clean, then with the clear water that contains cleaning agent, rinse, use again purified rinse water, guarantee that cementing position is without oil, without spot, non-oxidation layer, without cleaning agent residue, dries after cleaning or dries.
6. the adhering method of ultrasonic acid cleaning device as claimed in claim 4, it is characterized in that: the step 3. cementing position cleaning method of middle ultrasonic transducer is: the splicing face of ultrasonic transducer is immersed in ultrasonic wave waterborne cleaning agent device, open Ultrasonic Cleaning 3-5 minute, clear water rinsing, hot water rinsing, finally dries or dries.
7. the adhering method of ultrasonic acid cleaning device as claimed in claim 4, is characterized in that: the step 4. rear roughness of cementing position hacking processing of middle cell body bottom is 0.2-0.4 micron.
8. the adhering method of ultrasonic acid cleaning device as claimed in claim 4, is characterized in that: 7. step is placed and be cured above for 24 hours at 20 ℃ to 70 ℃, relative humidity≤60% time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310480577.2A CN103521475A (en) | 2013-10-15 | 2013-10-15 | Ultrasonic acid cleaning device and bonding method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310480577.2A CN103521475A (en) | 2013-10-15 | 2013-10-15 | Ultrasonic acid cleaning device and bonding method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN103521475A true CN103521475A (en) | 2014-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310480577.2A Pending CN103521475A (en) | 2013-10-15 | 2013-10-15 | Ultrasonic acid cleaning device and bonding method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170552A (en) * | 2015-09-25 | 2015-12-23 | 无锡市博阳超声电器有限公司 | Ultrasonic cleaning tank |
| CN105728378A (en) * | 2016-04-06 | 2016-07-06 | 江苏金铁人自动化科技有限公司 | Cleaning device for metal product |
| CN106352734A (en) * | 2016-09-23 | 2017-01-25 | 中国民航大学 | Off-location ultrasonic cleaning method of heat exchanger of aircraft air conditioning system |
| CN107502900A (en) * | 2017-09-11 | 2017-12-22 | 苏州盈腾五金制品有限公司 | A kind of ultrasonic wave acid cleaning process of cast iron hardware |
| RU220014U1 (en) * | 2023-05-11 | 2023-08-21 | Вадим Игоревич Зайков | ULTRASONIC CLEANING DEVICE |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN200970587Y (en) * | 2006-11-17 | 2007-11-07 | 燕山大学 | Ultrasonic cleaner capable of continuous discharging pollution |
| CN101632986A (en) * | 2009-08-18 | 2010-01-27 | 长沙山河超声波技术有限公司 | Ultrasonic transducer and manufacturing method thereof |
| CN102716869A (en) * | 2012-07-02 | 2012-10-10 | 吴正科 | Suspended ultrasonic cleaning device |
| CN202860914U (en) * | 2012-06-29 | 2013-04-10 | 中国科学院声学研究所东海研究站 | Ultrasonic cleaner |
-
2013
- 2013-10-15 CN CN201310480577.2A patent/CN103521475A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200970587Y (en) * | 2006-11-17 | 2007-11-07 | 燕山大学 | Ultrasonic cleaner capable of continuous discharging pollution |
| CN101632986A (en) * | 2009-08-18 | 2010-01-27 | 长沙山河超声波技术有限公司 | Ultrasonic transducer and manufacturing method thereof |
| CN202860914U (en) * | 2012-06-29 | 2013-04-10 | 中国科学院声学研究所东海研究站 | Ultrasonic cleaner |
| CN102716869A (en) * | 2012-07-02 | 2012-10-10 | 吴正科 | Suspended ultrasonic cleaning device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170552A (en) * | 2015-09-25 | 2015-12-23 | 无锡市博阳超声电器有限公司 | Ultrasonic cleaning tank |
| CN105728378A (en) * | 2016-04-06 | 2016-07-06 | 江苏金铁人自动化科技有限公司 | Cleaning device for metal product |
| CN106352734A (en) * | 2016-09-23 | 2017-01-25 | 中国民航大学 | Off-location ultrasonic cleaning method of heat exchanger of aircraft air conditioning system |
| CN107502900A (en) * | 2017-09-11 | 2017-12-22 | 苏州盈腾五金制品有限公司 | A kind of ultrasonic wave acid cleaning process of cast iron hardware |
| RU220014U1 (en) * | 2023-05-11 | 2023-08-21 | Вадим Игоревич Зайков | ULTRASONIC CLEANING DEVICE |
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Application publication date: 20140122 |